Post on 11-Jan-2015
description
Webinar Dynaman
Operation Management System
(advanced WMS & MES) Christof De Saedeleer – Senior management consultant
© IB
S 2007
Agenda
1. OMS
2. Dynamic Management : Dynaman OMS suite
3. Dynaman basic concepts and functionalities
4. Cases
© IB
S 2007
Agenda
1. OMS
2. Dynamic Management : Dynaman OMS suite
3. Dynaman basic concepts and functionalities
4. Questions
© IB
S 2007
Dynaman OMS
• Dynaman = Real-time management of floor operations– Operations Management System
• Material execution management => WMS• Manufacturing execution management => MES
– Rule-based – inventory dimensions – visual aspect– Functional & Scalable : 3PL – Distribution - Manufacturing
• Implementations > 50– Distribution (35%) – 3PL (30%) – production (35%)– International implementations (BE, NL, DE, FR, IT, PT, US)
© IB
S 2007
Customer base
AutomotiveSpare partsTools
Food
TextilesFootware
Electronics
Steel / Wood
Deep freeze
Production DistributionOwner 3PL Owner 3PL
Plastics
Other
© IB
S 2007
Agenda
1. OMS
2. Dynamic Management : Dynaman OMS suite
3. Dynaman basic concepts and functionalities
4. Cases
© IB
S 2007
Material Flow ControlMobile
terminalRFID
subsys.
ERP systems
Material HandlingMulti-modal IN-OUT
Voice terminal
Doc. & labels
Mobile R
Crane Lift Conveyer
Process communication
Data collection
AGV
Dynaman positioning
MHE - controllers
© IB
S 2007
Technical perspective• Concepts & architecture
– +10 years logistics & manufacturing experience– Customer feedback– Market trends
• Technical– New (proven) code – SQL server 2005– Open for integration/communication
• Reporting services– Labels : WYSIWIG– Report builder : self-service– Data analysis : OLAP cubes + tool (std = MS-Excel)
• Integration services– Import / export with MS-Excel– ERP integration toolbox– EDI communication toolbox
© IB
S 2007
User perspective
10
• Look & feel
– Use of filters other features
– Customize Menu Screens
– Labels and documents
– New RF application
© IB
S 2007
11
Functional perspective
Yard management
Putaway
InboundVAL
Reception
ArrivalManagement
Cross-Docking
Returnable Packaging
Replenishment
PickingStock
Housekeeping
OutboundVAL
Picking
Staging
Shipping LoadManagement
WaveManagement
ConsolidationPacking
Verification
INBOUND OUTBOUND
Basic Data Management
Documents & Labels
Reporting
Tracking & Tracing
WorkloadManagement
Activity Registration
ERP Integration
Material Handling Integration
STORAGE
BulkStock
MANUFACTURING
ProductionInput
Operation Process FlowBOM/BOL
ProductionOutput
Work Order Management
MaterialSupply
Putaway
Dock management
Direct line feed
Make to order
© IB
S 2007
Agenda
1. OMS
2. Dynamic Management : Dynaman OMS suite
3. Dynaman basic concepts and functionalities
4. Cases
© IB
S 2007
13
Functional perspective
Yard management
Putaway
InboundVAL
Reception
ArrivalManagement
Cross-Docking
Returnable Packaging
Replenishment
PickingStock
Housekeeping
OutboundVAL
Picking
Staging
Shipping LoadManagement
WaveManagement
ConsolidationPacking
Verification
INBOUND OUTBOUND
Basic Data Management
Documents & Labels
Reporting
Tracking & Tracing
WorkloadManagement
Activity Registration
ERP Integration
Material Handling Integration
STORAGE
BulkStock
MANUFACTURING
ProductionInput
Operation Process FlowBOM/BOL
ProductionOutput
Work Order Management
MaterialSupply
Putaway
Dock management
Direct line feed
Make to order
© IB
S 2007
A quantity / stock unit
of a stock product & inventory status
belonging to a stock-owner
placed on a (multi level) container
situated on a location
moved by (automated) equipments
by order of task(list)s
Dynaman Stock
© IB
S 2007
15
Functional perspective
Yard management
Putaway
InboundVAL
Reception
ArrivalManagement
Cross-Docking
Returnable Packaging
Replenishment
PickingStock
Housekeeping
OutboundVAL
Picking
Staging
Shipping LoadManagement
WaveManagement
ConsolidationPacking
Verification
INBOUND OUTBOUND
Basic Data Management
Documents & Labels
Reporting
Tracking & Tracing
WorkloadManagement
Activity Registration
ERP Integration
Material Handling Integration
STORAGE
BulkStock
MANUFACTURING
ProductionInput
Operation Process FlowBOM/BOL
ProductionOutput
Work Order Management
MaterialSupply
Putaway
Dock management
Direct line feed
Make to order
© IB
S 2007
– Visibility of goods on the yard
– Better use of docks
– Plan work and simulation
– Performance info towards haulier
– Integration with web slotting software
– Also for location and warehouse visualisation
16
Dock & Yard Mngmt
© IB
S 2007
17
Functional perspective
Yard management
Putaway
InboundVAL
Reception
ArrivalManagement
Cross-Docking
Returnable Packaging
Replenishment
PickingStock
Housekeeping
OutboundVAL
Picking
Staging
Shipping LoadManagement
WaveManagement
ConsolidationPacking
Verification
INBOUND OUTBOUND
Basic Data Management
Documents & Labels
Reporting
Tracking & Tracing
WorkloadManagement
Activity Registration
ERP Integration
Material Handling Integration
STORAGE
BulkStock
MANUFACTURING
ProductionInput
Operation Process FlowBOM/BOL
ProductionOutput
Work Order Management
MaterialSupply
Putaway
Dock management
Direct line feed
Make to order
© IB
S 2007
Multi owner• Activity registrations ( linked with in line VAL)• Invoicing
Multi warehouse• Internal warehouse and owner transferts
Multi stock level • Child – Parent• Reception / picking / replenishment / shipping
Shipment management• Inbound / outbound / arrivals• Dock & Yard• Simulation tool
Parametrisable logic (no fix algorithms)• Groups / Rules / Templates
– Put Away / Replenishment / Picking / Counting
• Picking separated from staging & shipping– Wave and Outbound templates– Outbound allocation statusses (picked / packed / ready for ship / ...
18
Business functions
© IB
S 2007
Pallet vs Box vs SKU picking
Pick Mixed Pallets
Several methods:
Per order (1 picker, 1 order)
In batch (1 picker, n orders)
Wave picking (m pickers, n orders)
Zone picking: idem as wave picking but split by zone
Estafette : idem as zone picking but with ‘pick’ and ‘pass’
Pick in sequence : strict order (DSV-Automotive)
Integrated with
cycle counting (ex. count on zero)
In line VAL
Consolidation / packing
Outbound shipments / loadplannings
Staging and controlled shipping
Picking/Shipping
© IB
S 2007
Stock management on detailed level :
location, container, batch number, serial number, reception date, …
Multiple inventory Status (QC, damaged, etc…)
Location optimization
Counting in two manners :
In line => during operations based on
• Movements per item / on zero / treshold
Off Line => batch created counting lists
• Based on templates and rules
Always in real-time / RF / conditioned update
Audit trail of all inventory transactions
Evoid periodic inventory counts
Housekeeping
© IB
S 2007
21
Functional perspective
Yard management
Putaway
InboundVAL
Reception
ArrivalManagement
Cross-Docking
Returnable Packaging
Replenishment
PickingStock
Housekeeping
OutboundVAL
Picking
Staging
Shipping LoadManagement
WaveManagement
ConsolidationPacking
Verification
INBOUND OUTBOUND
Basic Data Management
Documents & Labels
Reporting
Tracking & Tracing
WorkloadManagement
Activity Registration
ERP Integration
Material Handling Integration
STORAGE
BulkStock
MANUFACTURING
ProductionInput
Operation Process FlowBOM/BOL
ProductionOutput
Work Order Management
MaterialSupply
Putaway
Dock management
Direct line feed
Make to order
© IB
S 2007
“High amount of logistics operations
combined with an enormous exchange of information,
occasionally interrupted by some added value.”
P. Collignon (Volvo Europe Truck)
What is manufacturing ?
© IB
S 2007
More than distribution
– Integration WMS and MES• Different modules - 1 application
– Material management– Production execution
– Inbound and outbound VAL• Additional handlings during the flow
– QC / Labeling / Restacking / ...• Linked with logistics actions
– Kitting• Packing and grouping individually separate but related items
together as one unit• With our without product structure and/or component consumption
23
Dynaman OMS
© IB
S 2007
More than distribution
– Assembly / light manufacturing• Product structures (BOM’s) – Bill of labour (Routings)• Material issue • Output registrations• Consumption registration• Time registration
– Labour– Machine
• Client and CAP registrations
24
Dynaman OMS
© IB
S 2007
26
Functional perspective
Yard management
Putaway
InboundVAL
Reception
ArrivalManagement
Cross-Docking
Returnable Packaging
Replenishment
PickingStock
Housekeeping
OutboundVAL
Picking
Staging
Shipping LoadManagement
WaveManagement
ConsolidationPacking
Verification
INBOUND OUTBOUND
Basic Data Management
Documents & Labels
Reporting
Tracking & Tracing
WorkloadManagement
Activity Registration
ERP Integration
Material Handling Integration
STORAGE
BulkStock
MANUFACTURING
ProductionInput
Operation Process FlowBOM/BOL
ProductionOutput
Work Order Management
MaterialSupply
Putaway
Dock management
Direct line feed
Make to order
© IB
S 2007
– Visibility in client– Reports on central server– Automatic distribution
27
Extension ofstandard reporting