Post on 04-Oct-2015
description
PJ500M-C
User Manual
Manufactured by Italy
LCD Version
PJ500M-C - User ManualVersione 1.6L
Copyright 1999-2002R.V.R. Elettronica SpAVia del Fonditore 2/2c - 40138 - Bologna (Italia)Telefono: +39 051 6010506Fax: +39 051 6011104Email: info@rvr.itWeb: www.rvr.it
All rights reservedPrinted and bound in Italy. No part of this manual may be reproduced,memorized or transmitted in any form or by any means, electronic ormechanic, including photocopying, recording or by any informationstorage and retrieval system, without written permission of the copyrightowner.
File name: 500LCD_CHAP_EN.P65
Version: 1.6L
Date: 29/01/2003
Revision History
1.4L 25/03/2002 MN700 PS Update J. Berti
Version Date Reason Editor
1.5L 14/10/2002 Frontal Bias Adjuist Update J. Berti
1.6L 29/01/2003 A.G.C. Update J. Berti
Notification of intended purpose and limitations of product useThis product is a FM transmitter intended for FM audio broadcasting. It utilisesoperating frequencies not harmonised in the intended countries of use.The user must obtain a license before using the product in intended country ofuse. Ensure respective country licensing requirements are complied with.Limitations of use can apply in respect of operating freuency, transmitter powerand/or channel spacing.
Declaration of ConformityHereby, R.V.R. Elettronica SpA, declares that this FM transmitter is incompliance with the essential requirements and other relevant provisions ofDirective 1999/5/EC.
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Table of Content1. Preliminary instructions 12. Warranty 33. First Aid 5
3.1 Treatment of electrical shocks 53.2 Treatment of electrical Burns 6
4. General Description 75. Installation and Use 9
5.1 Preparation 95.2 Operation 105.3 Software 11
6. Controls, Indicators and Connectors 206.1 Front Panel 206.2 Rear Panel 21
7. Technical Specifications 227.1 Dimensional and Environmental Specifications 227.2 Electrical Specifications 22
8. Electrical description 248.1 PJ500M-C LCD with MN7000 Option 258.2 Power supply 268.3 Soft Start 268.4 Input directional coupler 268.5 RF Power Amplifier 268.6 Wilkinson Splitter and Combiner 278.7 Bias Card 278.8 Low-pass Filter 278.9 Ouput Directional Coupler 27
8.10 CPU 278.11 Telemetry connector 288.12 External telemetry card (optional) 288.13 PFC Switching Power Supply (optional) 29
Appendix:Component layouts, schematics, bills of material
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1. Preliminary instructionsThis manual is written as a general guide for those having previous knowledgeand experience with this kind of equipment.
It is not intended to contain a complete statement of all safety rules which shouldbe observed by personnel in using this or other electronic equipment.
The installation, use and maintenance of this piece of equipment involve risksboth for the personnel performing them and for the device itself, that shall be usedonly by trained personnel.
R.V.R. doesnt assume responsibility for injury or damage resulting from improperprocedures or practices by untrained/unqualified personnel in the handling of thisunit.
Please observe all local codes and fire protection standards in the operations ofthis unit.
WARNING: always disconnect power before opening covers or removing anypart of this unit.Use appropriate grounding procedures to short out capacitors and high voltagepoints before servicing.
WARNING: This is a "CLASS A" equipment. In a residential place this equipmentcan cause hash. In this case can be requested to user to take the necessarymeasures.
R.V.R. Elettronica SpA reserves the right to modify the design and/or the technicalspecifications of the product and this manual without notice.
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2. WarrantyAny product of R.V.R. Elettronica is covered by a 24 (twentyfour) month warranty.
For components like tubes for power amplifiers, the original manufacturers warrantyapplies.
R.V.R. extends to the original end-user purchaser all original manufacturerswarranties which are transferable and all claims are to be made directly to R.V.R.per indicated procedures.
R.V.R.'s warranty shall not include:1) Re-shipment of the unit to R.V.R. for repair purposes2) Any unauthorized repair/modification3) Incidental/consequential damages as a result of any defect4) Nominal non-incidental defects5) Re-shipment costs or insurance of the unit or replacement units/parts
Warranty shall come into force from invoice date and for the period of themanufactures warranty.
Any damage to the goods must be reported to the carrier in writing on the shipmentreceipt.
Any discrepancy or damage discovered subsequent to delivery, shall be reportedto R.V.R. within five (5) days from its receipt.
To claim your rights under this warranty:a. Contact the dealer or distributor where you purchased the unit. Describe the
problem and ask if he has an easy solution. Dealers and Distributors aresupplied with all the information about problems that may occur and usuallythey can repair the unit quicker than what the manufacturer could do. Veryoften installing errors are discovered by dealers.
b. If your dealer cannot help you, contact R.V.R. in Bologna and explain theproblem. If it is decided to return the unit to the factory, R.V.R. will mail you aregular authorization with all the necessary instructions to send back the goods.
c. When you receive the authorization, you can return the unit. Pack it carefullyfor the shipment, preferably using the original packing and seal the packageperfectly. The customer always assumes the risks of loss (i.e., R.V.R. is neverresponsible for damage or loss), until the package reaches R.V.R. premises.For this reason, we suggest you to insure the goods for the whole value.Shipment must be effected C.I.F. (PREPAID) to the address specified byR.V.R.s service manager on the authorization.
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DO NOT RETURN UNITS WITHOUT OUR AUTHORIZATION AS THEY WILL BEREFUSED.a Be sure to enclose a written technical report where mention all the problems
found and a copy of your original invoice establishing the starting date of thewarranty.
Replacement and warranty parts may be order from the following address. Besure to include the equipment model and serial number as well as part descriptionand part number.
R.V.R. Elettronica SpAVia del Fonditore, 2/2c40138 BOLOGNAITALYTel. +39 051 6010506
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3. First AidThe personnel employed in the installation, use and maintenance of the device, shallbe familiar with theory and practice of first aid.
3.1 Treatment of electrical shocks
3.1.1 If victim is not responsive
follow the A-B-C's of basic life support Place victim flat on his backon a hard surface. Open airway: lift up neck, push forehead back clear out mouth if necessary and observe for breathing if not breathing, begin artificial breathing (Figure 2): tilt head, pinch nostrils,
make airtight seal, four quick full breaths. Remember mouth to mouthresuscitation must be commenced as soon as possible
Figure 1 Figure 2
Check carotid pulse (Figura 3); if pulse is absent, begin artificial circulation(Figura 4) depressing sternum 1 1/2" TO 2" (Figure 5).
Figura 3 Figura 4 Figura 5 APPROX. 80 SEC. : ONE RESCUER, 15 COMPRESSIONS APPROX. 60 SEC.: TWO RESCUERS, 5 COMPRESSIONS, 1 BREATH DO NOT INTERRUPT RHYTHM OF COMPRESSIONS WHEN SECOND
PERSON IS GIVING BREATH Call for medical assistance as soon as possible.
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3.1.2 If victim is responsive Keep them warm Keep them as quiet as possible Loosen their clothing (a reclining position is recommended) Call for medical help as soon as possible
3.2 Treatment of electrical Burns
3.2.1 Extensive burned and broken skin Cover area with clean sheet or cloth (Cleansed available cloth article). Do not break blisters, remove tissue, remove adhered particles ofclothing, or
apply any salve or ointment. Treat victim for shock as required. Arrange transportation to a hospital as quickly as possible. If arms or legs are affected keep them elevated
If medical help will not be available within an hour and the victim is conscious andnot vomiting, give him a weak solution of salt and soda: 1 level teaspoonful of saltand 1/2 level teaspoonful of baking soda to each quart of water (neither hot orcold). Allow victim to sip slowly about 4 ounces (half a glass) over a period of 15minutes. Discontinue fluid if vomiting occurs
Do not give alcohol
3.2.2 Less severe burns (1st and 2nd degree)
Apply cool (not ice cold) compresses using the cleansed available cloth article. Do not break blisters, remove tissue, remove adhered particles of clothing, or
apply salve or ointment. Apply clean dry dressing if necessary. Treat victim for shock as required. Arrange transportation to a hospital as quickly as possible If arms or legs are affected keep them elevated.
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4. General DescriptionRVR Elettronica's PJ500M-C/LCD is a 19" rack-mountable broadband MOSFETRF power amplifier. It works without adjustments on the whole 87.5 - 108 MHz FMband, and its power output is 500 W with a drive level of about 10 W.
The RF power section makes use of two modules, able to deliver more than 300W each.
The power supply is a switching mode one, and a soft-start circuit is included tominimize the transformer's current spikes when the device is switched on.
The PJ500M-C/LCD is controlled by a microprocessor system including a LCDdisplay, implementing the following functions: measurement and display of the amplifier's working parameters activation and deactivation of the RF power output protection of the amplifier against dangerous sistuations like exceeding output
power or swr, overdrive or overtemperature detection of user-settable attention thresholds (e.g. output power being below
a certain value), that are made externally available using the "telemetry"connector
communication with external devices
The amplifier gives the option for an external 24 V dc power supply: this willautomatically be used to supply the CPU section in case the mains power goesoff, allowing to interact with the device even in such case.
The user can navigate through the menu system using four buttons, ESC, moveLEFT/UP, move RIGHT/DOWN and ENTER. Another button is used to reset thealarms that possibly arose.
Five LEDs on the front panel of the amplifier show the current status of the machine:ON/OFF, WAIT, FAULT, LOCAL and FOLDBACK
A switch allows to select the LOCAL or REMOTE mode. LOCAL mode allows tocontrol the machine using the buttons on the front panel, while remote control (that isusing the telemetry connector) is disable. In REMOTE mode, buttonson the panelcan be used only to read parameters, but they can be changed only remotly.
The PJ500M-C includes the Automatic Gain Control feature, that will can be used tofix the RF output power of the amplifier to the desired value so that environmentalfactors (e.g. temperature) or settings (frequency change) dont impact onto thedelivered RF power. The AGC function can be seen as an add-on, meaning that itcan be exploited or not depending on the user preferences. More informations aboutthis are given in the manual.
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Different working parameters are made available for the user on the telemetryconnector, as voltage levels that are proportional to the value of the parameterunder consideration.
A built-in low-pass filter keeps the harmonic emission level below the CCIR andFCC permitted levels.
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5. Installation and UseThis chapter is intended to summarize the necessary point for the installation of thedevice. In case any of the arguments is unclear, for example when you use it for thefirst time, please read carefully the whole manual.
5.1 Preparation
Unpack the amplifier and before any other operation check the unit for any shippingdamage and check that all the controls and connectors on the front and rearpanels are in good conditions.
Check the mains voltage selector on the rear panel: the position of the jumpers tochose between 220 and 110 mains voltage is indicated on the panel.
Check also the presence and the integrity of the fuses. The required value for thefuses are: RF MODULE 25 A 10X38 A.C. LINE 10 A 6,3X32 AUX OUT A.C. LINE 4 A 6,3X32
Verify that the mains switch is in the OFF position.
Connect to the RF input the RF output of a suitable exciter (e.g. RVR ElettronicaPTX30) using a N-connectors terminated cable; the exciter shall be set for minimumpower and OFF.
Turn the Power Adj. multiturn trimmer on the front panel completely clockwise. Thisoperation disables the intervention of the AGC
Link one of the ALARMS/INTERLOCK connectors to the INTERLOCK connector ofthe exciter, if available (it is, in RVR Elettronica exciters).
Connect The RF output to the antenna cable or to a suitable dummy load.
Finally, connect a proper cable to the amplifier's mains input.ATTENTION: the cable has to be disconnected from the mains outlet.
After the cable has been safely connected to the amplifiers mains plug, it is possibleto plug it into the mains outlet.
The amplifier shall be mounted in one rack that contain a anti-strap device to notexpose accidentally the mains conductors.
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ATTENTION: It is essential that the unit is properly earthed to ensure both thesafety of operation as well as the correct working of the equipment.
5.2 Operation
Switch the amplifier on and verify the green "ON" LED being lit. The LCD displaywill indicate a first screen of presentation of the amplifier and next it will switch toa screen indicating the forward and reflected power.
Switch the exciter on (to minimum power level) and wait for it to lock on the workingfrequency. When the locked condition will be reached, progressively increase itsoutput power, while controlling the amplifier's display. Keep increasing the exciteroutput until the amplifier reaches the desired level, at most 500W. (Please notethat, as result of the digitalization of measurements, it could happen that thedisplayed value is not exactly 500W, but a value comprised between 495 and505; this is perfectly normal.)
At this point, the transmitter is set for its nominal power, but the built-in AGCfunction is not controlling the output power of the amplifier. Changes in theexciters power, or in the environmental conditions could reduce the RF powergenerated by the amplifier.
To activate the AGC, increase the exciters output level up to 10 W (the FWDpower of the amplifier will reach 540W or more, but its internal limiter will makeshure that no harm will be caused to the machine). The exciters power can alsobe measured as the amplifiers input power in the Power Menu, as describedlater in the manual. Now turn counterclockwise the PWR Adj. trimmer on the frontpanel of the PJ500M-C observing the reduction in the delivered power of theamplifier, until the desired level is reached.
If the amplifier has to be used at a lower power level, two ways can be followed: If the power reduction will be temporary (e.g. for tests), simply reduce the
exciters power until the required level is reached If the power reduction will be permanent (that is to have lower transmitted
power by the station), first disable the AGC function turning clockwise thePWR Adj. trimmer of the amplifier. Than reduce the exciters powerproportionally to the wanted reduction in the output power of the transmitter.Finally turn the PWR Adj. trimmer counterclockwise until the desired outputpower is reached
At this point, it is possible for the user to verify all the working parameters of theamplifier using the management software.
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Normally, the device doesnt require any human supervision for its normal operation.If any alarm condition arise, these are automatically managed by the embeddedprotection system, and notified to the user with the LEDs on the panel or via messageson the LCD display.
5.3 Software
This chapter describes in which mode microprocessor system controls the amplifier,and how the user can interact with it.
Note that the user can give commands to the device only when it's set in LOCALmode using the switch [13] of Figure 1. Otherwise, the user will only be allowed toread the parameters, but not to change any of them.
The flow diagram in figure 3 gives an overall view of the use interface of thesoftware.
At power on, the LCD display will show the following presentation screen, indicatingthe name of the device and the indication of the switch-on power limiter device namedSoft Start:
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Figure 3 - Software flow diagram
After a few seconds, the main screen will be dispalyed, reporting the values odForward power and Reflected power
Pushing the ESC button, the user will be presented with the menu selection screen,from which the other screens can be accessed:
Start
~ 2 sec.ESC
Default Screen Selection MenuESCEnter
Enter
Enter
Enter
Enter
Enter
Switch Menu
PA Menu
Threshold Settings
Warning Menu
Various Menu
Version Menu
Power Menu
Enter
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To enter into another menu, just select the corresponding name (that will be indicatedby a flashing underscore) with the LEFT and RIGHT buttons, and then push ENTER.
Note that some of the parameters that are measured and can be read may be, insome circumstances, not available. This situation mostly arises when, for physicalreasons, the measured values are not significant to be used in the control software.
When the value for a parameter is not available for such reasons, it's substituted withthe symbol ==.
5.3.1 RF Power switch menu (Fnc)
From this screen the user can switch on and off the power amplifier.
When the amplifier is set in the OFF state, the inner conductor of the INTERLOCKconnector will be grounded to force the exciter in stand-by mode(if it is fitted withsuch an option, as RVR exciters are, and if the devices are correctly linked). At thesame time, the auxiliary AC power output circuit is opened to shut off the exciter if itis connected to this plug.
A few seconds after the amplifier is set in OFF mode, the software sends a signalto the relaysof the blowers to turn them off too (the delay allows for the propercooling of the amplifier).
5.3.2 Power menu (Pwr)In this multi-line scrollable screen it is possible to read all the measurementsrelated to the behaviour of the power section of the amplifier: Forward Power (Fwd Pwr) Reflected Power (Rfl Pwr) Standing Wave Ratio (SWR) Input Power (Inp Pwr) Internal SWR (Int SWR)
Depending on the configuration, some of the measurements can be disabled.
The complete aspect of the screen is the following (please note that only two lines at
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a time are visible, use the UP and DOWN buttons to scroll):
5.3.3 Power Amplifier menu (P.A.)In this multi-line scrollable screen it is possible to read the values of the parametersrelated to the RF amplifier section of the device: voltage (VPA) current (IPA) efficiency temperature mains voltage (Percentage variation referred to nominal voltage)
The complete aspect of the screen is the following (only two lines at a time arevisible, use the UP and DOWN buttons to scroll):
5.3.4 Threshold setting menu
As it has been said in the introduction, the amplifier offers a maximum of three usersettable alarms. For each of them, one of the working parameters is compared againsta threshold value that can be be modified by the user. The results of the comparisonsare available on the telemetry connector or as dry contacts on the optional externaltelemetry board, and can be read on the display as "O" (open, i.e. the result is false)or "C" (closed, i.e. the result is true).
Two seatteble thresholds (Power Good) regard the emitted power level, the third isused to verify the quantity of reflected power (Reflected Warning).
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The thresholds are shown as percentage of full-scale value.
The full-scale value for PJ500M-C are: Forward Power 500W Reflect Power 50W
It is also possible to change those values executing the following procedure: Select the line to modify (UP and DOWN buttons) Push the ENTER button Modify the value of the threshold (UP and DOWN buttons) Push the ENTER button to confirm
The following figure shows an example of configuration for this menu
In this example, the thresholds of the warnings are: PwrGd1 400W (80% X 500W) PwrGd2 250W (50% X 500W) RflWar 20W (40% X 50W)
5.3.5 Alarms menu
This screen gives to the user information regarding the status of the protectionsystem included in the amplifier.
It consists in a number of lines, each of wich holds the name of the quantity that ischecked by the protection system and the kind of intervention that is undertaken.
The latter can be: of the kind X - (Y), Wait, or Disabled.
The aspect of this multi-line screen is the following (only two lines at a time arevisible, use the UP and DOWN buttons to scroll):
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This menu is an help for technic reparator to define eventually problem of poweramplificator.
5.3.6 Various menu
This menu permits to effect two operation: Setup the address of the I2C serial bus type connection. Setup the kind of visualitation in the default menu.
The default address of I2C communication is foundamental when the amplifier isconnected whith other RVR devices that use this protocol. Its raccomended not tochange this parameter if not necessary.
The visualitation mode can be digital (the default mode described in chapter 5.3) oranalogic:
In analogic mode, a little triangole indicates the reflected power level setting inthreshold setting menu (RflWar) and the bar below shows the reflected power in realtime.
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This kind of visualitation is best used when the amplifier output is connected to adevice that needs tuning.
5.3.7 Version menu
This screen shows the different version of hardware (H.V.) and software (S.V.) of theunit.
5.3.8 Protection system
The protection system implemented by the software is based on two kinds of reaction.
The first reaction is called "Foldback", and consists in lowering the RF power stagevoltage in case the forward or reflected power surpass a certain value. In this way,the gain of the amplifier gets smaller, and the overall effect is an opposition to theincrease of both the forward and the reflected power. A yellow LED on the front panelsignals the intervention of the foldback circuit.
The second kind of reaction consists in shutting off the power stages of the amplifierwhen a certain quantity exceeds the configured value.
Depending on the kind of problem that caused the failure, after the amplifier hasbeen shut off, it will either be reactivated after a fixed time interval, or only when theimpeding condition has been solved. In the Alarm menu, the first kind of configurationis noted by X - (Y), wile the second is indicated with Wait. The third possibility is thatthe configuration of the sistem does not implement any protection based on a certainparameter: This would be noted with Dis. (Disabled).
While the amplifier is temporarily shut off for an alarm, the yellow WAIT LED is lit, andthe cause of the intervention of the protection system is written on the display.
When the protection intervenes for a parameter of "cyclic" kind, a counter isincremented (the value X in the alarm screen). If the value of the counter reaches themaximum admitted value (Y), the amplifier is definitively switched off, and the redLED "fault" on the front panel is lit.
The button ALARMS RESET gives the user the opportunity to interact with theprotection system. Its effect is different depending on the status the amplifier is whenthe button is pushed: If the system is off, waiting for the cycle time to be reached, or if it is definitively off
in FAULT state, pushing the ALARMS RESET button will immediately turn the
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amplifier on and reset the alarm counters If the system is transmitting, but some alarm occurred before, so that the alarm
counters are not all at "0", pushing the ALARMS RESET button will have noeffect unless the button is pushed wile the user is reading the Alarm menu. In thisway it is assured that the user doesnt reset the possible alarms without beingconscious of them
The alarm counters are reset by the system itself without the need for an externalintervention after half an hour of undisturbed (i.e. without alarms) working of theamplifier
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6. Controls, Indicators and ConnectorsThis chapter describes the front and rear panels of the PJ500M-C/LCD, with a briefindication of all the different components.
6.1 Front Panel[1] DISPLAY LCD Display[2] ON Green LED, lit when the amplifier is switched on[3] WAIT Yellow LED indicating that the amplifier is waiting for a
condition that is blocking the power output to be removed[4] FAULT Red LED indicating that a fault that cannot be automatically
reverted[5] LOCAL Yellow LED indicating that the amplifier in local control mode[6] FOLDBACK Yellow LED indicating the intervention of the foldback function
(automatic reduction of the output power)[7] Brightness Trimmer to regulate the brightness of the LCD display[8] BIAS ADJUST Power adjust trimmer - A.G.C. Control[9] ALARM RESET Button used to manually reset the protection system[10] LOC/REM Switch to select the local or remote control modes[11] ESC Button to exit from a menu[12] ON/OFF Mains switch[13] LEFT/UP Button used to navigate in the menu system and to modify
the changeable parameters[14] RIGHT/DOWN Button used to navigate in the menu system and to modify
the changeable parameters[15] ENTER Button used to accept a parameter's value or to enter into a
menu
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6.2 Rear Panel
[1] AUX FUSE Fuse protecting the auxiliary power output[2] RF OUT N-type RF output connector[3] RF TEST BNC RF monitor output. The output level is -60 dB below
the power output in the band 87.5-108 MHz[4] AC OUTPUT VDE plug to supply external devices (normally an exciter)[5] RF INPUT N-type RF input connector[6] TELEMETRY DB25 telemetry connector[7] INTERLOCK/ALARMS
BNC connectors to inhibit an exteral device, as an exciter.In case of fault, the inner connector is shorted to ground
[8] 24 V External 24 V dc power supply input for CPU backup powersupply
[9] BLOWERS[10] MAINS FUSE Mains supply fuse[11] RF FUSE Fuse protecting the RF modules[12] RS232 DB9 conector to link the amplifier with external devices[13] MAINS PLUG Plug for mains supply and voltage setting[14] IIC DB9 connector for IIC bus networking
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7. Technical Specifications
7.1 Dimensional and Environmental SpecificationsCabinet Dimensions 454.0 mm x 132.5 mm x 507.0 mmPanel Dimensions 483 mm x 133 mmWeight 30 KgOperating Temperature Range -10 C 50 CUmidity 95% Maximum, whithout condensation
7.2 Electrical SpecificationsA.C. Power Supply 100-130 V, 50-60 Hz
198-250 V, 50-60 HzCooling sustem forced ventilationFrequency Range 87.5 MHz 108 MHzOutput Power 500 W nominalDrive Power < 10 W for Pout = 500 W, typical 6 WInput Connector Standard Connector Type NInput Impedance 50 OhmOutput connector Standard Connector Type NOutput Impedance 50 OhmHarmonic and Spurious Soppression Respect all requirments FCC e CCIR
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8. Electrical descriptionPJ500M-C/LCD is composed of different modules wired between them withconnectors, allowing for easy servicing or module substitution.
Figure below shows the upper view of the device with the indication of the differentcomponents.
[1] CPU[2] Wilkinson Combiner[3] Low-pass filter[4] Power amplifier Modules[5] Wilkinson splitter[6] Output directional coupler[7] Blowers[8] Bias Card[9] Soft Start Card[10] Switching power supply[11] Input directional coupler[12] Transformer (power)[13] Transformer (service)
1
2
3
4
5
6
7
8
9
10
1112
13
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8.1 PJ500M-C LCD with MN7000 Option
1
2
3
4
5
6
7
8
9
10
11
[1] Transformer (service)[2] Input directional coupler[3] Power amplifier Modules[4] Switching power supply[5] Bias Card[6] Blowers[7] Output directional coupler[8] Wilkinson splitter[9] Low-pass filter[10] Wilkinson Combiner[11] CPU
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8.2 Power supply
The power supply are housed in the left side of the amplifier. The Switching PowerSupply is mounted on a heats that allows its cooling through forced ventilation.
Housed inside to the PJ500M-C the are two transformers, both having a selectableinput for voltages of 110 and 220 Volt.
The first has one output, 61-0-61 Volt for Switching Power Supply.
The second has three outputs: 18-0-18 V, 0-15 Volt, C 0-15V, the output A drivethe Alarms Card and the Soft Card, the outputs B and C supply the Control Sectionof Switching Power Supply.
Inside the Alarms Card a rectifying and stabilization circuit provides the +15 and -15V needed by the electronics.
8.3 Soft Start
The soft-start card is a board placed on the left side of the amplifier.
This circuit imposes a resistive load when the amplifier is activated and excludes itafter a certain delay. In this way, the current spikes due to the transformer at power-on are reduced.
8.4 Input directional coupler
The function of this circuit is to provide the measurement of the input power, thatelaborated by the software for the protection of the amplifier. This card also hoststhe temperature sensor, that is monitored by the software too.
8.5 RF Power Amplifier
The R.F. Power amplifier section is composed of the two power modules coupledwith a Wilkinson Splitter and Combiner realized with "Strip Line Technology".
The four R.F. modules, splitter card and cobiner card are housed in the top side ofthe equipment.
All R.F. section is mounted on a heat-sink that allows its cooling through forcedventilation.
Each module delivers 300W with 4-6W of drive and is supplied by an switchingpower supply.
The quiescent parameters of each module are:
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VDC=50V Vgs=3.5V Idq=200mA
The active device employed is a Mosfet (BLF278).
8.6 Wilkinson Splitter and Combiner
Both the splitter and the combiner are realized in Strip-Line technology".
The Splitter Card is used to split the RF power of the exciter and provide half of itto each R.F. Power Amplifier moudule.
The Combiner Card is in turn used to combine the output power of the R.F. PowerAmplifier moudules to obtain the total rated power.
These two circuits garantee equal phases of the power of each R.F. Power Amplifiermodule. A power resistor placed on each circuit is used to dissipate any powerdue to unabalancement of the power paths in case of fault of one of the modules.
8.7 Bias Card
This card has the function to control and if necessary to correct the polarization currentof each Mosfet of the R.F. section.
It is also able to supply measurements as: currents, voltages for each R.F. amplifiermodule, total current and average voltage.
8.8 Low-pass Filter
This filter is housed in the right side of the equipment. Its role is to suppress theharmonic components generated by the amplifier under the levels required byregulations.
8.9 Ouput Directional Coupler
The function of this circuit is to provide the measurement of the forward andreflected output power.
8.10 CPU
This subsystem is composed by three cards: the CPU card, the display card and theanalog section card.
This subsystem implements all the software functions (measurements, protection,control, data display, communications) described in the previous chapters.
PJ500M-C
27 / 28User Manual Rev. 1.5L - 14/10/02
8.11 Telemetry connector
The telemetry connector is a DB25 type one placed on the rear panel. This connectorprovides seven analog outputs, eight open-collector digital outputs and four digitalinputs.
The pin assignment is given in the following table.
NniP enoizircseD opiT alacsodnoF1 onretniRWS acigolanaaticsU W2/1aV9,32 aznetoPiderotacifilpmAenoisneT acigolanaaticsU V05aV9,33 DNG4 asselfiraznetoP acigolanaaticsU W05aV3,45 kcolretnI COaticsU6 4teS COaticsU7 DNG8 "nO"odnamoC tupnI9 1teS COaticsU01 TIAW COaticsU11 imrallateseR tupnI21 FFO COaticsU31 kcolretnI tupnI41 arutarepmeT acigolanaaticsU 001aV9,351 aznetoPiderotacifilpmAetnerroC acigolanaaticsU A02aV9,361 atteridaznetoP acigolanaaticsU W005aV3,471 TLUAF COaticsU81 3teS COaticsU91 ossergniniaznetoP acigolanaaticsU W02aV9,302 "FFO"odnamoC tupnI12 DNG22 2teS COaticsU32 COL COaticsU42 ccV+
52 NO COaticsU
8.12 External telemetry card (optional)This optional device is designed to interface to the telemetry connector of thePJ500M-C/LCD, and its main role is to give to the user a number of dry contactsrelated to the status of the amplifier. The contacts can be configured as normallyopen or closed, and are triggered by the four user settable thresholds plus LOC/REM, WAIT, FAULT, ON, OFF, INHIBIT.
The analog signals produced by the amplifier are replicated on a DB9 connector.
PJ500M-C
28 / 28 User ManualRev. 1.5L - 14/10/02
8.13 PFC Switching Power Supply (optional)This optional module, replaces the assembly composed by the main transformer,the soft start board and the standard switching power supply. The data sheet ofthe module is included in the appendix of this manual.
Among the pros of this option are the active power factor correction (0.99), abetter efficiency, and a reduction in weight of the machine.
The modified wiring diagram of the amplifier using this type of power supply isincluded in the technical appendix.
PJ500M-C
1 / 2User ManualTecnical Appendix
1.16L - 30/07/03
Appendix A Piani di montaggio, schemi elettrici, listecomponenti / Component layouts,schematics, bills of material/ Disposicinde componentes, esquemas y lista demateriales
Questa parte del manuale contiene i dettagli tecnici riguardanti la costruzione dellesingole schede componenti il PJ500M-C LCD. Lappendice composta dalleseguenti sezioni:
This part of the manual contains the technical details about the different boards ofthe PJ500M-C LCD. This appendix is composed of the following sections:
Esta parte del manual contiene los detalles tcnicos a cerca de las diferentestarjetas del PJ500M-C LCD. Este apndice est compuesto de las siguientessecciones:
Description RVR Code Vers. PagesWiring Diagrams 1.12 8Wilkinson 2-Way Splitter Card PJ500M-CSPL-IN 1.1 4R.F. Power Amplifier Module PJ1KRF 1.3 4Wilkinson 4-Way Combiner Card PJ500M-CCMB-OUT 1.2 4Input Directional Coupler Card CSMPIPJ5MCL 1.2 4LPF+MEAS 1.1 4
CSB1CSBLFPJ1KMCSLPFPJ1KMCSDCLPFPJ1KM
Output Directional Coupler Card DRCPPJ1KM (Before January 2002) 1.1 4Low Pass Filter PJ1KLPF (Before January 2002) 1.1 4Switching Power Supply PSSW5020B 1.2 6Soft Start Card CSSOFTS 1.1 4Bias Control Card (New Version) CSBIASPJ5M01 1.3 6Bias Control Card (Old Version) CSBIASPJ5MCL01 1.1 4CPU Section e Protection Card SLPROTPJ-HCL 1.0 8External Telemetry Card CSPWRGDPSS01 1.1 4Scheda Viti Passanti CSFILPS 1.0 4Scheda filtrqggio EMI CSADPCNPRTPJ 1.0 4
PJ500M-C
2 / 2 User ManualTechnical Appendix
1.16L - 30/07/03
Pagina lasciata intenzionalmente in biancoThis page intentionally left blank
PJ500M-C
Appendice Tecnica Rev. 1.12 - 04/03/03 WIRING DIAGRAM - 1 / 8
AUX
OUT
A.C.
LINE
SOC
KET
MAINS
VOLT
AGE
SOCK
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115
1150 0
0 1515000 1818 26 11,5
AUX
OUT
AC
LINE FUSE
AC
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VOLT
AGE
CHAN
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SOCKET VOLT
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A.C.
IN
SETT
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115V
230V
1-2
3-4
2-3
1 2 3 41 2 3
SWIT
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VAC
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AC
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1012345678910
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Vac4
Vac2
Vac3
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BZD
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+50
V O
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+50
V O
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Vout
OC_
PSSW
OC_
ECC
PJ500M-C
2 / 8 - WIRING DIAGRAM Technical AppendixRev. 1.12 - 04/03/03
LCD
Ala
rms Card
Bia
s Card
DB
LCD
dis
play
R.F. AMPLIFIER
COMB
INER
CARD
THERMAL
PROT
ECTI
ON
REAR PANEL
RF TEST
-60db
RF OU
TPUT
RF INPUT
OUTP
UTDIRECT
IONAL
COUP
LER
CARD
FWD
PWR
IN
R.F.
RFL PWR
R.F. TEST
OUT
R.F.
INP
UTDIRECT
IONAL
COUP
LER
CARD
SPLI
TTER
CARD
R.F. AMPLIFIER
LOW
PAS
S FILTER
OUT
R.F.
+15
V
OUT
TEMP
INP
PWR
SHIE
LDED
ZONE
SHIE
LDED
ZONE
+50
VdcB
BIAS A
BIAS B
TELEMETRY
CONN
ECTOR
RS2
32I2CBUS
CPU
BACKUP
SUPP
LY
12V
5W
AUT
ORES
ETFUS
E
ALARM
INT
ERLOCK
CONN
ECTORS
+50
VdcA
FIL PS
SCHE
DAFILTRAGG
IO EMI
PWR
ADJ
D B
AA
SHIE
LDED
CABLE
SHIE
LDED
CABLE
SHIE
LDED
CABLE
PJ50
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TEMP
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B
+24Vdc
+50
Vdc
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+50
Vdc
B
+50
Vdc
B
BIAS
BBI
AS A
BIAS
B
+50
Vdc
B+
50Vd
c A
BIAS
A
BIAS
A
FWD PWR
OUT
TEM
P
INP
PWR
INP PWR
GND
RFL PWR
PD3
FAST
ON_
F
PD1
FAST
ON_
F
CN5
BNC
F
CN11
N M
JP5
HEA
DER
40
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
CN13
RCA
F
CN14
RCA
F
JP4
HEA
DER
401 2 3 4 5 6 7 8 9 1
0 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
CN2
RCA
M
CN1
RCA
M
CN7 BO
CCO
LE F
CN6
BOCC
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F
C5
22
0nF
JP3
HEA
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20
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
JP1
HEA
DER
20
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
40
0mA
60V
F1
CN
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NNEC
TOR
DB25
F
13
25
12
24
11
23
10
22
9
21
8
20
7
19
6
18
5
17
4
16
3
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2
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41 2 3 4
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61 2 3 4 5 6
CN8
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M
JP
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26
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
D1 1N
4007
CN9
BNC
M
C2
47
n
C1
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n
D2 1N
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BNC
M
CN16
N M CN
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7nF
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JP2
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5
1
2
3
4
5
C9 18pF
CN10
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MCN
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DB9
F
5
9
4
8
3
7
2
6
1
P3 CONN
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R DB
9 F
5
9
4
8
3
7
2
6
1
C3 4.7n
F
C4 4.7n
F
CN4
BNC
F
CN3
N F
JP3
HEA
DER
3
1
2
3
PD2
FAST
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F
PD4
FAST
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F
Vac1
Vac2
Vout
Vac4
+50
V O
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+50
V O
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Vac3
ZD50
A
OC_
PSSW
OC_
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Vac5
ZD50
B
PJ500M-C
Appendice Tecnica Rev. 1.12 - 04/03/03 WIRING DIAGRAM - 3 / 8
AUX
OUT
A.C.
LI
NE S
OCKE
T
5020
b
SOFT
STA
RTCA
RD
MAIN
SVO
LTAG
ESO
CKET
110
110
110
1100 0
0 1515000 1818 26 11,5
AUX
OUT
AC L
INE
FUSE
AC L
INE
FUSE
MODU
LE R
.F.
FUSE
0 0
061 61
VOLT
AGE
CHAN
GER
SOCK
ET VOLT
AGE
CHAN
GER
A.C.
IN
SETT
ING
110V
230V
1-2
3-4
2-3
1 2 3 41 2 3
AUTO
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SE
PJ50
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A 10
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M
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H
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1 2 M2
H
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1 2 3 4
RV2
VAR
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JP4
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6123456
RV2
VAR
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R
M
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MO
RS7
JP6
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8
1 2 3 4 5 6 7 8
K1
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MO
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K2
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C
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FAN
2 11
5 VA
C
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TR
A
4A
6,3
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F1
JP8
HEA
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4
1 2 3 4
M
3
H
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1 2 3 4
Vac4
Vac2
Vac3
Vac1
Vac5
+50
V O
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OUT
Vcom
p 1+
Vout
INH
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INTE
RLO
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ZD50
BZD
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Vcom
p 1-
PJ500M-C
4 / 8 - WIRING DIAGRAM Technical AppendixRev. 1.12 - 04/03/03
LCD
Alar
ms C
ard
Bias
Car
d
DB
LCD
disp
lay
R.F.
AMP
LIFI
ER
COMB
INER
CAR
D
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PROT
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ON
REAR PANEL
RF T
EST
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bRF
OUT
PUT
RF I
NPUT
OUTP
UTDI
RECT
IONA
L CO
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R CA
RD
FWD
PWR
IN R
.F.
RFL
PWR
R.F.
TES
T
OUT
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INPU
TDI
RECT
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LCO
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RCA
RD
SPLI
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CAR
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R.F.
AMP
LIFI
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LOW
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R.F.
+15
V
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TEMP
INP
PWR
SHIE
LDED
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+50
VdcB
BIAS
ABI
AS B
TELE
METR
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NNEC
TOR
RS23
2I2
CBU
SCP
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CKUP
SU
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12V
5W
AUTO
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SE
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CONN
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+50
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+50
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Vdc
B
BIAS
BBI
AS A
BIAS
B
+50
Vdc
B+
50Vd
c A
BIAS
A
BIAS
A
FWD PWR
OUT
TEM
P
INP
PWR
INP PWR
GND
RFL PWR
CN7 BO
CCO
LE F
CN6
BOCC
OLE
F
C3 4.7n
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CN11
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C5
22
0nF
PD3
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PD1
FAST
ON_
F
C4 4.7n
F
D4
1N53
49
CN
1CO
NNEC
TOR
DB25
F
13
25
12
24
11
23
10
22
9
21
8
20
7
19
6
18
5
17
4
16
3
15
2
14
1
CN13
RCA
F
JP1
HEA
DER
20
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CN14
RCA
F
JP3
HEA
DER
20
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
JP5
HEA
DER
40
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
R3
TR20
K
13
2
40
0mA
60V
F1
JP2
HEA
DER
5
1
2
3
4
5
JP4
HEA
DER
401 2 3 4 5 6 7 8 9 1
0 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
JP
2
HEA
DER
26
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26CN
12N
M
JP3
HEA
DER
3
1
2
3
CN3
N F
D2
1N
4007
CN4
BNC
F
JP4
HEA
DER
61 2 3 4 5 6
CN10
BNC
M
CN15
BNC
M
CN17
BNC
M
JP5
HEA
DER
41 2 3 4
CN8
BNC
M
C9 18pF
PD4
FAST
ON_
F
CN16
N M
CN9
BNC
M
PD2
FAST
ON_
F
CN5
BNC
F
CN2
RCA
M
C2
47
n
CN1
RCA
M
C1
47
n
S2 70
P4 CONN
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R DB
9 F
5
9
4
8
3
7
2
6
1
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7nF
P3 CONN
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R DB
9 F
5
9
4
8
3
7
2
6
1
Vac1
Vac2
INH
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Vout
Vac4
+50
V O
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+50
V O
UT
Vac3
ZD50
B
INTE
RLO
CK
Vcom
p 1+
Vcom
p 1-
Vac5
ZD50
A
PJ500M-C
Appendice Tecnica Rev. 1.12 - 04/03/03 WIRING DIAGRAM - 5 / 8
230V
AUX
OUT
A.C.
LINE
SOC
KET
115V
1
115
0
4
115
0
3
MOD
ULE
R.F.
FUSE
0
61
2
AC
LINE
FUSE
115
1
115
SETT
ING
0
AUX
OUT
AC
LINE FUSE
610
0
11,5
MAINS
VOLT
AGE
SOCK
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A.C.
IN
26
SOFT
START
CARD
18
5020
b
3
180 0
VOLT
AGE
CHAN
GER
SOCK
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VOLT
AGE
CHANGER
2-3
150
1-2
3-4
2
15
RELAY 12V
AUT
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ETFUSE
PJ50
0M-C
LCD
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8
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6123456
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1N40
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M
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INH
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OC_
ECC
Versione precedente, solo per riferimentoFormer version, for reference only
PJ500M-C
6 / 8 - WIRING DIAGRAM Technical AppendixRev. 1.12 - 04/03/03
LCD Alarms Card
Bias Card
B
LCD dis
play
R.F. AMPLIFIER
COMBINER
CARD
THERMAL
PROTECTION
REAR PANEL
RF TEST
-60db
RF OU
TPUT
RF INP
UT
OUTPUT
DIRECTIONAL
COUPLER CARD
IN R.F.
FWD PWR
R.F. TEST
OUT R.F.
INPUT
DIRECTIONAL
COUPLER
CARD
A
SPLITTER
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R.F. AMPLIFIER
LOW
PAS
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OUT R.F.
+15V
SHIELDED
ZONE
SHIELDED
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BIAS A
BIAS B
TELEMETRY
CONNECTOR
RS232
I2CBUS
CPU BA
CKUP
SUPPLY
12V 5W
AUTORESET
FUSE
ALARM
INTERLOCK
CONNECTORS
+50VdcA
FIL PS
SCHEDA
FILTRAGGIO EMI
RFL PWR
CC
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INP PWR
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D B
SHIELDED
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SHIELDED
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
CN13
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F
CN14
RCA
F
JP4
HEA
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401 2 3 4 5 6 7 8 9 1
0 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
D3
1N40
07
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M
CN1
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M
CN7 BO
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CN6
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22
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20
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
JP3
HEA
DER
20
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
40
0mA
60V
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D2
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07
CN
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NNEC
TOR
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F
13
25
12
24
11
23
10
22
9
21
8
20
7
19
6
18
5
17
4
16
3
15
2
14
1
JP6
HEA
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6
1 2 3 4 5 6
JP7
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2
1 2
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HEA
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2
1 2
JP9
HEA
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4
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CN8
BNC
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C2
47
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47
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HEA
DER
26
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
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BNC
M
CN17
BNC
M
CN16
N M
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CN10
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NNEC
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9
4
8
3
7
2
6
1
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9 F
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9
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8
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7
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6
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RLO
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Versione precedente, solo per riferimentoFormer version, for reference only
PJ500M-C
Appendice Tecnica Rev. 1.12 - 04/03/03 WIRING DIAGRAM - 7 / 8
230V
AUX OUT A.C.
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Versione precedente, solo per riferimentoFormer version, for reference only
PJ500M-C
8 / 8 - WIRING DIAGRAM Technical AppendixRev. 1.12 - 04/03/03
LCD Alarms Card
Bias Card
B
LCD display
R.F. AMPLIFIER
COMBINER
CARD
THERMAL
PROTECTION
REAR PANEL
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RF OUTPUT
RF INPUT
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INPUT
DIRECTIONAL
COUPLER
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A
SPLITTER
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BIAS A
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4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
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1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
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21
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20
7
19
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18
5
17
4
16
3
15
2
14
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Versione precedente, solo per riferimentoFormer version, for reference only
PJ500M-C
PJ500M-CSPL-IN - 1 / 4Appendice Tecnica Rev. 1.1 - 08/03/01
PJ500M-C
2 / 4 - PJ500M-CSPL-IN Technical AppendixRev. 1.1 - 08/03/01
PJ500M-C
PJ500M-CSPL-IN - 3 / 4Appendice Tecnica Rev. 1.1 - 08/03/01
Splitter Card Bill of MaterialsItem Qty Reference Part DESCRIPTION PART ORDER CDE________________________________________________________________________
1 3 R1,R2,R3 330# RESISTOR 2W RSC002JH0330
2 5 ST1,ST2,ST3 STRIP LINE STRIP LINEST4,ST5
PJ500M-C
4 / 4 - PJ500M-CSPL-IN Technical AppendixRev. 1.1 - 08/03/01
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PJ500M-C
PJ1KRF - 1 / 4Appendice Tecnica Rev. 1.3 - 16/09/02
PJ500M-C
2 / 4 - PJ1KRF Technical AppendixRev. 1.3 - 16/09/02
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PJ500M-C
PJ1KRF - 3 / 4Appendice Tecnica Rev. 1.3 - 16/09/02
R.F. POWER AMPLIFIER Bill Of Materials Page 1
Item Quantity Reference Part DESCRIPTION PART ORDER CODE____________________________________________________________________________________________________
1 1 R18 1.2$ RESISTOR 5W RAF005JH01,2
2 4 R1,R2,R3,R4 5.6# RESISTOR 2W RSC002JH05,6
3 2 R7,R8 22** RESISTOR 1W 5% RSC001JH0022
4 1 R16 47# RESISTOR 2W RSC002JH0047
5 1 R9 100CH CHIP RESISTOR RCH126F0100H
6 1 R12 270H 1W RESISTOR 1W RSM1/4FH0820
7 2 R5,R6 820# RESISTOR 2W RSC002JH0820
8 1 R11 1KCH CHIP RESISTOR RCH126F0001K
9 1 R10 1K5CH CHIP RESISTOR RCH126F001K5
10 1 R13 8K2 1% RESISTOR 1/4W 1% RSM1/4FK08,2
11 1 R14 10KNTC NTC RNTC005K103
12 1 R15 M1K TRIMMER MULTIGIRI RVT3296WK001
13 1 C2 68PFHQ HIGHT Q CAPACITOR CHQ680AJ500
14 1 C1 150PFHQ HIGHT Q CAPACITOR CHQ151AJ500
15 11 C3,C4,C10,C12,C13,C14, 470PFHQ HIGHT Q CAPACITOR CHQ471AJ500C15,C16,C17,C18,C9
16 5 C5,C6,C7,C8,C19 1NFCH CERAMIC CHIP CAPACITOR CCC126102X7A
17 1 C11 100NF CERAMIC CAPACITOR CKM104BK600P
18 1 C20 680NFP POLIESTER CAPACITOR CPE684DK101
19 1 L2 POWER IND. RF BINOC. CHOCKE
20 1 L1 L64.5RVR0.7 6 SP DIA 4.5 RAME SMAL 0.7mm BFS070064.5
21 1 L4 L105RVR2 10 SP DIA 5 F 2mm BFS200010005
22 1 L3 BU6012RVR2 BOB L60MM D12 FILO ARG 2MM BFA200001012
23 1 T1 4:1 TRASF. RF. CAVO 25 OHM CAV7612/78
24 1 T3 RG303 COAX CABLE RG303 CAVRG303V
25 2 L5,L6 RG316-25 CAOX CABLE RG316 25 Ohm CAVRG316/25
26 3 D2,D3,D5 1N4004 SILICON DIODE 400V DIS1N4004
27 1 D1 1N5342B SILICON DIODE DIS1N5342B
28 1 Q1 BLF278 VHF PUSH-PULL POWER MOS TRNBLF278
29 1 C21 470nF 25V ELECTROLITIC CAPACITOR
PJ500M-C
4 / 4 - PJ1KRF Technical AppendixRev. 1.3 - 16/09/02
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PJ500M-C
CSMPIPJ5MCL - 1 / 4Appendice Tecnica Rev. 1.2 - 28/05/02
PJ500M-C
2 / 4 - CSMPIPJ5MCL Technical AppendixRev. 1.2 - 28/05/02
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PJ500M-C
CSMPIPJ5MCL - 3 / 4Appendice Tecnica Rev. 1.2 - 28/05/02
CSMPOPJ5MCL Bill Of Materials Page 1Item Q.ty Reference Part DESCRIPTION________________________________________________________________________
1 1 R1 4K7CH CHIP RESISTOR 0805 RCH085J004K72 1 R2 220CH CHIP RESISTOR 0805 RCH085F0220H3 1 R3 51CH CHIP RESISTOR 0805 RCH085F0051H4 2 R4,R5 150H CHIP RESISTOR 0805 RCH085F0150H5 3 C1,C8,C9 15PFCH CHIP RESISTOR 0805 CCC085150COA6 1 C2 10uFCH 16V TANTALIUM CHIP CAPACITOR CET10616VSM7 1 C5 470NFCH CHIP CAPACITOR 1206 CCC126474X7A8 4 C3,C4,C6,C7 4N7FCH CHIP CAPACITOR 0805 CCC085472X7A9 1 D1 HP2800 DIODE SMD SOT23 DISHSMS280010 1 D2 Z9V1 ZENER DIODE DIZ9V1MINI11 1 U1 LM50CIM3 TEMPERATURE SENSOR CILLM50C12 1 C9 6P8FCH CHIP CAPACITOR HQ
PJ500M-C
4 / 4 - CSMPIPJ5MCL Technical AppendixRev. 1.2 - 28/05/02
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PJ500M-C
LPF+MEAS - 1 / 4Appendice Tecnica Rev. 1.1- 18/04/03
PJ500M-C
2 / 4 - LPF+MEAS Technical AppendixRev. 1.1 - 18/04/03
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/03/
02
11
A3
RCA
RFL
PW
R
RCA
FW
D P
WR
R2
100k
080
5
D2
BAT8
3
C4 4n7
0805
L1BB
R30
0002
19L2
BBR
3000
0219
L3BB
R30
0002
19L4
BBR
3000
0219
L5
BFS1
0002
018
C3 47p
0805
R1
100k
080
5
CS1
C5 1nF
C6 1nF
R3
270R
120
6
R4
270R
120
6
C2 4n7
0805
D1
BAT8
3
cw
RV2
200R
SM
D
C7C8
C1 47p
0805
C9C1
0C1
1
cw
RV1
200R
SM
D
PJ500M-C
LPF+MEAS - 3 / 4Appendice Tecnica Rev. 1.1- 18/04/03
PJ500M_C vers. LCD Bill Of Materials Page1
Item Q.ty Reference Part____________________________________________________________________________________________
1 1 L5 BFS100020182 1 CS1 CSDRCPPJ1KM3 2 C3,C1 47p 08054 2 C4,C2 4n7 08055 2 C5,C6 1nF6 2 C7,C11 27pFTFL7 3 C8,C9,C10 54pFTFL8 2 D2,D1 BAT839 4 L1,L2,L3,L4 BBR3000021910 2 RV2,RV1 200R SMD11 2 R2,R1 100k 080512 2 R3,R4 270R 1206
PJ500M-C
4 / 4 - LPF+MEAS Technical AppendixRev. 1.1 - 18/04/03
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PJ500M-C
DRCPPJ1KM - 1 / 4Appendice Tecnica Rev. 1.1 - 08/03/01
PJ500M-C
2 / 4 - DRCPPJ1KM Technical AppendixRev. 1.1 - 08/03/01
FWD PWR
REF PWR
From Low Pass Filter
Output
AGC CONTROL
TO ALARMS CARD
TO POWER SUPPLY
OUTPUT
R.F. TEST
-60dB
Dire
ctio
nal C
oupl
er C
ard
Circ
uit D
iagr
am
R.V.
R. E
lettr
onic
a S.
r.l. (
Bo)
Cust
om
11
Tues
day,
Dec
embe
r 05,
200
0
Title
Size
Docu
men
t Num
ber
Rev
Date
:Sh
eet
of
CS1
CSDR
CPPJ
1KM
R2
470
1%
C31n
FCH
C21n
FCH
C118
pFD1BA
T83
C447
pF
R5
470
1%
R4
220C
H
CN1
BNC
TWIN
AX
R610
0KCH
C61n
FCH
C51n
FCH
D2BA
T83
R310
0KCH
R751
1%
CN4
BNC
TELA
IO
CN3
N CO
NNEC
TOR
TR1
M20
KCN
2BN
C TW
INAX
R1TC
200C
H
R4A
220C
H
PJ500M-C
DRCPPJ1KM - 3 / 4Appendice Tecnica Rev. 1.1 - 08/03/01
Directional Coupler Card Circuit Diagram Bill Of Materials Page 1
Item Quantity Reference Part DESCRIPTION PART ORDER CODE________________________________________________________________________________________________
1 1 R7 51 1% RESISTOR 1/4W 1% RSM1/4FH0051
2 2 R4A,R4 220CH CHIP RESISTOR RCH126J0220H
3 2 R2,R5 470 1% RESISTOR 1/4W 1% RSM1/4FH0470
4 2 R3,R6 100KCH CHIP RESISTOR RCC126J0100K
5 1 R1 TC200CH TRIM.REG.VER.CERMET SMD RVT4X4H200V
6 1 TR1 M20K TRIMMER MULTIGIRI RVT3296WK020
7 1 C1 18PF CERAMIC CAPACITOR NP0 CKM180BK600C
8 1 C4 47PF CERAMIC CAPACITOR NP0 CKM470BK600C
9 4 C2,C3,C5,C6 1NFCH CERAMIC HIGH Q CHQ102AJ500
10 1 CN4 BNC TELAIO CONN. BNC A TELAIO CNTBNCFPV
11 2 CN1,CN2 BNC TWINAX CONN.BNC X CAVO TWINAX CNTBNCMTXVL
12 1 CN3 N CONNECTOR CONN. N A TELAIO CNTNFPFL
13 2 D1,D2 BAT83 HOT CARRIER DIODE DHCBAT83
14 1 CS1 CSDRCPPJ1KM CS DIR.COUPLER PJ1KM CSDRCPJ1KM
PJ500M-C
4 / 4 - DRCPPJ1KM Technical AppendixRev. 1.1 - 08/03/01
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PJ500M-C
PJ1KLPF - 1 / 4Appendice Tecnica Rev. 1.1 - 08/03/01
PJ500M-C
2 / 4 - PJ1KLPF Technical AppendixRev. 1.1 - 08/03/01
From Coupler Card Outut
To Directional Coupler Card Input
00
Low
Pass
Filt
er C
ircui
t Dia
gram
R.V.
R. E
LETT
RONI
CA S
.r.l.
(Bo)
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om
11
Thur
sday
, Jan
uary
11,
200
1
Title
Size
Docu
men
t Num
ber
Rev
Date
:Sh
eet
of
L5
L2
016R
VR1.
5C5
27pF
TFL
C454
pFTF
LC3
54pF
TFL
C254
pFTF
LC1
27pF
TFL
L4L3
21RV
R7SP
1L3
L325
RVR7
SP1
L2L3
25RV
R7SP
1L1
L321
RVR7
SP1
PJ500M-C
PJ1KLPF - 3 / 4Appendice Tecnica Rev. 1.1 - 08/03/01
Low Pass Filter Circuit Diagram Bill Of Materials Page 1
Item Quantity Reference Part DESCRIPTION PART ORDER CODE____________________________________________________________________________________________
1 2 C1,C5 27PFTFL CONDBANDELLA RAME TEFLON CBRT270RVR
2 3 C2,C3,C4 54PFTFL COND.BANDELLA RAME TEFLON CBRT540RVR
3 2 L1,L4 L321RVR7SP1 RAME ARG.3SP DIA21 7MM SP1 BFA700003211
4 2 L2,L3 L325RVR7SP1 RAME ARG.3SP DIA25 7MM SP1 BFA700003251
5 1 L5 L2016RVR1.5 RAME ARG.1.5MM 20SP DIA16MM BFS15002016
PJ500M-C
4 / 4 - PJ1KLPF Technical AppendixRev. 1.1 - 08/03/01
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PJ500M-C
PSSW5020B - 1 / 6Appendice Tecnica Rev. 1.2 - 02/05/01
PJ500M-C
2 / 6 - PSSW5020B Technical AppendixRev. 1.2 - 02/05/01
15-0
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20A
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