MPU Replacement Chassis

October 2011

Honeywell Proprietary

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2

POV-221-110.01 MPU Replacement Chassis – October 2011

Process Solutions

Legacy Measurex MPU Interface

• Measurex MPU Chassis from the

early 1980’s reached end-of-life

long ago.

– MPU was Measurex interface for

CD actuators

• ThermaTrol, AquaTrol, CalTrol,

SteamTrol

– MPU withdrawn from sale in 1992

• Replaced by Profile Managers with

GE 90/70 PLC

• Whatever parts still available

today are offered only under the

'repair exchange' procedure or a

'level 1 down' with return

afterwards.

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3

POV-221-110.01 MPU Replacement Chassis – October 2011

Process Solutions

NEW MPU Replacement Chassis

• Digital Outputs ONLY:

– Duty cycle (ThermaTrol, CalTrol, Calcoil) or 4-bit parallel (AquaTrol)

• Standard I/O PCB: switch selectable duty cycle or 4-bit parallel

• 200-100 serial links ONLY (RS232 or FSK)

• Status feedback inputs NOT supported

• ScaniValve NOT supported

• CWS double-precision protocols NOT supported

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4

POV-221-110.01 MPU Replacement Chassis – October 2011

Process Solutions

Scope - MPU Replacement Kit

• Drop-in replacement for the MPU Chassis assembly

– Ref: Models 2573 and 2575 interface sub-systems in Production

Release documents

– Used for ThermaTrol, CalTrol, and AquaTrol actuators.

• The kit replaces the complete MPU chassis and all PCBs

– Ribbon-cable connections and functions all compatible with the

original chassis.

– All existing power-switching electronics and terminations to the

actuators are to be retained and remain unchanged.

– Replaced components include

• MPU Chassis / Power Supply (08343800),

• MPU Processor (05365800)

• PAV interface boards (05287000).

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5

POV-221-110.01 MPU Replacement Chassis – October 2011

Process Solutions

Success Story – Augusta Newsprint

From John Anderson (Field Service Specialist) 10/10/2011:

• The new and improved MPU upgrade kits dropped right

in. There is one card (processor) that requires some simple

configuration (a jumper and a switch). On the old MPU’s, the

Aquatrol, Thermatrol, and Caliper controls have unique processor

cards/proms. The MPU upgrade kits have cards are

interchangeable between other MPU upgrade kits, reducing the

amount of spares required.

• ….Things went great. We haven’t had any issues with them so

far – over a year.

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6

POV-221-110.01 MPU Replacement Chassis – October 2011

Process Solutions

Scope - continued

Old MPU chassis (left) is replaced by the drop-in

replacement kit (right)

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7

POV-221-110.01 MPU Replacement Chassis – October 2011

Process Solutions

Models 8891 & 8892

Items to order: Configuration & Quantities:

MPU Replacement Kit Chassis with Power

Supply & Processor, #09889100

Customer Sell Price: US$ $13,879.00 per set

Delivery: unforecasted lead time 22 weeks

Notes: (a) order from Vancouver ONLY. Limited

quantities on hand for prompt shipment.

Check before committing. (b) K&E Pricing

requires return of the old equipment to

Honeywell

Order qty 1 per actuator “beam” (ThermaTrol,

CalTrol, or AquaTrol)

Input voltage: 115 VAC, 50 / 60 Hz

Serial Link: RS232 or FSK

Protocol: 200-100 with 6-bit setpoints

MPU Replacement Kit Output PCB,

#09889200

Customer Sell Price: US$ $2891.00 each

Delivery: unforecasted lead time 22 weeks

* Notes: same as above

For Duty Cycle outputs to ThermaTrol, CalTrol,

Calcoil, order 1 per 32 zones (max 4 PCB)

Max number of zones per chassis: 128

Duty Cycle: 8-second time base with 125-

millisecond resolution (6-bit setpoint)

For 4-Bit Parallel outputs to AquaTrol;

order 1 per 8 zones (max 9 PCB)

Max number of zones per chassis:72

Honeywell Proprietary

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8

POV-221-110.01 MPU Replacement Chassis – October 2011

Process Solutions

BOM Breakdown

• Model 8891: MPU Replacement Kit Chassis with Power Supply &

Processor – List Price $13,879.00 (2011 SPM)

– Transfer Price $6999.00 (2011 SPM) – order as 09889100 includes

• Processor Card – Qty 1 Part No. : 6542800045

• Power supply module – Qty 1 Part No. : 6543140089

• Rack complete with back-plane – Qty 1 Part No. : 6543060055

• Installation Guide – Qty 1 Part No.: 6510020266

• Model 8892: MPU Replacement Kit Output PCB – List Price List $2891.00 USD (2011 SPM)

– Transfer Price: $1467.00 (2011 SPM)

– order as 09889200 includes • Digital output Card – Qty 1 Part No. : 6543140090

Honeywell Proprietary

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9

POV-221-110.01 MPU Replacement Chassis – October 2011

Process Solutions

MPU Replacement Chassis w/ 4 I/O PCB

• 1 x 8891 with 4 x 8892 I/O PCB’s, suitable for…

– 128-Zone ThermaTrol or CalTrol (duty cycle) OR

– 32-Zone AquaTrol (4-bit parallel)

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10

POV-221-110.01 MPU Replacement Chassis – October 2011

Process Solutions

MPU Replacement Chassis w/ 9 I/O PCB

• 1 x 8891 with 9 x 8892 I/O PCB’s suitable for…

– 72-Zone AquaTrol (4-bit parallel)

Honeywell Proprietary

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11

POV-221-110.01 MPU Replacement Chassis – October 2011

Process Solutions

Product Positioning

• Intended as a service K&E

• Low-cost way to avoid downtime & frustration due to lack of

replacement parts for the MPU chassis

– Literally minutes to install; ribbon cable compatible with MPU

– No software changes; same 200-100 link

• Preserves customer investment in legacy CD actuators without

demanding a technology upgrade

– 200-100 serial link only; LAN communication not supported

– A safe investment regardless of subsequent QCS upgrades

• Experion MX and Da Vinci speak 200-100 protocol

• Technology upgrades should consider actuator replacement, or

at least a new Profile Manager for LAN connectivity

Honeywell Proprietary

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12

POV-221-110.01 MPU Replacement Chassis – October 2011

Process Solutions

Product Positioning

• Field proven: Trial units have been in field operation since

November 2010 without problem.

• MPU Replacement Kit must be ordered from Vancouver Service

Center.

• Limited number of kits on the shelf as of June 2011, and

available for prompt shipment. Check before making any

commitments

• Unforecasted lead time is 22 weeks

• Forecasted demand not yet established, so your inputs &

forecasts are needed to plan future inventory for fast deliveries.

• K&E Pricing requires return of the old equipment to Honeywell

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13

POV-221-110.01 MPU Replacement Chassis – October 2011

Process Solutions

Legacy Measurex Actuators & Interfaces

• ThermaTrol I or II – End of Life

– Recommend replacing the actuator with AutoSlice CDW, otherwise:

– If UNITEC interface, replace with HC900 based Profile Manager.

– If MPU, order MPU Replacement Chassis OR new Profile Manager

with duty-cycle interface

• AquaTrol – Still current

– Current product employs similar technology (different solenoids)

– If UNITEC interface, replace with HC900 based Profile Manager.

– If MPU, order MPU Replacement Chassis OR new Profile Manager

with 4-bit parallel outputs to solenoids.

• CalTrol I or II – End of Life

– Recommend replacing with Calcoil, otherwise:

– If UNITEC interface, replace with HC900 based Profile Manager.

– If MPU, order MPU Replacement Chassis OR new Profile Manager

with duty-cycle interface

Honeywell Proprietary

Honeywell.com

14

POV-221-110.01 MPU Replacement Chassis – October 2011

Process Solutions

Legacy Measurex Steambox & Interface

• SteamTrol – End of Life

– Very limited parts support; recommend replacement with Devronizer

– Note: XP10 steam actuator upgrade NOT available for SteamTrol

• ScaniValve interface - End of Life

– Unsupported

– Replace ScaniValve interface with IDP II (CDWeb)

– IDP for SteamTrol must be set up for 3-15 psi (not 6-30 psi)

• ODX, RTU Modbus, Modbus TCP, and OPC are currently supported

protocols.

• 200-100, SCL, or ABB Microset serial protocols are not supported by

CDWeb systems.

• Beware: HP or ET systems with only 200-100 links cannot use

IDP. Yet another reason to upgrade now.

Honeywell Proprietary

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15

POV-221-110.01 MPU Replacement Chassis – October 2011

Process Solutions

New Profile Manager - Duty Cycle I/O

• New Duty Cycle I/O systems use HC900 in Profile Manager type

enclosure.

– Used only for legacy actuators (no new actuators use duty cycle)

– Modbus TCP protocol for direct connection to Experion MX, Da Vinci.

– ODX and OPC protocols will add Industrial PC

– Do not call it “CDWeb”. It is not.

• Keep existing power electronics in all cases.

– ThermaTrol I or II

– CalTrol I or II

– Calcoil 4000 (A or D)

• Note: new interface is NOT offered for Calcoil 2000, Impact

ThermaJet, or ABB ThermoProfiler, etc. These are all obsolete,

unsupported, and difficult to repair. Better to replace.

Honeywell Proprietary

Honeywell.com

16

POV-221-110.01 MPU Replacement Chassis – October 2011

Process Solutions

New Profile Manager - Parallel I/O

• New AquaTrol systems use HC900 in Profile Manager type

enclosure.

– 4 contact outputs per zone to drive solenoid valves

– Modbus TCP protocol for direct connection to Experion MX, Da Vinci.

– ODX and OPC protocols will add Industrial PC

– Do not call it “CDWeb”. It is not.

• For legacy AquaTrols, same HC900 is available. Please confirm

solenoid voltage on inquiries

– 24 VDC solenoids [same as current systems]

– 24 VAC solenoids [legacy Measurex systems]

– 48 VDC solenoids [legacy Devron systems]

• For legacy AquaTrols, please ensure all tech bulletins have been

applied

Honeywell Proprietary

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17

POV-221-110.01 MPU Replacement Chassis – October 2011

Process Solutions

QCS to Actuator Links, FYI

• Experion MX and Da Vinci support:

– OPC, ODX, LON, Modbus TCP (to current actuators & interface)

– 200-100, SCL, Modbus RTU, ABB Microset (to legacy actuators &

interface)

• New Honeywell actuators support links to foreign / legacy QCS

using:

– OPC, ODX, Modbus TCP

– Modbus RTU

• New Honeywell actuators do NOT support these old serial

protocols:

– SCL

– 200-100

– ABB Microset

Honeywell Proprietary

Honeywell.com

18

POV-221-110.01 MPU Replacement Chassis – October 2011

Process Solutions

Questions?

• Contact Mark Bonner / Michelle Wardas / Jan McDonald for

Pricing Inquiries

• Contact Arash Dowlati, Jonathan Crawford, or Tom Steele with

technical questions

• Contact Jack Rumel for CD sales and application support.