Post on 10-Jul-2018
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Model TB140 TB130 TB100 030 Mega Bender TB76 TB60 050KD SB48 060 Super Bender MB42B Medi Bender 070
Visit the Ercolina website to view product demonstrationvideos and bend sample photo library:
www.ercolina-usa.com
Model Selection Guide
UnsurpassedProduct Quality &Customer Support
UnsurpassedProduct Quality &Customer Support
Tube Capacity 6″ 5″ 4″ 3″ 3″ 2½″ 2½″ 2″ 2″ 1½″ 1¼″
Pipe Capacity 4″ Sch. 80 4″ Sch. 40 3″ Sch. 40 2½″ Sch. 40 2½″ Sch. 40 2″ Sch. 40 2″ Sch. 40 1½″ Sch. 40 1½″ Sch. 40 1″ Sch. 40 1″ Sch. 10
Square Tube Capacity 4″ 4″ 3½″ 2″ 2″ 2″ 2″ 1½″ 1½″ 1¼″ 1¼″
Maximum “CLR” 43″ 27½″ 18″ 15″ 15″ 15″ 11⅞″ 8⅞″ 8⅞″ 7½″ 6⅞″
Power Requirement 440V-480V/3ph 220V or 440V/3ph 220V or 440V/3ph *220V or 440V/3ph 220V or 440V/3ph 220V or 440V/3ph 220V or 440V/3ph 120V or 220V/3ph 120V 120V 120V
Bending Speed “RPM” .75 or 1.5 Variable to .75 Variable to 1.3 Variable .6 to 2.2 .75 or 1.5 1.7 or 3.4 1.2 2 1.3 2 2.2
Bend Angle 0-210° 0-210° 0-210° 0-210° 0-210° 0-210° 0-210° 0-210° 0-210° 0-210° 0-210º
NC Programming Touch Screen Touch Screen Touch Screen Touchpad Touchpad Touchpad LED Touchpad LED Touchpad LED
Number of Programs 100 Unlimited with USB Unlimited with USB 30 30 30 1 30 1 30 1
Spring Back Compensation NC each bend NC each bend NC each bend NC each bend NC each bend NC each bend NC each bend NC each bend Yes NC each bend NC each bend
Three Axis Control Manual Manual Manual Manual Manual Manual Manual Manual Manual Manual Manual
MANUAL AUTOMATIC
MAINSCREEN
SERVICES PROGRAM
Simplified Touch Screen Control
- 2 - - 2 -
H&O DIE SUPPLY, INC 800-222-5441 sales@hodie.com
Model TB140 TB130 TB100 030 Mega Bender TB76 TB60 050KD SB48 060 Super Bender MB42B Medi Bender 070
● Consult CML USA, Inc. Ercolina® with application questions● All capacities based on mild grade materials;
heavy wall and high tensile materials reduce machine capacity● Consult factory for production applications and machine duty cycles
● Machines ordered voltage specific Notes: *220V 1 phase model available.
DIRECTORY ROTARY TUBE & PIPE BENDERS Top Bender Series ................ 4-10 Super Bender Series .......... 11-12 Medi Bender Series ................. 13 Mandrel Systems ................ 14-21
ROTARY TOOLING & INFORMATION Bend Formula & Reference Information ............ 22 Tooling Kits .............................. 23 Standard Pipe Tooling ............. 24 Pipe Counterbending Dies ...... 25 Round Tube Tooling ........... 25-27 Square Tube Tooling ............... 28
ROTARY DRAW ACCESSORIES Lubricant & Accessories ......... 29 Multi Axis Positioner ............... 30 Bending Software .................... 31
ANGLE ROLLS-SECTION BENDERS CE35, CE40, ER60H3, CE50, ER76H3 ..................... 32-33 CE100 ........................................ 34 CE70 .......................................... 35 CE70H3DP ................................ 36
CE TOOLING & INFORMATION Universal & Modular Sets ....... 37 Mimimum Radius Guide ..... 38-39 Tube & Pipe Tooling Sets ........ 40 Polymer Roll Tooling Sets, Small Radius and Cap Rail & Profi le Tooling ...................... 41 Ornamental Metalworking Accessories ............................. 42 Accessories ............................. 43
TUBE SWAGING Era Press .................................. 44
ORNAMENTAL MACHINERY Era Form ................................... 45
TUBE & PIPE NOTCHERS EN180 & EN100 ................... 46-47
Model Selection Guide Tube Capacity 6″ 5″ 4″ 3″ 3″ 2½″ 2½″ 2″ 2″ 1½″ 1¼″
Pipe Capacity 4″ Sch. 80 4″ Sch. 40 3″ Sch. 40 2½″ Sch. 40 2½″ Sch. 40 2″ Sch. 40 2″ Sch. 40 1½″ Sch. 40 1½″ Sch. 40 1″ Sch. 40 1″ Sch. 10
Square Tube Capacity 4″ 4″ 3½″ 2″ 2″ 2″ 2″ 1½″ 1½″ 1¼″ 1¼″
Maximum “CLR” 43″ 27½″ 18″ 15″ 15″ 15″ 11⅞″ 8⅞″ 8⅞″ 7½″ 6⅞″
Power Requirement 440V-480V/3ph 220V or 440V/3ph 220V or 440V/3ph *220V or 440V/3ph 220V or 440V/3ph 220V or 440V/3ph 220V or 440V/3ph 120V or 220V/3ph 120V 120V 120V
Bending Speed “RPM” .75 or 1.5 Variable to .75 Variable to 1.3 Variable .6 to 2.2 .75 or 1.5 1.7 or 3.4 1.2 2 1.3 2 2.2
Bend Angle 0-210° 0-210° 0-210° 0-210° 0-210° 0-210° 0-210° 0-210° 0-210° 0-210° 0-210º
NC Programming Touch Screen Touch Screen Touch Screen Touchpad Touchpad Touchpad LED Touchpad LED Touchpad LED
Number of Programs 100 Unlimited with USB Unlimited with USB 30 30 30 1 30 1 30 1
Spring Back Compensation NC each bend NC each bend NC each bend NC each bend NC each bend NC each bend NC each bend NC each bend Yes NC each bend NC each bend
Three Axis Control Manual Manual Manual Manual Manual Manual Manual Manual Manual Manual Manual
Programmable Repeatable
Bending
Programmable Repeatable
Bending
ROTARY TOOLING & INFORMATION ROTARY TOOLING & INFORMATION Bend Formula & Bend Formula & Reference Information Reference Information Tooling Kits Tooling Kits Standard Pipe Tooling Standard Pipe Tooling Pipe Counterbending Dies Pipe Counterbending Dies Round Tube Tooling Round Tube Tooling Square Tube Tooling Square Tube Tooling
Programmable Programmable Programmable Programmable Programmable Programmable
Model TB140 TB130 TB100 030 Mega Bender TB76 TB60 050KD SB48 060 Super Bender MB42B Medi Bender 070
- 3 - - 3 -
H&O DIE SUPPLY, INC 800-222-5441 sales@hodie.com
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Bend
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● www.ercolina-usa.com ● info@ercolina-usa.com ● - 4 - - 4 -
Refer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling KitsRefer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling Kits
Part# TB140Capacity: 6″ Tube
4″ Sch. 80 Pipe
Features● Bending capacity to 6″● Bend any angle to 180° with independent material spring
back compensation for each bend● Bend to CLR as small as 2.5D● Ideal for producing consistent quality bends in large
diameter pipe, tube, squares, rectangular, solids and other profiles
● PLC touch screen control offers easy access to operating modes, programming, system diagnostics and multiple language capability
● Patented quick-change tooling system with multiple radii available
● Digital display of counterbend die axis and bend angle● Remote foot pedal for hands free operation● Semi-automatic counterbending die positioning system● Engineered heavy-duty steel gear case accepts bend
profiles with CLR to 43″● Optional hydraulic clamping of material available ● One (1) year limited warranty
Patents4986104, 5469728, 5345802, 4532787,
4981030
Dimensions & Specifications Minimum Outside Diameter 1¼″ pipe Maximum Outside Diameter 6″ Pipe Capacity (Max.) 4″ Sch. 80 Minimum CLR 2.5D Maximum CLR 43″ Angle Range 0-210° Bending Speed .75 or 1.5 RPM Programming Touch Screen (100) programs (10) bends within each Two Axis Positioner NA Voltage Requirement 440-480V 3ph 50/60Hz Motor 18 kW Dimensions (Length, Width, Height) 58″ x 39″ x 75″ Shipping Weight 6120 lbs.
* Contact CML USA for complete technical specifications.All capacities based on mild grade materials; heavy wall and high tensile materials reduce machine capacity.
TB140TB140TB140TOP BENDERTOP BENDER®
Machine ported for optional hydraulic clamping
H&O DIE SUPPLY, INC 800-222-5441 sales@hodie.com
Bending • Notching • Swaging • Ornamental • M
etalworking Machinery
Bending • Notching • Swaging • Ornamental • M
etalworking Machinery
● www.ercolina-usa.com ● info@ercolina-usa.com ● - 5 - - 5 -
Refer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling KitsRefer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling Kits
TB130TB130TB130TOP BENDERTOP BENDER®
Features● Bending capacity to 5″● Bend any angle to 180° with independent material spring
back compensation for each bend● Bend to CLR as small as 2D● Ideal for producing consistent quality bends in large
diameter pipe, tube, squares, rectangular, solids and other profiles
● PLC touch screen control offers easy access to auto and manual operating modes, programming (inch or metric), system diagnostics and multiple language capability
● Patented quick-change tooling system with multiple radii available
● Digital display of counterbend die axis and bend angle● Patented swing away counterbending die vise● Auto load sensing improves bend productivity while
protecting machine components● Engineered heavy-duty steel gear case accepts bend
profiles with CLR to 27.5″● Electrical components UL, CSA, and CE approved● No hydraulic components; reduces cost and improves
bend accuracy● One (1) year limited warranty
Part# TB130 Capacity: 5″ Tube
4″ Sch. 40 Pipe
Minimum Outside Diameter ¼″ Maximum Outside Diameter 5″ Pipe Capacity (Max.) 4″ Sch. 40 Minimum CLR 2D Depending material and wall thickness
Maximum CLR 27.5″ Angle Range 0-210° Bending Speed Variable to .75 RPM Programming Touch Screen Unlimited storage with USB (12) bends each program Two Axis Positioner Yes ~ consult factory
Voltage Requirement 220 or 440V 3ph Motor (horse power @ 480V) 3.5 Dimensions (Length, Width, Height) 34″ x 34″ x 47″ Shipping Weight 1330 lbs.
Dimensions & Specifications
* Contact CML USA for complete technical specifications.All capacities based on mild grade materials; heavy wall and high tensile materials reduce machine capacity.
Class 3 safetyhand-held remoteControls bend, return &
emergency stop functions
Class 3 safety
H&O DIE SUPPLY, INC 800-222-5441 sales@hodie.com
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● www.ercolina-usa.com ● info@ercolina-usa.com ● - 6 - - 6 -
Refer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling KitsRefer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling Kits
Features● Bending capacity to 4″● Bend any angle to 180° with independent material spring
back compensation for each bend● Bend to CLR as small as 2D● Ideal for producing consistent quality bends in large
diameter pipe, tube, squares, rectangular, solids and other profiles
● PLC touch screen control offers easy access to auto and manual operating modes, programming (inch or metric), system diagnostics and multiple language capability
● Patented quick-change tooling system with multiple radii available
● Digital display of counterbend die axis and bend angle● Hand-held remote control for bend, return and emergency
stop functions● Patented swing away counterbending die vise● Auto load sensing improves bend productivity while
protecting machine components● Engineered heavy-duty steel gear case accepts bend
profiles with CLR to 18″● Electrical components UL, CSA, and CE approved● No hydraulic components; reduces cost and improves
bend accuracy● One (1) year limited warranty
Part# TB100 Capacity: 4″ Tube
3″ Sch. 40 Pipe
Touch ScreenWith USB unlimited
program storage
TB100TB100TB100TOP BENDERTOP BENDER®
Minimum Outside Diameter ¼″ Maximum Outside Diameter 4″ Pipe Capacity (Max.) 3″ Sch. 40 Minimum CLR 2D Depending material and wall thickness
Maximum CLR 18″ Angle Range 0-210° Bending Speed Variable to 1.3 RPM Programming Touch Screen Unlimited storage with USB (12) bends each program Two Axis Positioner Yes ~ consult factory
Voltage Requirement 220 or 440V 3ph Motor (horse power @ 480V) 3.25 Dimensions (Length, Width, Height) 20″ x 34″ x 47″ Shipping Weight 1030 lbs.
Dimensions & Specifications
* Contact CML USA for complete technical specifications.All capacities based on mild grade materials; heavy wall and high tensile materials reduce machine capacity.
Non-MandrelCrush Bend
2" x 3" x ³⁄16" RectangularSteel - Easy Way
Contact factory for profile tooling.
H&O DIE SUPPLY, INC 800-222-5441 sales@hodie.com
Bending • Notching • Swaging • Ornamental • M
etalworking Machinery
Bending • Notching • Swaging • Ornamental • M
etalworking Machinery
● www.ercolina-usa.com ● info@ercolina-usa.com ● - 7 - - 7 -
Refer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling KitsRefer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling Kits
Features● Bending capacity to 3″● Bend any angle to 180° with independent material spring
back compensation for each bend● Bend to CLR as small as 2D● Ideal for producing consistent quality bends in large
diameter pipe, tube, squares, rectangular, solids and other profiles
● PLC touch screen control offers easy access to auto and manual operating modes, programming, systemdiagnostics and multiple language capability
● Patented quick-change tooling system with multiple radii available
● Variable bending speed for a wide range of materials● Remote foot pedal for hands free operation● Patented swing away counterbending die vise● Portable with base wheels and lift handle● Machine mandrel ready; optional 5′, 10′ or 20′ tables
available● Accepts Ercolina's® two axis A40-P positioning table ● Available with optional chain drive system to
accept Ercolina's® ring roll accessory● Available in single or three phase● Replaces outdated ram style hydraulic benders ● One (1) year limited warranty
Part# 030 Capacity: 3″ Tube 2½″ Sch. 40 Pipe
Patents4986104, 5469728, 5345802, 4532787,
4981030
Dimensions & Specifications Minimum Outside Diameter ¼″ Maximum Outside Diameter 3″ Pipe Capacity (Max.) 2½″ Sch. 40 Minimum CLR 2D Depending material and wall thickness
Maximum CLR 15″ Angle Range 0-210° Bending Speed Variable .6 - 2.2 RPM Programming NC with Touchpad (30) programs (9) bends within each Mandrel Capable Yes ~ optional accessory
Two Axis Positioner Yes ~ optional accessory
Voltage Requirement 220-440V 3ph 50/60Hz 220V 1ph available
Motor 1.5kW - 8A @ 220V Dimensions (Length, Width, Height) 27″ x 15″ x 36″ Shipping Weight 480 lbs.
* Contact CML USA for complete technical specifications.All capacities based on mild grade materials; heavy wall and high tensile materials reduce machine capacity.
030030030MEGA BENDERMEGA BENDER®
Shown with Mandrel AccessoryRefer to pages 14-15 for
information on 030 with mandrel.
H&O DIE SUPPLY, INC 800-222-5441 sales@hodie.com
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● www.ercolina-usa.com ● info@ercolina-usa.com ● - 8 - - 8 -
Features● Bending capacity to 3″● Bend any angle to 180° with programmable material
spring back compensation; maximum CLR of 15″● Bend to CLR as small as 2D● Ideal for producing consistent quality bends in large
diameter pipe, tube, squares, rectangular, solids and other profiles
● PLC touch screen control offers easy access to auto and manual operating modes, programming, systemdiagnostics and multiple language capability
● Patented quick-change tooling system with multiple radii available
● Digital counterbend die positioning● Remote foot pedal allows hands free operation● Patented swing away counterbending die vise● Portable with base wheels and lift handle● Accepts Ercolina’s® two axis A40-P positioning table for
multiple and sequential bends● Available in 220 or 440V● Replaces outdated ram style hydraulic benders ● One (1) year limited warranty
Dimensions & Specifications Minimum Outside Diameter ¼″ Maximum Outside Diameter 3″ Pipe Capacity (Max.) 2½″ Sch. 40 Minimum CLR 2D Depending material and wall thickness
Maximum CLR 15″ Angle Range 0-210° Bending Speed .75 or 1.5 RPM Programming NC with Touchpad (30) individual programs with (9) bends within each Two Axis Positioner Yes ~ optional accessory
Voltage Requirement 220 or 440V 3ph Motor 4.5 hp 50-60Hz Dimensions (Length, Width, Height) 30″ x 20″ x 39″ Shipping Weight 450 lbs.
Part# TB76 Capacity: 3″ Tube 2½″ Sch. 40 Pipe
Patents4986104, 5469728, 5345802, 4532787,
4981030
2 SpeedHeavy Duty Gear Box
2½″ Pipe Capacity
TB76TB76TB76TOP BENDERTOP BENDER®
Refer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling KitsRefer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling Kits
* Contact CML USA for complete technical specifications.All capacities based on mild grade materials; heavy wall and high tensile materials reduce machine capacity.
3" OD Mild Steel
H&O DIE SUPPLY, INC 800-222-5441 sales@hodie.com
Bending • Notching • Swaging • Ornamental • M
etalworking Machinery
Bending • Notching • Swaging • Ornamental • M
etalworking Machinery
● www.ercolina-usa.com ● info@ercolina-usa.com ● - 9 - - 9 -
Features● Bending capacity to 2½″● Bends to 90° in (7) seconds● Bend any angle to 180° with programmable material
spring back compensation; maximum CLR of 15″● Bend to CLR as small as 2D● Ideal for producing consistent quality bends in large
diameter pipe, tube, squares, rectangular, solids and other profiles
● PLC touch screen control offers easy access to auto and manual operating modes, programming, systemdiagnostics and multiple language capability
● Patented quick-change tooling system with multiple radii available
● Digital counterbend die positioning● Remote foot pedal allows hands free operation● Patented swing away counterbending die vise● Portable with base wheels and lift handle● Accepts Ercolina’s® two axis A40-P positioning table for
multiple and sequential bends● Available in 220 or 440V● Replaces outdated ram style hydraulic benders ● One (1) year limited warranty
Part# TB60 Capacity: 2½″ Tube
2″ Sch. 40 Pipe
Patents4986104, 5469728, 5345802, 4532787,
4981030
Minimum Outside Diameter ¼″ Maximum Outside Diameter 2½″ Pipe Capacity (Max.) 2″ Sch. 40 Minimum CLR 2D Depending material and wall thickness
Maximum CLR 15″ Angle Range 0-210° Bending Speed 1.7 or 3.4 RPM Programming NC with Touchpad (30) individual programs with (9) bends within each Two Axis Positioner Yes ~ optional accessory
Voltage Requirement 220 or 440V 3ph Motor 2 hp 50-60Hz Dimensions (Length, Width, Height) 27″ x 15″ x 36″ Shipping Weight 430 lbs.
Dimensions & Specifications
TB60TB60TB60TOP BENDERTOP BENDER®
Refer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling KitsRefer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling Kits
* Contact CML USA for complete technical specifications.All capacities based on mild grade materials; heavy wall and high tensile materials reduce machine capacity.
Square ToolingContact factory for specifications.
H&O DIE SUPPLY, INC 800-222-5441 sales@hodie.com
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● www.ercolina-usa.com ● info@ercolina-usa.com ● - 10 - - 10 -
Dimensions & Specifications
Features● Bending capacity to 2½″● Bend any angle to 180° with maximum CLR of 11⅞″ ● Bend to CLR as small as 2D● Ideal for producing consistent quality bends in pipe, tube,
squares, rectangular, solids and other profiles● Simple control with programmable bend angle and
material spring back compensation● Patented quick-change tooling system with multiple radii
available● Single bending speed● Remote foot pedal allows hands free operation (optional)● Patented swing away counterbending die vise● Portable with base wheels and lift handle● Accepts Ercolina’s® two axis A40-P positioning table
for multiple and sequential bends● Linear scale for counterbend axis position● Replaces outdated ram style hydraulic benders ● One (1) year limited warranty
Minimum Outside Diameter ¼″ Maximum Outside Diameter 2½″ Pipe Capacity (Max.) 2″ Sch. 40 Minimum CLR 2D Depending material and wall thickness
Maximum CLR 11⅞″ Angle Range 0-210° Bending Speed 1.2 RPM Programming Bend angle and spring back Two Axis Positioner Yes ~ optional accessory
Voltage Requirement 220 or 440V 3ph Motor 2 hp 50-60Hz Dimensions (Length, Width, Height) 27″ x 20″ x 39″ Shipping Weight 430 lbs.
Part# 050KD Capacity: 2½″ Tube
2″ Sch. 40 Pipe
Patents4986104, 5469728, 5345802, 4532787,
4981030
Easy to UseProgrammableControl
050KD050KD050KDECONOMY TOP BENDERECONOMY TOP BENDER®
Refer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling KitsRefer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling Kits
* Contact CML USA for complete technical specifications.All capacities based on mild grade materials; heavy wall and high tensile materials reduce machine capacity.
LED Display of Bend Angle
H&O DIE SUPPLY, INC 800-222-5441 sales@hodie.com
Bending • Notching • Swaging • Ornamental • M
etalworking Machinery
Bending • Notching • Swaging • Ornamental • M
etalworking Machinery
● www.ercolina-usa.com ● info@ercolina-usa.com ● - 11 - - 11 -
SB48SB48SB48SUPER BENDERSUPER BENDER®
Dimensions & Specifications
Features● Bending capacity to 2″● Bends to 90° in (7) seconds● Bend any angle to 180° with programmable material
spring back compensation; maximum CLR of 8⅞″● Bend to CLR as small as 2D● Ideal for producing consistent quality bends in large
diameter pipe, tube, squares, rectangular, solids and other profiles
● PLC touch screen control offers easy access to auto and manual operating modes, programming, systemdiagnostics and multiple language capability
● Patented quick-change tooling system with multiple radii available
● Digital counterbend die positioning● Remote foot pedal allows hands free operation● Patented swing away counterbending die vise● Portable with base wheels and lift handle● Accepts Ercolina’s® two axis A40-P positioning table for
multiple and sequential bends● Available in 220 or 440V● Replaces outdated ram style hydraulic benders ● One (1) year limited warranty
Minimum Outside Diameter ¼″ Maximum Outside Diameter 2″ Pipe Capacity (Max.) 1½″ Sch. 40 Minimum CLR 2D Depending material and wall thickness
Maximum CLR 8⅞″ Angle Range 0-210° Bending Speed 2 RPM Programming NC with Touchpad (30) individual programs with (9) bends within each Two Axis Positioner Yes ~ optional accessory
Voltage Requirement 120V 1ph 220 or 440V 3ph available Motor “Brushless” 2 hp 50-60Hz Dimensions (Length, Width, Height) 22½″ x 16¼″ x 39½″ Shipping Weight 300 lbs.
Part# SB48 Capacity: 2″ Tube 1½″ Sch. 40 Pipe
Patents4986104, 5469728, 5345802, 4532787,
4981030
Refer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling KitsRefer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling Kits
* Contact CML USA for complete technical specifications.All capacities based on mild grade materials; heavy wall and high tensile materials reduce machine capacity.
Specialty Tooling Available for Small Radius
Contact factory for specifications.
H&O DIE SUPPLY, INC 800-222-5441 sales@hodie.com
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● www.ercolina-usa.com ● info@ercolina-usa.com ● - 12 - - 12 -
060060060SUPER BENDERSUPER BENDER®
Dimensions & Specifications
Features● Bending capacity to 2″● Bends to 90° in (14) seconds● Bend any angle to 180° with maximum CLR of 8⅞″● Bend to CLR as small as 2D● Ideal for producing consistent quality bends in pipe, tube,
squares, rectangular, solids and other profiles● Simple control with programmable bend angle and
material spring back compensation● Patented quick-change tooling system with multiple radii
available● Single bending speed● Remote foot pedal allows hands free operation● Patented swing away counterbending die vise● Portable with base wheels and lift handle● Accepts Ercolina’s® two axis A40-P positioning table
for multiple and sequential bends● Linear scale for counterbend axis position● Replaces outdated ram style hydraulic benders ● One (1) year limited warranty
Part# 060Capacity: 2″ Tube 1½″ Sch. 40 Pipe
Minimum Outside Diameter ¼″ Maximum Outside Diameter 2″ Pipe Capacity (Max.) 1½″ Sch. 40 Minimum CLR 2D Depending material and wall thickness
Maximum CLR 8⅞″ Angle Range 0-210° Bending Speed 1.3 RPM Programming Rotary dial/LED Two Axis Positioner Yes ~ optional accessory Voltage Requirement 120V Motor 2 hp 50-60Hz Dimensions (Length, Width, Height) 24″ x 10″ x 36″ Shipping Weight 262 lbs.
Patents4986104, 5469728, 5345802, 4532787,
4981030
Refer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling KitsRefer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling Kits
* Contact CML USA for complete technical specifications.All capacities based on mild grade materials; heavy wall and high tensile materials reduce machine capacity.
ProgrammableMaterial Spring Back & Bend Angle
Control for 060 Super Bender & 070 Medi Bender
H&O DIE SUPPLY, INC 800-222-5441 sales@hodie.com
Bending • Notching • Swaging • Ornamental • M
etalworking Machinery
Bending • Notching • Swaging • Ornamental • M
etalworking Machinery
● www.ercolina-usa.com ● info@ercolina-usa.com ● - 13 - - 13 -
Features● Portable bench top machine ideal for electricians
and plumbers bending pipe, hydraulic tube, conduit, copper and other materials
● Bending capacity to 1½″● Bends to 90° in (7) seconds● Bend any angle to 180° with programmable material
spring back compensation; maximum CLR of 7½″● Bend to CLR as small as 2D● Ideal for producing consistent quality bends in pipe,
tube, squares, rectangular, solids and other profiles● PLC touch screen control offers easy access to auto
and manual operating modes, programming, systemdiagnostics and multiple language capability
● Patented quick-change tooling system with multiple radii available
● Single bending speed● Remote foot pedal allows hands free operation● Patented swing away counterbending die vise● Replaces outdated ram style hydraulic benders ● One (1) year limited warranty
Part# MB42B Capacity: 1½″ Tube
1″ Sch. 40 PipePatents
4986104, 5469728, 5345802, 4532787,
4981030
MB42BMB42BMB42BBENCH TOPBENCH TOP
®
Dimensions & Specifications Minimum O.D. ¼″ Maximum O.D. 1½″ Pipe Capacity (Max.) 1″ Sch. 40 Minimum CLR 2D Depending material and wall thickness
Maximum CLR 7½″ Angle Range 0-210° Bending Speed 2 RPM Programming NC with Touchpad (30) individual programs with (9) bends within each Two Axis Positioner No Voltage Requirement 120V 220V 3ph available Motor 2 hp 50-60Hz Dimensions (L, W, H) 25″ x 15″ x 21″ Shipping Weight 197 lbs.
Refer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling KitsRefer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling Kits
* Contact CML USA for complete technical specifications.All capacities based on mild grade materials; heavy wall and high tensile materials reduce machine capacity.
070070070MEDI BENDERMEDI BENDER®
Dimensions & Specifications
Part# 070 Capacity: 1¼″ Tube
1″ Sch. 10 PipeFeatures
● Portable machine ideal for fabricators andcontractors with job site bending applications
● Bending capacity to 1¼″● Bends to 90° in (6) seconds● Bend any angle to 180° with programmable material
spring back compensation; maximum CLR of 6⅞″● Programmable bend angles with LED display● Bend to CLR as small as 2D● Patented quick-change tooling system with multiple
radii available● Remote foot pedal for hands free operation● Patented swing away counterbending die vise● No hydraulic components● Replaces outdated ram style hydraulic benders ● Ships with carrying case and tool kit● One (1) year limited warranty
Minimum O.D. ¼″ Maximum O.D. 1¼″ Pipe Capacity (Max.) 1″ Sch. 10 Minimum CLR 2D Depending material and wall thickness
Maximum CLR 6⅞″ Angle Range 0-210° Bending Speed 2.2 RPM Programming Rotary dial/LED Two Axis Positioner No Voltage Requirement 120V 1ph • 220V machines available
Motor 2 hp 50-60Hz Dimensions (L, W, H) 10″ x 13″ x 18″ Shipping Weight 100 lbs.
Patents4986104, 5469728, 5345802, 4532787,
4981030
H&O DIE SUPPLY, INC 800-222-5441 sales@hodie.com
Bend
ing
• Not
chin
g • S
wagi
ng •
Orna
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tal •
Met
alwo
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Bend
ing
• Not
chin
g • S
wagi
ng •
Orna
men
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Met
alwo
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g M
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nery
● www.ercolina-usa.com ● info@ercolina-usa.com ● - 14 - - 14 -
030 3 AXIS030 3 AXIS030 3 AXISMANDREL BENDERMANDREL BENDER®
Refer to Page 19 for Standard Mandrel ToolingRefer to Page 19 for Standard Mandrel Tooling
Dimensions & Specifications
Digital display of linear and rotational position.
Operator-friendly control pad. Step-by-step programming with
multi-language capability.
Programmable hydraulic mandrel retraction.
Max. Tube Capacity - Mild Steel 3″ (.125 wall) Stainless 3″ (.065 wall)Square Tube 2″ (.125 wall)
Max. Bending Radius 8⅞″ Min. Bending Radius 1.3″ x Ø Max. Shaft Rotation 210° Max. Bending Angle 180° Max. Tailstock Capacity 2⅜″ (3″ with adapters) Max. Material Length - 5′ table 59″ 10′ table 118″ 20′ table 240″ Minimum Distance Between Bends Consult Factory Nominal Hydraulic Pressure 150 bar Mandrel Table (available in 5′-10′-20′ lengths) 165″ Maximum Carriage Travel Consult Factory Number of Programs (30) Standard Precision of Bend Angle +/- .5° Three-phase Motor 208V/480V at 50/60 Hz 2.2 kW 16 Amp @ 220V Dimensions (Height - Width - Length) 44″ x 32″ x (83″-260″) Weight 1600 lbs.
* Contact CML USA for complete technical specifications.All capacities based on mild grade materials; heavy wall and
high tensile materials reduce machine capacity.
Part# 030-A3/H76 Mandrel Capacity: 3″ Tube
1½″ Sch. 40 Pipe(10′ table displayed – 5′ & 20′ tablesnot available with base enclosure)
H&O DIE SUPPLY, INC 800-222-5441 sales@hodie.com
Bending • Notching • Swaging • Ornamental • M
etalworking Machinery
Bending • Notching • Swaging • Ornamental • M
etalworking Machinery
● www.ercolina-usa.com ● info@ercolina-usa.com ● - 15 - - 15 -
030 3 AXIS030 3 AXIS030 3 AXISMANDREL BENDERMANDREL BENDER®
Features● Bending capacity to 3″● Ideal for prototype or small production applications● Bend to CLR as small as 1.5D● NC programmable C axis with manual X & Y positioning● Variable bending speed● Ideal for bending thin wall mild steel, stainless steel, aluminum and other materials● Programmable bend sequencing and mandrel retraction● Independent clamp and pressure die adjustment● Reinforced tool mounting shaft with heavy duty swing arm for maximum rigidity● Micrometer wiper die adjustment● Secondary hydraulic pressure die stabilization system● Quick change tooling reduces setup time● Tables available in 5′,10′ or 20′ lengths; standard with pneumatic material clamping
and DRO system for linear and rotational positioning● Bending software available for easy part layout● One (1) year limited warranty
Part# Description030-A15/H76 Mega Bender® 030 with 5′ table030-A3/H76 Mega Bender® 030 with 10′ table* 030-A6/H76 Mega Bender® 030 with 20′ tableA15/H76 (5′) mandrel table onlyA3/H76 (10′) mandrel table onlyA6/H76 (20′) mandrel table only*10′ table displayed – 5′ & 20′ tables not available with base enclosure
Mega Bender 030 with Mandrel System
Reinforced bending arm.
Independent hydraulic pressure die support.
Patented hydraulic clamping system minimizes distance
between bends.
H&O DIE SUPPLY, INC 800-222-5441 sales@hodie.com
● www.ercolina-usa.com ● info@ercolina-usa.com ●
Bend
ing
• Not
chin
g • S
wagi
ng •
Orna
men
tal •
Met
alwo
rkin
g M
achi
nery
Bend
ing
• Not
chin
g • S
wagi
ng •
Orna
men
tal •
Met
alwo
rkin
g M
achi
nery
- 16 - - 16 -
TM76TM76TM76TOP MANDREL BENDERTOP MANDREL BENDER
Features● Bending capacity to 3” round tube and multiple profiles● Ideal for prototype or daily production● Bend to CLR as small as 1.5D● Accepts center line bend radius to 10 inches● Control offers easy access to manual and auto operating modes, system
diagnostics and multiple languages● USB for unlimited storage of bend programs, material library and
job information● Interactive touch screen displays absolute (ABS) or incremental (INC)
positioning with inch or metric readout● Programmable C axis with manual Y and B positioning● Variable bending speed to 4 RPM with auto work sensing● Programmable bend angle 0 to 180°● Individual material spring back setting for every bend angle● Programmable mandrel positioning with anticipated mandrel retraction,
clamping, pressure die and boost die movements● Pressure die with auto recapture minimizes distance between bends● Heavy duty tailstock carriage with hydraulic clamping of work piece ● Tailstock Y and B position display resets to zero after each bend for easy setup
while maintaining absolute position ● Bending head adjusts horizontally to maintain centerline radius of former● Patented finger style clamping system minimizes distance between bends ● Hand-held remote control certified class three safety● Direct drive electro-mechanical bending axis ● Precision encoders on all axes for greater repeatability● Heavy one-piece steel structure improves rigidity and minimizes vibration● Externally mounted gauges for adjustment of system and clamping pressure● Accepts standard 030 mandrel tooling● Electrical components UL, CSA and CE approved● One (1) year limited warranty
Refer to Page 19 for Standard Mandrel ToolingRefer to Page 19 for Standard Mandrel Tooling
H&O DIE SUPPLY, INC 800-222-5441 sales@hodie.com
Bending • Notching • Swaging • Ornamental • M
etalworking Machinery
Bending • Notching • Swaging • Ornamental • M
etalworking Machinery
● www.ercolina-usa.com ● info@ercolina-usa.com ● - 17 - - 17 -
TM76TM76TM76TOP MANDREL BENDERTOP MANDREL BENDER
Part# TM76 Mandrel Capacity: 3″ Tube
2″ Sch. 40 Pipe
Touch screen with USB unlimited program storage.
Patented finger style (FST) clamping system.
Cost Effectively Replace Outdated Hydraulic Bending Machines with Innovative Technology from Ercolina®
H&O DIE SUPPLY, INC 800-222-5441 sales@hodie.com
Bend
ing
• Not
chin
g • S
wagi
ng •
Orna
men
tal •
Met
alwo
rkin
g M
achi
nery
Bend
ing
• Not
chin
g • S
wagi
ng •
Orna
men
tal •
Met
alwo
rkin
g M
achi
nery
● www.ercolina-usa.com ● info@ercolina-usa.com ● - 18 - - 18 -
Dimensions & Specifications
* Contact CML USA for complete technical specifications.All capacities based on mild grade materials; heavy wall and
high tensile materials reduce machine capacity.
Max. Tube Capacity - Mild Steel 3″ (.125 wall) Stainless 3″ (.095 wall)Square Tube 2½″ (.095 wall)
Max. Bending Radius 10″ Min. Bending Radius .75″ or 1.5″ x Ø Max. Shaft Rotation 210° Max. Bending Angle 180° Max. Tailstock Capacity 3″ Max. Tailstock Through Capacity 2⅜″ Max. Material Length - 10′ table 113″ 20′ table 231″ Minimum Distance Between Bends Consult Factory Nominal Hydraulic Pressure 150 bar Maximum Carriage Travel Consult Factory Number of Programs Unlimited with USB Precision of Bend Angle +/- .1° Bending Speed Variable to 25° per second Motor 208V/480V 3ph at 50/60 Hz 2.2 kW 16 Amp @ 220V Dimensions (Height - Width - Length) 61″ x 36″ x 168″ or 286″ Weight (10′ / 20′) 2100 lbs. / 2500 lbs.
TM76TM76TM76TOP MANDREL BENDERTOP MANDREL BENDER
Touch screen display mounted to tailstock synchronizes with
main control display.
Independent X-Y movement for precise wiper dies alignment.
Mechanical stops controldistance between bends and rotation
from original bend plane.
Quick change tooling andmandrel rod connectors for
improved productivity.
H&O DIE SUPPLY, INC 800-222-5441 sales@hodie.com
Bending • Notching • Swaging • Ornamental • M
etalworking Machinery
Bending • Notching • Swaging • Ornamental • M
etalworking Machinery
● www.ercolina-usa.com ● info@ercolina-usa.com ● - 19 - - 19 -
Sta
ndar
d M
andr
el T
oolin
g fo
r 03
0 &
TM
76 (
Ferr
ous)
Tu
be
Ce
nter
St
eel
Wal
l St
eel
Stee
l Ta
ilsto
ck D
iam
eter
CL
R Fo
rmer
W
iper
Cl
amp
Pres
sure
Die
Thic
knes
s Ma
ndre
l Sp
here
s Co
llet
1″
2″
A
R53
R05
1T10
00
A24
3R05
1T10
00
A22
3T10
00
A20
4T10
00
.065
* A
21F1
3T10
0065
A
21B
S13
T100
065
Cons
ult F
actor
y
1¼
″ 2½
″ A
R67
R06
4T12
50
A24
4R06
4T12
50
A22
4T12
50
A20
4T12
50
.065
* A
21F1
4T12
5065
A
21B
S14
T125
065
Cons
ult F
actor
y
1½
″ 3″
A
R84
R07
6T15
00
A24
11R
076T
1500
A
2211
T150
0 A
2011
T150
0 .0
65*
A21
F21T
1500
65
A21
BS
21T1
5006
5 Co
nsult
Fac
tory
1⅝
″ 3¼
″ A
R84
R08
2T16
25
A24
14R
082T
1625
A
2212
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5 A
2012
T162
5 .0
65*
A21
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1625
65
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22T1
6256
5 Co
nsult
Fac
tory
1¾
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″ A
R10
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9T17
50
A24
12R
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1750
A
2212
T175
0 A
2012
T175
0 .0
65*
A21
F22T
1750
65
A21
BS
22T1
7506
5 Co
nsult
Fac
tory
2″
4″
A
R11
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00
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13R
102T
2000
A
2213
T200
0 A
2013
T200
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65*
A21
F23T
2000
65
A21
BS
23T2
0006
5 Co
nsult
Fac
tory
2¼
″ 4½
″ A
R12
1R11
4T22
50
A24
14R
114T
2250
A
2214
T225
0 A
2014
T225
0 .0
65*
A21
F24T
2250
65
A21
BS
24T2
2506
5 Co
nsult
Fac
tory
2½
″ 5″
A
R13
3R12
7T25
00
A24
15R
127T
2500
A
2215
T250
0 A
2015
T250
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65*
A21
F25T
2500
65
A21
BS
25T2
5006
5 Co
nsult
Fac
tory
3″
6″
A
R17
8R15
2T30
00
A24
17R
152T
3000
A
2217
T300
0 A
2017
T300
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65*
A21
F27T
3000
65
A21
BS
27T3
0006
5 Co
nsult
Fac
tory
Pi
pe
Ce
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St
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Wal
l St
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Stee
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iam
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CL
R Fo
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W
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Cl
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Pres
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Die
Thic
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1″
2½
″ A
R10
0R06
7P10
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4R06
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A22
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Sch
. 40
.133
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21F1
4P10
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A21
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14P
1000
133
Cons
ult F
actor
y
1¼
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A
R84
R07
6P12
50
A24
1R07
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A22
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2012
P12
50
Sch
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.140
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21F2
2P12
5014
A
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P12
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0 Co
nsult
Fac
tory
1½
″ 3″
A
R84
R07
6P15
00
A24
1R07
6P15
00
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1P15
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A20
12P
1500
S
ch. 4
0 .1
45*
A21
F22P
1500
14
A21
BS
22P
1500
145
Cons
ult F
actor
y
2″
4¾
″ A
R12
1R12
1P20
00
A24
14R
121P
2000
A
2214
P20
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A20
14P
2000
S
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54*
A21
F24P
2000
15
A21
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24P
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154
Cons
ult F
actor
y
Sq
uare
Cent
er
Stee
l W
all
Stee
l St
eel
Tails
tock
Dia
met
er
CLR
Form
er
Wip
er
Clam
p Pr
essu
re Di
e Th
ickn
ess
Mand
rel
Sphe
res
Colle
t
1″
3″
AR
84R
076A
1000
A
243R
076A
1000
A
223A
1000
A
203A
1000
.0
65*
A21
F13A
1000
65
A21
BS
13A
1000
65
Cons
ult F
actor
y
1½
″ 4½
″ A
R12
1R11
4A15
00
A24
11R
114A
1500
A
2211
A15
00
A20
11A
1500
.0
83*
A21
F21A
1500
83
A21
BS
21A
1500
83
Cons
ult F
actor
y
2″
6″
A
R17
8R15
2A20
00
A24
13R
152A
2000
A
2213
A20
00
A20
13A
2000
.1
20*
A21
F23A
2000
120
A21
BS
23A
2000
12
Cons
ult F
actor
yN
ote:
Cla
mp
surfa
ce o
n fo
rmer
and
cla
mp
area
s ar
e se
rrate
d un
less
spe
cial
ord
ered
. *M
andr
els
avai
labl
e sp
ecifi
c to
wal
l thi
ckne
ss.
For n
on-s
tock
tool
ing
cons
ult C
ML
USA
for d
eliv
ery
– Ad
d fif
teen
per
cent
for e
xped
ited
deliv
ery
• Tub
e sa
mpl
es a
nd w
ork
prin
ts re
quire
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00 p
erce
nt n
on-re
fund
able
dep
osit
mus
t acc
ompa
ny o
rder
.
Sta
ndar
d M
andr
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oolin
g fo
r 03
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TM
76 (
Non
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Pipe
Cent
er
Polym
er
Wal
l Br
onze
Br
onze
Ta
ilsto
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iam
eter
CL
R Fo
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W
iper
Cl
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Pres
sure
Die
Thic
knes
s Ma
ndre
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here
s Co
llet
1″
2″
A
R53
R05
1T10
00
A24
3R05
1T10
00
A22
3T10
00
A20
P3T
1000
.0
65*
A21
F33T
1000
65
A21
BS
33T1
0006
5 Co
nsult
Fac
tory
1¼
″ 2½
″ A
R67
R06
4T12
50
A24
4R06
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50
A22
4T12
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A20
P4T
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.0
65*
A21
F34T
1250
65
A21
BS
34T1
2506
5 Co
nsult
Fac
tory
1½
″ 3″
A
R84
R07
6T15
00
A24
11R
076T
1500
A
2211
T150
0 A
201P
1T15
00
.065
* A
21F4
1T15
0065
A
21B
S41
T150
065
Cons
ult F
actor
y
1⅝
″ 3¼
″ A
R84
R08
2T16
25
A24
14R
082T
1625
A
2212
T162
5 A
201P
2T16
25
.065
* A
21F4
2T16
2565
A
21B
S42
T162
565
Cons
ult F
actor
y
1¾
″ 3½
″ A
R10
0R08
9T17
50
A24
12R
089T
1750
A
2212
T175
0 A
201P
2T17
50
.065
* A
21F4
2T17
5065
A
21B
S42
T175
065
Cons
ult F
actor
y
2″
4″
A
R11
0R10
2T20
00
A24
13R
102T
2000
A
2213
T200
0 A
201P
3T20
00
.065
* A
21F4
3T20
0065
A
21B
S43
T200
065
Cons
ult F
actor
y
2¼
″ 4½
″ A
R12
1R11
4T22
50
A24
14R
114T
2250
A
2214
T225
0 A
201P
4T22
50
.065
* A
21F4
4T22
5065
A
21B
S44
T225
065
Cons
ult F
actor
y
2½
″ 5″
A
R13
3R12
7T25
00
A24
15R
127T
2500
A
2215
T250
0 A
201P
5T25
00
.065
* A
21F4
5T25
0065
A
21B
S45
T250
065
Cons
ult F
actor
y
3″
6″
A
R17
8R15
2T30
00
A24
17R
152T
3000
A
2217
T300
0 A
201P
7T30
00
.065
* A
21F4
7T30
0065
A
21B
S47
T300
065
Cons
ult F
actor
y
Pi
pe
Ce
nter
Po
lymer
W
all
Bron
ze
Bron
ze
Tails
tock
Dia
met
er
CLR
Form
er
Wip
er
Clam
p Pr
essu
re Di
e Th
ickn
ess
Mand
rel
Sphe
res
Colle
t
1″
2½″
AR
100R
067P
1000
A
244R
067P
1000
A
224P
1000
A
204P
1000
S
ch. 4
0 .1
33*
A21
F34P
1000
133
A21
BS
34P
1000
133
Cons
ult F
actor
y
1¼
″ 3″
A
R84
R07
6P12
50
A24
1R07
6P12
50
A22
12P
1250
A
2012
P12
50
Sch
. 40
.140
* A
21F4
2P12
5014
0 A
21B
S42
P12
5014
0 Co
nsult
Fac
tory
1½
″ 3″
A
R84
R07
6P15
00
A24
1R07
6P15
00
A22
1P15
00
A20
12P
1500
S
ch. 4
0 .1
45*
A21
F42P
1500
145
A21
BS
43P
1500
145
Cons
ult F
actor
y
2″
4¾
″ A
R12
1R12
1P20
00
A24
14R
121P
2000
A
2214
P20
00
A20
14P
2000
S
ch. 4
0 .1
54*
A21
F44P
2000
154
A21
BS
44P
2000
154
Cons
ult F
actor
y
H&O DIE SUPPLY, INC 800-222-5441 sales@hodie.com
Bend
ing
• Not
chin
g • S
wagi
ng •
Orna
men
tal •
Met
alwo
rkin
g M
achi
nery
Bend
ing
• Not
chin
g • S
wagi
ng •
Orna
men
tal •
Met
alwo
rkin
g M
achi
nery
● www.ercolina-usa.com ● info@ercolina-usa.com ● - 20 - - 20 -
Mandrel Tooling
Ercolina® mandrel systems incorporate five (5) individual tooling components to effectively support the profile during the bending process. These components; Center former, pressure die, clamp die, wiper die and flexible mandrel arespecific to material type and dimension.The following must be supplied when ordering mandrel tooling:Profile shape, interior and exterior dimensions, wall thickness, material type, minimum distance between bends andnumber of bends per day required. It is highly recommended dimensional drawings of finished product be supplied with mandrel tooling orders. All mandrel tooling is special order and requires non refundable advanced payment.
When is a Mandrel Necessary?When a tube is bent, the outside wall of the tube collapses and thins out, and the inside of the tube compresses andwrinkles. The minimum tool requirements for rotary draw bending are the center former bend die around which the tubeis bent, and a counterbending die to holds the tube in place as it bends. Satisfactory bends are achieved using a center former and counterbend die when bending pipe or tubing with a heavy wall or a large centerline radius. When bending thin wall tube use of a mandrel and wiper die are necessary. The mandrel minimizes the amount of ovality that occurs on the tube while the wiper die eliminates wrinkles on the inside radius of the tube.
COMPONENTS OF MANDREL BENDINGCenter Former/Bend Die: The primary tool which determines bend radius of the tube. Manufactured from tool steel or alloy steel and heat treated and/or nitrided depending on requirements. Ercolina® bend dies are manufactured in theone-piece style.Clamp Die: Matches center former clamp surface and has the same grip finish as the grip area of center former. The clamp die's primary function is to hold tube securely to the center former.Pressure Die: Used to maintain constant pressure on tube at tangent where the bend occurs, providing reactionary force to make the bend. Length of the pressure die depends on the degree of bend (DOB) of part being bent and the machine design.Wiper Die: Manufactured to match center former radius. Mounts into the tube groove of the center former with tippositioned near tangent point of bend. Primary function is to prevent wrinkling on the inside radius of the tube. Wiperdies are typically manufactured from bronze.Mandrels: Generally made from the same material as the wiper die. Primary function of the mandrel is to prevent the outside diameter of the tube from collapsing. Choosing the correct mandrel is very important in determining quality of the bend. The three basic styles of mandrels are:1. Plug mandrel used for heavier walled tube or large CLR bending.2. Standard open pitch mandrel is most widely used because it covers the widest range of bending applications. Standard mandrels are made with one to three balls. Open pitch mandrel is the most durable of the three flexible mandrel configurations because it uses the largest size links possible.3. Thin wall mandrel (close pitch mandrel) used mostly for thin wall tubing. Thin wall style mandrels use the same style linkage as standard mandrels except the size of the link is the next size smaller than it would be on a standard mandrel. For example, where a standard style mandrel would use a #10 size link, a thin wall style mandrel would use a #9 size link. The effect being that the ball segments are now closer together and provide more support needed for thin walled tube bending. Strength is sacrificed for more support.Lubrication: Comes in several different forms such as oil, grease, and paste. The kind of lubrication used will depend on the material of the tube to be bent. A generous amount of lubrication may be applied to the mandrel and the inside of the tube, however precautions should be taken to avoid getting lubrication on center former and clamp die. Proper lubrication is important to making good bends.
Center Former
Wiper Die
Flexible Mandrel
Pressure Die
Clamp Die
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GB90/GB100Semi-Automatic or CNC Giga Bender● Capacity to 4¾″ depending on model
● Ideal for bending tube, pipe, square and rectangular profiles
● CLR as small as 1.5D● Programmable auto mandrel positioning allows
operator to optimize extraction for improved bend quality
● Interactive touch screen displays absolute (ABS) or incremental (INC) positioning with inch or metricreadout
● Accepts YBC and XYZ input values● Accepts Ercolina's patented (KST) clam
shell or (FST) finger clamp systems
GB250/GB200/GB130Fully Automated CNC Giga Bender● Capacity to 8″ Schedule 40 Pipe A53 depending on model
● Ideal for industrial bending of tube, pipe, square and rectangular profiles to CLR as small as 1D
● Programmable CNC with up to (10) axis control; interactive touch screen display with ABS or INC modes
● Adjustable material springback setting for each bend● USB for unlimited program memory storage and
communication● Auto and manual operating modes, system
diagnostics and multiple language capability● Heavy steel structure improves rigidity and minimizes
vibration● Standard with Ercolina's patented (KST) clam shell
hydraulic clamping; eliminates toggle clamping and swing arm.
Mandrel ModelsAvailable from Ercolina®
Erco Bender3 Axis CNC Mandrel Bender withProgrammable Movement
● Capacity to 3″ depending on model
● Extended bending head for complex shapes andprofiles
● CLR as small as 1.5D● Programmable carriage movement for tight radii● Standard right hand bending direction● Programmable mandrel positioning and retraction● Programmable touch screen control with real-time
bend angle display
Separate catalogs available for above products.
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Bend Formula and Terminology
Material Required for a Bend
Radius x Degree of Bend x .0175 = Length
Rotary Draw Bend Reference InformationThe following information should be used as a guideline only, exact material consumption may vary.
Pipe Size and Centerline Radius Angle ½″ ¾″ 1″ 1¼″ 1½″ 2″ of 1.8 2.2 2.6 3.5 3.9 5.9 Bend Material Consumption Guideline 5 .16 .19 .23 .31 .34 .51 10 .31 .38 .45 .61 .68 1.0 15 .47 .58 .68 .92 1.0 1.5 20 .63 .77 .91 1.2 1.3 2.1 25 .79 .96 1.1 1.5 1.7 2.6 30 .97 1.1 1.3 1.8 2.0 3.1 35 1.1 1.3 1.5 2.1 2.4 3.6 40 1.2 1.5 1.8 2.4 2.7 4.1 45 1.4 1.7 2.0 2.7 3.0 4.6 50 1.5 1.9 2.2 3.0 3.4 5.2 55 1.7 2.1 2.5 3.3 3.7 5.7 60 1.8 2.3 2.7 3.6 4.0 6.2 65 2.0 2.5 2.9 3.9 4.4 6.7 70 2.2 2.6 3.1 4.2 4.7 7.2 75 2.3 2.8 3.4 4.5 5.1 7.7 80 2.5 3.0 3.6 4.8 5.5 8.3 85 2.6 3.2 3.8 5.1 5.8 8.8 90 2.8 3.4 4.0 5.5 6.1 9.3 100 3.1 3.8 4.5 6.8 6.1 10.3 110 3.4 4.2 4.9 6.7 7.4 11.4 120 3.7 4.6 5.4 7.3 8.1 12.4 130 4.0 4.9 5.9 7.9 8.8 13.4 140 4.4 5.3 6.3 8.5 9.5 14.5 150 4.7 5.7 6.8 9.1 10.2 15.5 160 5.0 6.1 7.2 9.7 10.8 16.5 170 5.3 6.5 7.7 10.3 11.5 17.6 180 5.6 6.9 8.1 11.0 12.2 18.6
Material Required for Rotary DrawBends in Pipe
Former Radius Minimum Distance Inches Millimeters Between Bends .39 10 NA .47 12 NA .59 15 NA .62 16 NA .70 18 NA .78 20 NA .94 24 NA 1.0 26 NA 1.1 28 NA 1.1 30 NA 1.2 32 NA 1.4 36 2.3 1.8 46 3.1 2.2 56 3.7 2.6 67 3.9 3.2 82 3.9 3.5 90 4.3 3.9 100 4.3 4.1 105 4.3 4.4 112 4.3 4.7 120 5.5 5.1 130 5.5 5.7 145 5.9 6.6 170 5.9 7.2 185 5.9 7.4 190 5.9 8.8 225 5.9 10.2 260 6.2 11.8 300 6.2
Minimum Distance Between Bends for Standard Non-Mandrel Tooling
To calculate total pipe length, add distance from end of pipe to thefirst bend, plus first bend arc length, plus distance to second bend.
Consult factory for special tooling request.
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Tube & Pipe Tooling Kits Pipe Min. Center Former Counterbend Die Size Wall Part# Part#
CenterlineRadius
- Inches -DescriptionAvailable with
Ercolina® machines ½ 1.8 .109 153R046P0500 155P0500 ¾ 2.2 .113 153R056P0750 155P0750 1 2.6 .133 153R067P1000 155P1000 1¼ 3.5 .140 153R090P1250 155P1250 1½ 3.9 .145 153R100P1500 155P1500 2 5.9 .154 153R150P2000 155P2000 ½ 1.8 .109 153R046P0500 155P0500 ¾ 2.2 .113 153R056P0750 155P0750 1 2.6 .133 153R067P1000 155P1000 1¼ 3.5 .140 153R090P1250 155P1250 1½ 3.9 .145 153R100P1500 155P1500 ¾ 2.6 .035 153R067T0750 154T0750 ⅞ 2.2 .065 153R056T0875 154T0875 1 2.6 .065 153R067T1000 154T1000 1¼ 3.2 .083 153R082T1250 154T1250 1½ 3.9 .083 153R100T1500 154T1500 2 5.9 .095 153R150T2000 154T2000 ¾ 2.6 .035 153R067T0750 154T0750 ⅞ 2.2 .065 153R056T0875 154T0875 1 2.6 .065 153R067T1000 154T1000 1¼ 3.2 .083 153R082T1250 154T1250 1½ 3.9 .083 153R100T1500 154T1500 ¾ 2.6 .035 153R067T0750 154T0750 ⅞ 2.6 .035 153R067T0875 154T0875 1 3.2 .035 153R082T1000 154T1000 1¼ 4.4 .035 153R112T1250 154T1250 1½ 5.9 .049 153R150T1500 154T1500 1¾ 6.7 .065 153R170T1750 154T1750 2 7.5 .065 153R190T2000 154T2000 ¾ 2.6 .035 153R067T0750 154T0750 ⅞ 2.6 .035 153R067T0875 154T0875 1 3.2 .035 153R082T1000 154T1000 1¼ 4.4 .035 153R112T1250 154T1250 1½ 5.9 .049 153R150T1500 154T1500 1¾ 6.7 .065 153R170T1750 154T1750 ½ 1.8 .035 153R036T0500 154T0500 ¾ 2.6 .035 153R067T0750 154T0750 1 2.6 .065 153R067T1000 154T1000 1 3.2 .035 153R082T1000 154T1000 1¼ 4.4 .065 153R112T1250 154T1250 1½ 5.9 .065 153R150T1500 154T1500 1⅝ 5.9 .083 153R150T1625 154T1625 1¾ 6.7 .065 153R170T1750 154T1750
Refer to bender specifications for machine capacity.
Small Radius Tube KitTUBEKIT1SR
Large Radius Tube KitTUBEKIT1
Race Tube KitTUBEKITRT
TUBEKIT3
Small Radius Tube Kit TUBEKIT2SR
Large Radius Tube Kit TUBEKIT2
PIPEKIT2
PIPEKIT1
030 Mega BenderTB60
050KDTB76
Super Bender 060SB48
030 Mega BenderTB60
050KDTB76
030 Mega BenderTB60
050KDTB76
Super Bender 060SB48
Super Bender 060SB48
030 Mega Bender TB76, TB60
050KD, SB48Super Bender 060
Medi Bender 070
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● www.ercolina-usa.com ● info@ercolina-usa.com ● - 24 - - 24 -
Nominal Schedule XX Size O.D. 5 10 40 80 160 Strong ⅛″ .405 .049 .068 .095 ¼″ .540 .065 .088 .119 ⅜″ .675 .065 .091 .126 ½″ .840 .065 .083 .109 .147 .188 .294 ¾″ 1.050 .065 .083 .113 .154 .219 .308 1″ 1.315 .065 .109 .133 .179 .250 .358 1¼″ 1.660 .065 .109 .140 .191 .250 .382 1½″ 1.900 .065 .109 .145 .200 .281 .400 2″ 2.375 .065 .109 .154 .218 .344 .436 2½″ 2.875 .083 .120 .203 .276 .375 .552 3″ 3.500 .083 .120 .216 .300 .438 .600 3½″ 4.000 .083 .120 .226 .318 .636 4″ 4.500 .083 .120 .237 .337 .531 .674
Commercial Pipe and Wall Thickness
Pipe Information
Standard Pipe Tooling
*Counterbending die support 050E required when bending radii 225mm and largerAll standard Ercolina® counterbending dies are provided in bronze.
Pipe Outside Wall Thickness Minimum CLR Hex Center Former Counterbend Die Size Diameter Sch. / Inches Inches / Millimeter Shaft Part# Part# ¼″ .520 40 .088 1.4 36 153R036P0250 155P0250 ⅜″ .680 40 .091 1.4 36 153R036P0375 155P0375 ⅜″ .680 10 .065 2.2 56 153R056P0375 155P0375 ½″ .840 40 .109 1.8 46 153R046P0500 155P0500 ½″ .840 10 .083 2.2 56 153R056P0500 155P0500 ½″ .840 5 .065 2.6 67 153R067P0500 155P0500 ¾″ 1.050 40 .113 2.2 56 40mm 153R056P0750 155P0750 ¾″ 1.050 10 .083 2.6 67 153R067P0750 155P0750 ¾″ 1.050 5 .065 3.2 82 153R082P0750 155P0750 1″ 1.315 40 .133 2.6 67 153R067P1000 155P1000 1″ 1.315 10 .109 3.2 82 153R082P1000 155P1000 1″ 1.315 5 .065 4.4 112 153R112P1000 155P1000 1¼″ 1.660 40 .140 3.5 90 153R090P1250 155P1250 1¼″ 1.660 40 .140 3.9 100 153R100P1250 155P1250 1¼″ 1.660 10 .109 5.1 130 153R130P1250 155P1250 1¼″ 1.660 5 .065 5.9 150 153R150P1250 155P1250 1¼″ 1.660 5 .065 7.5 190 153R190P1250 155P1250 1½″ 1.900 40 .145 3.9 100 153R100P1500 155P1500 1½″ 1.900 40 .145 5.1 130 153R130P1500 155P1500 1½″ 1.900 40 .145 5.9 150 50mm 153R150P1500 155P1500 1½″ 1.900 10 .109 6.7 170 153R170P1500 155P1500 1½″ 1.900 5 .065 7.5 190 153R190P1500 155P1500 2″ 2.375 40 .154 5.1 130 153R130P2000 155P2000 2″ 2.375 10 .095 5.9 150 153R150P2000 155P2000 2″ 2.375 5 .083 7.5 190 153R190P2000 155P2000 2½″ 2.875 40 .203 9.8 250 157R250P2500* 155P2500* 2½″ 2.875 10 .095 10.2 260 157R260P2500* 155P2500* 2½″ 2.875 5 .083 11.8 300 157R300P2500* 155P2500* 3″ 3.500 40 .216 11.8 300 80mm 157R300P3000 155P3000 3″ 3.500 40 .216 13.8 350 80mm 157R350P3000 155P3000 4″ 4.500 40 .237 13.8 350 110mm 157R350P4000 152BP4000
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Round Tube Information
Tube Wall Thickness Size .035 .049 .065 .083 .095 .109 .120 .134 20 Ga. 18 Ga. 16 Ga. 14 Ga. 13 Ga. 12 Ga. 11 Ga. 10 Ga.
¼″ 1.4 1.4 1.4 1.4 1.4 1.4 .78 .78 ⅜″ 1.4 1.4 .78 .78 .78 .78 .78 .78 ½″ 1.4 1.4 1 1 1 1 1 1 ⅝″ 1.8 1.8 1.8 1.4 1.4 1.4 1.4 1.4 ¾″ 2.6 2.6 2.6 1.8 1.8 1.8 1.8 1.8 ⅞″ 2.6 2.6 2.2 1.8 1.8 1.8 1.8 1.8 1″ 3.2 3.2 2.6 2.2 2.2 2.2 2.2 2.2 1⅛″ 3.2 3.2 3.2 2.6 2.2 2.2 2.2 2.2 1¼″ 4.4 4.4 4.4 3.2 2.6 2.6 2.6 2.6 1⅜″ 4.4 4.4 4.4 3.2 3.2 3.2 3.2 3.2 1½″ 7.5 5.9 5.1 3.9 3.9 3.5 3.5 3.5 1⅝″ 7.5 5.9 5.1 3.9 3.9 3.5 3.5 3.5 1¾″ 6.7 6.7 5.1 3.9 3.9 3.9 1⅞″ 7.5 5.9 5.1 3.9 3.9 3.9 2″ 7.5 7.5 5.9 4.7 4.7 4.7 2⅛″ 7.5 7.5 5.9 5.1 5.1 4.7 2¼″ 7.5 5.9 5.1 5.1 5.1 2⅜″ 7.5 5.9 5.1 5.1 5.1 2½″ 11.8 10.2 9.8 3″ 11.8 10.2 9.8
Minimum Achievable “Center Line Radius” with Standard Tooling
Refer to Pages 2-3 for Machine CapacitiesRefer to Pages 2-3 for Machine Capacities
Special ApplicationPipe Counterbending Dies
Pipe Outside Counterbend Die Size Diameter Part# ⅜ .675 155NP0375 ½ .840 155NP0500 ¾ 1.050 155NP0750 1 1.315 155NP1000
Polymer
Steel with Polymer Insert
Steel Pipe Outside Counterbend Die Size Diameter Part# ⅜ .675 155AP0375 ½ .840 155AP0500 ¾ 1.050 155AP0750 1 1.315 155AP1000 1¼ 1.660 155AP1250 1½ 1.900 155AP1500 2 2.375 155AP2000
Steel used for heavy wall or abrasive application. 1¼ 1.660 155SP1250 1½ 1.900 155SP1500 2 2.375 155SP2000
Polymer recommended for materials with a polishedfinish such as stainless and aluminum.
Consult factory for tooling sizes not shown.
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¼″ .250 .035 1.4 36 153R036T0250 154T0250 ⅜″ .375 .035 1.4 36 153R036T0375 154T0375 ½″ .500 .035 1.4 36 153R036T0500 154T0500 ⅝″ .625 .083 1.4 36 153R036T0625 154T0625 ⅝″ .625 .035 1.8 46 153R046T0625 154T0625 ¾″ .750 .083 1.8 46 153R046T0750 154T0750 ¾″ .750 .065 2.2 56 153R056T0750 154T0750 ¾″ .750 .035 2.6 67 153R067T0750 154T0750 ⅞″ .875 .083 1.8 46 153R046T0875 154T0875 ⅞″ .875 .065 2.2 56 153R056T0875 154T0875 ⅞″ .875 .035 2.6 67 40mm 153R067T0875 154T0875 1″ 1.000 .083 2.2 56 153R056T1000 154T1000 1″ 1.000 .065 2.6 67 153R067T1000 154T1000 1″ 1.000 .035 3.2 82 153R082T1000 154T1000 1⅛″ 1.125 .095 2.2 56 153R056T1125 154T1125 1⅛″ 1.125 .083 2.6 67 153R067T1125 154T1125 1⅛″ 1.125 .035 3.2 82 153R082T1125 154T1125 1¼″ 1.250 .095 2.6 67 153R067T1250 154T1250 1¼″ 1.250 .083 3.2 82 153R082T1250 154T1250 1¼″ 1.250 .035 4.4 112 153R112T1250 154T1250 1⅜″ 1.375 .083 3.2 82 153R112T1375 154T1375 1⅜″ 1.375 .035 4.4 112 153R112T1375 154T1375 1½″ 1.500 .109 3.5 90 50mm 153R090T1500 154T1500 1½″ 1.500 .083 3.9 100 50mm 153R100T1500 154T1500 1½″ 1.500 .083 4.4 112 40mm 156R100T1500 154T1500 1½″ 1.500 .065 5.1 130 153R130T1500 154T1500 1½″ 1.500 .049 5.9 150 153R150T1500 154T1500 1½″ 1.500 .035 6.7 170 156R170T1500 154T1500 1½″ 1.500 .035 7.5 190 153R190T1500 154T1500 1⅝″ 1.625 .109 3.5 90 153R090T1625 154T1625 1⅝″ 1.625 .083 3.9 100 153R100T1625 154T1625 1⅝″ 1.625 .065 5.1 130 153R130T1625 154T1625 1⅝″ 1.625 .049 5.9 150 153R150T1625 154T1625 1⅝″ 1.625 .035 6.7 170 156R170T1625 154T1625 1⅝″ 1.625 .035 7.5 190 153R190T1625 154T1625 1¾″ 1.750 .109 3.9 100 153R100T1750 154T1750 1¾″ 1.750 .095 5.1 130 153R130T1750 154T1750 1¾″ 1.750 .095 5.9 150 153R150T1750 154T1750 1¾″ 1.750 .065 6.7 170 50mm 153R170T1750 154T1750 1¾″ 1.750 .035 7.5 190 156R190T1750 154T1750 1⅞″ 1.875 .109 3.9 100 153R100T1875 154T1875 1⅞″ 1.875 .095 5.1 130 153R130T1875 154T1875 1⅞″ 1.875 .083 5.9 150 156R150T1875 154T1875 1⅞″ 1.875 .065 6.7 170 153R170T1875 154T1875 1⅞″ 1.875 .035 7.5 190 153R190T1875 154T1875 2″ 2.000 .109 4.7 120 153R120T2000 154T2000 2″ 2.000 .109 5.1 130 156R130T2000 154T2000 2″ 2.000 .095 5.9 150 153R150T2000 154T2000 2″ 2.000 .083 6.7 170 156R170T2000 154T2000 2″ 2.000 .065 7.5 190 153R190T2000 154T2000 2⅛″ 2.125 .134 4.7 120 153R120T2125 154T2125 2⅛″ 2.125 .109 5.1 130 153R130T2125 154T2125
Tooling for Round Tube Tube Outside Wall Minimum CLR Hex Center Former Counterbend Die Size Diameter Thickness Inches / Millimeter Shaft Part# Part#
- Continued on next page -
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*Counterbending die support 050E required when bending radii 225mm and larger
*Recommended for materials with a polished finish such as stainless and aluminum.All standard Ercolina® counterbending dies are provided in bronze.
Optional polymer counterbending dies available on request.
Consult factory for tooling sizes not shown.
Polished Tooling for Round TubeSpecial Order*
Tube Outside Wall Minimum “CLR” Hex Center Former Counterbend Die Size Diameter Thickness Inches / Millimeter Shaft Part# Part# 1″ 1.000 .065 2.6 67 153R067T1000SP 154T1000SP 1″ 1.000 .035 3.2 82 153R082T1000SP 154T1000SP 1¼″ 1.250 .083 3.2 82 153R082T1250SP 154T1250SP 1¼″ 1.250 .035 4.4 112 40mm 153R112T1250SP 154T1250SP 1⅜″ 1.375 .083 3.2 82 153R112T1375SP 154T1375SP 1⅜″ 1.375 .035 4.4 112 153R112T1375SP 154T1375SP 1½″ 1.500 .065 5.1 130 153R130T1500SP 154T1500SP 1½″ 1.500 .049 5.9 150 153R150T1500SP 154T1500SP 1½″ 1.500 .035 6.7 170 156R170T1500SP 154T1500SP 1½″ 1.500 .035 7.5 190 153R190T1500SP 154T1500SP 1⅝″ 1.625 .049 5.9 150 153R150T1625SP 154T1625SP 1⅝″ 1.625 .035 6.7 170 156R170T1625SP 154T1625SP 1⅝″ 1.625 .035 7.5 190 153R190T1625SP 154T1625SP 1¾″ 1.750 .095 5.9 150 50mm 153R150T1750SP 154T1750SP 1¾″ 1.750 .065 6.7 170 153R170T1750SP 154T1750SP 1¾″ 1.750 .035 7.5 190 153R190T1750SP 154T1750SP 2″ 2.000 .095 5.9 150 153R150T2000SP 154T2000SP 2″ 2.000 .083 6.7 170 156R170T2000SP 154T2000SP 2″ 2.000 .065 7.5 190 153R190T2000SP 154T2000SP
Tooling for Round Tube- Continued from previous page -
2⅛″ 2.125 .083 5.9 150 153R150T2125 154T2125 2⅛″ 2.125 .083 6.7 170 156R170T2125 154T2125 2⅛″ 2.125 .065 7.5 190 153R190T2125 154T2125 2¼″ 2.250 .109 5.1 130 153R130T2250 154T2250 2¼″ 2.250 .095 5.9 150 153R150T2250 154T2250 2¼″ 2.250 .083 6.7 170 156R170T2250 154T2250 2¼″ 2.250 .083 7.5 190 153R190T2250 154T2250 2⅜″ 2.375 .109 5.1 130 153R130T2375 154T2375 2⅜″ 2.375 .095 5.9 150 50mm 153R150T2375 154T2375 2⅜″ 2.375 .083 6.7 170 156R170T2375 154T2375 2⅜″ 2.375 .083 7.5 190 153R190T2375 154T2375 2½″ 2.500 .083 8.9 225 157R225T2500* 154T2500* 2½″ 2.500 .083 9.8 250 157R250T2500* 154T2500* 2½″ 2.500 .065 10.2 260 157R260T2500* 154T2500* 2½″ 2.500 .049 11.8 300 157R300T2500* 154T2500* 3″ 3.000 .156 9.8 250 157R250T3000* 154T3000* 3″ 3.000 .109 10.2 260 157R260T3000* 154T3000* 3″ 3.000 .083 11.8 300 157R300T3000* 154T3000* 3½″ 3.500 .216 11.8 300 80mm 157R300P3000 155P3000 3½″ 3.500 .216 13.8 350 80mm 157R350P3000 155P3000
Tube Outside Wall Minimum CLR Hex Center Former Counterbend Die Size Diameter Thickness Inches / Millimeter Shaft Part# Part#
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Tube Outside Wall Minimum CLR Hex Center Former Counterbend Die Size Diameter Thickness Inches / Millimeter Shaft Part# Part# ⅜″ .375 .065 1.4 36 1582AR0360375 1591A0375 ⅜″ .375 .049 1.8 46 1582AR0460375 1591A0375 ½″ .500 .065 1.4 36 1582AR0360500 1591A0500 ½″ .500 .049 1.8 46 1582AR0460500 1591A0500 ⅝″ .625 .065 1.4 36 1582AR0360625 1591A0625 ⅝″ .625 .049 1.8 46 1582AR0460625 1591A0625 ⅝″ .625 .035 2.6 67 1583AR0670625 1591A0625 ¾″ .750 .120 1.8 46 40mm 1582AR0460750 1591A0750 ¾″ .750 .065 2.6 67 1583AR0670750 1591A0750 ⅞″ .875 .120 2.6 67 1583AR0670875 1591A0875 ⅞″ .875 .065 3.2 82 1583AR0820875 1591A0875 ⅞″ .875 .049 4.4 112 1586AR1120875 1591A0875 1″ 1.000 .120 3.0 76 1583AR0761000 1591A1000 1″ 1.000 .120 3.2 82 1583AR0821000 1591A1000 1″ 1.000 .083 3.9 100 50mm 1585AR1001000 1591A1000 1″ 1.000 .078 4.4 112 40mm 1586AR1121000 1591A1000 1″ 1.000 .065 5.1 130 1587AR1301000 1591A1000 1″ 1.000 .049 5.9 150 1588AR1501000 1591A1000 1¼″ 1.250 .120 5.1 130 1587AR1301250 1591A1250 1¼″ 1.250 .109 5.9 150 1588AR1501250 1591A1250 1¼″ 1.250 .095 6.6 170 1589AR1701250 1591A1250 1¼″ 1.250 .083 7.4 190 50mm 15810AR1901250 1591A1250 1½″ 1.500 .120 5.9 150 1588AR1501500 1591A1500 1½″ 1.500 .109 6.6 170 1589AR1701500 1591A1500 1½″ 1.500 .095 7.4 190 15810AR1901500 1591A1500 2″ 2.000 .120 5.9 150 1588AR1502000 1591A2000 2″ 2.000 .109 6.6 170 1589AR1702000 1591A2000 2″ 2.000 .095 7.4 190 15810AR1902000 1591A2000
Tooling for Square Tube
Large materials may slip slightly during bend cycle.
Consult factory for tooling sizes not shown.
Tooling design may vary.
Tube CLR Min. Center Former Counterbend Die Size Wall Part # Part # ½″ 1.8 .049 1582AR0460500 1591A0500 ¾″ 2.6 .065 1583AR0670750 1591A0750 1″ 3.2 .120 1583AR0821000 1591A1000 1¼″ 5.1 .120 1587AR1301250 1591A1250 1½″ 5.9 .120 1588AR1501500 1591A1500
Tube Kit only Part# TUBEKITSQ1
Refer to Pages 2-3 for Machine CapacitiesRefer to Pages 2-3 for Machine Capacities
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Rotary Draw Accessories
Counterbending diesupport bracket required
when bendingradii 225mm and larger.
Part# 050E
Counterbending Die Supports
MUST SPECIFY MATERIALDIAMETER WHEN ORDERING
Available for round and square profiles, roller dies are recommended when bending high tensile
materials, solids, heavy wall profiles and rusted material.Note: Roller dies must be positioned a minimum of 2½″ from face of
center former; failure to do so will cause machine damage.Not recommended for 180 degree bends.
Part# 050I from ⅜″ to 2⅜″Part# 050J from 2½″ to 3″
Roller Counterbending DiesRecommended for non-mandrel, mandrel
and roll bending applications.Ercolina’s® lubricant improves bendquality, reduces material drag while
extending tooling life.
Part# Description 810 One (1) 12 ounce can 811 Nine (9) 12 ounce cans
Bending Lubricant
316
516
Material Capacities Material Maximum Round solids ⅝″ Rectangular flat solids x 4″ Solid square ⅝″ x ⅝″ Angle Iron 2″ x
316
516
Profile Folding - Bending AttachmentPart# 051
Bend and shape solid plate, bar stock and rod to tight radii. Adapts to Ercolina® rotary draw benders: 030 Mega Bender, TB76, TB60, 050KD, SB48, and 060 Super Bender.
Rotary Draw Tie Bar Accessory Part# 030TIEBAR
For use on 030 Mega Bender, TB76, TB60, 050KD, SB48, and 060 Super Bender.
Tie bar accessory should alwaysbe used when bending heavy wall
profi les and solid materials.
Cap Rail Tooling Available by special order only for
030 Mega Bender, TB76, TB60, 050KD, SB48, and 060 Super Bender.
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Y
BC
LinearDistance
BendRotation
Bend Angle
Dimensions & Specifications Height 43″Length 110″Width 32″Material Capacity ½″ ~ 2⅜″Through Spindle (Max.) 1″ O.D.Chuck Rotation 360°Weight 180 lbs.
Features● Manually controls accurate linear (Y) advancement and
rotational (B) plane of bend● Reduces operating handling and labor costs● Helps eliminates unnecessary material scrap● Previous layout and design experience not required● Adapts to Ercolina® 030 Mega Bender, TB76, TB60,
050KD, 060 Super Bender and SB48 machines● Pneumatic work holding chuck secures material and
rotates 0-360°● Chuck activation valve conveniently positioned near
operator and machine controls● Includes: four (4) sets of chuck jaws for material ½″ to
2⅜″, six (6) adjustable linear and rotary chuck stops● Optional 5′ and 20′ tables quoted on request● Ideal for repetitive parts and left & right mirror images Note: Positioner not intended for solid profiles
Part# A40-PAccommodates parts
to 10′ length
A40-PA40-PA40-PTWO AXIS POSITIONERTWO AXIS POSITIONER
®
Consistency - Repeatability Increased Profi tability
Optional Digital Readout of linear and
rotational bends
Use Ercolina's Super Bend-Tech SE softwarewith the A40-P Two Axis Positioner
to quickly layout and produce drawingsfor bending applications!
Special order positioning tables available – accommodate material to 20′ length.
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Part# BENSW-SUPERPart# BENSW-SUPER
Bending Software
Features● Reduce layout cost● Eliminate unnecessary material scrap● Previous layout and design experience not required● Mouse pick points allow dimension placement ● Dimension with decimals or fractions● Save part program files for later use● Information material data base included● CLR or inside radius (adjustable for each bend)● Create printable dimensioned model, shaded model,
flat layout & title block● Flat layout of cut length & bending locations● Can be dimensioned from start of bend, end of bend
& center of bend, or either direction● Print includes bending data such as bend angles, CLR
or inside radius, rotation angle & bend order● Preferences: color, text size & arrow size are saved
in user definable data bases● Verifi es suffi cient material is available for bending process● Provides spring back bend angle● Extra checking tools provided to verify part validity● Allows multiple dies to be used on the same part● Graphical layout interface provided● Advanced LRA “Length, Rotation & Angle” design
interface● Powerful reverse engineering feature● Inch to metric conversion● Modules included: ▪ LRA Module: transfers any part into XYZ data
when entering LRA information into Custom Partinterface; XYZ data available
▪ Railing Module: includes hand railing template and a chord window for large radius bending
▪ Import Module: Cad Import/Export Module allows.dxf and .dwg 3D fi les to be imported and will export fi les via .dxf
▪ Estimating Module: Helps defi ne project cost● CD-ROM Windows® 98 or higher required
Quickly layout and produce drawings for bending applications! Ideal for use with A40-P two axis positioner.
Basic Simulator
Hand Rail
AssemblyDrawing
XYZ
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● www.ercolina-usa.com ● info@ercolina-usa.com ● - 32 - - 32 -
Part# CE35Capacity: 1½″ Sch. 40 Pipe
1½″ Angle Iron
* Capacity based on mild steel with machine in “Low bending speed”** Single phase machines available
*** 3 phase machines can be used with minimum 5hp rotary phase converter
Dimensions & Specifications Model CE35 CE40MR3 CE40H3 Roll Shaft Diameter 40mm 40mm 40mm Center Roll Positioning Manual Manual with patented Hydraulic torque multiplier 10 Tons Pipe Capacity 1½″ Sch. 40 2″ Sch. 40 2″ Sch. 40 Angle Capacity 1½″ x 1½″ x ¼″ 2″ x 2″ x ¼″ 2″ x 2″ x ¼″ Universal Tooling Included - 6⅝″ O.D. Included - 6⅝″ O.D. Included - 6⅝″ O.D. Programming NA NA NC - Touchpad Number of Programs NA NA 8 Shaft Speed 6 - 12 RPM 10 RPM 10 RPM Distance between Shafts 11⅜″ 10⅝″ 10⅝″ Drive Motor ¾ hp into planetary 1½ hp into planetary 1½ hp into planetary Operating Position Horizontal or Vertical Horizontal or Vertical Horizontal or Vertical Angle Twist Correction Optional Optional Optional Control Tower Yes Yes Yes Operating Voltage 220V 1ph **220V or 440V 3ph 220V or 440V 3ph Dimensions (Length, Width, Height) 27½″ x 25½″ x 59″ 39″ x 26″ x 59″ 39″ x 26″ x 50″ Shipping Weight 480 lbs. 763 lbs. 850 lbs.
Features● Bending speeds 20% faster than competitive machines● Universal tooling set included with each machine● Forged roll shafts precision ground and fitted for
maximum performance and minimal deflection● Heavy duty structure and rigid components for high
section modulus ratings● Reinforced engineered mainframe design proven to
outperform competitive models● Patented by Ercolina® simultaneous downfeed and roll
movement to minimize deformation● Programmable touchpad controls with digital center roll
positioning display● 40H3-50H3 hydraulic machine with memory storage with
eight (8) individual programs and unlimited passes● Remote pendent with low voltage controls and foot pedal
switch● Threaded roll shafts with micrometric flange adjustment
helps eliminate spacer usage● Inline direct drive roll shaft system● Optional Anti-twist correction system for angle iron
“Leg In” applications● One (1) year limited warranty
ANGLE ROLLS-SECTION BENDERSSECTION BENDERSSECTION BENDERSCE35, CE40, ER60H3, CE50 & ER76H3CE35, CE40, ER60H3, CE50 & ER76H3
Symmetrical Bending
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Part# CE50H3Capacity: 2½″ Sch. 40 Pipe
2½″ Angle Iron
U.S. Patent5,970,770; 6,173,598
MX Patent209183
ER60H3 CE50MR3 CE50H3 ER76H340mm 50mm 50mm 50mmHydraulic Manual with patented Hydraulic Hydraulic10 Tons torque multiplier 12 Tons 12 Tons*2″ Sch. 40 2½″ Sch. 40 2½″ Sch. 40 *2½″ Sch. 40*2″ x 2″ x ¼″ 2½″ x 2½″ x ¼″ 2½″ x 2½″ x ¼″ *2½″ x 2½″ x ¼″Included - 6⅝″ O.D. Included - 7″ O.D. Included - 7″ O.D. Included - 7″ O.D.NC - Touchpad NA NC - Touchpad NC - Touchpad1 NA 8 110 - 20 RPM 9 RPM 9 RPM 9 - 18 RPM10⅝″ 11-7/8″ 11-7/8″ 11-7/8″1½ hp into planetary 2½ hp into planetary 2½ hp into planetary 2½ hp into planetaryHorizontal or Vertical Horizontal or Vertical Horizontal or Vertical Horizontal or VerticalOptional Optional Optional OptionalYes Yes Yes Yes220V or 440V 3ph ***220V or 440V 3ph ***220V or 440V 3ph ***220V or 440V 3ph39″ x 26″ x 50″ 45″ x 29″ x 61″ 45″ x 29″ x 52″ 45″ x 29″ x 52″1039 lbs. 1056 lbs. 1100 lbs. 1100 lbs.
Refer to Pages 38-39 for Minimum Radius GuideRefer to Pages 38-39 for Minimum Radius Guide
Part# CE40MR3Capacity: 2″ Sch. 40 Pipe
2″ Angle Iron
U.S. Patent5,970,770; 6,173,598
MX Patent209183
MANUAL
HYDRAULIC
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● www.ercolina-usa.com ● info@ercolina-usa.com ● - 34 - - 34 -
ANGLE ROLLS-SECTION BENDERSSECTION BENDERSSECTION BENDERSCE100 & CE70CE100 & CE70
* Machines with hydraulic twist correction available** 3 phase machines can be used with minimum 15 hp rotary phase converter
Dimensions & Specifications Model CE100H3-RLI Roll Shaft Diameter 100mm Center Roll Positioning Hydraulic - 30 Tons Max. Pipe Capacity 4″ Sch. 40 Max. Angle Capacity 4″ x 4″ x ½″ Universal Tooling Included - 12⅝″ O.D. Programming NC - Touchpad Number of Programs 8 Roll Shaft Speed 6 RPM Operating Position Horizontal or Vertical Twist Correction Yes / 3 Axis Hydraulic Control Tower Yes w/joystick Operating Voltage 220-440V 3ph Drive Motor “Upper” (1) 2½ hp into planetary Drive Motor “Lower” (2) 2 hp into planetary Hydraulic Pump 2.6 hp Distance between Shafts 19¼″ Section Modulus 90 cm³ Dimensions (Length, Width, Height) 66″ x 58″ x 83″ Shipping Weight 5500 lbs.
Features● Bending speeds 20% faster than competitive machines● Forged roll shafts precision ground and fitted for
maximum performance and minimal deflection● Heavy duty structure and rigid components for high
section modulus ratings● Reinforced engineered mainframe design proven to
outperform competitive models ● Patented by Ercolina® simultaneous downfeed and roll
movement minimizes deformation● Programmable touchpad controls with digital
center roll positioning display● Universal tooling set included with each machine● Memory storage with eight (8) individual
programs and unlimited passes● Remote control pendent with low voltage controls and foot
pedal switch● Threaded roll shafts with micrometric flange
adjustment helps eliminate spacer usage● Inline direct drive roll shaft system● Three axis hydraulic anti-twist system for angle iron “Leg
In” applications (manual on CE70 - hydraulic optional)● One (1) year limited warranty
Part# CE100H3-RLICapacity: 4″ Sch. 40 Pipe
4″ Angle Iron
U.S. Patent5,970,770; 6,173,598
MX Patent209183
CE100
Bends 6″ Tube
4″ Angle Iron
Three axis adjustablehydraulic twist correctors.
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- 35 - - 35 -
Programmablecontrol of center roll.
International Patent ApplicationPCT/IT 01/00381
Part# CE70H3Capacity: 3″ Sch. 40 Pipe
3″ Angle Iron
CE70H3-RLI w/Hydraulic 3 Axis Twist CE70 w/Manual 3 Axis Twist 70mm 70mm Hydraulic - 16 Tons Hydraulic - 16 Tons 3″ Sch. 40 3″ Sch. 40 3″ x 3″ x ⅜″ 3″ x 3″ x ⅜″ Included - 9.5″ O.D. Included - 9.5″ O.D. NC - Touchpad NC - Touchpad 8 8 8 RPM 8 RPM Horizontal or Vertical Horizontal or Vertical 3 Axis Hydraulic Mechanical Yes w/joystick Yes w/joystick **220-440V 3ph **220-440V 3ph 1½ hp into planetary 1½ hp into planetary 1½ hp into planetary 1½ hp into planetary 2.6 hp 2.6 hp 15″ 15″ 35 cm³ 35 cm³ 54″ x 43″ x 57″ 54″ x 43″ x 57″ 3100 lbs. 2860 lbs.
CE70Bends 3″ Pipe 3″ Angle Iron
Symmetrical Bending
Refer to Pages 38-39 for Minimum Radius GuideRefer to Pages 38-39 for Minimum Radius Guide
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- 36 - - 36 -
ANGLE ROLLS-SECTION BENDERSSECTION BENDERSSECTION BENDERSCE70H3DPCE70H3DP
Features● Ideal for pre-bend applications; allows material
to feed from either direction● Programmable and independent movement of
lower drive rolls● Touch screen control with digital readouts of
each shaft position ● Dual axis movement reduces tag end length
material scrap ● Independent axis movement provides for
asymmetrical bending and straight infeedof workpiece
● All three rolls are individually driven by planetary auto compensating speed reducers for positive feed and effi cient torque transmission
● Patented by Ercolina® simultaneous downfeed and roll movement minimizes deformation
● Universal tooling set included with eachmachine
● USB memory storage with unlimited programs and passes
● Remote control pendent with low voltagecontrols and joystick deadman control
● Threaded roll shafts with micrometric fl angeadjustment helps eliminate spacer usage
● Forged roll shafts precision ground and fi tted for maximum performance and minimal defl ection
● Heavy duty structure and rigid components for high section modulus ratings
● Reinforced engineered mainframe, design proven to outperform competitive models
● Horizontal or vertical operation ● Optional three axis hydraulic anti-twist system
available● One (1) year limited warranty
Part# CE70H3DPCapacity: 3″ Sch. 40 Pipe
3″ Angle Iron
* Machines with hydraulic twist correction available** 3 phase machines can be used with minimum 15 hp rotary phase converter
Dimensions & Specifications Model CE70H3DP Roll Shaft Diameter 70mm Center Roll Positioning Hydraulic - 16 Tons Max. Pipe Capacity 3″ Sch. 40 Max. Angle Capacity 3″ x 3″ x ⅜″ Universal Tooling Included - 9.5″ O.D. Programming NC - Touchpad Number of Programs 100 Roll Shaft Speed Variable to 10 RPM Operating Position Horizontal or Vertical Twist Correction Manual Control Tower Yes Operating Voltage **220V-440V 3ph Drive Motor “Upper” (1) Independent Inverter Drive Each Axis Drive Motor “Lower” (2) Independent Inverter Drive Each Axis Hydraulic Pump 5.25 hp Distance between Shafts Variable Section Modulus 35 cm³ Dimensions (Length, Width, Height) 32″ x 45″ x 46″ Shipping Weight 4400 lbs.
1. Pinch material between lower and top roll.
Material feeds from either direction.
Double Pinch Pre-bending and Rolling Steps
2. Move other lower roll to correct bend position; begin feeding material.
3. Continue feeding until end of material reaches lower roll.
4. Switch position of lower rolls and pinch material with other lower roll.
5. Continue feeding until end of material is between top and lower rolls.
DOUBLEPINCHDOUBLEPINCH
Asymmetrical BendingSymmetrical Bending
Refer to Pages 38-39 for Minimum Radius GuideRefer to Pages 38-39 for Minimum Radius Guide
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All Ercolina® angle roll-section bending machines include universal tooling sets. Universal tooling adjust easily to bend the following profiles.
Modular tooling sets support profiles, maintain smooth radius edges and reduce sharp knife-like edges.
Universal Tooling Sets
C4RC CE35-CE40-ER60H3 ~ 6 flanges and 6 spacers C5RC CE50-ER76H3 ~ 6 flanges and 9 spacers C70RC CE70 ~ 6 flanges and 9 spacers C100RC CE100 ~ 6 flanges and 9 spacers
Modular Tooling Sets
Part# Description
C4ST CE40-ER60H3 ~ Universal tooling setC5ST CE50-ER76H3 ~ Universal tooling set
Part# Description
SquaresRectangles C- channelAngles / RoundsT- channel
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● www.ercolina-usa.com ● info@ercolina-usa.com ● - 38 - - 38 -
Minimum Radius Guide Ercolina® Angle Rolls- On Mild Steel Material Section Benders
CE35 CE40 - ER60 Profile Min. CLR Profile Min. CLR Profile Min. CLR Profile Min. CLR Profile Min. CLR Profile Type Dimensions Inches Wall Dimensions Inches Wall Dimensions Inches Wall Dimensions Inches Wall Dimensions Inches Wall
½″ 6 .109 ½″ 6 .109 ¾″ 6 .113 ½″ 8 .109 3″ 24 .216 1″ 10 .133 1″ 10 .133 2″ 12 .154 3″ 24 .216 4″ 32 .237 1¼″ 16 .140 2″ 18 .154 2½″ 16 .203 1″ 6 .120 1″ 6 .120 1″ 6 .120 ⅞″ 8 .065 1³⁄16″ 10 .079 1½″ 10 .120 1⅜″ 8 .120 2½″ 20 .203 4″ 47 .120 4¾″ 40 .157 2″ 16 .095 2¾″ 24 .049 3⅛″ 24 .083 59⁄16″ 71 .125 ¾″ 9 .065 ¹³⁄16″ x ¹³⁄16″ 6 .065 ¹³⁄16″ x ¹³⁄16″ 6 .083 1″ x 1″ 8 .065 1¹³⁄16″ x 1¹³⁄16″ 10 .079 1½″ 18 .120 19⁄16″ x 19⁄16″ 16 .083 2″ x 2″ 20 .120 3″ x 3″ 47 .120 4″ x 4″ 63 .157 2″ x 2″ 24 2½″ x 2½″ 30 .120 ⅜″ x 1″ 8 .065 1³⁄16″ x 7⁄16″ 6 .065 1″ x 7⁄16″ 6 .083 1¼″ x ⅝″ 8 .065 1¼″ x ⅝″ 12 .079 ⅝″ x 1¼″ 15 .095 19⁄16″ x ¹³⁄16″ 18 .095 2½″ x 19⁄16″ 18 .120 4″ x 2″ 82 .120 4″ x 2″ 82 .157 2″ x 1″ 24 .095 3⅛″ x 1¹³⁄16″ 34 .120 ⅜″ x 1″ 10 .065 1³⁄16″ x 7⁄16″ 8 .078 1³⁄16″ x ⅝″ 6 .083 1¼″ x ⅝″ 8 .065 1¼″ x ⅝″ 12 .079 ⅝″ x 1¼″ 18 .095 2″ x 1″ 20 .095 2½″ x 19⁄16″ 24 .120 4¾″ x 1⅝″ 47 .160 4″ x 2″ 79 .157 2½″ x 1³⁄16″ 32 .095 3⅛″ x 1³⁄16″ 32 .120 ¾″ 4 NA ¾″ 4 NA ¹³⁄16″ 4 NA 1¼″ 6 NA ½″ 8 NA 1³⁄16″ 10 NA 19⁄16″ 10 NA 2⅜″ 16 NA 2⅜″ 20 NA ⅝″ 4 NA ⅝″ 4 NA ⅝″ 4 NA 1¼″ 6 NA ½″ 12 NA 1″ 8 NA 1″ 8 NA 1³⁄16″ 8 NA 2″ 16 NA 2⅜″ 20 NA 1³⁄16″ 10 NA 19⁄16″ 10 NA ⅜″ x 1¼″ 4 NA 1½″ x 7⁄16″ 4 NA ¹³⁄16″ x 7⁄16″ 6 NA 1¼″ x 1¼″ 8 NA 1¼″ x ¼″ 10 NA ⅜″ x 1½″ 8 NA 2″ x 5⁄16″ 10 NA 2″ x ½″ 8 NA 3½″ x ⅜″ 32 * NA 4¾″ x ¾″ 36 * NA 2″ x 7⁄16″ 18 NA 2½″ x ½″ 18 NA *see below *see below ⅜″ x 1¼″ 6 NA 1³⁄16″ x 7⁄16″ 6 NA 2″ x 7⁄16″ 6 NA 1¼″ x ⅜″ 8 NA 2″ x ⅜″ 10 NA ⅜″ x 1½″ 8 NA 2½″ x ⅝″ 8 NA 4″ x ⅝″ 8 NA 5½″ x 1¼″ 16 NA 8″ x 1³⁄16″ 30 NA 3⅛″ x ⅝″ 24 NA 4″ x ¹³⁄16″ 24 NA 1″ x 1″ 8 .125 1″ x 1″ 8 .156 1″ x 1″ 8 .156 1¼″ x 1¼″ 10 .160 1¼″ x 1¼″ 10 .187 1½″ x 1½″ 16 .125 1½″ x 1½″ 12 .120 2″ x 2″ 12 .236 3¼″ x 3¼″ 24 .375 3¼″ x 3¼″ 20 .500 2″ x 2″ 16 .236 2½″ x 2½″ 16 .236 4″ x 4″ 24 .500 1″ x 1″ 10 .125 1³⁄16″ x 1³⁄16″ 10 .120 1″ x 1″ 8 .120 1¼″ x 1¼″ 10 .160 1¼″ x 1¼″ 10 .187 1½″ x 1½″ 18 .125 1″ x 1″ 14 .156 2″ x 2″ 12 .236 3¼″ x 3¼″ 32 .375 3¼″ x 3¼″ 20 .500 2″ x 2″ 28 .236 2½″ x 2½″ 30 .236 4″ x 4″ 24 .500 1¼″ x ½″ 8 .156 1³⁄16″ x ⅝″ 6 .156 1³⁄16″ x ⅝″ 6 .156 1¼″ 12 .125 19⁄16″ x 1⅜″ 10 .187 2″ x 1³⁄16″ 14 .236 3⅛″ x 1¹³⁄16″ 12 .236 6¼″ 24 .250 8¾″ x 3⅛″ 59 .375 1½″ x ¾″ 8 .156 19⁄16″ x ¹³⁄16″ 6 .203 19⁄16″ x ¹³⁄16″ 6 .203 1¼″ 12 .125 19⁄16″ x 1⅜″ 10 .187 2½″ x 1³⁄16″ 14 .236 3⅛″ x 1¹³⁄16″ 12 .236 6¼″ 24 .250 8¾″ x 3⅛″ 59 .375 1¼″ x ½″ 12 .156 1³⁄16″ x ⅝″ 12 .156 1³⁄16″ x ⅝″ 12 .156 1¼″ 10 .060 1³⁄16″ x 19⁄16″ 10 .157 2″ x 1″ 18 2½″ x 1³⁄16″ 20 .236 2⅜″ 28 .125 4″ x 2″ 39 .250
Pipe
Tube
Square Tube
Rectangular Tube Hard way
Rectangular Tube Easy way
Round solid
Square solid
Rectangular solid Hard way
Rectangular solid Easy way
Angle “Leg Out”
Angle “Leg In”
C “Leg Out”
C “Leg In”
C “Leg Up”
1. Capacities based on mild grade material, number of bending passes may vary.2. Tie Bar accessory required for bending large profiles.3. Two roll drive machines increase minimum CLR.4. ER60-76 capacities based on “low bending speed”, high speed may reduce machine capacity.
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Minimum Radius Guide Ercolina® Angle Rolls- On Mild Steel Material Section Benders
Profile Min. CLR Profile Min. CLR Profile Min. CLR Profile Min. CLR Profile Min. CLR Profile Type Dimensions Inches Wall Dimensions Inches Wall Dimensions Inches Wall Dimensions Inches Wall Dimensions Inches Wall
½″ 6 .109 ½″ 6 .109 ¾″ 6 .113 ½″ 8 .109 3″ 24 .216 1″ 10 .133 1″ 10 .133 2″ 12 .154 3″ 24 .216 4″ 32 .237 1¼″ 16 .140 2″ 18 .154 2½″ 16 .203 1″ 6 .120 1″ 6 .120 1″ 6 .120 ⅞″ 8 .065 1³⁄16″ 10 .079 1½″ 10 .120 1⅜″ 8 .120 2½″ 20 .203 4″ 47 .120 4¾″ 40 .157 2″ 16 .095 2¾″ 24 .049 3⅛″ 24 .083 59⁄16″ 71 .125 ¾″ 9 .065 ¹³⁄16″ x ¹³⁄16″ 6 .065 ¹³⁄16″ x ¹³⁄16″ 6 .083 1″ x 1″ 8 .065 1¹³⁄16″ x 1¹³⁄16″ 10 .079 1½″ 18 .120 19⁄16″ x 19⁄16″ 16 .083 2″ x 2″ 20 .120 3″ x 3″ 47 .120 4″ x 4″ 63 .157 2″ x 2″ 24 2½″ x 2½″ 30 .120 ⅜″ x 1″ 8 .065 1³⁄16″ x 7⁄16″ 6 .065 1″ x 7⁄16″ 6 .083 1¼″ x ⅝″ 8 .065 1¼″ x ⅝″ 12 .079 ⅝″ x 1¼″ 15 .095 19⁄16″ x ¹³⁄16″ 18 .095 2½″ x 19⁄16″ 18 .120 4″ x 2″ 82 .120 4″ x 2″ 82 .157 2″ x 1″ 24 .095 3⅛″ x 1¹³⁄16″ 34 .120 ⅜″ x 1″ 10 .065 1³⁄16″ x 7⁄16″ 8 .078 1³⁄16″ x ⅝″ 6 .083 1¼″ x ⅝″ 8 .065 1¼″ x ⅝″ 12 .079 ⅝″ x 1¼″ 18 .095 2″ x 1″ 20 .095 2½″ x 19⁄16″ 24 .120 4¾″ x 1⅝″ 47 .160 4″ x 2″ 79 .157 2½″ x 1³⁄16″ 32 .095 3⅛″ x 1³⁄16″ 32 .120 ¾″ 4 NA ¾″ 4 NA ¹³⁄16″ 4 NA 1¼″ 6 NA ½″ 8 NA 1³⁄16″ 10 NA 19⁄16″ 10 NA 2⅜″ 16 NA 2⅜″ 20 NA ⅝″ 4 NA ⅝″ 4 NA ⅝″ 4 NA 1¼″ 6 NA ½″ 12 NA 1″ 8 NA 1″ 8 NA 1³⁄16″ 8 NA 2″ 16 NA 2⅜″ 20 NA 1³⁄16″ 10 NA 19⁄16″ 10 NA ⅜″ x 1¼″ 4 NA 1½″ x 7⁄16″ 4 NA ¹³⁄16″ x 7⁄16″ 6 NA 1¼″ x 1¼″ 8 NA 1¼″ x ¼″ 10 NA ⅜″ x 1½″ 8 NA 2″ x 5⁄16″ 10 NA 2″ x ½″ 8 NA 3½″ x ⅜″ 32 * NA 4¾″ x ¾″ 36 * NA 2″ x 7⁄16″ 18 NA 2½″ x ½″ 18 NA *see below *see below ⅜″ x 1¼″ 6 NA 1³⁄16″ x 7⁄16″ 6 NA 2″ x 7⁄16″ 6 NA 1¼″ x ⅜″ 8 NA 2″ x ⅜″ 10 NA ⅜″ x 1½″ 8 NA 2½″ x ⅝″ 8 NA 4″ x ⅝″ 8 NA 5½″ x 1¼″ 16 NA 8″ x 1³⁄16″ 30 NA 3⅛″ x ⅝″ 24 NA 4″ x ¹³⁄16″ 24 NA 1″ x 1″ 8 .125 1″ x 1″ 8 .156 1″ x 1″ 8 .156 1¼″ x 1¼″ 10 .160 1¼″ x 1¼″ 10 .187 1½″ x 1½″ 16 .125 1½″ x 1½″ 12 .120 2″ x 2″ 12 .236 3¼″ x 3¼″ 24 .375 3¼″ x 3¼″ 20 .500 2″ x 2″ 16 .236 2½″ x 2½″ 16 .236 4″ x 4″ 24 .500 1″ x 1″ 10 .125 1³⁄16″ x 1³⁄16″ 10 .120 1″ x 1″ 8 .120 1¼″ x 1¼″ 10 .160 1¼″ x 1¼″ 10 .187 1½″ x 1½″ 18 .125 1″ x 1″ 14 .156 2″ x 2″ 12 .236 3¼″ x 3¼″ 32 .375 3¼″ x 3¼″ 20 .500 2″ x 2″ 28 .236 2½″ x 2½″ 30 .236 4″ x 4″ 24 .500 1¼″ x ½″ 8 .156 1³⁄16″ x ⅝″ 6 .156 1³⁄16″ x ⅝″ 6 .156 1¼″ 12 .125 19⁄16″ x 1⅜″ 10 .187 2″ x 1³⁄16″ 14 .236 3⅛″ x 1¹³⁄16″ 12 .236 6¼″ 24 .250 8¾″ x 3⅛″ 59 .375 1½″ x ¾″ 8 .156 19⁄16″ x ¹³⁄16″ 6 .203 19⁄16″ x ¹³⁄16″ 6 .203 1¼″ 12 .125 19⁄16″ x 1⅜″ 10 .187 2½″ x 1³⁄16″ 14 .236 3⅛″ x 1¹³⁄16″ 12 .236 6¼″ 24 .250 8¾″ x 3⅛″ 59 .375 1¼″ x ½″ 12 .156 1³⁄16″ x ⅝″ 12 .156 1³⁄16″ x ⅝″ 12 .156 1¼″ 10 .060 1³⁄16″ x 19⁄16″ 10 .157 2″ x 1″ 18 2½″ x 1³⁄16″ 20 .236 2⅜″ 28 .125 4″ x 2″ 39 .250
CE50 - ER76 CE70 CE100
Consult CML USA, Inc. Ercolina® with application questions.
H&O DIE SUPPLY, INC 800-222-5441 sales@hodie.com
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● www.ercolina-usa.com ● info@ercolina-usa.com ● - 40 - - 40 -
Angle Roll-Section BenderPipe Tooling Sets
¼″ .540 C401P0250 C401P0250 C501P0250 NA NA ⅜″ .675 C401P0375 C401P0375 C501P0375 C70P0375 C100P0375 ½″ .840 C4SPD2* C4SPD2* C5SPD2* C70P0500 C100P0500 ¾″ 1.050 C4SPD1* C4SPD1* C5SPD1* C70P0750 C100P0750 1″ 1.315 C4SPD1* C4SPD1* C5SPD1* C70P1000 C100P1000 1¼″ 1.660 C4SPD2* C4SPD2* C5SPD2* C70P1250 C100P1250 1½″ 1.900 C401P1500 C401P1500 C501P1500 C70P1500 C100P1500 2″ 2.375 NA C401P2000 C501P2000 C70P2000 C100P2000 2½″ 2.875 NA NA C501P2500 C70P2500 C100P2500 3″ 3.500 NA NA NA C70P3000 C100P3000 3½″ 4.000 NA NA NA NA C100P3500 4″ 4.500 NA NA NA NA C100P4000
Size O.D. CE35 CE40 - ER60H3 CE50 - ER76H3 CE70 CE100
* Combination twin groove tool sets
Consult factory for tooling sizes not shown.
* Not stocked. Special order - consult factory for delivery.
Size Decimal CE35 - CE40 - ER60H3 CE50 - ER76H3 CE70 CE100 ¼″ .250 C401T0250 C501T0250 NA NA ⅜″ .375 C401T0375 C501T0375 NA NA ½″ .500 C401T0500 C501T0500 NA NA ⅝″ .625 C401T0625 C501T0625 NA NA ¾″ .750 C401T0750 C501T0750 NA NA ⅞″ .875 C401T0875 C501T0875 NA NA 1″ 1.000 C401T1000 C501T1000 NS* NS* 1⅛″ 1.125 C401T1125 C501T1125 NS* NS* 1¼″ 1.250 C401T1250 C501T1250 NS* NS* 1⅜″ 1.375 C401T1375 C501T1375 NS* NS* 1½″ 1.500 C401T1500 C501T1500 NS* NS* 1⅝″ 1.625 C401T1625 C501T1625 NS* NS* 1¾″ 1.750 C401T1750 C501T1750 NS* NS* 1⅞″ 1.875 C401T1875 C501T1875 NS* NS* 2″ 2.000 C401T2000 C501T2000 C70T2000 C100T2000 2⅛″ 2.125 C401T2125 C501T2125 NS* NS* 2¼″ 2.250 C401T2250 C501T2250 NS* NS* 2⅜″ 2.375 C401T2375 C501T2375 NS* NS* 2½″ 2.500 C401T2500 C501T2500 C70T2500 C100T2500 2¾″ 2.750 C401T2750 C501T2750 NS* NS* 3″ 3.000 NA C501T3000 C70T3000 C100T3000 3½″ 3.500 NA NA C70T3500 C100T3500 4″ 4.000 NA NA NA C100T4000
Angle Roll-Section BenderTube Tooling Sets
*
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Bending • Notching • Swaging • Ornamental • M
etalworking Machinery
Bending • Notching • Swaging • Ornamental • M
etalworking Machinery
- 41 - - 41 -
Polymer tooling maintains material appearance reducing scratching and blemishes.
Size O.D. CE35 - CE40 - ER60H3 CE50 - ER76H3 1″ 1.315 C401NP1000 C501NP1000 1¼″ 1.660 C401NP1250 C501NP1250 1½″ 1.900 C401NP1500 C501NP1500 2″ 2.375 C401NP2000 C501NP2000 2½″ 2.875 NA C501NP2500
Size O.D. CE35 - CE40 - ER60H3 CE50 - ER76H3 1″ 1.000 C401NT1000 C501NT1000 1¼″ 1.250 C401NT1250 C501NT1250 1½″ 1.500 C401NT1500 C501NT1500 1¾″ 1.750 C401NT1750 C501NT1750 2″ 2.000 C401NT2000 C501NT2000 2½″ 2.500 C401NT2500 C501NT2500
Polymer Pipe Tooling
Polymer Tube Tooling
Polymer Roll Tooling Sets
Small Radius Tooling
Cap Rail & Profile Tooling
● www.ercolina-usa.com
Part# C4RR fits CE35 - CE40 - ER60H3Part# C5RR fits CE50 - ER76H3
Small Radius ToolingAdjustable tooling set for small radius
bending applications.
Tooling Material Capacities Profile Maximum Square solids ⅝″ x ⅝″ Rectangular solids ¾″ x ¼″ Rounds ⅝″ T Stock ¾″ x ¾″
Available by special order for CE35, CE40, ER60H3, CE50, ER76H3, CE70 & CE100 machines. Consult
CML USA with specific profile and dimensions.
H&O DIE SUPPLY, INC 800-222-5441 sales@hodie.com
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● www.ercolina-usa.com ● info@ercolina-usa.com ● - 42 - - 42 -
Bar Twisting Device Part# CT4/2300 fits CE40 - ER60H3 ~ Part# CT5/2300 fits CE50 - ER76H3
Ornamental MetalworkingAccessories
Features● Quickly adapts to CE40, ER60H3, CE50
and ER76H3 angle rolls to create custom components for ornamental gates, railing and more
● Twists balusters up to 1″ square● Heavy duty construction with over (7′) of
workable table length● Electromechanical interface provided to
control rotation and repeatability● Self aligning chuck and quick release tail-
stock system for easy material changeover
Scroll Curling Device Part# CR4A8 fits CE40 - ER60H3 ~ Part# CR5A8 fits CE50 - ER76H3
Ships standard with medium chain.
Two in One Accessory: Includes tooling for Bar
Twisting & Bending Small Radius Rings and Hoops
Tooling included for bending small spiral
tight radius rings.
Features● Quickly adapts to CE40, ER60H3, CE50 and ER76H3
ring rolls to produce ornamental scrollwork● Curls up to ¼″ x 2″ mild steel● Electromechanical interface provided to control
exact rotation and repeatability ● Patented scroll pattern chain with removable links
allows operator to select desired scroll pattern
Member
Scroll Chain Radius Chart
Standard Min Max Min Max Min Max L No. of Spirals SMALL Chain Part # CERCP MEDIUM Chain Part # CERCM LARGE Chain Part # CERCG
3⁄16″ x ⅜″ ¼″ x ¾″ 3⁄16″ x 3⁄16″ ¼″ x ¼″ 3⁄16″ ¼″ 4⅜″ 2
5⁄16″ x ⅜″ 5⁄16″ x 1½″ 5⁄16″ x 5⁄16″ ⅜″ x ⅜″ 5⁄16″ 5⁄16″ 4⅜″ 3
¼″ x ⅜″ ⅜″ x 13⁄16″ ¼″ x ¼″ ⅝″ x ⅝″ ¼″ ⅝″ 9⅞″ 2
H&O DIE SUPPLY, INC 800-222-5441 sales@hodie.com
Bending • Notching • Swaging • Ornamental • M
etalworking Machinery
Bending • Notching • Swaging • Ornamental • M
etalworking Machinery
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Angle Roll-Section BenderAccessories
Anti Twist DeviceRequired for Angle iron“Leg In” applications.
Part# C5A4 fits CE35, CE40,ER60H3, CE50 and ER76H3
Fabricator's Measuring SetRadius & Degree Measuring Kit
Part# KARC
Tie Bar Accessory Recommended when bending large
profiles or heavy wall material. Increases roll shaft rigidity and radii accuracy.
Part# C5A2 fits CE40, ER60H3,CE50 and ER76H3
ARC-160 Chord Gauge 160 mmARC-350 Chord Gauge 350 mmFWOC-001 Digital Radius GaugeFXC-025 Digital Angle Degree Protractor
Part# Description of Kit Contents
Large Spiral Bending AccessoryIdeal for large pitch spiral bending applications.
Material capacity 2″ outside diameter.Part# CS5A11 fits CE40, ER60H3,
CE50 and ER76H3Part# CS7A11 fits CE70
ELI-Soft Spiral Bending KitFor use with Large Spiral Bending Accessory. Ercolina's® PC software helps eliminate costly guess work and material waste associated with spiral bending applications. Simply enter material size, rise and run; software calculatesand recommends center roll positioning.Complete Kit includes ELI-Soft bending software, manual, short bow, long bow, and rotation gauge. Part# ELIKIT
H&O DIE SUPPLY, INC 800-222-5441 sales@hodie.com
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● www.ercolina-usa.com ● info@ercolina-usa.com ● - 44 - - 44 -
Dimensions & Specifications Model EP25H2-V2 EP45H2-V2 Folding Capacity 5″ x ½″ 7⅞″ x ½″ Steel Flat Bar Tube Diameter Max. 3½″ x .120 3½″ x .120 Expansion / Reduction Working Speed ½″ ~ 1″ sec. ½″ ~ 1″ sec. Programming Yes / Touchpad Yes / Touchpad Hydraulic Force 25 Tons 45 Tons Horizontal Press Yes Yes Maximum Stroke of Cylinder 6¾″ 9⅞″ Maximum Swage Depth 6″ * 6″ * Voltage Requirement 220V/440V 3ph 220V/440V 3ph Motor 3½ hp 50-60Hz 4½ hp 50-60Hz Motor Speed 3650 RPM 3650 RPM Height 48″ 50″ Width 29½″ 29½″ Length 41″ 41″ Shipping Weight 1550 lbs. 1850 lbs.
ERA PRESS®
Programmable Tube and Pipe Swaging Machine and Metalworking Press
Tube & Pipe Reducing and Expanding
Tube Flanging
Features● Expands and reduces tube and pipe ends● Performs metalworking press operations● Tooling available for tube flaring & flanging ● Square and rectangular tooling available● Programmable touchpad control with
backlit LCD display ● Heavy duty structure and rigid components● Adjustable working speed and hydraulic force● Quick change modular tooling● Remote pendent with low voltage controls ● Programmable cylinder positioning● Hydraulic material clamping system● One (1) year limited warranty
International Patent Application PCT/IT 01/00465
* Swage depth greater than 4½″ requiresspecial tooling. Must be specified at time of order.
** Contact CML USA for complete technical specifications.All capacities based on mild grade materials; heavy wall and
high tensile materials reduce machine capacity.
Metal Working Press
Tooling sets sold separately.
Part# EP25H2-V2
H&O DIE SUPPLY, INC 800-222-5441 sales@hodie.com
Bending • Notching • Swaging • Ornamental • M
etalworking Machinery
Bending • Notching • Swaging • Ornamental • M
etalworking Machinery
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ERA FORM® Ornamental Metalworking Machine
Features● Bar twisting ● Decorative scroll work● Metalworking press operations● Tube and pipe bending ● Programmable touchpad control panel with backlit
display● Ideal for custom or production applications● Quick change modular tooling components● Two speed motor with electronic braking for maximum
repeatability and production ● Adjustable hydraulic force● Low voltage controls ● Through spindle capability ● Heavy duty structure and rigid components● Optional tube and pipe bending accessory ● One (1) year limited warranty
Versatile Bar Twister, Decorative Scrollwork, Metalworking PressShips standard with medium chain.
Member
U.S. Patent6.125.678; 6.189.359 MX Patent Pending
99-8978; 99-8979
Dimensions & Specifications Model ET32/2000 Rotation Speed RPM 4.3 / 8.6 Programming Yes / Touchpad Hydraulic Force 5 Tons Horizontal Press Yes Maximum Radius 7⅞″ Voltage Requirement 220V or 440V 3ph Motor 3 hp 50-60Hz Motor Speed 3650 RPM Height 48″ Width 29½″ Length 41″ Shipping Weight 1100 lbs.
* Contact CML USA for complete technical specifications.All capacities based on mild grade materials; heavy wall and
high tensile materials reduce machine capacity.
Additional attachment required to form mild steel bird cages.
Metalworking Press Square Bar ¾″ x ¾″ Solid Rounds ¾″ Rectangular Solids 1½″ x ⅜″ Scrolling Square Bar ¾″ x ¾″ Solid Rounds ¾″ Rectangular Solids 1½″ x ⅜″ Bar Twisting Square Bar 1⅜″ x 1⅜″ Square Bar Cluster 1″ x 1″ Rectangular Solids 1½″ x ⅜″ Tube & Pipe Bending Square Bar ¾″ x ¾″ Solid Rounds ¾″ Pipe or Tube .120 wall 15⁄16″
Working Capacities
Part# ET32/2000
Scroll Chain Radius Chart
Standard Min Max Min Max Min Max L No. of Spirals SMALL Chain Part # EF35CP MEDIUM Chain Part # EF35CM LARGE Chain Part # EF35CG
3⁄16″ x ⅜″ ¼″ x ¾″ 3⁄16″ x 3⁄16″ ¼″ x ¼″ 3⁄16″ ¼″ 4⅜″ 2
5⁄16″ x ⅜″ ⅜″ x 1½″ 5⁄16″ x 5⁄16″ ⅜″ x ⅜″ 5⁄16″ ⅜″ 4⅜″ 3
¼″ x ⅜″ ⅜″ x 13⁄16″ ¼″ x ¼″ ¾″ x ¾″ ¼″ ¾″ 9⅞″ 2
H&O DIE SUPPLY, INC 800-222-5441 sales@hodie.com
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● www.ercolina-usa.com ● info@ercolina-usa.com ● - 46 - - 46 -
Dimensions & Specifications Model EN180 EN100 Minimum Diameter 1″ 1″ Maximum Diameter 4½″ 3″ Angle Range 0-60° 0-60° Belt Size 7″ x 79″ 4″ x 76¾″ Belt Speed 100 FPS 100 FPS Dust Extraction Powered Conventional Voltage Requirement 220V or 440V 3ph 220V or 440V 3ph Motor 5½ hp 50-60Hz 5½ hp 50-60Hz Motor RPM 3650 3650 Contact Wheel 5¼″ optional NA Height 57″ 43″ Width 24″ 22″ Length 60″ 52″ Shipping Weight 680 lbs. 425 lbs.
Features● Notch angles to 60° in pipe or tube up to 4½″
Depending on model
● Replaces outdated notching methods of using holesaws, end mills, grinding wheels and flame cutting.
● Patented simultaneous infeed and crossfeed action extends belt life and reduces heat
● Uses premium abrasive belts for a wide range ofmaterials including; carbon steel, stainless steel, Inconnel, chrome moly, aluminum and titanium
● Ideal for hand railing, chassis and roll cages, fences and gates, furniture frames, marine rails and arches, tubing and plumbing for restaurant and dairy
● Graduated vise 0-60° with vertical adjustment for offset angles
● Patented Quick Change roller system● Converts to abrasive belt grinder with optional accessory● Top mounted deburring surface ● Over 25 notcher rollers available● Tool free belt changeover● One (1) year limited warranty
Universal Pipe & Tube Notchers
Part# EN180
Part# EN100
Notch angles to 60° in pipe or tube up to 4½″ in seconds, to a gap free fit ready for welding.
U.S. Patent Pending10/293,345; 10/238.722
MX Patent Pending PA/A/2002/008908; PA/A/2002/011228
U.S. Patent Pending10/293,345; 10/238.722
MX Patent Pending PA/A/2002/008908; PA/A/2002/011228
Top Deburring Surface
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Bending • Notching • Swaging • Ornamental • M
etalworking Machinery
Bending • Notching • Swaging • Ornamental • M
etalworking Machinery
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EN180 & EN100 Grinding Belts
Tube Sizes Tube EN180 EN100 Size Roller Part# Roller Part# 1″ EN180RT1000 EN100RT1000 1⅛″ EN180RT1125 EN100RT1125 1¼″ EN180RT1250 EN100RT1250 1⅜″ EN180RT1375 EN100RT1375 1½″ EN180RT1500 EN100RT1500 1⅝″ EN180RT1625 EN100RT1625 1¾″ EN180RT1750 EN100RT1750 2″ EN180RT2000 EN100RT2000 2¼″ EN180RT2250 EN100RT2250 2½″ EN180RT2500 EN100RT2500 2¾″ EN180RT2750 EN100RT2750 3″ EN180RT3000 EN100RT3000 3½″ EN180RT3500 NA 4″ EN180RT4000 NA
Patented quick change roller system
Notcher Rollers
Patented simultaneous infeed and crossfeed table extends belt life and
reduces heat.
Pipe Sizes Pipe EN180 EN100 Size Roller Part# Roller Part# ¾″ EN180RP0750 EN100RP0750 1″ EN180RP1000 EN100RP1000 1¼″ EN180RP1250 EN100RP1250 1½″ EN180RP1500 EN100RP1500 2″ EN180RP2000 EN100RP2000 2½″ EN180RP2500 EN100RP2500 3″ EN180RP3000 NA 3½″ EN180RP3500 NA 4″ EN180RP4000 NA
Part# Description EN180NZ 40 grit ~ 7″ x 79″ Aluminum Zirconium fits EN180 EN180C 36 grit ~ 7″ x 79″ Heavy-Duty Ceramic fits EN180 EN100BLT-76 40 grit ~ 4″ x 76¾″ Aluminum Zirconium fits EN100 EN100BLTCR-76 36 grit ~ 4″ x 76¾″ Heavy-Duty Ceramic fits EN100 For Serial No. 1006046 & Older: EN100BLT 40 grit ~ 4″ x 79″ Aluminum Zirconium fits EN100 EN100BLTCR 36 grit ~ 4″ x 79″ Heavy-Duty Ceramic fits EN100
Belts sold in 10 piece sets
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