KS1000 EPDM Ridge Filler

Fire-ratedCanisterInsulation

KS500 EPDM Ridge Filler

eFix panel (P1) using KZ1-90 halter clipwith EPDM thermal break pad to side lapat each purlin

Note: Number of fasteners will vary. Minimum 2 No. forKS500 and 3 No. for KS1000 when fixing to cold rolledpurlins. Subject to wind loadings. Fasteners need to bestainless steel, no washers.

nOnce clamps are engaged push

halter hard up against the standingseam of the panel (P3) using hand

pressure. Use extension bar toavoid panel seam and keep drive

screws straight (see items d and e)

bFix first panel (P1) with

2 No. main fastener at vergeside at each purlin position

dPush halter hard up against the

standing seam of the panel usinghand pressure. Use extensionbar to avoid panel seam and

keep drive screws straight

fApply the end lap seal (KZ2 50 x 3mm co-laminatePVC/low temperature butyl and gun-grade sealant).

Ensure that the grey PVC foam is positioned face up.Starting just under the keyhole profile of the upstand and

nominally 10mm from external edge of the overlappingpanel. Work the co-laminate butyl across the full profile

until the opposite side joint is reached. Seal taken upupstands and stopped at round part of keyhole profile

gApply generous bead (approx.5mm Ø) gun-grade sealant to

cover roll of upstand each sideand across complete profile of

panel at the flush end

iFix panel (P2) using KZ1-90 halter clipwith EPDM thermal break pad to sidelap at each purlin

Note: The halter must straddle the paneljoint with 1 No. fastener through eachpanel in to the purlin at the end lap.

Internal ridgeflashing

KZ1-90-1000 atall other locations

KZ1-90-500 ateaves and ridgepositions only

Cleader angle

aApply 8mm Øgun-grade sealant

c

3

kRoof pitches below

4° will require theexternal sheet of the

panel at the ridge to be turnedup for weathering, on site, using

the ridge turn up tool, typically by45°. Slide on to the end of thesheet & twist handle upwards

jApply foot pressure at the panel end lap,

starting in the middle of the panel andworking towards each side joint.

Tail stitching screws 35 - 38mm long with19mm washer to be positioned 35mm up

from the end lap. 5 No. (minimum forKS500) or 10 No. (minimum for KS1000)

per panel starting in the middle of thepanel and working towards each side

ensuring stitching screws penetratefactory fitted stitching plate

lRoof pitches below 4° will require theexternal sheet of the panel at theeaves to be turned down forweathering, on site, using the eavesturn down tool, typically by 20°

hFix second panel (P2) with 2 No.

main fastener at verge side ateach purlin position

1

4

2

mLower the next panel (P3) into position interlocking thestanding seam. Clamp it to the previously installedpanel (P1) using BS-KZ14 standing seam joint clampingtool. All three clamps should simultaneously beengaged, ideally adjacent to the halter positions. Careneeds to be taken to ensure that the factory applied airseal is compressed and the liner joint is engaged.

oPrior to installing panel (P4)

carefully handseam cover rollfor a 200mm length to facilitate

fitting of upper panel

pBed a keyhole filler in gun-grade

sealant and position at ridge location tomeet previously installed air seal

rLower the next panel (P4) into positioninterlocking the standing seam. Clampit to the previously installed panel (P2)using BS-KZ14 standing seam jointclamping tool. All three clamps shouldsimultaneously be engaged, ideallyadjacent to the halter positions. Careneeds to be taken to ensure that thefactory applied air seal is compressedand the liner joint is engaged.

sOnce clamps are engaged push

halter hard up against thestanding seam of the panel (P4)

using hand pressure. Useextension bar to avoid panelseam and keep drive screwsstraight (see items d and e)

6

Air seal - 8mmØ bead of gun-

grade sealant

Air seal - 8mmØ bead of gun-grade sealant

KZ1-90-500halter clip

Minimum 2 No. mainfasteners for KS500 and3 No. for KS1000 when

fixing to cold rolled purlins

Air seal - Vapourflexsealant is to be appliedover any breaks insupporting secondarysteelwork i.e. to give acontinuous bearing face

6mm Ø gun-grade vapourseal if required (only forhigh humidity or other

demanding specifications)

Take care that the lower lipof the panel side lap at thebase of the fixed panel is notdamaged/pointing upwardsto the standing seam

EPDM keyhole filler

Apply gun-grade sealantto the full profile of thekey hole filler to achievean effective air seal

P1

P1

P2

P1

P3

P2

Direction of lay

Direction of lay

Direction of lay

Min. 30mm bearing bottom panel

Min. 20mm bearing top panel

Factory fitted end lap plate

Halter at side joint

200mmend lap

P1P3

P4

P2

P1P3

P4P2

Stitcher plate

!st fix

2nd fix

2nd fix

3rd fix

3rd fix

Pan of sheet twisted upto form a dam at ridge

Ridge turn up tool

45°

Up

Eaves turn down tool.Open end face fits onto sheet. Turn down

20°

Down

Direction of lay

Direction of lay

Air seal - 8mm Øgun-grade sealant

Halter at side joint

Ridge support if requiredRidge panels turned

up on site prior to fitting

Shroud over profiled filler.Shroud stitched to each panel

with sealed stitching screws

Purlin

3

4

1

2

Clamp panel atstanding seam

4mmThis installation guide should be read inconjunction with the ‘project specific’design drawings and method statements.Although this ‘installation guide’ isdeemed to be correct at the time ofpublication, Kingspan reserve the right toamend the information at any time in thefuture. Installation Guides are availablefor the full range of Kingspan InsulatedRoof, Wall and Facade SystemsPlease call Kingspan on:UK: +44 (0) 1352 716100Ire: +353 (0) 42 96 98500

KS500 ZIP Kingzip® Roof Panel

KS1000 ZIP Kingzip® Roof Panel

Components

Primary/MainFastener

HalterFastener

Ridge Support

Gun-gradeSealant

KZ1-500

Ridge TurnUp Tool

Eaves TurnDown Tool

ExtensionBar

KZ1-1000

Butyl Rubber Tape Sealants

35mm10mmNom.

10mm

Note: Ensure steel work is suitably lined,levelled and within tolerance.This guide illustrates the installation ofKS1000 (90) using the KZ1-90-1000 Halterand KZ1-90-500 Halter. When installingKS500 (90) the KZ1-90-500 Halter shouldonly be used.Ensure lower panel is bearing on to purlinby a minimum of 30mm.

Gun-grade sealant type -non-setting butyl sealant.

Note: When fixing halter clips, ensurefasteners 1 and 2 are fixed first.

Note: The insulation will need routing outby circa 60 - 70mm to allow the turn up.

Note: Gun-grade sealant to join previouslyinstalled air seal at eaves position.

Low profile stitcher with 19mm Østainless steel washer. One fixing pertrough i.e 10 fixings per 1000mmwide panel end lap and 5 fixings per500mm wide panel end lap

Refer to item f

Refer to item g

Approx. 5mm bead of gun-grade sealant

Carefully handseam coverroll for a 200mm length to

facilitate fitting of upper panel

End lappingscrews location

Nom.190mm

35mm

Nom. 10mm 200mm

cut-bac

k/end lap

200mm

factory

notch

Cleader angle bysteel sub-contractor

with air seal -Vapourflex sealant

applied at joints

Halter fasteners:KS500 2 fasteners

KS1000 3 fasteners(minimum)

Factory applied air seal

Ridge panels turned upon site prior to fitting

Completed Eaves Detail

Typical Verge Detail

Typical Ridge Detail

EPDM ridge filler

Air seal - 8mm Ø beadof gun-grade sealant

Gun applied fire ratedcanister insulation

Air seal - 8mm Ø beadof gun-grade sealant

Key hole filler

Halter at side joint

Ridge flashing stitched toshroud at max. 400mm

centres and bed on20mm x 3mm butyl

rubber sealant

20 x 3mm 8mm Ø

EPDM KeyHole Filler

Ridge Shroud

Clamp

Stitching Screw/Bulb Type Rivet

tPower seamer should be located on and within the previouslyhand clamped/crimped section of the standing seam. Commencethe seaming/zipping operation (walk on the overlap panelalongside power seamer during zipping operation), to give a tightjoint along the full length of the panel from ridge to eaves. Panelsshould be seamed/zipped together as the work proceeds

uInsert EPDM ridge filler into ridge shroud

and bed in a 5mm (generous) bead ofgun grade sealant around its perimeterensuring no visible gaps between paneland profile filler. Position ridge shroud andfiller a minimum of 200mm from the topof the panel to rear of shroud. Ridge fillerKZ3 - 500 for 500mm wide panel / KZ3 -1000 for 1000mm wide panel. Shroud

stitched to each panel with stitchingscrews at minimum 100mm centres.

Approx. 5mm bead ofgun-grade sealant to

rounded part of upstand,ensuring bead meets

KZ2 seal

Min. 30mm bearing bottom panel

Min. 20mm bearing top panel

Factory fitted end lap plate

Halter at side joint

200mmend lap

35mm10mmNom.

10mm

See item g

Low profile stitcherwith 19mm Østainless steel washer.One fixing per trough

See item f

Approx. 5mm bead ofgun-grade sealant to

rounded part of upstand,ensuring bead meets

KZ2 seal

Note: If halter at ridge falls within 200mm of thefactory notch at the back of panel, through fixingsare required in to purlin. Min. 3 No. per 1000mmwide, min. 2 No. per 500mm wide. These throughfixings will be hidden from view by the shroud.

Note: Seaming/zipping operations require 2 No.passes. Where an end lap condition occurs the firstpass must be from the ridge down over the end lapto the eaves. The second pass is from eaves to ridge.

Note: Kingzip® tool hire is available fromBlue Sky. Tel: +44 (0) 79018 54485.

Min. 30mm bearing bottom panel

Min. 20mm bearing top panel

Factory fitted end lap plate

Halter at side joint

Gutter support arms at500mm centres max

200mm end lap

35mm10mm

Nom. 10mm

See item g

Low profile stitcher with19mm Ø stainless steelwasher. One fixing per trough

See item f

Approx. 5mm bead of gun-gradesealant to rounded part of upstand,ensuring bead meets KZ2 seal

Shroud over profiledfiller. Shroud stitchedto each panel withstitching screwsat minimum100mm centres

2 No. (minimum)fixings per 500mm

wide panel and3 No. per 1000mm

wide panel

KZ2 co-laminatePVC

5

Ridge supportif required

KS500/1000 ZIP Kingzip® Standing SeamMultiple Panels Eaves to Ridge

Installation Guide

I nsu la ted Pane ls

January 2011

I N S U L A T E D R O O F S Y S T E M S

Internal ridge flashing with 150mmoverlap sealed with an air seal,

Vapourflex or gun-grade sealant

KZ2 co-laminate PVC sealantSee item f

Approx. 5mm beadof gun-grade sealant

See item g

Liner flashing with150mm end-laps and sealed

Min 200mm

qApply the end lap seal(KZ2 50 x 3mmco-laminate PVC/lowtemperature butyl andgun-grade sealant)(see item f)