PCRA –An Integrated Energy Solution Provider1

3rd International Summit on Food

Processing, Agribusiness & Dairy 14th September 2011 New Delhi

Presentation by: Lt. Col. Satish Sharma, Jt. Director

PCRA –An Integrated Energy Solution Provider2

About PCRA

Need of Energy Conservation

Successful Energy Audit Case Study

Structure of Presentation

PCRA –An Integrated Energy Solution Provider3

1973 : Oil crisis world over

Study team : Engineers from IOCL, NPC, DGTD estimated huge oil conservation potential in industries & STUs

Study results

: Conservation potential of 20 - 30%

6th Jan ’76 : Petroleum Conservation Action Group (PCAG) formed

10th Aug’78 : PCAG reconstituted as “Petroleum Conservation Research Association” (PCRA) and registered as a society under MOP&NG, Government of India

Emergence of PCRA

PCRA –An Integrated Energy Solution Provider4

Field Activities

Industrial Sector / Commercial Bldg Sector

Energy Audit

I.T.P.

Fuel Oil Diagnostic Study

Walk Through Audits-SSI

Transport Sector

Driver Training Programme

Model Depot Study

Agriculture Sector

Demonstration Centre

L.I.P. Rectification

Kisan MelasSeminars/Technical Meets / Workshops

Follow up Studies

Domestic Sector

Youth Programmes

Save LPG Clinics

Domestic Workshop

Other Activities

International Networking

OGCF Awards

Empanelment of Auditors

Promote replication of PCRA efforts in Clusters

Field Activities

Common to all Sectors

PCRA –An Integrated Energy Solution Provider5

Strengths of PCRA

34 Nos of Energy Auditors Certified by Bureau of Energy Efficiency (BEE), Ministry of Power

87 Nos of Energy Auditing firms Empanelled by PCRA who function as extended arms

India’s largest Organization promoting Energy & Petroleum conservation .

India’s Largest Energy Auditing organization. Wide Experience of Energy Audits (more than 21000) in all types of industries.

Networking with over 40 Research organizations Vast experience of conducting Fuel Efficiency programs in Transport

sector in all types of fleet. Close coordination with Various Govt. Depts. at State & Central Level.

PCRA –An Integrated Energy Solution Provider6

Need for Energy Conservation

PCRA –An Integrated Energy Solution Provider7Source : *BP statistical Review, end 2010

Energy Mix Pattern- India

PCRA –An Integrated Energy Solution Provider8

Transport22%

Residential10%

Industry49%

Others14% Agriculture

5%

Sector-wise Total Energy Consumption in India

PCRA –An Integrated Energy Solution Provider9

Industrial14%

Agriculture4%

Others13%

Domestic18%

Transport51%

Sector-wise Consumption of Petroleum Products in India

PCRA –An Integrated Energy Solution Provider10

SECTOR CONSERVATION POTENTIAL

Transport 20%

Domestic 20%

Industrial 25%

Agricultural 25%

Commercial 25%

SECTORWISE CONSERVATION POTENTIAL

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Energy Efficiency Scenario : Global

Japanese primary energy consumption per unit GDP is the lowest in the world owing to various energy conservation measures taken for the respective sectors.

Energy Consumption per unit GDP

1 1.7 23.2 3.2

6 6

8.7 9.28.1

18

0

2

4

6

8

10

12

14

16

18

20

Source: IEA

PCRA –An Integrated Energy Solution Provider12

Successful Energy AuditCase Study

Case Study of Energy Audit

A Prominent Bakers

In NCR

PCRA –An Integrated Energy Solution Provider13

Salient Features

Product Biscuits

Production 1100MT/ Month

Major Equipments Studied

Air Compressors, Illumination, DG Sets, Motors & Ovens

Power Consumption 5,11,348kVAh, 4,92,418 kWh

Average PF 0.963

Average Cost of Energy Rs 5.18/ kVAh (Rs 5.38 / kWh )

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Area Covered During The Audit

• Review of Electricity Bills, Contract Demand & Power Factor

• Loading Pattern of Induction Motors• Study of Air Compressor• Study of DG Set • Study of Ovens • Study of Illumination

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Load Management

Sl.No

Observation Recommendation Potential Savings Investment

(Rs)

Payback Period

(Months)kVAh Rs

1 Low Power Factor (average PF maintained is 0.963 )

-Install capacitors of lower rating

-Inspect capacitors periodically

-Replace faulty capacitors

18,930 98,057 15,000 2 Months

PCRA –An Integrated Energy Solution Provider16

Air Compressor

Sl.No

Observation Recommendation Potential Savings Investment

(Rs.)

Payback Period

(Months)Kwh Rs.

1 Poor Efficiency

(78%)

-Get the compressor inspected and overhauled

10,250 55,145 10,000 2 Months

PCRA –An Integrated Energy Solution Provider17

DG Set

Sl.No

Observation Recommendation Potential Savings Investment

(Rs)

Payback Period

(Months)KL Rs

1 Low Specific Power Generation 3.4 kWh/ liter

-Get the DG serviced and tuned

-Improve air supply to DG Set

3.5 KL HSD

Rs1.23 Lakhs

Rs10,000 One Month

PCRA –An Integrated Energy Solution Provider18

Ovens

Sl.No

Observation Recommendation Potential Savings Investment

(Rs)

Payback Period

(Months)KL

HSDRs

(Lac)

1 Poor Burner

Efficiency

Get burners tuned 55 19.21 NA NA

PCRA –An Integrated Energy Solution Provider19

Ovens

Sl.No

Observation Recommendation Potential Savings Investment

(Rs)

Payback Period

(Months)kVAh/

KL HSD

Rs

(Lac)

2 Idle running of Burners and Fans

-Stop Burners and Fans when the production line is idle

24,500 kWh & 22KL HSD

8.99 NA NA

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Illumination

Sl.No

Observation Recommendation Potential Savings Investment

(Rs)

Payback Period

(Months)kWh Rs

1 Use of energy efficient lights

-Replace existing 150 tube lights with 28W T/L having electronic chokes.

-Replace Halogen lamps and incandescent lamps with CFL

16,050 86,350 Rs 1 Lakh 14 Months

PCRA –An Integrated Energy Solution Provider21

Total Saving

1. Total Saving Identified :

Power : 69,730 kWh

HSD : 80 KL

2. Savings Identified in Terms of Rupees : 31,82,000

3. Expected Capital Investment in Rs: 1,25,000

PCRA –An Integrated Energy Solution Provider22

Thank You

Lt Col Satish Sharma

Joint Director

sharmasc@pcra.org