Installation Guide · P3 P2 Dire ction ofla y Dire ction ofla y Directio noflay Min. 30mm bearin g...
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KS1000 EPDM Ridge Filler Fire-rated Canister Insulation KS500 EPDM Ridge Filler e Fix panel (P1) using KZ1-90 halter clip with EPDM thermal break pad to side lap at each purlin Note: Number of fasteners will vary. Minimum 2 No. for KS500 and 3 No. for KS1000 when fixing to cold rolled purlins. Subject to wind loadings. Fasteners need to be stainless steel, no washers. n Once clamps are engaged push halter hard up against the standing seam of the panel (P3) using hand pressure. Use extension bar to avoid panel seam and keep drive screws straight (see items d and e) b Fix first panel (P1) with 2 No. main fastener at verge side at each purlin position d Push halter hard up against the standing seam of the panel using hand pressure. Use extension bar to avoid panel seam and keep drive screws straight f Apply the end lap seal (KZ2 50 x 3mm co-laminate PVC/low temperature butyl and gun-grade sealant). Ensure that the grey PVC foam is positioned face up. Starting just under the keyhole profile of the upstand and nominally 10mm from external edge of the overlapping panel. Work the co-laminate butyl across the full profile until the opposite side joint is reached. Seal taken up upstands and stopped at round part of keyhole profile g Apply generous bead (approx. 5mm Ø) gun-grade sealant to cover roll of upstand each side and across complete profile of panel at the flush end i Fix panel (P2) using KZ1-90 halter clip with EPDM thermal break pad to side lap at each purlin Note: The halter must straddle the panel joint with 1 No. fastener through each panel in to the purlin at the end lap. Internal ridge flashing KZ1-90-1000 at all other locations KZ1-90-500 at eaves and ridge positions only Cleader angle a Apply 8mm Ø gun-grade sealant c 3 k Roof pitches below 4° will require the external sheet of the panel at the ridge to be turned up for weathering, on site, using the ridge turn up tool, typically by 45°. Slide on to the end of the sheet & twist handle upwards j Apply foot pressure at the panel end lap, starting in the middle of the panel and working towards each side joint. Tail stitching screws 35 - 38mm long with 19mm washer to be positioned 35mm up from the end lap. 5 No. (minimum for KS500) or 10 No. (minimum for KS1000) per panel starting in the middle of the panel and working towards each side ensuring stitching screws penetrate factory fitted stitching plate l Roof pitches below 4° will require the external sheet of the panel at the eaves to be turned down for weathering, on site, using the eaves turn down tool, typically by 20° h Fix second panel (P2) with 2 No. main fastener at verge side at each purlin position 1 4 2 m Lower the next panel (P3) into position interlocking the standing seam. Clamp it to the previously installed panel (P1) using BS-KZ14 standing seam joint clamping tool. All three clamps should simultaneously be engaged, ideally adjacent to the halter positions. Care needs to be taken to ensure that the factory applied air seal is compressed and the liner joint is engaged. o Prior to installing panel (P4) carefully handseam cover roll for a 200mm length to facilitate fitting of upper panel p Bed a keyhole filler in gun-grade sealant and position at ridge location to meet previously installed air seal r Lower the next panel (P4) into position interlocking the standing seam. Clamp it to the previously installed panel (P2) using BS-KZ14 standing seam joint clamping tool. All three clamps should simultaneously be engaged, ideally adjacent to the halter positions. Care needs to be taken to ensure that the factory applied air seal is compressed and the liner joint is engaged. s Once clamps are engaged push halter hard up against the standing seam of the panel (P4) using hand pressure. Use extension bar to avoid panel seam and keep drive screws straight (see items d and e) 6 Air seal - 8mm Ø bead of gun- grade sealant Air seal - 8mm Ø bead of gun- grade sealant KZ1-90-500 halter clip Minimum 2 No. main fasteners for KS500 and 3 No. for KS1000 when fixing to cold rolled purlins Air seal - Vapourflex sealant is to be applied over any breaks in supporting secondary steelwork i.e. to give a continuous bearing face 6mm Ø gun-grade vapour seal if required (only for high humidity or other demanding specifications) Take care that the lower lip of the panel side lap at the base of the fixed panel is not damaged/pointing upwards to the standing seam EPDM keyhole filler Apply gun-grade sealant to the full profile of the key hole filler to achieve an effective air seal P1 P1 P2 P1 P3 P2 Direction of lay Direction of lay Direction of lay Min. 30mm bearing bottom panel Min. 20mm bearing top panel Factory fitted end lap plate Halter at side joint 200mm end lap P1 P3 P4 P2 P1 P3 P4 P2 Stitcher plate !st fix 2nd fix 2nd fix 3rd fix 3rd fix Pan of sheet twisted up to form a dam at ridge Ridge turn up tool 45° Up Eaves turn down tool. Open end face fits on to sheet. Turn down 20° Down Direction of lay Direction of lay Air seal - 8mm Ø gun-grade sealant Halter at side joint Ridge support if required Ridge panels turned up on site prior to fitting Shroud over profiled filler. Shroud stitched to each panel with sealed stitching screws Purlin 3 4 1 2 Clamp panel at standing seam 4mm This installation guide should be read in conjunction with the ‘project specific’ design drawings and method statements. Although this ‘installation guide’ is deemed to be correct at the time of publication, Kingspan reserve the right to amend the information at any time in the future. Installation Guides are available for the full range of Kingspan Insulated Roof, Wall and Facade Systems Please call Kingspan on: UK: +44 (0) 1352 716100 Ire: +353 (0) 42 96 98500 KS500 ZIP Kingzip ® Roof Panel KS1000 ZIP Kingzip ® Roof Panel Components Primary/Main Fastener Halter Fastener Ridge Support Gun-grade Sealant KZ1-500 Ridge Turn Up Tool Eaves Turn Down Tool Extension Bar KZ1-1000 Butyl Rubber Tape Sealants 35mm 10mm Nom. 10mm Note: Ensure steel work is suitably lined, levelled and within tolerance. This guide illustrates the installation of KS1000 (90) using the KZ1-90-1000 Halter and KZ1-90-500 Halter. When installing KS500 (90) the KZ1-90-500 Halter should only be used. Ensure lower panel is bearing on to purlin by a minimum of 30mm. Gun-grade sealant type - non-setting butyl sealant. Note: When fixing halter clips, ensure fasteners 1 and 2 are fixed first. Note: The insulation will need routing out by circa 60 - 70mm to allow the turn up. Note: Gun-grade sealant to join previously installed air seal at eaves position. Low profile stitcher with 19mm Ø stainless steel washer. One fixing per trough i.e 10 fixings per 1000mm wide panel end lap and 5 fixings per 500mm wide panel end lap Refer to itemf Refer to itemg Approx. 5mm bead of gun- grade sealant Carefully handseam cover roll for a 200mm length to facilitate fitting of upper panel End lapping screws location Nom. 190mm 35mm Nom. 10mm 200mm cut-back/end lap 200mm factory notch Cleader angle by steel sub-contractor with air seal - Vapourflex sealant applied at joints Halter fasteners: KS500 2 fasteners KS1000 3 fasteners (minimum) Factory applied air seal Ridge panels turned up on site prior to fitting Completed Eaves Detail Typical Verge Detail Typical Ridge Detail EPDM ridge filler Air seal - 8mm Ø bead of gun-grade sealant Gun applied fire rated canister insulation Air seal - 8mm Ø bead of gun-grade sealant Key hole filler Halter at side joint Ridge flashing stitched to shroud at max. 400mm centres and bed on 20mm x 3mm butyl rubber sealant 20 x 3mm 8mm Ø EPDM Key Hole Filler Ridge Shroud Clamp Stitching Screw/ Bulb Type Rivet t Power seamer should be located on and within the previously hand clamped/crimped section of the standing seam. Commence the seaming/zipping operation (walk on the overlap panel alongside power seamer during zipping operation), to give a tight joint along the full length of the panel from ridge to eaves. Panels should be seamed/zipped together as the work proceeds u Insert EPDM ridge filler into ridge shroud and bed in a 5mm (generous) bead of gun grade sealant around its perimeter ensuring no visible gaps between panel and profile filler. Position ridge shroud and filler a minimum of 200mm from the top of the panel to rear of shroud. Ridge filler KZ3 - 500 for 500mm wide panel / KZ3 - 1000 for 1000mm wide panel. Shroud stitched to each panel with stitching screws at minimum 100mm centres. Approx. 5mm bead of gun-grade sealant to rounded part of upstand, ensuring bead meets KZ2 seal Min. 30mm bearing bottom panel Min. 20mm bearing top panel Factory fitted end lap plate Halter at side joint 200mm end lap 35mm 10mm Nom. 10mm See item g Low profile stitcher with 19mm Ø stainless steel washer. One fixing per trough See itemf Approx. 5mm bead of gun-grade sealant to rounded part of upstand, ensuring bead meets KZ2 seal Note: If halter at ridge falls within 200mm of the factory notch at the back of panel, through fixings are required in to purlin. Min. 3 No. per 1000mm wide, min. 2 No. per 500mm wide. These through fixings will be hidden from view by the shroud. Note: Seaming/zipping operations require 2 No. passes. Where an end lap condition occurs the first pass must be from the ridge down over the end lap to the eaves. The second pass is from eaves to ridge. Note: Kingzip ® tool hire is available from Blue Sky. Tel: +44 (0) 79018 54485. Min. 30mm bearing bottom panel Min. 20mm bearing top panel Factory fitted end lap plate Halter at side joint Gutter support arms at 500mm centres max 200mm end lap 35mm 10mm Nom. 10mm See item g Low profile stitcher with 19mm Ø stainless steel washer. One fixing per trough See itemf Approx. 5mm bead of gun-grade sealant to rounded part of upstand, ensuring bead meets KZ2 seal Shroud over profiled filler. Shroud stitched to each panel with stitching screws at minimum 100mm centres 2 No. (minimum) fixings per 500mm wide panel and 3 No. per 1000mm wide panel KZ2 co-laminate PVC 5 Ridge support if required KS500/1000 ZIP Kingzip ® Standing Seam Multiple Panels Eaves to Ridge Installation Guide Insulated Panels January 2011 INSULATED ROOF SYSTEMS Internal ridge flashing with 150mm overlap sealed with an air seal, Vapourflex or gun-grade sealant KZ2 co-laminate PVC sealant See itemf Approx. 5mm bead of gun-grade sealant See item g Liner flashing with 150mm end-laps and sealed Min 200mm q Apply the end lap seal (KZ2 50 x 3mm co-laminate PVC/low temperature butyl and gun-grade sealant) (see item f)
Transcript of Installation Guide · P3 P2 Dire ction ofla y Dire ction ofla y Directio noflay Min. 30mm bearin g...
KS1000 EPDM Ridge Filler
Fire-ratedCanisterInsulation
KS500 EPDM Ridge Filler
eFix panel (P1) using KZ1-90 halter clipwith EPDM thermal break pad to side lapat each purlin
Note: Number of fasteners will vary. Minimum 2 No. forKS500 and 3 No. for KS1000 when fixing to cold rolledpurlins. Subject to wind loadings. Fasteners need to bestainless steel, no washers.
nOnce clamps are engaged push
halter hard up against the standingseam of the panel (P3) using hand
pressure. Use extension bar toavoid panel seam and keep drive
screws straight (see items d and e)
bFix first panel (P1) with
2 No. main fastener at vergeside at each purlin position
dPush halter hard up against the
standing seam of the panel usinghand pressure. Use extensionbar to avoid panel seam and
keep drive screws straight
fApply the end lap seal (KZ2 50 x 3mm co-laminatePVC/low temperature butyl and gun-grade sealant).
Ensure that the grey PVC foam is positioned face up.Starting just under the keyhole profile of the upstand and
nominally 10mm from external edge of the overlappingpanel. Work the co-laminate butyl across the full profile
until the opposite side joint is reached. Seal taken upupstands and stopped at round part of keyhole profile
gApply generous bead (approx.5mm Ø) gun-grade sealant to
cover roll of upstand each sideand across complete profile of
panel at the flush end
iFix panel (P2) using KZ1-90 halter clipwith EPDM thermal break pad to sidelap at each purlin
Note: The halter must straddle the paneljoint with 1 No. fastener through eachpanel in to the purlin at the end lap.
Internal ridgeflashing
KZ1-90-1000 atall other locations
KZ1-90-500 ateaves and ridgepositions only
Cleader angle
aApply 8mm Øgun-grade sealant
c
3
kRoof pitches below
4° will require theexternal sheet of the
panel at the ridge to be turnedup for weathering, on site, using
the ridge turn up tool, typically by45°. Slide on to the end of thesheet & twist handle upwards
jApply foot pressure at the panel end lap,
starting in the middle of the panel andworking towards each side joint.
Tail stitching screws 35 - 38mm long with19mm washer to be positioned 35mm up
from the end lap. 5 No. (minimum forKS500) or 10 No. (minimum for KS1000)
per panel starting in the middle of thepanel and working towards each side
ensuring stitching screws penetratefactory fitted stitching plate
lRoof pitches below 4° will require theexternal sheet of the panel at theeaves to be turned down forweathering, on site, using the eavesturn down tool, typically by 20°
hFix second panel (P2) with 2 No.
main fastener at verge side ateach purlin position
1
4
2
mLower the next panel (P3) into position interlocking thestanding seam. Clamp it to the previously installedpanel (P1) using BS-KZ14 standing seam joint clampingtool. All three clamps should simultaneously beengaged, ideally adjacent to the halter positions. Careneeds to be taken to ensure that the factory applied airseal is compressed and the liner joint is engaged.
oPrior to installing panel (P4)
carefully handseam cover rollfor a 200mm length to facilitate
fitting of upper panel
pBed a keyhole filler in gun-grade
sealant and position at ridge location tomeet previously installed air seal
rLower the next panel (P4) into positioninterlocking the standing seam. Clampit to the previously installed panel (P2)using BS-KZ14 standing seam jointclamping tool. All three clamps shouldsimultaneously be engaged, ideallyadjacent to the halter positions. Careneeds to be taken to ensure that thefactory applied air seal is compressedand the liner joint is engaged.
sOnce clamps are engaged push
halter hard up against thestanding seam of the panel (P4)
using hand pressure. Useextension bar to avoid panelseam and keep drive screwsstraight (see items d and e)
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Air seal - 8mmØ bead of gun-
grade sealant
Air seal - 8mmØ bead of gun-grade sealant
KZ1-90-500halter clip
Minimum 2 No. mainfasteners for KS500 and3 No. for KS1000 when
fixing to cold rolled purlins
Air seal - Vapourflexsealant is to be appliedover any breaks insupporting secondarysteelwork i.e. to give acontinuous bearing face
6mm Ø gun-grade vapourseal if required (only forhigh humidity or other
demanding specifications)
Take care that the lower lipof the panel side lap at thebase of the fixed panel is notdamaged/pointing upwardsto the standing seam
EPDM keyhole filler
Apply gun-grade sealantto the full profile of thekey hole filler to achievean effective air seal
P1
P1
P2
P1
P3
P2
Direction of lay
Direction of lay
Direction of lay
Min. 30mm bearing bottom panel
Min. 20mm bearing top panel
Factory fitted end lap plate
Halter at side joint
200mmend lap
P1P3
P4
P2
P1P3
P4P2
Stitcher plate
!st fix
2nd fix
2nd fix
3rd fix
3rd fix
Pan of sheet twisted upto form a dam at ridge
Ridge turn up tool
45°
Up
Eaves turn down tool.Open end face fits onto sheet. Turn down
20°
Down
Direction of lay
Direction of lay
Air seal - 8mm Øgun-grade sealant
Halter at side joint
Ridge support if requiredRidge panels turned
up on site prior to fitting
Shroud over profiled filler.Shroud stitched to each panel
with sealed stitching screws
Purlin
3
4
1
2
Clamp panel atstanding seam
4mmThis installation guide should be read inconjunction with the ‘project specific’design drawings and method statements.Although this ‘installation guide’ isdeemed to be correct at the time ofpublication, Kingspan reserve the right toamend the information at any time in thefuture. Installation Guides are availablefor the full range of Kingspan InsulatedRoof, Wall and Facade SystemsPlease call Kingspan on:UK: +44 (0) 1352 716100Ire: +353 (0) 42 96 98500
KS500 ZIP Kingzip® Roof Panel
KS1000 ZIP Kingzip® Roof Panel
Components
Primary/MainFastener
HalterFastener
Ridge Support
Gun-gradeSealant
KZ1-500
Ridge TurnUp Tool
Eaves TurnDown Tool
ExtensionBar
KZ1-1000
Butyl Rubber Tape Sealants
35mm10mmNom.
10mm
Note: Ensure steel work is suitably lined,levelled and within tolerance.This guide illustrates the installation ofKS1000 (90) using the KZ1-90-1000 Halterand KZ1-90-500 Halter. When installingKS500 (90) the KZ1-90-500 Halter shouldonly be used.Ensure lower panel is bearing on to purlinby a minimum of 30mm.
Gun-grade sealant type -non-setting butyl sealant.
Note: When fixing halter clips, ensurefasteners 1 and 2 are fixed first.
Note: The insulation will need routing outby circa 60 - 70mm to allow the turn up.
Note: Gun-grade sealant to join previouslyinstalled air seal at eaves position.
Low profile stitcher with 19mm Østainless steel washer. One fixing pertrough i.e 10 fixings per 1000mmwide panel end lap and 5 fixings per500mm wide panel end lap
Refer to item f
Refer to item g
Approx. 5mm bead of gun-grade sealant
Carefully handseam coverroll for a 200mm length to
facilitate fitting of upper panel
End lappingscrews location
Nom.190mm
35mm
Nom. 10mm 200mm
cut-bac
k/end lap
200mm
factory
notch
Cleader angle bysteel sub-contractor
with air seal -Vapourflex sealant
applied at joints
Halter fasteners:KS500 2 fasteners
KS1000 3 fasteners(minimum)
Factory applied air seal
Ridge panels turned upon site prior to fitting
Completed Eaves Detail
Typical Verge Detail
Typical Ridge Detail
EPDM ridge filler
Air seal - 8mm Ø beadof gun-grade sealant
Gun applied fire ratedcanister insulation
Air seal - 8mm Ø beadof gun-grade sealant
Key hole filler
Halter at side joint
Ridge flashing stitched toshroud at max. 400mm
centres and bed on20mm x 3mm butyl
rubber sealant
20 x 3mm 8mm Ø
EPDM KeyHole Filler
Ridge Shroud
Clamp
Stitching Screw/Bulb Type Rivet
tPower seamer should be located on and within the previouslyhand clamped/crimped section of the standing seam. Commencethe seaming/zipping operation (walk on the overlap panelalongside power seamer during zipping operation), to give a tightjoint along the full length of the panel from ridge to eaves. Panelsshould be seamed/zipped together as the work proceeds
uInsert EPDM ridge filler into ridge shroud
and bed in a 5mm (generous) bead ofgun grade sealant around its perimeterensuring no visible gaps between paneland profile filler. Position ridge shroud andfiller a minimum of 200mm from the topof the panel to rear of shroud. Ridge fillerKZ3 - 500 for 500mm wide panel / KZ3 -1000 for 1000mm wide panel. Shroud
stitched to each panel with stitchingscrews at minimum 100mm centres.
Approx. 5mm bead ofgun-grade sealant to
rounded part of upstand,ensuring bead meets
KZ2 seal
Min. 30mm bearing bottom panel
Min. 20mm bearing top panel
Factory fitted end lap plate
Halter at side joint
200mmend lap
35mm10mmNom.
10mm
See item g
Low profile stitcherwith 19mm Østainless steel washer.One fixing per trough
See item f
Approx. 5mm bead ofgun-grade sealant to
rounded part of upstand,ensuring bead meets
KZ2 seal
Note: If halter at ridge falls within 200mm of thefactory notch at the back of panel, through fixingsare required in to purlin. Min. 3 No. per 1000mmwide, min. 2 No. per 500mm wide. These throughfixings will be hidden from view by the shroud.
Note: Seaming/zipping operations require 2 No.passes. Where an end lap condition occurs the firstpass must be from the ridge down over the end lapto the eaves. The second pass is from eaves to ridge.
Note: Kingzip® tool hire is available fromBlue Sky. Tel: +44 (0) 79018 54485.
Min. 30mm bearing bottom panel
Min. 20mm bearing top panel
Factory fitted end lap plate
Halter at side joint
Gutter support arms at500mm centres max
200mm end lap
35mm10mm
Nom. 10mm
See item g
Low profile stitcher with19mm Ø stainless steelwasher. One fixing per trough
See item f
Approx. 5mm bead of gun-gradesealant to rounded part of upstand,ensuring bead meets KZ2 seal
Shroud over profiledfiller. Shroud stitchedto each panel withstitching screwsat minimum100mm centres
2 No. (minimum)fixings per 500mm
wide panel and3 No. per 1000mm
wide panel
KZ2 co-laminatePVC
5
Ridge supportif required
KS500/1000 ZIP Kingzip® Standing SeamMultiple Panels Eaves to Ridge
Installation Guide
I nsu la ted Pane ls
January 2011
I N S U L A T E D R O O F S Y S T E M S
Internal ridge flashing with 150mmoverlap sealed with an air seal,
Vapourflex or gun-grade sealant
KZ2 co-laminate PVC sealantSee item f
Approx. 5mm beadof gun-grade sealant
See item g
Liner flashing with150mm end-laps and sealed
Min 200mm
qApply the end lap seal(KZ2 50 x 3mmco-laminate PVC/lowtemperature butyl andgun-grade sealant)(see item f)
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