Manual GSK 991 992 ingles.pdf

8/10/2019 Manual GSK 991 992 ingles.pdf

1/19

GSK991/GSK992

Connection Manual

GSK CNC Equipment Co.,Ltd


2/19

Contents

1

Contents

1. GSK991, GSK992 Connection Sketch

2. GSK991,GSK992 Interface Layou

3. LED Interface and Power Interface

4. Driver Interface Schematic Diagram

5. Signal Output & External Keyboard Interface Schematic Diagram

6. Signal Input Interface Schematic Diagram

7. GSK991, GSK992 Interface Schematic Diagram

8. Mode of Returning Mechanical Zero for GSK991 and GSK992

9. Connection Between GSK991 and Driver

10. Connection Between GSK992 (two axes) and DA98

11. Connection Between GSK992 (three axes) and DA98

12. Connection Between GSK992(two axes) and DF3 Drive

13. Connection Between GSK992(three axes) and DF3 Driver

14. Connection Between GSK992 and DY3 Driver (two axes)

15. Connection Between GSK992 and DY3 Driver Sketch (three axes)

16. signal Input Connection Sketch (Single axis)

17. signal Input Connection Sketch (two axes)

18. signal Input Connection Sketch (three axes)

19. Signal Output Connection Interface

20. External Keyboard Interface

21. Link to On-off Power Supply


3/19

GSK991/GSK992 Connection Manual

2


4/19


3

C54104

E1147u/16V

AGND

VCC

VCC12

34

5

6J7

Power

A02

A13

A24

A35

A46

A57

A68

A79

B018

B117

B216

B315

B414

B513

B612

B711

E19

DIR1

U10 245

A1

B2

C3

E14

E25

E36

Y015

Y114

Y213

Y312

Y411

Y510

Y69

Y77

U11 74LS138

1920212223242526

123456789

10

12

11

131415161718

J6

IDC20

U39U36C40104

C41104

L1C47103/1KV

+5

AGND

+24

A0

+24

D7D6D5D4D3D2D1D0

A0A1A2

PORT0I nt er nal GNDI nt er nal VCC

PORT1

A1

LED

Di

splayPanel(onfrontpa

nel)Interface

0V

Internal GND

Internal VCC

Internal GND Internal GND

Internal VCC

Internal GND

0V

Frame GND

C46103/1KV


5/19


4

U14 6N137

U136N137

12 3

4U19 521-1

12 3

4U18 521-1

12 3

4U17 521-1

12 3

4U16 521-1

56789

10

1112

3

13

15

21

4

14

16J2

IDC16

1 52 3 4 7 8 9 6

RP6220

D13

Q12

D24

Q25

D37

Q36

D48 Q4 9

D513

Q512

D614

Q615

D717

Q716

D818

Q819

CLK11

CLR1

U1274HC 273

U15 6N137

Zdi r

Ydi r

Xdi r

Ypu

Zpu

Xpu

step

moter

+24

ALM

1234 5

678

87654

321

/ RES1

+5

0V

+5

1

2

3

4

5

6

7

8

Al m9

10

11

12

13

14

15

+24V0V

XpuYpu

Zpu

Xdi rYdi r

Zdi r

+5v+5V

0V

876

54

321

En

En

192

3

4

5

6

7

10

11

12

13

14

8

15

0V

Driver Alam

Z Axis Pulse

X Axis Pulse

Y Axis Direction

Power Amplifier

Y Axis Pulse

Z Axis Direction

X Axis Direction

Driver Interface DB 15 slots

Internal GND

Alm Driver Alarm En: Power Amplifier (shared by three axes)


6/19


5

123

19

17

15

13

11

9

7

4

24

2122

68

10

12

14

16

18

20

5

J4

U38

U37

C9104

C5104

R8 2K

R9 2K

1 9 8 7 6 5 4 3 2

RP104.7K

1 69 8 7 5 4 3 2

RP11

1K

14692 758 3

RP9220

D13

Q12

D24

Q25

D37

Q36

D48

Q49

D513

Q512

D614

Q615

D717

Q716

D818

Q819

CLK11

CLR1

U27

74HC273

8

7

6

5

4

3

2 17

16

15

14

13

12

11

181

9 10

U35

ULN2803

12 3

4

12 3

4

12 3

4

12 3

4

12 3

4

12 3

4

12 3

4A46

A45

A44

A43

A42

A41

A40

+24

+24

240D1

240D0

273D0 RUN( ES

HOL D( SP)

D0

D1

D2D3

D4

D5

D6

D7

/ OUT1

/ RES1

0V

RUN( ST)

HOL D( SP)

( M21/ M22)

( M23/ M24)

( M9)

( M8)

( M5)

( M4)

( M3)

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1 +24+24

+240V

+24

+24

+24

+24

+24

+24

+24

+24

0V

( RUN)( HOLD)

Spindl e forward rotation

Spindle backward rotation

Spindle stop

Coolant on

Coolant off

No.2 Us er outp ut

No. 1Us er outp ut

External ci rculation start buttonExt ernal paus e key

Signal Output Interface & External keyboard interface DB 25 slots

5-- Signal Output & External Keyboard Interface Schematic Diagram

AGND

+24V


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6

1

21

20

19

18

17

16

2425

101112

131415

J3

A02

A13

A24

A35

A46

A57

A68

A79

B018

B117

B216

B315

B414

B513

B612

B711

E19 DIR 1

U20

74AHC245

1 4 3269 8 7 5

RP8

3K

1 69 8 7 5 4 3 2

RP7

1K

123

4

U21

521-1

123

4

123

4

123

4

123

4

123

4D7

D6

D5

D4

D3

D2

0V

+24

D7

D6

D5

D4

D3

D2

D1

D0

+24

( U2)

( - L )

( ALM)

( U1)

( +L)

( PC)

+241

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

+24

+24+24

0V

0V0V

0V

0V

( - L )

( PCX)

( PCZ)

( +L)

( PCY)

Speeddown reset

Positive limit

No.1U ser input

Negati ve limi t

X Axis s peeddown reset

X Axis s peeddown reset

Driver alarm

Negati ve limi t

No.2 Us er in put

Positive limit

Y Axis s peeddown reset

Signal Input Interface DB 25 pins

991 992

6--Signal Input Interface Schematic Diagram

991 992

All signals input are valid with low level namely there has signal input when it making 0V signal

Driver alarm( AL M)

Alm driver alarm signal has been connected to the driver interface of motor


8/19


7

+24

+5

+24

+5

+24

CNC side Driver side

Graph 1

CNC side

CNC side

CNC side

CNC side

Driver side

Graph 2

Graph 3

Machine tool side

J

Driver side

Graph 4

External control side

Graph 5

220

2204.7K

4.7K

The interface schematic of the axes

The interface schematic of axes motion direction signals

Xdir, Ydir, Zdir, Amplifier (enable) signals En.

The interface schematic of driver alarm(Alm) (Itsvalidity is defined by bit D4 of parameter P0)

is showed by the graph 4

The interface schematic of external startkey(ST), pause key(SP), mechanical limitedspeeddown reset, user input

motion signals Xpu,Ypu, Zpu .

(switch-on is valid: external signal should beconneted to normal open contacts, when anyone

of the contacts switches on, the correlative signal was sent )

The interface schematic of useroutput UO1,UO2,coolant switchM8/M9, spindle switch(M3,M4,M5) are showed by the graph 3.

7--GSK991,GSK992 Interface Schematic Diagram


9/19


8

Description

When Mechanical reset is executed, slider moves positively, the Proximity switch is turn on by T1

part of metal induced block. It must be paid attention to that the width of T1 should be not less than

25mm, to finish the speeddown reset; the mechanic point is looking for in T2 with the lowest speed.

The width of T2 should be bigger than the measurement diameters of the proximity switch; T3 is the

end of reset. It is valid at the front edge. The proximity switch is NPN type. It is turned on in T1, T3.

It's turned off in T2 or others.

T1T2T3

+24

CNC side

signal

Proximity switch

4.7K

Mechanical reset direction

NPN type

proximity switch

Low level on T1,T3

The Signal of proximity switch was

connected to the interface of speeddown

reset (Xdec or Zdec)

the metal inducedblock installed onmachine slider


10/19


9

3 Zpu

GSK991(Z axis) DF3 driver

2 /CP

4 /DIR

5 /FRE

7 ALM

1 CP

3 DIR

8 FRE

9 COM

Z axis pulse

Z axis direction

power amplifier

Zaxis alarm

COM

5V

metal shell

Connection between GSK991 and DF3 driver

GSK991(Z axis) DY3 driver

9 CP-

10 DIR-

11 Dv-

6 ALM

1 CP+

2 DIR+

3 Dv+

14 COM

Z axis pulse

Z axis direction

power amplifier

Z axis alarm

COM

5V

metal shell

9--Connection between GSK991 and driver

Connection between GSK991 and DY3 driver

3 Zpu

12 Zdir

6 En

1 ALM

7 5V

10 0V

GSK991(Z axis) DA98 driver

6 /PULS

7 /SIGN

21 SON

1 ALM

18 PULS

19 SIGN

8 COM

16 COM

Z axis pulse

Z axis direction

power amplifier

5V

metal shell

Connection between GSK991 and DA98 driver

2 24V24V

3 COM

12 Zdir

6 En

1 ALM

7 5V

10 0V

3 Zpu

12 Zdir

6 En

1 ALM

7 5V

10 0V

(Caution: Bit D4 (Alarm level is defined by this bit) of parameter p0 should be 0.)


11/19


10

4 Xpu

13 Xdir

6 En

1 ALM

7 5V

10 0V

GSK992(X axis) DA98 driver

6 /PULS

7 /SIGN

21 SON

1 ALM

18 PULS

19 SIGN

8 COM

16 COM

X axis pulse

X axis direction

power amplifier

5V

metal shell

Connection between GSK992 and DA98 driver

2 24V24V

3 COM

4.7K

3 Zpu

12 Zdir

6 En

1 ALM

7 5V

10 0V


6 /PULS

7 /SIGN

21 SON

1 ALM

18 PULS

19 SIGN

8 COM

16 COM

Z axis pulse

Z axis direction

power amplifier

5V

metal shell

2 24V24V

3 COM

4.7K

10--Connection Between GSK992 (two axes) and DA98

(Caution: Bit D4(Alarm level is defined by this bit) of parameter p0 should be 1.)

8050

8050


12/19


11

4 Xpu

13 Xdir

6 En

1 ALM

7 5V

10 0V

GSK992(X axis) DA98 driver

6 /PULS

7 /SIGN

21 SON

1 ALM

18 PULS

19 SIGN

8 COM

16 COM

X axis pulse

X axis direction

power amplifier

5V

metal shell

2 24V24V

3 COM

4.7K

3 Zpu

12 Zdir

6 En

1 ALM

7 5V

10 0V


6 /PULS

7 /SIGN

21 SON

1 ALM

18 PULS

19 SIGN

8 COM

16 COM

Z axis pulse

Z axis direction

power amplifier

5V

metal shell

2 24V24V

3 COM

4.7K

11 Ypu

5 Ydir

6 En

1 ALM

7 5V

10 0V

GSK992(Y axis) DA98 driver

6 /PULS

7 /SIGN

21 SON

1 ALM

18 PULS

19 SIGN

8 COM

16 COM

Y axis pulse

Y direction

power amplifier

5V

metal shell

2 24V24V

3 COM

4.7K

8050

8050

8050

D4(Alarm level is defined by this bit) bit of parameter p0 should be 1

11--Connection Between GSK992 (three axes) and DA98


13/19


12

4 Xpu

13 Xdir

6 En

1 ALM

7 5V

10 0V

GSK992(X axis)DF3 driver

2 /CP

4 /DIR

5 /FRE

7 ALM

1 CP

3 DIR

8 FRE

9 COM

X axis pulse

X axis direction

power amplifier

X axis alarm

5V

metal shell

3 Zpu

12 Zdir

6 En

7 5V

10 0V


2 /CP

4 /DIR

5 /FRE

7 ALM

1 CP

3 DIR

8 FRE

9 COM

Z axis pulse

Z axis direction

power amplifier

5V

metal shell

Connection between GSK992(two axes) and DF3 driver


12--Connection between GSK992(two axes) and DF3 driver


14/19


13

4 Xpu

13 Xdir

6 En

1 ALM

7 5V

10 0V

GSK992(X axis) DF3 driver

2 /CP

4 /DIR

5 /FRE

7 ALM

1 CP

3 DIR

8 FRE

9 COM

X axis pulse

X axis direction

power amplif ier

X axis alarm

5V

metal shell

3 Zpu

12 Zdir

6 En

7 5V

10 0V


2 /CP

4 /DIR

5 /FRE

7 ALM

1 CP

3 DIR

8 FRE

9 COM

Z axis pulse

Z axis direction

power amplifi er

5V

metal shell

11 Ypu

5 Ydir

6 En

7 5V

10 0V

GSK992(Y axis) DF3 driver

2 /CP

4 /DIR

5 /FRE

7 ALM

1 CP

3 DIR

8 FRE

9 COM

Y axis pulse

Y axis direction

power amplifi er

5V

metal shell

Connection between GSK992(three axes) and DF3 driver


13--Connection between GSK992(three axes) and DF3 driver


15/19


14

GSK992(X axis) DY3 driver

9 CP-

10 DIR-

11 Dv-

6 ALM

1 CP+

2 DIR+

3 Dv+

14 COM

5V

metal shell


9 CP-

10 DIR-

11 Dv-

6 ALM

1 CP+

2 DIR+

3 Dv+

14 COM

Z axis pulse

Z axis direction

power amplifi er

Z axis alarm

COM

5V

metal shell

12 Zdir

6 En

1 ALM

7 5V

10 0V

3 Zpu

4 Xpu

13 Xdir

6 En

1 ALM

7 5V

10 0V

X axis pulse

X axis direction

power amplifier

X axis alarm

5V

Connection between GSK992 and DY3 driver


14--Connection between GSK992 and DY3 driver


16/19


15

GSK992(X axis) DY3 driver

9 CP-

10 DIR-

11 Dv-

6 ALM

1 CP+

2 DIR+

3 Dv+14 COM

5V

metal shell


9 CP-

10 DIR-

11 Dv-

6 ALM

1 CP+

2 DIR+

3 Dv+

14 COM

Z axis pulse

Z axis direction

power amplifi er

Z axis alarm

COM

5V

metal shell

12 Zdir

6 En

1 ALM

7 5V

10 0V

3 Zpu

4 Xpu

13 Xdir

6 En

7 5V

10 0V

X axis pulse

X axis direction

power amplifier

X axis alarm

5V

DY3 driver

9 CP-

10 DIR-

11 Dv-

6 ALM

1 CP+

2 DIR+

3 Dv+

14 COM

metal shell

GSK992(Yaxis)

5V

11 Ypu

5 Ydir

6 En

7 5V

10 0V

Y axis pulse

Y axis direction

power amplifi er

Y axis alarm

5V

Connection between GSK992(three axes) and DY3 driver


15--Connection between GSK992(three axes) and DY3 driver


17/19


16

10

22

+LO

O

OO

0V

9

11

PCO

O

OO

0V

-L U1

991(single axis) Limit switch:limited on put through

991(single axis)Speeddown reset:Valid signal on putting through

User input:

Valid signal on

16--Input Signal Connection Sketch(Single Axis)

22

9

+LO

O

OO

0V

11

10

pcZO

O

OO

0V

OO

OO

-L pcX

992(two axes)

limit switch

992(two axes) Speeddown reset:

Limit switches of two axes are used separately with connection in parallel

switch-on means limit

Valid signal on putting through

17--Input Single Connection Sketch(Two Axes)


18/19


17

22

9

+LO

O

OO

0V

10

23

pcXO

O

OO

0V

-L

O O

OO

OO

OO

11

pcY

pcZ OO

Signal was input when switched onSpeeddown reset:

limit switch

992 (three axes)

992 (three axes)

Limit switches of three axes are used separately with connection in parallel in the same direction

18--Signal Input Connection Sketch (three axes)

Spacing when switched on

+24V

IN4002

M3 Relay

M4 Relay

M5 Relay

M6 Relay

M7 Relay

User Output1

User Output2

991 992

4

5

6

7

8

10

9

M3

M4

M5

M8

M9

M21

M23

19--Signal Output Connection Interface


19/19


18

25

24

25

11

Schematic plan of External key

Output & External Key Plug DB25 slots

0V

Run

Pause

Caution:

1. External Key can be optional.

2. Two keys are valid in low level, pin 25 is 0V (Low level), one signal will be input when any of two

keys is pushed once.

3. Two keys are non-self-locking and normal open.

20--Connection of External Keyboard

1

2

3

4

5

6

+5V

+5V

5 GND

5 GND

24 GND

+24V

+5V

5 GND

24 GND

+24V

FG

220V

GNDShell of 991 O

Switch

pow

er

Caution:

1. The wire from switch power to Controller GDN pin should be as short and wide as

possible.

2. Power interface is connected to the switch power by a special plug.

3. The connection between switch power and controller should be finished before leaving

factory.

21--Link to On-Off Power Supply

Manual GSK 991 992 ingles.pdf

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