Post on 08-Oct-2020
Manufacturing Process Innovation
1-phase AC 200, 220, 230, 240 V 1.5 kVA *2
0.5 MPa, 60 L /min(A.N.R.)W 964 mm × D 2 380 mm *3 × H 1 444 mm *3
1 390 kg(Only for main body:This differs depending on the option configuration.)
± 12.5 µm
Model No.
PCB dimensions
Repeatability
Cycle time
Electric source
Pneumatic source
Dimensions
Mass
Model ID NPM- DSP
Screen frame dimensions
NM-EJP4A
L 50 mm × W 50 mm to L 250 mm × W 216 mm
L 450 mm × W 450 mmL 432 mm × W 432 mm(optional)
6.5 s/board *1
3-phase AC 200, 220, 380, 400, 420, 480 V 2.5 kVA
0.5 MPa, 100 L /min(A.N.R.)W 835 mm × D 2 448 mm *3 × H 1 444 mm *4
1 450 kg(Only for main body:This differs depending on the option configuration.)
57 000 cph(0.063 s/chip )
(01005’’)0402 chip*1 to L 12 mm × W 12 mm × T 6.5 mm
8 500 cph(0.423 s/QFP)
(0201’’)0603 chip to L 100 mm × W 90 mm × T 28 mm
34 000 cph(0.106 s/chip )± 40 µm/chip± 30 µm/QFP □12mm to □32mm ± 50 µm/QFP □12mm Under
(01005’’)0402 chip*1 to L 32 mm × W 32 mm × T 12 mm
1.2 s(Board size:L 160 mm × W 320 mm Under ), 2.4 s(Board size:L 160 mm × W 320 mm to L 350 mm × W 480 mm )
8 mm tape:Max. 68 (double feeder, small real)Tape:8 / 12 / 16 / 24 / 32 / 44 / 56 mm Tape : 8 to 56 / 72 / 88 / 104 mm
Model No.
PCBdimensions
Component dimensions
Max. speed
Placement head
PCBexchangetime
Componentsupply
Electric source
Pneumatic source *2
Dimensions *2
Mass
・GHG Factor ・Resource Factor (Ref.Product:SP28P-DH)
8.76 6.73
Model ID NPM
・GHG Factor ・Resource Factor (Ref.Product:CM202-DH)
3.01 5.62
*It may not conform to Machinery Directive and EMC Directive in case of optional configuration and custom-made specification.
*It may not conform to Machinery Directive and EMC Directive in case of optional configuration and custom-made specification.
± 40 µm/chip ± 30 µm/QFPPlacement accuracy(Cpk≧1)
Stick,Tray
Single conveyor
Dual conveyor0s* *No 0s when cycle time is 4.5 s or less
4.5 s
Single conveyor
Dual conveyor
Taping
NM-EJM9B
L 50 mm × W 50 mm to L 510 mm × W 480 mm
L 50 mm × W 50 mm to L 350 mm × W 216 mmDual-lane mode
Single-lane mode L 50 mm × W 50 mm to L 350 mm × W 460 mm
12-nozzle head 2-nozzle head8-nozzle head
Stick:Max. 8 , Tray:Max. 20 (per tray feeder)
Dual-lane mode
Dual-lane mode
2D inspection head(A) 2D inspection head(B)
Square chip (0603 / 0201" or more), SOP, QFP (a pitch of 0.4mm or more), CSP, Aluminum electrolysis capacitor, Volume, Trimmer, Coil, Connector,
Network resistor, Transistor, Diode, Inductor, Tantalum capacitor, Melf
Square chip (0402 / 01005" or more), SOP, QFP (a pitch of 0.3mm or more), CSP, Aluminum electrolysis capacitor, Volume, Trimmer, Coil, Connector,
Network resistor, Transistor, Diode, Inductor, Tantalum capacitor, Melf
Max. 10 000 Max. 10 000
Missing components, Position shift, Rotation error, Polarity check, Foreign object *5 Missing components, Position shift, Rotation error, Polarity check, Foreign object *5
44.4 mm × 37.2 mm 21.1 mm × 17.6 mm
0.5 s / View size 0.5 s / View size
18μm 9μm
Inspection head
Applicable components
Inspection number
Inspection items
View size
Resolution
Inspection time
PRODUCTION MODULAR SCREEN PRINTER
2009
Electronics Assembly System catalog
* 1 dual screen printer + 3 production modulars in-line type
Model No.NM-EJP4A Model No.NM-EJM9B
All data as of February.1,2009.
●Changes in specifications and appearance may be made without notice for product improvement. ●Homepage http://panasonic.net/pfsc/
●Recycled paper is used this Catalog.
Inquiries…
Panasonic Group builds Environmental Management System in the factories of the world and acquires the International Environmental Standard ISO 14001:2004.
ISO 14001
Panasonic Group products are built with the environment in mind. http://panasonic.net/eco/
Marketing & Solution Division
441-13 Nagahasu, Tateishi-cho, Tosu-city, Saga 841-8585, Japan TEL +81-942-84-2644 to 2646 FAX +81-942-84-2636
Ver.February.1,2009
●To ensu re sa fe ty when us ing th i s equ ipment a l l work shou ld be per fo rmed accord ing to tha t as s ta ted i n the supp l i ed Opera t i ng Ins t ruc t ions . Read you r ope ra t i ng i ns t ruc t ion manua l t ho rogh ly .
●Please read the User's Manual careful ly to famil iar ize yourself with safe and effective usage procedures.
Safety Cautions
*with Panasonic calculation formula*with Panasonic calculation formula
* Placement tact time, inspection time and accuracy values may differ slightly depending on conditions* Please refer to the specification booklet for details.
*1:The 0402 chip requires a specific nozzle/feeder. *2:Only for main body*3:Dimension D including tray feeder : 2 479 mm Dimension D including feeder cart : 2 524 mm
*4:Excluding monitor and signal tower*5:Foreign body inspection is available to chip components (Under development)
*Values such as cycle time and accuracy may vary depending on operating conditions. *Please refer to the specification booklet for details.
*1:With Panasonic optimal conditions (when printing on a 250mm x 150mm board) *2:Including blower and vacuum pump
*3:Excluding monitor and signal tower
Placem
ent height co
ntrol system
Operation navigation
system
APC sys
tem*
Component
Verifica
ton opti
on
Automat
ic changeover
option
Host com
municati
on option
Mixed product ion with di f ferent type substrates onthe same line is also provided with the dual conveyor.
12
2 8
SPI AOI
DT
NPM-DSPDUAL SCREEN PRINTER
NPMPRODUCTION MODULAR
PCB distribution conveyor *1 NPM-DSP NPM
PCB distribution conveyor *1
*1:Please the PCB distribution conveyor from other companies
* Under development
DSP
System evolution according to mounting changes NEW CONCEPT MACHINE
High area productivity with total mounting linesHigher productivity and quality with printing, placement and inspection process integration*
Configurable modules allow flexible line setupHead location flexibility with plug-and-play functions
2
Comprehensive control of lines, floor and factory with system softwareProduction plan support through line operation monitoring
3
1
Placement heads
Dual Screen Printing
12-nozzle head
8-nozzle head
2-nozzle head
Supply units
Feeder cart(17 inputs)
Tray feeder(20 Component types)
System software
Process units
3D inspection head*
Adhesive dispensing head*
2D inspection head
●NPM-DGS Data Creation System
Total line solution
Smaller-footprint modular lines byinstalling inspection heads*
Provides high-quality manufacturing with in-line inspection
12
8
12-nozzle head
8-nozzle head
…
…
ADH …Adhesive dispensing head S P I *…Print inspection AO I …Placement inspection
2 … 2-nozzle head
ADHADH
Multi-Production Line
PCB distribution conveyor *1 NPM-DSP NPM
ChipChip
High productivity
Industry-leading area productivity *1 Dual conveyor(Optional)
Employs dual mounting method
2 505 mm
●Max. speed
171 000 cph●Area productivity
27 800 cph/m2
*1:as of February.1, 2009. NPM three-machine in-line setup
The dual-lane conveyor realizes zero changeover time through placingcomponents with one lane and replacing PCBs on the other lanesimultaneously. Improves productivity.Produces PCBs of the same and/or different types with each lane.
●PCB dimensions Dual-lane mode L 50mm × W 50mm to L 350mm × W 216mm Single-lane mode L 50mm × W 50mm to L 350mm × W 460mm●Dual / Single-lane mode change Manual change system
High functionality & High reliability Inherited from Panasonic's mounting systems
Placement After reflow process
3D POP Jisso (Tape feeders) APC system* Tape feeder(8 to 56 ㎜) Nozzles
Bal l lacking CSP(image)
3D sensor Vertical line camera Tape feeder(72 to 104 ㎜) Stick feeder* Under development :Provides compat ib i l i ty wi th the CM ser ies
User-friendly operation Navigation system
Operation navigation Changeover navigation system
Equipment that has the longestcycle time lights up
Production status check screen Operation navigation screen
Feeder cart changeover time can bereduced significantly
Changeover time per feeder cart
NPM
Conventional (CM602)
Operation count:4(75% reduction)
Operation count:16
3 minutes
0.5 minutesTime reduced by2.5 minutes
Changeover navigation system
Uni-floating printing method
Local decrease in solder viscosity
PlasticUrethane Metal
Transcription rate [%]
100
80
60
40
20
0
Plastic squeegee Metal squeegee
●Realization of user-friendly, easy-to-operate functions that enables the almost automatic print condition adjustment on the basis of our rich printing experiment database.
Advanced squeegee Solder transcription quantity
High-speed multiple snap-off Light cleaning
60。
θ θ
60。
P1 P2
System evolution according to mounting changes NPM-DSP
High quality printing Inherited from Panasonic proprietary printing technology
●Our original uni-floating printing method ensures the excellent filling performance regardless of the board asperity.
●Realization of the high-quality printing by combination with the favored high-speed multi snap-off of the SP80/60 series.
●Light cleaning prevents the flux from drying up and realizes the stable solder transcription quantity by adopting the solder-friendly suction force.
Stable form and quantity of soldertranscription on the entire board
CSP 0.5 mm pitch
Negative clearance
Squeegee angle: Fixed (θ)Printing pressure: Adjusted automatically (feedback control)
●After cleaning
●Before cleaning
Because the flux does not dry up, the soldertranscription quantity becomes stable.
Solder leak out state
●Advanced squeegee prevents the solder from leaking out of the printing area. It also reduces the waste solder and prevents the mask from being clogged with deteriorated solder.
Adjust the block according to the board size.
●Realization of the stable operation and higher-quality printing by combination with the plastic squeegee that ensures the solder transcription quantity without damaging the mask.
Mask surfacecondition after30 000 printings
User-friendly operation “Easy-to-Operate Functions” with User-Friendly Design
Board type selection key
Standard conditions are set
Condition adjustment key
●Automatic batch teaching of the board and mask recognition marks.
Batch teaching Recognition mark search functions
Automatic correction
System evolution according to mounting changes NPM
Area productivity increases by up to 47% (compared to conventional SP18P-L)
High productivity Employs dual printing method
Changeover performance during operation
With front and rear printing stages and fully independent operation, changeovercan be performed at the rear stage while the front stage is running.
Board type B production Board type C preparation
Board type A productionNPM-DSP NPM
Continuing board type A productionNPM-DSP NPM
PCB distribution conveyor *1 PCB distribution conveyor *1
*1:Please the PCB distribution conveyor from other companies
● Conventional machine (SP18P -L )
1 64 boards/ h ・ m 2 ●NPM ー DSP
2 4 1 boards/ h ・ m 2
1 100 mm
m
m
6 3 5 1
m
m
0 8 3 2
964 mm Cycle time : 13 s/board Cycle time: 6.5 s/board
2D inspection head
<Example of printing position correction>
BGA mounting surface Sealed case mounting surface
Data Creation SystemSoftware packages include multi-CAD import, component library registration, assignment simulation functions
LNBLine Network BoxData is intensively managed by combining multiple machines in line.
NPM LineCM Line
NPM-DGS
PC*1PC*1PT200
NPM-DGS(Model No.NM-EJS9A)
①Multi-CAD import ③Simulation
②Component library ④Mix Job Setter(MJS)
⑤PPD/LWS Editor
⑥Off-line component data creationoption
Almost a l l CAD data can be retrieved by macro definit ion registration. Properties, such as polarity, also can be confirmed on screen in advance.
Tact simulation can be confirmed on sc reen i n advance so tha t l i ne t o t a l ope ra t i on r a t i o can increase.
With quickly and easily compiling placement and inspection head data on the PC display during operation, time loss can be minimized
A component library of all placement machines including the CM series on floor can be registered to unify data management.
Production data optimization allows the NPM to commonly arrange feeders. Feeder replacement time reduction for changeover can improve productivity
With creating off-line component data using a store-bought scanner, productivity and quality can be improved.
0
Production time (hour)
Setup
Production volume (number)
20
40
60
80
100
with MJS
without MJS
1 3 5 7
Production 1 Production 3
Changeover 1
Changeover 2
*1 :A computer must be purchased separa te ly .
●Component setup error prevention Prevents setup errors through verifying the NPM downloaded production data and component barcode data●Array data activesync function There's no need to select array data; data is verified with the NPM●Interlock function Equipment stops when it has an incorrect and/or incomplete verification●Navigation function Clearly provide a verification task with data display and Intelligent feeder performance in sync●Scanner selection Users can choose either a wired or wireless scanner (PDA)
Prevents setup errors duringchangeover Provides an increaseof production efficiencythrough easy operation
High-quality mounting Component Verification option
Scanner
High productivity Automatic changeover option
●PCB ID read-in type PCB ID read-in function is selectable from among 3 types of external scanner, head camera or planning form
Supporting changeover (production data and rail width adjustment) can minimize time loss
NPM-DGS
NPM LineExternal scanner Head Camera Planning form
Off-line setup support station
●Station type Users can choose either power supply or component verification 1. Power supply type: Supplies power to feeder carts and feeders
Material preparation area Production area
2. Component verification type: Supplies power to feeder carts and feeders as well as can verify components. It allows a scanner to read Component 1D / 2D code.
Additional feeder carts and feeders can be prepared externallyduring operation
Scanner
1. Power supply type 2. Component verification type
1. Power supply type 2. Component verification type
●Events Outputs a real-time event of equipment●Other company's component verification Communicates with your component verification systems ●Component management data ・Component remaining quantity data: Outputs component remaining quantity data ・Trace data: Outputs data linked with component information (*1) and PCB information (*2)
(*1) Requires input of component information with a component verification option or an other company's component verification system I/F (*2) Requires input of PCB information with automatic changeover option
Able to standardize the interfacing with yoursystems currently used. Provides data communicationwith our standard interfaces
NPM Line
Open interface Host communication option
Host system (Users)
Panasonic proprietary high-quality production system
Post-mounting inspection (AOI)
Feedback to Screen printers Feedforward to mounting heads
APC System
After reflow
Feedforward to AOI
Mounted component inspection Pre-mounting foreign object*1 inspection* Feedback to mounting processes*
DSP
AOI
DSP
DSP
AOI
8
12
2
・Printing position correction・Cleaning direction・Stop direction due to sudden defect
・Solder position data (APC) Chip components(0402C/R ~) Package components (QFP, BGA)
・Block, Discrepancy mark data communications
・APC component placement position data
* Under development
* Under development*1:Foreign body inspection is available to chip components
・Mounting position check
Shift
Flipping
Polarity
・Pre-mounting foreign object inspection of BGAs・Pre-mounting inspection of sealed cases
・Display mounting misalignment warning to applicable modules・Immediate halt to applicable modules for missing componentsOK
OK
OK
NG
NG
NG
In-line inspection achieves high-quality mounting*
INSPECTION HEAD
SPI
ADH
SPI
ADH
Placement heads
Post-printing inspection* Post-placement inspection
Dual Screen Printer Repair data display
Printing positioncorrection*
Inspectiondefect data*
Solder position data*Foreign body*1 inspectioncommunication* Feedback
data*
F/B
* Under development
:Data communica t ion
* 1:Fore ign body inspec t ion is ava i lab le to ch ip components
Post-printing inspection(SPI)* 3D inspection head
Post-printinginspection
Standard soldermounting
Standard mountinginspection
Measures and inspects misalignment placement position data ofmounting and landstandards
Corrected
Misalignment tolerance
Misalignment range
Corrects all printing positions outside of tolerance levels
Corrected values