Post on 11-Oct-2020
Removing the Barriers to Additive ManufacturingPresented by - Tim Bell – Additive Manufacturing Business Manager
Manufacturing in America │ March 20-21, 2019
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Electrification, automation, digitalization - Siemens’ Divisional setup
Additive Manufacturing is a Company Core Technology for Siemens
Digital FactoryPower and Gas,
Power Generation ServicesWind PowerEnergy Management
Process Industries and Drives Mobility Building Technologies Healthineers
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Additive Manufacturing is a Company Core Technology
End-to-end software,
automation and
digitalization solutionsUser
Service
ProviderSupplier
>10 years experience
Power Generation,
Aerospace, Automotive
>55 industrial AM
machines in operation
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Digital Factory integrates unique competencies in
Product Lifecycle Management and automation under one roof
Our integrated product portfolio paves the way for the Digital Enterprise.
Digital Factory Division
Factory Automation
Control Products
Customer Services
Product Lifecycle Management
Motion Control
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Additive Manufacturing changes everything
STATUS QUO
Manufacturing transformation
Pro
du
ct
tran
sfo
rmati
on
Shift from prototyping / experimentation to mainstream industrial production
Sh
ift fr
om
co
nve
ntio
na
l d
esig
n to
inn
ova
tive
DF
AM
Reinvent manufacturing
Reimagine products
• Reduce weight, material
• Scan-to-product
• Expand performance
• Accelerate innovation cycles
• Eliminate molding/castings/tooling
• Eliminate/simplify assembly process
• Reduce supply chains
• Affordable low volume production
Rethink business
• Individualization, personalization
• Zero inventory – on demand printing
• Design anywhere. Print anywhere.
• Accelerate innovation
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Today’s barriers to industrialize Additive Manufacturing
Design Software Simulation Software Print Preparation Software
AM ProcessHeat TreatmentFinishing
Disconnected process chain – multiple file conversions – uncontrolled machine performance
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Our holistic approach
Specific for product manufacturers and machine builders
Machine
services
Machine
operation
Machine
commissioning
Machine
engineering
Machine
concept
ServicesProduction
execution
Production
engineering
Production
planning
Product
design
Product manufacturer perspective
Machine builder perspective
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Powder Bed Fusion Multi Jet Fusion
Material ExtrusionDirected Energy Deposition
Tailored to various industrial AM technologies
Fixed
Plane
Multi-
Axis
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Directed Energy Deposition
Powder Bed Fusion Multi Jet Fusion
Example
Directed Energy Deposition
Material Extrusion
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PLM Software
Example: Directed Energy Deposition
NX Hybrid Version developed
with DMG Mori for AM,
welding and milling in one
machine
Automation
DMG Mori Lasertec 65
controlled and automated with
Sinumerik 840D SL
Technology and Application
DED Customer Experience
Center in Erlangen
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Powder Bed Fusion Multi Jet Fusion
Material ExtrusionDirected Energy Deposition
Tailored to various industrial AM technologies
Fixed
Plane
Multi-
Axis
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Overcoming the limitations of classical FDM printing by robotic
Composite 3D Printing
Today
Tooling
FDM Composite Parts
The Future of
Material Extrusion
Robotic Composite 3D Platform
Traditional Material Extrusion • Fiber orientation limited to in-plane
• ~15 hrs build & post processing time
• Support material required
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A vital part of the airplane: the radome
Avionics protection
Antenna protection
Prone to impacts
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Digital Twin Product
The most holistic Digital Twin
Virtualproduct
Design, simulate and verify products
digitally, including mechanics and
multi-physics, electronics and
management of software
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Design of the product in CAD software
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Impact simulation at the product
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Digital Twin Product
Digital Twin Production
The most holistic Digital Twin
Virtualproduct
Virtualproduction
Verification
Specification
Plan, simulate, predict and
optimize production digitally
with G-code generation and
virtual commissioning.
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Validation of the manufacturing process
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Digital Twin Product
Digital Twin Production
The most holistic Digital Twin
Virtualproduct
Virtualproduction
Verification Validation
Specification Commissioning
Run production
efficiently and
securely with
Totally Integrated
Automation.
Real productionAutomation
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Robot-enabled, multi-axis additive manufacturing
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THE CAPABILITIES
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THE CAPABILITIES
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THE CAPABILITIES
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Digital Twin Product
Digital Twin Production
Digital TwinPerformance
The most holistic Digital Twin
Virtualproduct
Virtualproduction
Realproduct
Real productionAutomation
Collaboration platform: Teamcenter
Verification Validation
Specification Commissioning
Page 25
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Runtime optimization of production and product through data analysis
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Feed back insights to optimize the Digital Twin of product and
production
Digital Twin Product
Digital Twin Production
Digital TwinPerformance
Virtualproduct
Virtualproduction
Realproduct
Real productionAutomation
Continuous improvement
Insights from performance with MindSphere
Ideal delivery
Collaboration platform: Teamcenter
Verification Validation
Specification Commissioning
Page 27
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Powder Bed Fusion Multi Jet Fusion
Material ExtrusionDirected Energy Deposition
Tailored to various industrial AM technologies
Fixed
Plane
Multi-
Axis
Unrestricted © Siemens 2019 All rights reserved. Community. Collaboration. Innovation.
Unrestricted © Siemens 2019 All rights reserved. Community. Collaboration. Innovation.
How do you keep a
Bugatti Chiron on
the ground while pushing
the speed envelope
to new extremes?
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Innovate a new way to make a highly optimized vehicle even more aero-dynamic and lighter weight.
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Industrialize Additive Manufacturing:
Design and produce useful parts at scale
Virtualproduct
Virtualproduction
Digital Twin Product
Digital Twin Production
Digital TwinPerformance
Realproduct
Real productionAutomation
Continuous improvement
Insights from performance
10x faster innovation process Reduced aerodynamic drag 50% weight reduction
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Build process simulation as key enabler for First-Time-Right Printing
Simulate and predict distortions
Re-parenting supports
Calculated compensated
geometry
Re-Simulate with
compensation
ok
No
Yes
Print first-time-right
Print preparation
Product design
with supports
Virtual detection and
elimination of distortion,
overheating and other defects
with build process
simulation leading
from “try and see”
to First-Time-Right.
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Automation of Additive Manufacturing
New AM production system launched with EOS at IMTS
EOS M 300-4 – Digital Additive Manufacturing
for the Industrial Production of High-Quality Metal Parts
Totally Integration Automation
Industrial automation systems from Siemens make it run
Efficient interoperability of all automation components
Integrated Engineering
Comprehensive engineering in all phases
of the production process.
Industrial Communication
Integrated communication based on international,
cross-vendor standards that can be flexibly combined
Safety Integrated
Reliable, comprehensive protection of people,
machinery and the environment
Industrial Data Management
Transparency of all data recorded/generated during
operation enables high decision-making certainty
Using automation systems and communication interfaces which are industrial standard is a basic
requirement to embed an AM production system in an automated process chain
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Automation of Additive Manufacturing
AM Post processing – Value add by Siemens DF solutions
A higher degree of automation on data management and processing an machining
enables Additive Manufacturing to become more and more competitive
CNC controlled removal of support structuresAutomated powder removal
Siemens Software NX CAD NX CAM SINUMERIKSiemens Automation
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Industrializing Additive Manufacturingrequires CONSULTING
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Five action areas to speed up usage of Additive Manufacturing for
your business
Digitize
Digitize
Driving efficiency through
digitalization !
Protect your know-how through
state of the art data security !
Understand
and ideate
Learn about potentials
and threats of Additive
Manufacturing for your
business !
Create an Additive
Manufacturing visionfor your company !
Scale
ScaleRamp-up and
industrialize !
Set-up leading edge
production !
Monetize
MonetizeUnderstand your
ecosystem !
Innovate your
business model !
Define and
pilot
Define and
pilotIdentify and design
products !
Start a pilot as
reference case !
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Industrializing Additive Manufacturingrequires EXPERIENCE
Additive Manufacturing
Experience Center
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Industrialize Additive Manufacturing means„Design and produce useful parts at scale“
Unrestricted © Siemens 2019 All rights reserved. Community. Collaboration. Innovation.
Five action areas to speed up usage of Additive Manufacturing for
your business – at the right place, the right level, the right pace
Digitize
Digitize
Driving efficiency through
digitalization !
Protect your know-how through
state of the art data security !
Understand
and ideate
Learn about potentials
and threats of Additive
Manufacturing for your
business !
Create an Additive
Manufacturing vision for your company !
Scale
ScaleRamp-up and
industrialize !
Set-up leading edge
production !
Monetize
MonetizeUnderstand your
ecosystem !
Innovate your
business model !
Define and
pilot
Define and
pilotIdentify and design
products !
Start a pilot as
reference case !
Digitize
ScaleMonetizeDefine and pilot
Understand
and ideate
Unrestricted © Siemens 2019 All rights reserved. Community. Collaboration. Innovation.
Five action areas to speed up usage of Additive Manufacturing for
your business – at the right place, the right level, the right pace
Digitize
Digitize
Driving efficiency through
digitalization !
Protect your know-how through
state of the art data security !
Understand
and ideate
Learn about potentials
and threats of Additive
Manufacturing for your
business !
Create an Additive
Manufacturing vision for your company !
Scale
ScaleRamp-up and
industrialize !
Set-up leading edge
production !
Monetize
MonetizeUnderstand your
ecosystem !
Innovate your
business model !
Define and
pilot
Define and
pilotIdentify and design
products !
Start a pilot as
reference case !
Unrestricted © Siemens 2019 All rights reserved. Community. Collaboration. Innovation.
Questions?
Tim Bell
Additive Manufacturing Business Manager
US Center of Competence
Digital Factory
Tel.: 630-217-3502
E-Mail: tim.bell@siemens.com
https://www.linkedin.com/in/tim-bell