Post on 02-Jun-2018
8/10/2019 Manual GSK 991 992 ingles.pdf
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GSK991/GSK992
Connection Manual
GSK CNC Equipment Co.,Ltd
8/10/2019 Manual GSK 991 992 ingles.pdf
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Contents
1
Contents
1. GSK991, GSK992 Connection Sketch
2. GSK991,GSK992 Interface Layou
3. LED Interface and Power Interface
4. Driver Interface Schematic Diagram
5. Signal Output & External Keyboard Interface Schematic Diagram
6. Signal Input Interface Schematic Diagram
7. GSK991, GSK992 Interface Schematic Diagram
8. Mode of Returning Mechanical Zero for GSK991 and GSK992
9. Connection Between GSK991 and Driver
10. Connection Between GSK992 (two axes) and DA98
11. Connection Between GSK992 (three axes) and DA98
12. Connection Between GSK992(two axes) and DF3 Drive
13. Connection Between GSK992(three axes) and DF3 Driver
14. Connection Between GSK992 and DY3 Driver (two axes)
15. Connection Between GSK992 and DY3 Driver Sketch (three axes)
16. signal Input Connection Sketch (Single axis)
17. signal Input Connection Sketch (two axes)
18. signal Input Connection Sketch (three axes)
19. Signal Output Connection Interface
20. External Keyboard Interface
21. Link to On-off Power Supply
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C54104
E1147u/16V
AGND
VCC
VCC12
34
5
6J7
Power
A02
A13
A24
A35
A46
A57
A68
A79
B018
B117
B216
B315
B414
B513
B612
B711
E19
DIR1
U10 245
A1
B2
C3
E14
E25
E36
Y015
Y114
Y213
Y312
Y411
Y510
Y69
Y77
U11 74LS138
1920212223242526
123456789
10
12
11
131415161718
J6
IDC20
U39U36C40104
C41104
L1C47103/1KV
+5
AGND
+24
A0
+24
D7D6D5D4D3D2D1D0
A0A1A2
PORT0I nt er nal GNDI nt er nal VCC
PORT1
A1
LED
Di
splayPanel(onfrontpa
nel)Interface
0V
Internal GND
Internal VCC
Internal GND Internal GND
Internal VCC
Internal GND
0V
Frame GND
C46103/1KV
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U14 6N137
U136N137
12 3
4U19 521-1
12 3
4U18 521-1
12 3
4U17 521-1
12 3
4U16 521-1
56789
10
1112
3
13
15
21
4
14
16J2
IDC16
1 52 3 4 7 8 9 6
RP6220
D13
Q12
D24
Q25
D37
Q36
D48 Q4 9
D513
Q512
D614
Q615
D717
Q716
D818
Q819
CLK11
CLR1
U1274HC 273
U15 6N137
Zdi r
Ydi r
Xdi r
Ypu
Zpu
Xpu
step
moter
+24
ALM
1234 5
678
87654
321
/ RES1
+5
0V
+5
1
2
3
4
5
6
7
8
Al m9
10
11
12
13
14
15
+24V0V
XpuYpu
Zpu
Xdi rYdi r
Zdi r
+5v+5V
0V
876
54
321
En
En
192
3
4
5
6
7
10
11
12
13
14
8
15
0V
Driver Alam
Z Axis Pulse
X Axis Pulse
Y Axis Direction
Power Amplifier
Y Axis Pulse
Z Axis Direction
X Axis Direction
Driver Interface DB 15 slots
Internal GND
Alm Driver Alarm En: Power Amplifier (shared by three axes)
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123
19
17
15
13
11
9
7
4
24
2122
68
10
12
14
16
18
20
5
J4
U38
U37
C9104
C5104
R8 2K
R9 2K
1 9 8 7 6 5 4 3 2
RP104.7K
1 69 8 7 5 4 3 2
RP11
1K
14692 758 3
RP9220
D13
Q12
D24
Q25
D37
Q36
D48
Q49
D513
Q512
D614
Q615
D717
Q716
D818
Q819
CLK11
CLR1
U27
74HC273
8
7
6
5
4
3
2 17
16
15
14
13
12
11
181
9 10
U35
ULN2803
12 3
4
12 3
4
12 3
4
12 3
4
12 3
4
12 3
4
12 3
4A46
A45
A44
A43
A42
A41
A40
+24
+24
240D1
240D0
273D0 RUN( ES
HOL D( SP)
D0
D1
D2D3
D4
D5
D6
D7
/ OUT1
/ RES1
0V
RUN( ST)
HOL D( SP)
( M21/ M22)
( M23/ M24)
( M9)
( M8)
( M5)
( M4)
( M3)
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1 +24+24
+240V
+24
+24
+24
+24
+24
+24
+24
+24
0V
( RUN)( HOLD)
Spindl e forward rotation
Spindle backward rotation
Spindle stop
Coolant on
Coolant off
No.2 Us er outp ut
No. 1Us er outp ut
External ci rculation start buttonExt ernal paus e key
Signal Output Interface & External keyboard interface DB 25 slots
5-- Signal Output & External Keyboard Interface Schematic Diagram
AGND
+24V
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1
21
20
19
18
17
16
2425
101112
131415
J3
A02
A13
A24
A35
A46
A57
A68
A79
B018
B117
B216
B315
B414
B513
B612
B711
E19 DIR 1
U20
74AHC245
1 4 3269 8 7 5
RP8
3K
1 69 8 7 5 4 3 2
RP7
1K
123
4
U21
521-1
123
4
123
4
123
4
123
4
123
4D7
D6
D5
D4
D3
D2
0V
+24
D7
D6
D5
D4
D3
D2
D1
D0
+24
( U2)
( - L )
( ALM)
( U1)
( +L)
( PC)
+241
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
+24
+24+24
0V
0V0V
0V
0V
( - L )
( PCX)
( PCZ)
( +L)
( PCY)
Speeddown reset
Positive limit
No.1U ser input
Negati ve limi t
X Axis s peeddown reset
X Axis s peeddown reset
Driver alarm
Negati ve limi t
No.2 Us er in put
Positive limit
Y Axis s peeddown reset
Signal Input Interface DB 25 pins
991 992
6--Signal Input Interface Schematic Diagram
991 992
All signals input are valid with low level namely there has signal input when it making 0V signal
Driver alarm( AL M)
Alm driver alarm signal has been connected to the driver interface of motor
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+24
+5
+24
+5
+24
CNC side Driver side
Graph 1
CNC side
CNC side
CNC side
CNC side
Driver side
Graph 2
Graph 3
Machine tool side
J
Driver side
Graph 4
External control side
Graph 5
220
2204.7K
4.7K
The interface schematic of the axes
The interface schematic of axes motion direction signals
Xdir, Ydir, Zdir, Amplifier (enable) signals En.
The interface schematic of driver alarm(Alm) (Itsvalidity is defined by bit D4 of parameter P0)
is showed by the graph 4
The interface schematic of external startkey(ST), pause key(SP), mechanical limitedspeeddown reset, user input
motion signals Xpu,Ypu, Zpu .
(switch-on is valid: external signal should beconneted to normal open contacts, when anyone
of the contacts switches on, the correlative signal was sent )
The interface schematic of useroutput UO1,UO2,coolant switchM8/M9, spindle switch(M3,M4,M5) are showed by the graph 3.
7--GSK991,GSK992 Interface Schematic Diagram
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Description
When Mechanical reset is executed, slider moves positively, the Proximity switch is turn on by T1
part of metal induced block. It must be paid attention to that the width of T1 should be not less than
25mm, to finish the speeddown reset; the mechanic point is looking for in T2 with the lowest speed.
The width of T2 should be bigger than the measurement diameters of the proximity switch; T3 is the
end of reset. It is valid at the front edge. The proximity switch is NPN type. It is turned on in T1, T3.
It's turned off in T2 or others.
T1T2T3
+24
CNC side
signal
Proximity switch
4.7K
Mechanical reset direction
NPN type
proximity switch
Low level on T1,T3
The Signal of proximity switch was
connected to the interface of speeddown
reset (Xdec or Zdec)
the metal inducedblock installed onmachine slider
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3 Zpu
GSK991(Z axis) DF3 driver
2 /CP
4 /DIR
5 /FRE
7 ALM
1 CP
3 DIR
8 FRE
9 COM
Z axis pulse
Z axis direction
power amplifier
Zaxis alarm
COM
5V
metal shell
Connection between GSK991 and DF3 driver
GSK991(Z axis) DY3 driver
9 CP-
10 DIR-
11 Dv-
6 ALM
1 CP+
2 DIR+
3 Dv+
14 COM
Z axis pulse
Z axis direction
power amplifier
Z axis alarm
COM
5V
metal shell
9--Connection between GSK991 and driver
Connection between GSK991 and DY3 driver
3 Zpu
12 Zdir
6 En
1 ALM
7 5V
10 0V
GSK991(Z axis) DA98 driver
6 /PULS
7 /SIGN
21 SON
1 ALM
18 PULS
19 SIGN
8 COM
16 COM
Z axis pulse
Z axis direction
power amplifier
5V
metal shell
Connection between GSK991 and DA98 driver
2 24V24V
3 COM
12 Zdir
6 En
1 ALM
7 5V
10 0V
3 Zpu
12 Zdir
6 En
1 ALM
7 5V
10 0V
(Caution: Bit D4 (Alarm level is defined by this bit) of parameter p0 should be 0.)
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4 Xpu
13 Xdir
6 En
1 ALM
7 5V
10 0V
GSK992(X axis) DA98 driver
6 /PULS
7 /SIGN
21 SON
1 ALM
18 PULS
19 SIGN
8 COM
16 COM
X axis pulse
X axis direction
power amplifier
5V
metal shell
Connection between GSK992 and DA98 driver
2 24V24V
3 COM
4.7K
3 Zpu
12 Zdir
6 En
1 ALM
7 5V
10 0V
GSK992(Z axis) DA98 driver
6 /PULS
7 /SIGN
21 SON
1 ALM
18 PULS
19 SIGN
8 COM
16 COM
Z axis pulse
Z axis direction
power amplifier
5V
metal shell
2 24V24V
3 COM
4.7K
10--Connection Between GSK992 (two axes) and DA98
(Caution: Bit D4(Alarm level is defined by this bit) of parameter p0 should be 1.)
8050
8050
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4 Xpu
13 Xdir
6 En
1 ALM
7 5V
10 0V
GSK992(X axis) DA98 driver
6 /PULS
7 /SIGN
21 SON
1 ALM
18 PULS
19 SIGN
8 COM
16 COM
X axis pulse
X axis direction
power amplifier
5V
metal shell
2 24V24V
3 COM
4.7K
3 Zpu
12 Zdir
6 En
1 ALM
7 5V
10 0V
GSK992(Z axis) DA98 driver
6 /PULS
7 /SIGN
21 SON
1 ALM
18 PULS
19 SIGN
8 COM
16 COM
Z axis pulse
Z axis direction
power amplifier
5V
metal shell
2 24V24V
3 COM
4.7K
11 Ypu
5 Ydir
6 En
1 ALM
7 5V
10 0V
GSK992(Y axis) DA98 driver
6 /PULS
7 /SIGN
21 SON
1 ALM
18 PULS
19 SIGN
8 COM
16 COM
Y axis pulse
Y direction
power amplifier
5V
metal shell
2 24V24V
3 COM
4.7K
8050
8050
8050
D4(Alarm level is defined by this bit) bit of parameter p0 should be 1
11--Connection Between GSK992 (three axes) and DA98
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4 Xpu
13 Xdir
6 En
1 ALM
7 5V
10 0V
GSK992(X axis)DF3 driver
2 /CP
4 /DIR
5 /FRE
7 ALM
1 CP
3 DIR
8 FRE
9 COM
X axis pulse
X axis direction
power amplifier
X axis alarm
5V
metal shell
3 Zpu
12 Zdir
6 En
7 5V
10 0V
GSK992(Z axis) DF3 driver
2 /CP
4 /DIR
5 /FRE
7 ALM
1 CP
3 DIR
8 FRE
9 COM
Z axis pulse
Z axis direction
power amplifier
5V
metal shell
Connection between GSK992(two axes) and DF3 driver
(Caution: Bit D4(Alarm level is defined by this bit) of parameter p0 should be 0.)
12--Connection between GSK992(two axes) and DF3 driver
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4 Xpu
13 Xdir
6 En
1 ALM
7 5V
10 0V
GSK992(X axis) DF3 driver
2 /CP
4 /DIR
5 /FRE
7 ALM
1 CP
3 DIR
8 FRE
9 COM
X axis pulse
X axis direction
power amplif ier
X axis alarm
5V
metal shell
3 Zpu
12 Zdir
6 En
7 5V
10 0V
GSK992(Z axis) DF3 driver
2 /CP
4 /DIR
5 /FRE
7 ALM
1 CP
3 DIR
8 FRE
9 COM
Z axis pulse
Z axis direction
power amplifi er
5V
metal shell
11 Ypu
5 Ydir
6 En
7 5V
10 0V
GSK992(Y axis) DF3 driver
2 /CP
4 /DIR
5 /FRE
7 ALM
1 CP
3 DIR
8 FRE
9 COM
Y axis pulse
Y axis direction
power amplifi er
5V
metal shell
Connection between GSK992(three axes) and DF3 driver
(Caution: Bit D4(Alarm level is defined by this bit) of parameter p0 should be 0.)
13--Connection between GSK992(three axes) and DF3 driver
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GSK992(X axis) DY3 driver
9 CP-
10 DIR-
11 Dv-
6 ALM
1 CP+
2 DIR+
3 Dv+
14 COM
5V
metal shell
GSK992(Z axis) DY3 driver
9 CP-
10 DIR-
11 Dv-
6 ALM
1 CP+
2 DIR+
3 Dv+
14 COM
Z axis pulse
Z axis direction
power amplifi er
Z axis alarm
COM
5V
metal shell
12 Zdir
6 En
1 ALM
7 5V
10 0V
3 Zpu
4 Xpu
13 Xdir
6 En
1 ALM
7 5V
10 0V
X axis pulse
X axis direction
power amplifier
X axis alarm
5V
Connection between GSK992 and DY3 driver
(Caution: Bit D4(Alarm level is defined by this bit) of parameter p0 should be 0.)
14--Connection between GSK992 and DY3 driver
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GSK992(X axis) DY3 driver
9 CP-
10 DIR-
11 Dv-
6 ALM
1 CP+
2 DIR+
3 Dv+14 COM
5V
metal shell
GSK992(Z axis) DY3 driver
9 CP-
10 DIR-
11 Dv-
6 ALM
1 CP+
2 DIR+
3 Dv+
14 COM
Z axis pulse
Z axis direction
power amplifi er
Z axis alarm
COM
5V
metal shell
12 Zdir
6 En
1 ALM
7 5V
10 0V
3 Zpu
4 Xpu
13 Xdir
6 En
7 5V
10 0V
X axis pulse
X axis direction
power amplifier
X axis alarm
5V
DY3 driver
9 CP-
10 DIR-
11 Dv-
6 ALM
1 CP+
2 DIR+
3 Dv+
14 COM
metal shell
GSK992(Yaxis)
5V
11 Ypu
5 Ydir
6 En
7 5V
10 0V
Y axis pulse
Y axis direction
power amplifi er
Y axis alarm
5V
Connection between GSK992(three axes) and DY3 driver
(Caution: Bit D4(Alarm level is defined by this bit) of parameter p0 should be 0.)
15--Connection between GSK992(three axes) and DY3 driver
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10
22
+LO
O
OO
0V
9
11
PCO
O
OO
0V
-L U1
991(single axis) Limit switch:limited on put through
991(single axis)Speeddown reset:Valid signal on putting through
User input:
Valid signal on
16--Input Signal Connection Sketch(Single Axis)
22
9
+LO
O
OO
0V
11
10
pcZO
O
OO
0V
OO
OO
-L pcX
992(two axes)
limit switch
992(two axes) Speeddown reset:
Limit switches of two axes are used separately with connection in parallel
switch-on means limit
Valid signal on putting through
17--Input Single Connection Sketch(Two Axes)
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22
9
+LO
O
OO
0V
10
23
pcXO
O
OO
0V
-L
O O
OO
OO
OO
11
pcY
pcZ OO
Signal was input when switched onSpeeddown reset:
limit switch
992 (three axes)
992 (three axes)
Limit switches of three axes are used separately with connection in parallel in the same direction
18--Signal Input Connection Sketch (three axes)
Spacing when switched on
+24V
IN4002
M3 Relay
M4 Relay
M5 Relay
M6 Relay
M7 Relay
User Output1
User Output2
991 992
4
5
6
7
8
10
9
M3
M4
M5
M8
M9
M21
M23
19--Signal Output Connection Interface
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25
24
25
11
Schematic plan of External key
Output & External Key Plug DB25 slots
0V
Run
Pause
Caution:
1. External Key can be optional.
2. Two keys are valid in low level, pin 25 is 0V (Low level), one signal will be input when any of two
keys is pushed once.
3. Two keys are non-self-locking and normal open.
20--Connection of External Keyboard
1
2
3
4
5
6
+5V
+5V
5 GND
5 GND
24 GND
+24V
+5V
5 GND
24 GND
+24V
FG
220V
GNDShell of 991 O
Switch
pow
er
Caution:
1. The wire from switch power to Controller GDN pin should be as short and wide as
possible.
2. Power interface is connected to the switch power by a special plug.
3. The connection between switch power and controller should be finished before leaving
factory.
21--Link to On-Off Power Supply