H&O DIE SUPPLY, INC 800-222-5441 [email protected] ... · Bending • Notching • Swaging •...

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Model TB140 TB130 TB100 030 Mega Bender TB76 TB60 050KD SB48 060 Super Bender MB42B Medi Bender 070

Visit the Ercolina website to view product demonstrationvideos and bend sample photo library:

www.ercolina-usa.com

Model Selection Guide

UnsurpassedProduct Quality &Customer Support

UnsurpassedProduct Quality &Customer Support

Tube Capacity 6″ 5″ 4″ 3″ 3″ 2½″ 2½″ 2″ 2″ 1½″ 1¼″

Pipe Capacity 4″ Sch. 80 4″ Sch. 40 3″ Sch. 40 2½″ Sch. 40 2½″ Sch. 40 2″ Sch. 40 2″ Sch. 40 1½″ Sch. 40 1½″ Sch. 40 1″ Sch. 40 1″ Sch. 10

Square Tube Capacity 4″ 4″ 3½″ 2″ 2″ 2″ 2″ 1½″ 1½″ 1¼″ 1¼″

Maximum “CLR” 43″ 27½″ 18″ 15″ 15″ 15″ 11⅞″ 8⅞″ 8⅞″ 7½″ 6⅞″

Power Requirement 440V-480V/3ph 220V or 440V/3ph 220V or 440V/3ph *220V or 440V/3ph 220V or 440V/3ph 220V or 440V/3ph 220V or 440V/3ph 120V or 220V/3ph 120V 120V 120V

Bending Speed “RPM” .75 or 1.5 Variable to .75 Variable to 1.3 Variable .6 to 2.2 .75 or 1.5 1.7 or 3.4 1.2 2 1.3 2 2.2

Bend Angle 0-210° 0-210° 0-210° 0-210° 0-210° 0-210° 0-210° 0-210° 0-210° 0-210° 0-210º

NC Programming Touch Screen Touch Screen Touch Screen Touchpad Touchpad Touchpad LED Touchpad LED Touchpad LED

Number of Programs 100 Unlimited with USB Unlimited with USB 30 30 30 1 30 1 30 1

Spring Back Compensation NC each bend NC each bend NC each bend NC each bend NC each bend NC each bend NC each bend NC each bend Yes NC each bend NC each bend

Three Axis Control Manual Manual Manual Manual Manual Manual Manual Manual Manual Manual Manual

MANUAL AUTOMATIC

MAINSCREEN

SERVICES PROGRAM

Simplified Touch Screen Control

- 2 - - 2 -

H&O DIE SUPPLY, INC 800-222-5441 [email protected]


● Consult CML USA, Inc. Ercolina® with application questions● All capacities based on mild grade materials;

heavy wall and high tensile materials reduce machine capacity● Consult factory for production applications and machine duty cycles

● Machines ordered voltage specific Notes: *220V 1 phase model available.

DIRECTORY ROTARY TUBE & PIPE BENDERS Top Bender Series ................ 4-10 Super Bender Series .......... 11-12 Medi Bender Series ................. 13 Mandrel Systems ................ 14-21

ROTARY TOOLING & INFORMATION Bend Formula & Reference Information ............ 22 Tooling Kits .............................. 23 Standard Pipe Tooling ............. 24 Pipe Counterbending Dies ...... 25 Round Tube Tooling ........... 25-27 Square Tube Tooling ............... 28

ROTARY DRAW ACCESSORIES Lubricant & Accessories ......... 29 Multi Axis Positioner ............... 30 Bending Software .................... 31

ANGLE ROLLS-SECTION BENDERS CE35, CE40, ER60H3, CE50, ER76H3 ..................... 32-33 CE100 ........................................ 34 CE70 .......................................... 35 CE70H3DP ................................ 36

CE TOOLING & INFORMATION Universal & Modular Sets ....... 37 Mimimum Radius Guide ..... 38-39 Tube & Pipe Tooling Sets ........ 40 Polymer Roll Tooling Sets, Small Radius and Cap Rail & Profi le Tooling ...................... 41 Ornamental Metalworking Accessories ............................. 42 Accessories ............................. 43

TUBE SWAGING Era Press .................................. 44

ORNAMENTAL MACHINERY Era Form ................................... 45

TUBE & PIPE NOTCHERS EN180 & EN100 ................... 46-47

Model Selection Guide Tube Capacity 6″ 5″ 4″ 3″ 3″ 2½″ 2½″ 2″ 2″ 1½″ 1¼″

Pipe Capacity 4″ Sch. 80 4″ Sch. 40 3″ Sch. 40 2½″ Sch. 40 2½″ Sch. 40 2″ Sch. 40 2″ Sch. 40 1½″ Sch. 40 1½″ Sch. 40 1″ Sch. 40 1″ Sch. 10

Square Tube Capacity 4″ 4″ 3½″ 2″ 2″ 2″ 2″ 1½″ 1½″ 1¼″ 1¼″

Maximum “CLR” 43″ 27½″ 18″ 15″ 15″ 15″ 11⅞″ 8⅞″ 8⅞″ 7½″ 6⅞″

Power Requirement 440V-480V/3ph 220V or 440V/3ph 220V or 440V/3ph *220V or 440V/3ph 220V or 440V/3ph 220V or 440V/3ph 220V or 440V/3ph 120V or 220V/3ph 120V 120V 120V

Bending Speed “RPM” .75 or 1.5 Variable to .75 Variable to 1.3 Variable .6 to 2.2 .75 or 1.5 1.7 or 3.4 1.2 2 1.3 2 2.2

Bend Angle 0-210° 0-210° 0-210° 0-210° 0-210° 0-210° 0-210° 0-210° 0-210° 0-210° 0-210º

NC Programming Touch Screen Touch Screen Touch Screen Touchpad Touchpad Touchpad LED Touchpad LED Touchpad LED

Number of Programs 100 Unlimited with USB Unlimited with USB 30 30 30 1 30 1 30 1

Spring Back Compensation NC each bend NC each bend NC each bend NC each bend NC each bend NC each bend NC each bend NC each bend Yes NC each bend NC each bend

Three Axis Control Manual Manual Manual Manual Manual Manual Manual Manual Manual Manual Manual

Programmable Repeatable

Bending

Programmable Repeatable

Bending

ROTARY TOOLING & INFORMATION ROTARY TOOLING & INFORMATION Bend Formula & Bend Formula & Reference Information Reference Information Tooling Kits Tooling Kits Standard Pipe Tooling Standard Pipe Tooling Pipe Counterbending Dies Pipe Counterbending Dies Round Tube Tooling Round Tube Tooling Square Tube Tooling Square Tube Tooling

Programmable Programmable Programmable Programmable Programmable Programmable


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● www.ercolina-usa.com ● [email protected] ● - 4 - - 4 -

Refer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling KitsRefer to Pages 2-3 for Machine Capacities - Refer to Page 23 for Tooling Kits

Part# TB140Capacity: 6″ Tube

4″ Sch. 80 Pipe

Features● Bending capacity to 6″● Bend any angle to 180° with independent material spring

back compensation for each bend● Bend to CLR as small as 2.5D● Ideal for producing consistent quality bends in large

diameter pipe, tube, squares, rectangular, solids and other profiles

● PLC touch screen control offers easy access to operating modes, programming, system diagnostics and multiple language capability

● Patented quick-change tooling system with multiple radii available

● Digital display of counterbend die axis and bend angle● Remote foot pedal for hands free operation● Semi-automatic counterbending die positioning system● Engineered heavy-duty steel gear case accepts bend

profiles with CLR to 43″● Optional hydraulic clamping of material available ● One (1) year limited warranty

Patents4986104, 5469728, 5345802, 4532787,

4981030

Dimensions & Specifications Minimum Outside Diameter 1¼″ pipe Maximum Outside Diameter 6″ Pipe Capacity (Max.) 4″ Sch. 80 Minimum CLR 2.5D Maximum CLR 43″ Angle Range 0-210° Bending Speed .75 or 1.5 RPM Programming Touch Screen (100) programs (10) bends within each Two Axis Positioner NA Voltage Requirement 440-480V 3ph 50/60Hz Motor 18 kW Dimensions (Length, Width, Height) 58″ x 39″ x 75″ Shipping Weight 6120 lbs.

* Contact CML USA for complete technical specifications.All capacities based on mild grade materials; heavy wall and high tensile materials reduce machine capacity.

TB140TB140TB140TOP BENDERTOP BENDER®

Machine ported for optional hydraulic clamping


Bending • Notching • Swaging • Ornamental • M

etalworking Machinery







back compensation for each bend● Bend to CLR as small as 2D● Ideal for producing consistent quality bends in large


● PLC touch screen control offers easy access to auto and manual operating modes, programming (inch or metric), system diagnostics and multiple language capability


● Digital display of counterbend die axis and bend angle● Patented swing away counterbending die vise● Auto load sensing improves bend productivity while

protecting machine components● Engineered heavy-duty steel gear case accepts bend

profiles with CLR to 27.5″● Electrical components UL, CSA, and CE approved● No hydraulic components; reduces cost and improves

bend accuracy● One (1) year limited warranty

Part# TB130 Capacity: 5″ Tube

4″ Sch. 40 Pipe

Minimum Outside Diameter ¼″ Maximum Outside Diameter 5″ Pipe Capacity (Max.) 4″ Sch. 40 Minimum CLR 2D Depending material and wall thickness

Maximum CLR 27.5″ Angle Range 0-210° Bending Speed Variable to .75 RPM Programming Touch Screen Unlimited storage with USB (12) bends each program Two Axis Positioner Yes ~ consult factory

Voltage Requirement 220 or 440V 3ph Motor (horse power @ 480V) 3.5 Dimensions (Length, Width, Height) 34″ x 34″ x 47″ Shipping Weight 1330 lbs.

Dimensions & Specifications


Class 3 safetyhand-held remoteControls bend, return &

emergency stop functions

Class 3 safety


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● PLC touch screen control offers easy access to auto and manual operating modes, programming (inch or metric), system diagnostics and multiple language capability


● Digital display of counterbend die axis and bend angle● Hand-held remote control for bend, return and emergency

stop functions● Patented swing away counterbending die vise● Auto load sensing improves bend productivity while

protecting machine components● Engineered heavy-duty steel gear case accepts bend

profiles with CLR to 18″● Electrical components UL, CSA, and CE approved● No hydraulic components; reduces cost and improves

bend accuracy● One (1) year limited warranty

Part# TB100 Capacity: 4″ Tube

3″ Sch. 40 Pipe

Touch ScreenWith USB unlimited

program storage


Minimum Outside Diameter ¼″ Maximum Outside Diameter 4″ Pipe Capacity (Max.) 3″ Sch. 40 Minimum CLR 2D Depending material and wall thickness

Maximum CLR 18″ Angle Range 0-210° Bending Speed Variable to 1.3 RPM Programming Touch Screen Unlimited storage with USB (12) bends each program Two Axis Positioner Yes ~ consult factory

Voltage Requirement 220 or 440V 3ph Motor (horse power @ 480V) 3.25 Dimensions (Length, Width, Height) 20″ x 34″ x 47″ Shipping Weight 1030 lbs.



Non-MandrelCrush Bend

2" x 3" x ³⁄16" RectangularSteel - Easy Way

Contact factory for profile tooling.











● PLC touch screen control offers easy access to auto and manual operating modes, programming, systemdiagnostics and multiple language capability


● Variable bending speed for a wide range of materials● Remote foot pedal for hands free operation● Patented swing away counterbending die vise● Portable with base wheels and lift handle● Machine mandrel ready; optional 5′, 10′ or 20′ tables

available● Accepts Ercolina's® two axis A40-P positioning table ● Available with optional chain drive system to

accept Ercolina's® ring roll accessory● Available in single or three phase● Replaces outdated ram style hydraulic benders ● One (1) year limited warranty

Part# 030 Capacity: 3″ Tube 2½″ Sch. 40 Pipe

Patents4986104, 5469728, 5345802, 4532787,

4981030

Dimensions & Specifications Minimum Outside Diameter ¼″ Maximum Outside Diameter 3″ Pipe Capacity (Max.) 2½″ Sch. 40 Minimum CLR 2D Depending material and wall thickness

Maximum CLR 15″ Angle Range 0-210° Bending Speed Variable .6 - 2.2 RPM Programming NC with Touchpad (30) programs (9) bends within each Mandrel Capable Yes ~ optional accessory

Two Axis Positioner Yes ~ optional accessory

Voltage Requirement 220-440V 3ph 50/60Hz 220V 1ph available

Motor 1.5kW - 8A @ 220V Dimensions (Length, Width, Height) 27″ x 15″ x 36″ Shipping Weight 480 lbs.


030030030MEGA BENDERMEGA BENDER®

Shown with Mandrel AccessoryRefer to pages 14-15 for

information on 030 with mandrel.


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Features● Bending capacity to 3″● Bend any angle to 180° with programmable material

spring back compensation; maximum CLR of 15″● Bend to CLR as small as 2D● Ideal for producing consistent quality bends in large




● Digital counterbend die positioning● Remote foot pedal allows hands free operation● Patented swing away counterbending die vise● Portable with base wheels and lift handle● Accepts Ercolina’s® two axis A40-P positioning table for

multiple and sequential bends● Available in 220 or 440V● Replaces outdated ram style hydraulic benders ● One (1) year limited warranty

Dimensions & Specifications Minimum Outside Diameter ¼″ Maximum Outside Diameter 3″ Pipe Capacity (Max.) 2½″ Sch. 40 Minimum CLR 2D Depending material and wall thickness

Maximum CLR 15″ Angle Range 0-210° Bending Speed .75 or 1.5 RPM Programming NC with Touchpad (30) individual programs with (9) bends within each Two Axis Positioner Yes ~ optional accessory

Voltage Requirement 220 or 440V 3ph Motor 4.5 hp 50-60Hz Dimensions (Length, Width, Height) 30″ x 20″ x 39″ Shipping Weight 450 lbs.

Part# TB76 Capacity: 3″ Tube 2½″ Sch. 40 Pipe

Patents4986104, 5469728, 5345802, 4532787,

4981030

2 SpeedHeavy Duty Gear Box

2½″ Pipe Capacity




3" OD Mild Steel







Features● Bending capacity to 2½″● Bends to 90° in (7) seconds● Bend any angle to 180° with programmable material

spring back compensation; maximum CLR of 15″● Bend to CLR as small as 2D● Ideal for producing consistent quality bends in large






Part# TB60 Capacity: 2½″ Tube

2″ Sch. 40 Pipe

Patents4986104, 5469728, 5345802, 4532787,

4981030

Minimum Outside Diameter ¼″ Maximum Outside Diameter 2½″ Pipe Capacity (Max.) 2″ Sch. 40 Minimum CLR 2D Depending material and wall thickness

Maximum CLR 15″ Angle Range 0-210° Bending Speed 1.7 or 3.4 RPM Programming NC with Touchpad (30) individual programs with (9) bends within each Two Axis Positioner Yes ~ optional accessory

Voltage Requirement 220 or 440V 3ph Motor 2 hp 50-60Hz Dimensions (Length, Width, Height) 27″ x 15″ x 36″ Shipping Weight 430 lbs.





Square ToolingContact factory for specifications.


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Features● Bending capacity to 2½″● Bend any angle to 180° with maximum CLR of 11⅞″ ● Bend to CLR as small as 2D● Ideal for producing consistent quality bends in pipe, tube,

squares, rectangular, solids and other profiles● Simple control with programmable bend angle and

material spring back compensation● Patented quick-change tooling system with multiple radii

available● Single bending speed● Remote foot pedal allows hands free operation (optional)● Patented swing away counterbending die vise● Portable with base wheels and lift handle● Accepts Ercolina’s® two axis A40-P positioning table

for multiple and sequential bends● Linear scale for counterbend axis position● Replaces outdated ram style hydraulic benders ● One (1) year limited warranty

Minimum Outside Diameter ¼″ Maximum Outside Diameter 2½″ Pipe Capacity (Max.) 2″ Sch. 40 Minimum CLR 2D Depending material and wall thickness

Maximum CLR 11⅞″ Angle Range 0-210° Bending Speed 1.2 RPM Programming Bend angle and spring back Two Axis Positioner Yes ~ optional accessory

Voltage Requirement 220 or 440V 3ph Motor 2 hp 50-60Hz Dimensions (Length, Width, Height) 27″ x 20″ x 39″ Shipping Weight 430 lbs.

Part# 050KD Capacity: 2½″ Tube

2″ Sch. 40 Pipe

Patents4986104, 5469728, 5345802, 4532787,

4981030

Easy to UseProgrammableControl

050KD050KD050KDECONOMY TOP BENDERECONOMY TOP BENDER®



LED Display of Bend Angle







SB48SB48SB48SUPER BENDERSUPER BENDER®


Features● Bending capacity to 2″● Bends to 90° in (7) seconds● Bend any angle to 180° with programmable material

spring back compensation; maximum CLR of 8⅞″● Bend to CLR as small as 2D● Ideal for producing consistent quality bends in large






Minimum Outside Diameter ¼″ Maximum Outside Diameter 2″ Pipe Capacity (Max.) 1½″ Sch. 40 Minimum CLR 2D Depending material and wall thickness

Maximum CLR 8⅞″ Angle Range 0-210° Bending Speed 2 RPM Programming NC with Touchpad (30) individual programs with (9) bends within each Two Axis Positioner Yes ~ optional accessory

Voltage Requirement 120V 1ph 220 or 440V 3ph available Motor “Brushless” 2 hp 50-60Hz Dimensions (Length, Width, Height) 22½″ x 16¼″ x 39½″ Shipping Weight 300 lbs.

Part# SB48 Capacity: 2″ Tube 1½″ Sch. 40 Pipe

Patents4986104, 5469728, 5345802, 4532787,

4981030



Specialty Tooling Available for Small Radius

Contact factory for specifications.


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060060060SUPER BENDERSUPER BENDER®


Features● Bending capacity to 2″● Bends to 90° in (14) seconds● Bend any angle to 180° with maximum CLR of 8⅞″● Bend to CLR as small as 2D● Ideal for producing consistent quality bends in pipe, tube,

squares, rectangular, solids and other profiles● Simple control with programmable bend angle and

material spring back compensation● Patented quick-change tooling system with multiple radii

available● Single bending speed● Remote foot pedal allows hands free operation● Patented swing away counterbending die vise● Portable with base wheels and lift handle● Accepts Ercolina’s® two axis A40-P positioning table

for multiple and sequential bends● Linear scale for counterbend axis position● Replaces outdated ram style hydraulic benders ● One (1) year limited warranty

Part# 060Capacity: 2″ Tube 1½″ Sch. 40 Pipe

Minimum Outside Diameter ¼″ Maximum Outside Diameter 2″ Pipe Capacity (Max.) 1½″ Sch. 40 Minimum CLR 2D Depending material and wall thickness

Maximum CLR 8⅞″ Angle Range 0-210° Bending Speed 1.3 RPM Programming Rotary dial/LED Two Axis Positioner Yes ~ optional accessory Voltage Requirement 120V Motor 2 hp 50-60Hz Dimensions (Length, Width, Height) 24″ x 10″ x 36″ Shipping Weight 262 lbs.

Patents4986104, 5469728, 5345802, 4532787,

4981030



ProgrammableMaterial Spring Back & Bend Angle

Control for 060 Super Bender & 070 Medi Bender







Features● Portable bench top machine ideal for electricians

and plumbers bending pipe, hydraulic tube, conduit, copper and other materials

● Bending capacity to 1½″● Bends to 90° in (7) seconds● Bend any angle to 180° with programmable material

spring back compensation; maximum CLR of 7½″● Bend to CLR as small as 2D● Ideal for producing consistent quality bends in pipe,

tube, squares, rectangular, solids and other profiles● PLC touch screen control offers easy access to auto

and manual operating modes, programming, systemdiagnostics and multiple language capability


● Single bending speed● Remote foot pedal allows hands free operation● Patented swing away counterbending die vise● Replaces outdated ram style hydraulic benders ● One (1) year limited warranty

Part# MB42B Capacity: 1½″ Tube

1″ Sch. 40 PipePatents

4986104, 5469728, 5345802, 4532787,

4981030

MB42BMB42BMB42BBENCH TOPBENCH TOP

®

Dimensions & Specifications Minimum O.D. ¼″ Maximum O.D. 1½″ Pipe Capacity (Max.) 1″ Sch. 40 Minimum CLR 2D Depending material and wall thickness

Maximum CLR 7½″ Angle Range 0-210° Bending Speed 2 RPM Programming NC with Touchpad (30) individual programs with (9) bends within each Two Axis Positioner No Voltage Requirement 120V 220V 3ph available Motor 2 hp 50-60Hz Dimensions (L, W, H) 25″ x 15″ x 21″ Shipping Weight 197 lbs.



070070070MEDI BENDERMEDI BENDER®


Part# 070 Capacity: 1¼″ Tube

1″ Sch. 10 PipeFeatures

● Portable machine ideal for fabricators andcontractors with job site bending applications

● Bending capacity to 1¼″● Bends to 90° in (6) seconds● Bend any angle to 180° with programmable material

spring back compensation; maximum CLR of 6⅞″● Programmable bend angles with LED display● Bend to CLR as small as 2D● Patented quick-change tooling system with multiple

radii available● Remote foot pedal for hands free operation● Patented swing away counterbending die vise● No hydraulic components● Replaces outdated ram style hydraulic benders ● Ships with carrying case and tool kit● One (1) year limited warranty

Minimum O.D. ¼″ Maximum O.D. 1¼″ Pipe Capacity (Max.) 1″ Sch. 10 Minimum CLR 2D Depending material and wall thickness

Maximum CLR 6⅞″ Angle Range 0-210° Bending Speed 2.2 RPM Programming Rotary dial/LED Two Axis Positioner No Voltage Requirement 120V 1ph • 220V machines available

Motor 2 hp 50-60Hz Dimensions (L, W, H) 10″ x 13″ x 18″ Shipping Weight 100 lbs.

Patents4986104, 5469728, 5345802, 4532787,

4981030


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030 3 AXIS030 3 AXIS030 3 AXISMANDREL BENDERMANDREL BENDER®

Refer to Page 19 for Standard Mandrel ToolingRefer to Page 19 for Standard Mandrel Tooling


Digital display of linear and rotational position.

Operator-friendly control pad. Step-by-step programming with

multi-language capability.

Programmable hydraulic mandrel retraction.

Max. Tube Capacity - Mild Steel 3″ (.125 wall) Stainless 3″ (.065 wall)Square Tube 2″ (.125 wall)

Max. Bending Radius 8⅞″ Min. Bending Radius 1.3″ x Ø Max. Shaft Rotation 210° Max. Bending Angle 180° Max. Tailstock Capacity 2⅜″ (3″ with adapters) Max. Material Length - 5′ table 59″ 10′ table 118″ 20′ table 240″ Minimum Distance Between Bends Consult Factory Nominal Hydraulic Pressure 150 bar Mandrel Table (available in 5′-10′-20′ lengths) 165″ Maximum Carriage Travel Consult Factory Number of Programs (30) Standard Precision of Bend Angle +/- .5° Three-phase Motor 208V/480V at 50/60 Hz 2.2 kW 16 Amp @ 220V Dimensions (Height - Width - Length) 44″ x 32″ x (83″-260″) Weight 1600 lbs.

* Contact CML USA for complete technical specifications.All capacities based on mild grade materials; heavy wall and

high tensile materials reduce machine capacity.

Part# 030-A3/H76 Mandrel Capacity: 3″ Tube

1½″ Sch. 40 Pipe(10′ table displayed – 5′ & 20′ tablesnot available with base enclosure)







030 3 AXIS030 3 AXIS030 3 AXISMANDREL BENDERMANDREL BENDER®

Features● Bending capacity to 3″● Ideal for prototype or small production applications● Bend to CLR as small as 1.5D● NC programmable C axis with manual X & Y positioning● Variable bending speed● Ideal for bending thin wall mild steel, stainless steel, aluminum and other materials● Programmable bend sequencing and mandrel retraction● Independent clamp and pressure die adjustment● Reinforced tool mounting shaft with heavy duty swing arm for maximum rigidity● Micrometer wiper die adjustment● Secondary hydraulic pressure die stabilization system● Quick change tooling reduces setup time● Tables available in 5′,10′ or 20′ lengths; standard with pneumatic material clamping

and DRO system for linear and rotational positioning● Bending software available for easy part layout● One (1) year limited warranty

Part# Description030-A15/H76 Mega Bender® 030 with 5′ table030-A3/H76 Mega Bender® 030 with 10′ table* 030-A6/H76 Mega Bender® 030 with 20′ tableA15/H76 (5′) mandrel table onlyA3/H76 (10′) mandrel table onlyA6/H76 (20′) mandrel table only*10′ table displayed – 5′ & 20′ tables not available with base enclosure

Mega Bender 030 with Mandrel System

Reinforced bending arm.

Independent hydraulic pressure die support.

Patented hydraulic clamping system minimizes distance

between bends.


● www.ercolina-usa.com ● [email protected] ●

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- 16 - - 16 -

TM76TM76TM76TOP MANDREL BENDERTOP MANDREL BENDER

Features● Bending capacity to 3” round tube and multiple profiles● Ideal for prototype or daily production● Bend to CLR as small as 1.5D● Accepts center line bend radius to 10 inches● Control offers easy access to manual and auto operating modes, system

diagnostics and multiple languages● USB for unlimited storage of bend programs, material library and

job information● Interactive touch screen displays absolute (ABS) or incremental (INC)

positioning with inch or metric readout● Programmable C axis with manual Y and B positioning● Variable bending speed to 4 RPM with auto work sensing● Programmable bend angle 0 to 180°● Individual material spring back setting for every bend angle● Programmable mandrel positioning with anticipated mandrel retraction,

clamping, pressure die and boost die movements● Pressure die with auto recapture minimizes distance between bends● Heavy duty tailstock carriage with hydraulic clamping of work piece ● Tailstock Y and B position display resets to zero after each bend for easy setup

while maintaining absolute position ● Bending head adjusts horizontally to maintain centerline radius of former● Patented finger style clamping system minimizes distance between bends ● Hand-held remote control certified class three safety● Direct drive electro-mechanical bending axis ● Precision encoders on all axes for greater repeatability● Heavy one-piece steel structure improves rigidity and minimizes vibration● Externally mounted gauges for adjustment of system and clamping pressure● Accepts standard 030 mandrel tooling● Electrical components UL, CSA and CE approved● One (1) year limited warranty

Refer to Page 19 for Standard Mandrel ToolingRefer to Page 19 for Standard Mandrel Tooling








Part# TM76 Mandrel Capacity: 3″ Tube

2″ Sch. 40 Pipe

Touch screen with USB unlimited program storage.

Patented finger style (FST) clamping system.

Cost Effectively Replace Outdated Hydraulic Bending Machines with Innovative Technology from Ercolina®


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Max. Tube Capacity - Mild Steel 3″ (.125 wall) Stainless 3″ (.095 wall)Square Tube 2½″ (.095 wall)

Max. Bending Radius 10″ Min. Bending Radius .75″ or 1.5″ x Ø Max. Shaft Rotation 210° Max. Bending Angle 180° Max. Tailstock Capacity 3″ Max. Tailstock Through Capacity 2⅜″ Max. Material Length - 10′ table 113″ 20′ table 231″ Minimum Distance Between Bends Consult Factory Nominal Hydraulic Pressure 150 bar Maximum Carriage Travel Consult Factory Number of Programs Unlimited with USB Precision of Bend Angle +/- .1° Bending Speed Variable to 25° per second Motor 208V/480V 3ph at 50/60 Hz 2.2 kW 16 Amp @ 220V Dimensions (Height - Width - Length) 61″ x 36″ x 168″ or 286″ Weight (10′ / 20′) 2100 lbs. / 2500 lbs.


Touch screen display mounted to tailstock synchronizes with

main control display.

Independent X-Y movement for precise wiper dies alignment.

Mechanical stops controldistance between bends and rotation

from original bend plane.

Quick change tooling andmandrel rod connectors for

improved productivity.







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Mandrel Tooling

Ercolina® mandrel systems incorporate five (5) individual tooling components to effectively support the profile during the bending process. These components; Center former, pressure die, clamp die, wiper die and flexible mandrel arespecific to material type and dimension.The following must be supplied when ordering mandrel tooling:Profile shape, interior and exterior dimensions, wall thickness, material type, minimum distance between bends andnumber of bends per day required. It is highly recommended dimensional drawings of finished product be supplied with mandrel tooling orders. All mandrel tooling is special order and requires non refundable advanced payment.

When is a Mandrel Necessary?When a tube is bent, the outside wall of the tube collapses and thins out, and the inside of the tube compresses andwrinkles. The minimum tool requirements for rotary draw bending are the center former bend die around which the tubeis bent, and a counterbending die to holds the tube in place as it bends. Satisfactory bends are achieved using a center former and counterbend die when bending pipe or tubing with a heavy wall or a large centerline radius. When bending thin wall tube use of a mandrel and wiper die are necessary. The mandrel minimizes the amount of ovality that occurs on the tube while the wiper die eliminates wrinkles on the inside radius of the tube.

COMPONENTS OF MANDREL BENDINGCenter Former/Bend Die: The primary tool which determines bend radius of the tube. Manufactured from tool steel or alloy steel and heat treated and/or nitrided depending on requirements. Ercolina® bend dies are manufactured in theone-piece style.Clamp Die: Matches center former clamp surface and has the same grip finish as the grip area of center former. The clamp die's primary function is to hold tube securely to the center former.Pressure Die: Used to maintain constant pressure on tube at tangent where the bend occurs, providing reactionary force to make the bend. Length of the pressure die depends on the degree of bend (DOB) of part being bent and the machine design.Wiper Die: Manufactured to match center former radius. Mounts into the tube groove of the center former with tippositioned near tangent point of bend. Primary function is to prevent wrinkling on the inside radius of the tube. Wiperdies are typically manufactured from bronze.Mandrels: Generally made from the same material as the wiper die. Primary function of the mandrel is to prevent the outside diameter of the tube from collapsing. Choosing the correct mandrel is very important in determining quality of the bend. The three basic styles of mandrels are:1. Plug mandrel used for heavier walled tube or large CLR bending.2. Standard open pitch mandrel is most widely used because it covers the widest range of bending applications. Standard mandrels are made with one to three balls. Open pitch mandrel is the most durable of the three flexible mandrel configurations because it uses the largest size links possible.3. Thin wall mandrel (close pitch mandrel) used mostly for thin wall tubing. Thin wall style mandrels use the same style linkage as standard mandrels except the size of the link is the next size smaller than it would be on a standard mandrel. For example, where a standard style mandrel would use a #10 size link, a thin wall style mandrel would use a #9 size link. The effect being that the ball segments are now closer together and provide more support needed for thin walled tube bending. Strength is sacrificed for more support.Lubrication: Comes in several different forms such as oil, grease, and paste. The kind of lubrication used will depend on the material of the tube to be bent. A generous amount of lubrication may be applied to the mandrel and the inside of the tube, however precautions should be taken to avoid getting lubrication on center former and clamp die. Proper lubrication is important to making good bends.

Center Former

Wiper Die

Flexible Mandrel

Pressure Die

Clamp Die







GB90/GB100Semi-Automatic or CNC Giga Bender● Capacity to 4¾″ depending on model

● Ideal for bending tube, pipe, square and rectangular profiles

● CLR as small as 1.5D● Programmable auto mandrel positioning allows

operator to optimize extraction for improved bend quality

● Interactive touch screen displays absolute (ABS) or incremental (INC) positioning with inch or metricreadout

● Accepts YBC and XYZ input values● Accepts Ercolina's patented (KST) clam

shell or (FST) finger clamp systems

GB250/GB200/GB130Fully Automated CNC Giga Bender● Capacity to 8″ Schedule 40 Pipe A53 depending on model

● Ideal for industrial bending of tube, pipe, square and rectangular profiles to CLR as small as 1D

● Programmable CNC with up to (10) axis control; interactive touch screen display with ABS or INC modes

● Adjustable material springback setting for each bend● USB for unlimited program memory storage and

communication● Auto and manual operating modes, system

diagnostics and multiple language capability● Heavy steel structure improves rigidity and minimizes

vibration● Standard with Ercolina's patented (KST) clam shell

hydraulic clamping; eliminates toggle clamping and swing arm.

Mandrel ModelsAvailable from Ercolina®

Erco Bender3 Axis CNC Mandrel Bender withProgrammable Movement

● Capacity to 3″ depending on model

● Extended bending head for complex shapes andprofiles

● CLR as small as 1.5D● Programmable carriage movement for tight radii● Standard right hand bending direction● Programmable mandrel positioning and retraction● Programmable touch screen control with real-time

bend angle display

Separate catalogs available for above products.


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Bend Formula and Terminology

Material Required for a Bend

Radius x Degree of Bend x .0175 = Length

Rotary Draw Bend Reference InformationThe following information should be used as a guideline only, exact material consumption may vary.

Pipe Size and Centerline Radius Angle ½″ ¾″ 1″ 1¼″ 1½″ 2″ of 1.8 2.2 2.6 3.5 3.9 5.9 Bend Material Consumption Guideline 5 .16 .19 .23 .31 .34 .51 10 .31 .38 .45 .61 .68 1.0 15 .47 .58 .68 .92 1.0 1.5 20 .63 .77 .91 1.2 1.3 2.1 25 .79 .96 1.1 1.5 1.7 2.6 30 .97 1.1 1.3 1.8 2.0 3.1 35 1.1 1.3 1.5 2.1 2.4 3.6 40 1.2 1.5 1.8 2.4 2.7 4.1 45 1.4 1.7 2.0 2.7 3.0 4.6 50 1.5 1.9 2.2 3.0 3.4 5.2 55 1.7 2.1 2.5 3.3 3.7 5.7 60 1.8 2.3 2.7 3.6 4.0 6.2 65 2.0 2.5 2.9 3.9 4.4 6.7 70 2.2 2.6 3.1 4.2 4.7 7.2 75 2.3 2.8 3.4 4.5 5.1 7.7 80 2.5 3.0 3.6 4.8 5.5 8.3 85 2.6 3.2 3.8 5.1 5.8 8.8 90 2.8 3.4 4.0 5.5 6.1 9.3 100 3.1 3.8 4.5 6.8 6.1 10.3 110 3.4 4.2 4.9 6.7 7.4 11.4 120 3.7 4.6 5.4 7.3 8.1 12.4 130 4.0 4.9 5.9 7.9 8.8 13.4 140 4.4 5.3 6.3 8.5 9.5 14.5 150 4.7 5.7 6.8 9.1 10.2 15.5 160 5.0 6.1 7.2 9.7 10.8 16.5 170 5.3 6.5 7.7 10.3 11.5 17.6 180 5.6 6.9 8.1 11.0 12.2 18.6

Material Required for Rotary DrawBends in Pipe

Former Radius Minimum Distance Inches Millimeters Between Bends .39 10 NA .47 12 NA .59 15 NA .62 16 NA .70 18 NA .78 20 NA .94 24 NA 1.0 26 NA 1.1 28 NA 1.1 30 NA 1.2 32 NA 1.4 36 2.3 1.8 46 3.1 2.2 56 3.7 2.6 67 3.9 3.2 82 3.9 3.5 90 4.3 3.9 100 4.3 4.1 105 4.3 4.4 112 4.3 4.7 120 5.5 5.1 130 5.5 5.7 145 5.9 6.6 170 5.9 7.2 185 5.9 7.4 190 5.9 8.8 225 5.9 10.2 260 6.2 11.8 300 6.2

Minimum Distance Between Bends for Standard Non-Mandrel Tooling

To calculate total pipe length, add distance from end of pipe to thefirst bend, plus first bend arc length, plus distance to second bend.

Consult factory for special tooling request.







Tube & Pipe Tooling Kits Pipe Min. Center Former Counterbend Die Size Wall Part# Part#

CenterlineRadius

- Inches -DescriptionAvailable with

Ercolina® machines ½ 1.8 .109 153R046P0500 155P0500 ¾ 2.2 .113 153R056P0750 155P0750 1 2.6 .133 153R067P1000 155P1000 1¼ 3.5 .140 153R090P1250 155P1250 1½ 3.9 .145 153R100P1500 155P1500 2 5.9 .154 153R150P2000 155P2000 ½ 1.8 .109 153R046P0500 155P0500 ¾ 2.2 .113 153R056P0750 155P0750 1 2.6 .133 153R067P1000 155P1000 1¼ 3.5 .140 153R090P1250 155P1250 1½ 3.9 .145 153R100P1500 155P1500 ¾ 2.6 .035 153R067T0750 154T0750 ⅞ 2.2 .065 153R056T0875 154T0875 1 2.6 .065 153R067T1000 154T1000 1¼ 3.2 .083 153R082T1250 154T1250 1½ 3.9 .083 153R100T1500 154T1500 2 5.9 .095 153R150T2000 154T2000 ¾ 2.6 .035 153R067T0750 154T0750 ⅞ 2.2 .065 153R056T0875 154T0875 1 2.6 .065 153R067T1000 154T1000 1¼ 3.2 .083 153R082T1250 154T1250 1½ 3.9 .083 153R100T1500 154T1500 ¾ 2.6 .035 153R067T0750 154T0750 ⅞ 2.6 .035 153R067T0875 154T0875 1 3.2 .035 153R082T1000 154T1000 1¼ 4.4 .035 153R112T1250 154T1250 1½ 5.9 .049 153R150T1500 154T1500 1¾ 6.7 .065 153R170T1750 154T1750 2 7.5 .065 153R190T2000 154T2000 ¾ 2.6 .035 153R067T0750 154T0750 ⅞ 2.6 .035 153R067T0875 154T0875 1 3.2 .035 153R082T1000 154T1000 1¼ 4.4 .035 153R112T1250 154T1250 1½ 5.9 .049 153R150T1500 154T1500 1¾ 6.7 .065 153R170T1750 154T1750 ½ 1.8 .035 153R036T0500 154T0500 ¾ 2.6 .035 153R067T0750 154T0750 1 2.6 .065 153R067T1000 154T1000 1 3.2 .035 153R082T1000 154T1000 1¼ 4.4 .065 153R112T1250 154T1250 1½ 5.9 .065 153R150T1500 154T1500 1⅝ 5.9 .083 153R150T1625 154T1625 1¾ 6.7 .065 153R170T1750 154T1750

Refer to bender specifications for machine capacity.

Small Radius Tube KitTUBEKIT1SR

Large Radius Tube KitTUBEKIT1

Race Tube KitTUBEKITRT

TUBEKIT3

Small Radius Tube Kit TUBEKIT2SR

Large Radius Tube Kit TUBEKIT2

PIPEKIT2

PIPEKIT1

030 Mega BenderTB60

050KDTB76

Super Bender 060SB48

030 Mega BenderTB60

050KDTB76

030 Mega BenderTB60

050KDTB76



030 Mega Bender TB76, TB60

050KD, SB48Super Bender 060

Medi Bender 070


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Nominal Schedule XX Size O.D. 5 10 40 80 160 Strong ⅛″ .405 .049 .068 .095 ¼″ .540 .065 .088 .119 ⅜″ .675 .065 .091 .126 ½″ .840 .065 .083 .109 .147 .188 .294 ¾″ 1.050 .065 .083 .113 .154 .219 .308 1″ 1.315 .065 .109 .133 .179 .250 .358 1¼″ 1.660 .065 .109 .140 .191 .250 .382 1½″ 1.900 .065 .109 .145 .200 .281 .400 2″ 2.375 .065 .109 .154 .218 .344 .436 2½″ 2.875 .083 .120 .203 .276 .375 .552 3″ 3.500 .083 .120 .216 .300 .438 .600 3½″ 4.000 .083 .120 .226 .318 .636 4″ 4.500 .083 .120 .237 .337 .531 .674

Commercial Pipe and Wall Thickness

Pipe Information

Standard Pipe Tooling

*Counterbending die support 050E required when bending radii 225mm and largerAll standard Ercolina® counterbending dies are provided in bronze.

Pipe Outside Wall Thickness Minimum CLR Hex Center Former Counterbend Die Size Diameter Sch. / Inches Inches / Millimeter Shaft Part# Part# ¼″ .520 40 .088 1.4 36 153R036P0250 155P0250 ⅜″ .680 40 .091 1.4 36 153R036P0375 155P0375 ⅜″ .680 10 .065 2.2 56 153R056P0375 155P0375 ½″ .840 40 .109 1.8 46 153R046P0500 155P0500 ½″ .840 10 .083 2.2 56 153R056P0500 155P0500 ½″ .840 5 .065 2.6 67 153R067P0500 155P0500 ¾″ 1.050 40 .113 2.2 56 40mm 153R056P0750 155P0750 ¾″ 1.050 10 .083 2.6 67 153R067P0750 155P0750 ¾″ 1.050 5 .065 3.2 82 153R082P0750 155P0750 1″ 1.315 40 .133 2.6 67 153R067P1000 155P1000 1″ 1.315 10 .109 3.2 82 153R082P1000 155P1000 1″ 1.315 5 .065 4.4 112 153R112P1000 155P1000 1¼″ 1.660 40 .140 3.5 90 153R090P1250 155P1250 1¼″ 1.660 40 .140 3.9 100 153R100P1250 155P1250 1¼″ 1.660 10 .109 5.1 130 153R130P1250 155P1250 1¼″ 1.660 5 .065 5.9 150 153R150P1250 155P1250 1¼″ 1.660 5 .065 7.5 190 153R190P1250 155P1250 1½″ 1.900 40 .145 3.9 100 153R100P1500 155P1500 1½″ 1.900 40 .145 5.1 130 153R130P1500 155P1500 1½″ 1.900 40 .145 5.9 150 50mm 153R150P1500 155P1500 1½″ 1.900 10 .109 6.7 170 153R170P1500 155P1500 1½″ 1.900 5 .065 7.5 190 153R190P1500 155P1500 2″ 2.375 40 .154 5.1 130 153R130P2000 155P2000 2″ 2.375 10 .095 5.9 150 153R150P2000 155P2000 2″ 2.375 5 .083 7.5 190 153R190P2000 155P2000 2½″ 2.875 40 .203 9.8 250 157R250P2500* 155P2500* 2½″ 2.875 10 .095 10.2 260 157R260P2500* 155P2500* 2½″ 2.875 5 .083 11.8 300 157R300P2500* 155P2500* 3″ 3.500 40 .216 11.8 300 80mm 157R300P3000 155P3000 3″ 3.500 40 .216 13.8 350 80mm 157R350P3000 155P3000 4″ 4.500 40 .237 13.8 350 110mm 157R350P4000 152BP4000







Round Tube Information

Tube Wall Thickness Size .035 .049 .065 .083 .095 .109 .120 .134 20 Ga. 18 Ga. 16 Ga. 14 Ga. 13 Ga. 12 Ga. 11 Ga. 10 Ga.

¼″ 1.4 1.4 1.4 1.4 1.4 1.4 .78 .78 ⅜″ 1.4 1.4 .78 .78 .78 .78 .78 .78 ½″ 1.4 1.4 1 1 1 1 1 1 ⅝″ 1.8 1.8 1.8 1.4 1.4 1.4 1.4 1.4 ¾″ 2.6 2.6 2.6 1.8 1.8 1.8 1.8 1.8 ⅞″ 2.6 2.6 2.2 1.8 1.8 1.8 1.8 1.8 1″ 3.2 3.2 2.6 2.2 2.2 2.2 2.2 2.2 1⅛″ 3.2 3.2 3.2 2.6 2.2 2.2 2.2 2.2 1¼″ 4.4 4.4 4.4 3.2 2.6 2.6 2.6 2.6 1⅜″ 4.4 4.4 4.4 3.2 3.2 3.2 3.2 3.2 1½″ 7.5 5.9 5.1 3.9 3.9 3.5 3.5 3.5 1⅝″ 7.5 5.9 5.1 3.9 3.9 3.5 3.5 3.5 1¾″ 6.7 6.7 5.1 3.9 3.9 3.9 1⅞″ 7.5 5.9 5.1 3.9 3.9 3.9 2″ 7.5 7.5 5.9 4.7 4.7 4.7 2⅛″ 7.5 7.5 5.9 5.1 5.1 4.7 2¼″ 7.5 5.9 5.1 5.1 5.1 2⅜″ 7.5 5.9 5.1 5.1 5.1 2½″ 11.8 10.2 9.8 3″ 11.8 10.2 9.8

Minimum Achievable “Center Line Radius” with Standard Tooling

Refer to Pages 2-3 for Machine CapacitiesRefer to Pages 2-3 for Machine Capacities

Special ApplicationPipe Counterbending Dies

Pipe Outside Counterbend Die Size Diameter Part# ⅜ .675 155NP0375 ½ .840 155NP0500 ¾ 1.050 155NP0750 1 1.315 155NP1000

Polymer

Steel with Polymer Insert

Steel Pipe Outside Counterbend Die Size Diameter Part# ⅜ .675 155AP0375 ½ .840 155AP0500 ¾ 1.050 155AP0750 1 1.315 155AP1000 1¼ 1.660 155AP1250 1½ 1.900 155AP1500 2 2.375 155AP2000

Steel used for heavy wall or abrasive application. 1¼ 1.660 155SP1250 1½ 1.900 155SP1500 2 2.375 155SP2000

Polymer recommended for materials with a polishedfinish such as stainless and aluminum.

Consult factory for tooling sizes not shown.


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¼″ .250 .035 1.4 36 153R036T0250 154T0250 ⅜″ .375 .035 1.4 36 153R036T0375 154T0375 ½″ .500 .035 1.4 36 153R036T0500 154T0500 ⅝″ .625 .083 1.4 36 153R036T0625 154T0625 ⅝″ .625 .035 1.8 46 153R046T0625 154T0625 ¾″ .750 .083 1.8 46 153R046T0750 154T0750 ¾″ .750 .065 2.2 56 153R056T0750 154T0750 ¾″ .750 .035 2.6 67 153R067T0750 154T0750 ⅞″ .875 .083 1.8 46 153R046T0875 154T0875 ⅞″ .875 .065 2.2 56 153R056T0875 154T0875 ⅞″ .875 .035 2.6 67 40mm 153R067T0875 154T0875 1″ 1.000 .083 2.2 56 153R056T1000 154T1000 1″ 1.000 .065 2.6 67 153R067T1000 154T1000 1″ 1.000 .035 3.2 82 153R082T1000 154T1000 1⅛″ 1.125 .095 2.2 56 153R056T1125 154T1125 1⅛″ 1.125 .083 2.6 67 153R067T1125 154T1125 1⅛″ 1.125 .035 3.2 82 153R082T1125 154T1125 1¼″ 1.250 .095 2.6 67 153R067T1250 154T1250 1¼″ 1.250 .083 3.2 82 153R082T1250 154T1250 1¼″ 1.250 .035 4.4 112 153R112T1250 154T1250 1⅜″ 1.375 .083 3.2 82 153R112T1375 154T1375 1⅜″ 1.375 .035 4.4 112 153R112T1375 154T1375 1½″ 1.500 .109 3.5 90 50mm 153R090T1500 154T1500 1½″ 1.500 .083 3.9 100 50mm 153R100T1500 154T1500 1½″ 1.500 .083 4.4 112 40mm 156R100T1500 154T1500 1½″ 1.500 .065 5.1 130 153R130T1500 154T1500 1½″ 1.500 .049 5.9 150 153R150T1500 154T1500 1½″ 1.500 .035 6.7 170 156R170T1500 154T1500 1½″ 1.500 .035 7.5 190 153R190T1500 154T1500 1⅝″ 1.625 .109 3.5 90 153R090T1625 154T1625 1⅝″ 1.625 .083 3.9 100 153R100T1625 154T1625 1⅝″ 1.625 .065 5.1 130 153R130T1625 154T1625 1⅝″ 1.625 .049 5.9 150 153R150T1625 154T1625 1⅝″ 1.625 .035 6.7 170 156R170T1625 154T1625 1⅝″ 1.625 .035 7.5 190 153R190T1625 154T1625 1¾″ 1.750 .109 3.9 100 153R100T1750 154T1750 1¾″ 1.750 .095 5.1 130 153R130T1750 154T1750 1¾″ 1.750 .095 5.9 150 153R150T1750 154T1750 1¾″ 1.750 .065 6.7 170 50mm 153R170T1750 154T1750 1¾″ 1.750 .035 7.5 190 156R190T1750 154T1750 1⅞″ 1.875 .109 3.9 100 153R100T1875 154T1875 1⅞″ 1.875 .095 5.1 130 153R130T1875 154T1875 1⅞″ 1.875 .083 5.9 150 156R150T1875 154T1875 1⅞″ 1.875 .065 6.7 170 153R170T1875 154T1875 1⅞″ 1.875 .035 7.5 190 153R190T1875 154T1875 2″ 2.000 .109 4.7 120 153R120T2000 154T2000 2″ 2.000 .109 5.1 130 156R130T2000 154T2000 2″ 2.000 .095 5.9 150 153R150T2000 154T2000 2″ 2.000 .083 6.7 170 156R170T2000 154T2000 2″ 2.000 .065 7.5 190 153R190T2000 154T2000 2⅛″ 2.125 .134 4.7 120 153R120T2125 154T2125 2⅛″ 2.125 .109 5.1 130 153R130T2125 154T2125

Tooling for Round Tube Tube Outside Wall Minimum CLR Hex Center Former Counterbend Die Size Diameter Thickness Inches / Millimeter Shaft Part# Part#

- Continued on next page -







*Counterbending die support 050E required when bending radii 225mm and larger

*Recommended for materials with a polished finish such as stainless and aluminum.All standard Ercolina® counterbending dies are provided in bronze.

Optional polymer counterbending dies available on request.


Polished Tooling for Round TubeSpecial Order*

Tube Outside Wall Minimum “CLR” Hex Center Former Counterbend Die Size Diameter Thickness Inches / Millimeter Shaft Part# Part# 1″ 1.000 .065 2.6 67 153R067T1000SP 154T1000SP 1″ 1.000 .035 3.2 82 153R082T1000SP 154T1000SP 1¼″ 1.250 .083 3.2 82 153R082T1250SP 154T1250SP 1¼″ 1.250 .035 4.4 112 40mm 153R112T1250SP 154T1250SP 1⅜″ 1.375 .083 3.2 82 153R112T1375SP 154T1375SP 1⅜″ 1.375 .035 4.4 112 153R112T1375SP 154T1375SP 1½″ 1.500 .065 5.1 130 153R130T1500SP 154T1500SP 1½″ 1.500 .049 5.9 150 153R150T1500SP 154T1500SP 1½″ 1.500 .035 6.7 170 156R170T1500SP 154T1500SP 1½″ 1.500 .035 7.5 190 153R190T1500SP 154T1500SP 1⅝″ 1.625 .049 5.9 150 153R150T1625SP 154T1625SP 1⅝″ 1.625 .035 6.7 170 156R170T1625SP 154T1625SP 1⅝″ 1.625 .035 7.5 190 153R190T1625SP 154T1625SP 1¾″ 1.750 .095 5.9 150 50mm 153R150T1750SP 154T1750SP 1¾″ 1.750 .065 6.7 170 153R170T1750SP 154T1750SP 1¾″ 1.750 .035 7.5 190 153R190T1750SP 154T1750SP 2″ 2.000 .095 5.9 150 153R150T2000SP 154T2000SP 2″ 2.000 .083 6.7 170 156R170T2000SP 154T2000SP 2″ 2.000 .065 7.5 190 153R190T2000SP 154T2000SP

Tooling for Round Tube- Continued from previous page -

2⅛″ 2.125 .083 5.9 150 153R150T2125 154T2125 2⅛″ 2.125 .083 6.7 170 156R170T2125 154T2125 2⅛″ 2.125 .065 7.5 190 153R190T2125 154T2125 2¼″ 2.250 .109 5.1 130 153R130T2250 154T2250 2¼″ 2.250 .095 5.9 150 153R150T2250 154T2250 2¼″ 2.250 .083 6.7 170 156R170T2250 154T2250 2¼″ 2.250 .083 7.5 190 153R190T2250 154T2250 2⅜″ 2.375 .109 5.1 130 153R130T2375 154T2375 2⅜″ 2.375 .095 5.9 150 50mm 153R150T2375 154T2375 2⅜″ 2.375 .083 6.7 170 156R170T2375 154T2375 2⅜″ 2.375 .083 7.5 190 153R190T2375 154T2375 2½″ 2.500 .083 8.9 225 157R225T2500* 154T2500* 2½″ 2.500 .083 9.8 250 157R250T2500* 154T2500* 2½″ 2.500 .065 10.2 260 157R260T2500* 154T2500* 2½″ 2.500 .049 11.8 300 157R300T2500* 154T2500* 3″ 3.000 .156 9.8 250 157R250T3000* 154T3000* 3″ 3.000 .109 10.2 260 157R260T3000* 154T3000* 3″ 3.000 .083 11.8 300 157R300T3000* 154T3000* 3½″ 3.500 .216 11.8 300 80mm 157R300P3000 155P3000 3½″ 3.500 .216 13.8 350 80mm 157R350P3000 155P3000

Tube Outside Wall Minimum CLR Hex Center Former Counterbend Die Size Diameter Thickness Inches / Millimeter Shaft Part# Part#


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Tube Outside Wall Minimum CLR Hex Center Former Counterbend Die Size Diameter Thickness Inches / Millimeter Shaft Part# Part# ⅜″ .375 .065 1.4 36 1582AR0360375 1591A0375 ⅜″ .375 .049 1.8 46 1582AR0460375 1591A0375 ½″ .500 .065 1.4 36 1582AR0360500 1591A0500 ½″ .500 .049 1.8 46 1582AR0460500 1591A0500 ⅝″ .625 .065 1.4 36 1582AR0360625 1591A0625 ⅝″ .625 .049 1.8 46 1582AR0460625 1591A0625 ⅝″ .625 .035 2.6 67 1583AR0670625 1591A0625 ¾″ .750 .120 1.8 46 40mm 1582AR0460750 1591A0750 ¾″ .750 .065 2.6 67 1583AR0670750 1591A0750 ⅞″ .875 .120 2.6 67 1583AR0670875 1591A0875 ⅞″ .875 .065 3.2 82 1583AR0820875 1591A0875 ⅞″ .875 .049 4.4 112 1586AR1120875 1591A0875 1″ 1.000 .120 3.0 76 1583AR0761000 1591A1000 1″ 1.000 .120 3.2 82 1583AR0821000 1591A1000 1″ 1.000 .083 3.9 100 50mm 1585AR1001000 1591A1000 1″ 1.000 .078 4.4 112 40mm 1586AR1121000 1591A1000 1″ 1.000 .065 5.1 130 1587AR1301000 1591A1000 1″ 1.000 .049 5.9 150 1588AR1501000 1591A1000 1¼″ 1.250 .120 5.1 130 1587AR1301250 1591A1250 1¼″ 1.250 .109 5.9 150 1588AR1501250 1591A1250 1¼″ 1.250 .095 6.6 170 1589AR1701250 1591A1250 1¼″ 1.250 .083 7.4 190 50mm 15810AR1901250 1591A1250 1½″ 1.500 .120 5.9 150 1588AR1501500 1591A1500 1½″ 1.500 .109 6.6 170 1589AR1701500 1591A1500 1½″ 1.500 .095 7.4 190 15810AR1901500 1591A1500 2″ 2.000 .120 5.9 150 1588AR1502000 1591A2000 2″ 2.000 .109 6.6 170 1589AR1702000 1591A2000 2″ 2.000 .095 7.4 190 15810AR1902000 1591A2000

Tooling for Square Tube

Large materials may slip slightly during bend cycle.


Tooling design may vary.

Tube CLR Min. Center Former Counterbend Die Size Wall Part # Part # ½″ 1.8 .049 1582AR0460500 1591A0500 ¾″ 2.6 .065 1583AR0670750 1591A0750 1″ 3.2 .120 1583AR0821000 1591A1000 1¼″ 5.1 .120 1587AR1301250 1591A1250 1½″ 5.9 .120 1588AR1501500 1591A1500

Tube Kit only Part# TUBEKITSQ1

Refer to Pages 2-3 for Machine CapacitiesRefer to Pages 2-3 for Machine Capacities







Rotary Draw Accessories

Counterbending diesupport bracket required

when bendingradii 225mm and larger.

Part# 050E

Counterbending Die Supports

MUST SPECIFY MATERIALDIAMETER WHEN ORDERING

Available for round and square profiles, roller dies are recommended when bending high tensile

materials, solids, heavy wall profiles and rusted material.Note: Roller dies must be positioned a minimum of 2½″ from face of

center former; failure to do so will cause machine damage.Not recommended for 180 degree bends.

Part# 050I from ⅜″ to 2⅜″Part# 050J from 2½″ to 3″

Roller Counterbending DiesRecommended for non-mandrel, mandrel

and roll bending applications.Ercolina’s® lubricant improves bendquality, reduces material drag while

extending tooling life.

Part# Description 810 One (1) 12 ounce can 811 Nine (9) 12 ounce cans

Bending Lubricant

316

516

Material Capacities Material Maximum Round solids ⅝″ Rectangular flat solids x 4″ Solid square ⅝″ x ⅝″ Angle Iron 2″ x

316

516

Profile Folding - Bending AttachmentPart# 051

Bend and shape solid plate, bar stock and rod to tight radii. Adapts to Ercolina® rotary draw benders: 030 Mega Bender, TB76, TB60, 050KD, SB48, and 060 Super Bender.

Rotary Draw Tie Bar Accessory Part# 030TIEBAR

For use on 030 Mega Bender, TB76, TB60, 050KD, SB48, and 060 Super Bender.

Tie bar accessory should alwaysbe used when bending heavy wall

profi les and solid materials.

Cap Rail Tooling Available by special order only for

030 Mega Bender, TB76, TB60, 050KD, SB48, and 060 Super Bender.


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Y

BC

LinearDistance

BendRotation

Bend Angle

Dimensions & Specifications Height 43″Length 110″Width 32″Material Capacity ½″ ~ 2⅜″Through Spindle (Max.) 1″ O.D.Chuck Rotation 360°Weight 180 lbs.

Features● Manually controls accurate linear (Y) advancement and

rotational (B) plane of bend● Reduces operating handling and labor costs● Helps eliminates unnecessary material scrap● Previous layout and design experience not required● Adapts to Ercolina® 030 Mega Bender, TB76, TB60,

050KD, 060 Super Bender and SB48 machines● Pneumatic work holding chuck secures material and

rotates 0-360°● Chuck activation valve conveniently positioned near

operator and machine controls● Includes: four (4) sets of chuck jaws for material ½″ to

2⅜″, six (6) adjustable linear and rotary chuck stops● Optional 5′ and 20′ tables quoted on request● Ideal for repetitive parts and left & right mirror images Note: Positioner not intended for solid profiles

Part# A40-PAccommodates parts

to 10′ length

A40-PA40-PA40-PTWO AXIS POSITIONERTWO AXIS POSITIONER

®

Consistency - Repeatability Increased Profi tability

Optional Digital Readout of linear and

rotational bends

Use Ercolina's Super Bend-Tech SE softwarewith the A40-P Two Axis Positioner

to quickly layout and produce drawingsfor bending applications!

Special order positioning tables available – accommodate material to 20′ length.







Part# BENSW-SUPERPart# BENSW-SUPER

Bending Software

Features● Reduce layout cost● Eliminate unnecessary material scrap● Previous layout and design experience not required● Mouse pick points allow dimension placement ● Dimension with decimals or fractions● Save part program files for later use● Information material data base included● CLR or inside radius (adjustable for each bend)● Create printable dimensioned model, shaded model,

flat layout & title block● Flat layout of cut length & bending locations● Can be dimensioned from start of bend, end of bend

& center of bend, or either direction● Print includes bending data such as bend angles, CLR

or inside radius, rotation angle & bend order● Preferences: color, text size & arrow size are saved

in user definable data bases● Verifi es suffi cient material is available for bending process● Provides spring back bend angle● Extra checking tools provided to verify part validity● Allows multiple dies to be used on the same part● Graphical layout interface provided● Advanced LRA “Length, Rotation & Angle” design

interface● Powerful reverse engineering feature● Inch to metric conversion● Modules included: ▪ LRA Module: transfers any part into XYZ data

when entering LRA information into Custom Partinterface; XYZ data available

▪ Railing Module: includes hand railing template and a chord window for large radius bending

▪ Import Module: Cad Import/Export Module allows.dxf and .dwg 3D fi les to be imported and will export fi les via .dxf

▪ Estimating Module: Helps defi ne project cost● CD-ROM Windows® 98 or higher required

Quickly layout and produce drawings for bending applications! Ideal for use with A40-P two axis positioner.

Basic Simulator

Hand Rail

AssemblyDrawing

XYZ


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Part# CE35Capacity: 1½″ Sch. 40 Pipe

1½″ Angle Iron

* Capacity based on mild steel with machine in “Low bending speed”** Single phase machines available

*** 3 phase machines can be used with minimum 5hp rotary phase converter

Dimensions & Specifications Model CE35 CE40MR3 CE40H3 Roll Shaft Diameter 40mm 40mm 40mm Center Roll Positioning Manual Manual with patented Hydraulic torque multiplier 10 Tons Pipe Capacity 1½″ Sch. 40 2″ Sch. 40 2″ Sch. 40 Angle Capacity 1½″ x 1½″ x ¼″ 2″ x 2″ x ¼″ 2″ x 2″ x ¼″ Universal Tooling Included - 6⅝″ O.D. Included - 6⅝″ O.D. Included - 6⅝″ O.D. Programming NA NA NC - Touchpad Number of Programs NA NA 8 Shaft Speed 6 - 12 RPM 10 RPM 10 RPM Distance between Shafts 11⅜″ 10⅝″ 10⅝″ Drive Motor ¾ hp into planetary 1½ hp into planetary 1½ hp into planetary Operating Position Horizontal or Vertical Horizontal or Vertical Horizontal or Vertical Angle Twist Correction Optional Optional Optional Control Tower Yes Yes Yes Operating Voltage 220V 1ph **220V or 440V 3ph 220V or 440V 3ph Dimensions (Length, Width, Height) 27½″ x 25½″ x 59″ 39″ x 26″ x 59″ 39″ x 26″ x 50″ Shipping Weight 480 lbs. 763 lbs. 850 lbs.

Features● Bending speeds 20% faster than competitive machines● Universal tooling set included with each machine● Forged roll shafts precision ground and fitted for

maximum performance and minimal deflection● Heavy duty structure and rigid components for high

section modulus ratings● Reinforced engineered mainframe design proven to

outperform competitive models● Patented by Ercolina® simultaneous downfeed and roll

movement to minimize deformation● Programmable touchpad controls with digital center roll

positioning display● 40H3-50H3 hydraulic machine with memory storage with

eight (8) individual programs and unlimited passes● Remote pendent with low voltage controls and foot pedal

switch● Threaded roll shafts with micrometric flange adjustment

helps eliminate spacer usage● Inline direct drive roll shaft system● Optional Anti-twist correction system for angle iron

“Leg In” applications● One (1) year limited warranty

ANGLE ROLLS-SECTION BENDERSSECTION BENDERSSECTION BENDERSCE35, CE40, ER60H3, CE50 & ER76H3CE35, CE40, ER60H3, CE50 & ER76H3

Symmetrical Bending







Part# CE50H3Capacity: 2½″ Sch. 40 Pipe

2½″ Angle Iron

U.S. Patent5,970,770; 6,173,598

MX Patent209183

ER60H3 CE50MR3 CE50H3 ER76H340mm 50mm 50mm 50mmHydraulic Manual with patented Hydraulic Hydraulic10 Tons torque multiplier 12 Tons 12 Tons*2″ Sch. 40 2½″ Sch. 40 2½″ Sch. 40 *2½″ Sch. 40*2″ x 2″ x ¼″ 2½″ x 2½″ x ¼″ 2½″ x 2½″ x ¼″ *2½″ x 2½″ x ¼″Included - 6⅝″ O.D. Included - 7″ O.D. Included - 7″ O.D. Included - 7″ O.D.NC - Touchpad NA NC - Touchpad NC - Touchpad1 NA 8 110 - 20 RPM 9 RPM 9 RPM 9 - 18 RPM10⅝″ 11-7/8″ 11-7/8″ 11-7/8″1½ hp into planetary 2½ hp into planetary 2½ hp into planetary 2½ hp into planetaryHorizontal or Vertical Horizontal or Vertical Horizontal or Vertical Horizontal or VerticalOptional Optional Optional OptionalYes Yes Yes Yes220V or 440V 3ph ***220V or 440V 3ph ***220V or 440V 3ph ***220V or 440V 3ph39″ x 26″ x 50″ 45″ x 29″ x 61″ 45″ x 29″ x 52″ 45″ x 29″ x 52″1039 lbs. 1056 lbs. 1100 lbs. 1100 lbs.

Refer to Pages 38-39 for Minimum Radius GuideRefer to Pages 38-39 for Minimum Radius Guide

Part# CE40MR3Capacity: 2″ Sch. 40 Pipe

2″ Angle Iron

U.S. Patent5,970,770; 6,173,598

MX Patent209183

MANUAL

HYDRAULIC


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ANGLE ROLLS-SECTION BENDERSSECTION BENDERSSECTION BENDERSCE100 & CE70CE100 & CE70

* Machines with hydraulic twist correction available** 3 phase machines can be used with minimum 15 hp rotary phase converter

Dimensions & Specifications Model CE100H3-RLI Roll Shaft Diameter 100mm Center Roll Positioning Hydraulic - 30 Tons Max. Pipe Capacity 4″ Sch. 40 Max. Angle Capacity 4″ x 4″ x ½″ Universal Tooling Included - 12⅝″ O.D. Programming NC - Touchpad Number of Programs 8 Roll Shaft Speed 6 RPM Operating Position Horizontal or Vertical Twist Correction Yes / 3 Axis Hydraulic Control Tower Yes w/joystick Operating Voltage 220-440V 3ph Drive Motor “Upper” (1) 2½ hp into planetary Drive Motor “Lower” (2) 2 hp into planetary Hydraulic Pump 2.6 hp Distance between Shafts 19¼″ Section Modulus 90 cm³ Dimensions (Length, Width, Height) 66″ x 58″ x 83″ Shipping Weight 5500 lbs.

Features● Bending speeds 20% faster than competitive machines● Forged roll shafts precision ground and fitted for

maximum performance and minimal deflection● Heavy duty structure and rigid components for high

section modulus ratings● Reinforced engineered mainframe design proven to

outperform competitive models ● Patented by Ercolina® simultaneous downfeed and roll

movement minimizes deformation● Programmable touchpad controls with digital

center roll positioning display● Universal tooling set included with each machine● Memory storage with eight (8) individual

programs and unlimited passes● Remote control pendent with low voltage controls and foot

pedal switch● Threaded roll shafts with micrometric flange

adjustment helps eliminate spacer usage● Inline direct drive roll shaft system● Three axis hydraulic anti-twist system for angle iron “Leg

In” applications (manual on CE70 - hydraulic optional)● One (1) year limited warranty

Part# CE100H3-RLICapacity: 4″ Sch. 40 Pipe

4″ Angle Iron

U.S. Patent5,970,770; 6,173,598

MX Patent209183

CE100

Bends 6″ Tube

4″ Angle Iron

Three axis adjustablehydraulic twist correctors.







- 35 - - 35 -

Programmablecontrol of center roll.

International Patent ApplicationPCT/IT 01/00381

Part# CE70H3Capacity: 3″ Sch. 40 Pipe

3″ Angle Iron

CE70H3-RLI w/Hydraulic 3 Axis Twist CE70 w/Manual 3 Axis Twist 70mm 70mm Hydraulic - 16 Tons Hydraulic - 16 Tons 3″ Sch. 40 3″ Sch. 40 3″ x 3″ x ⅜″ 3″ x 3″ x ⅜″ Included - 9.5″ O.D. Included - 9.5″ O.D. NC - Touchpad NC - Touchpad 8 8 8 RPM 8 RPM Horizontal or Vertical Horizontal or Vertical 3 Axis Hydraulic Mechanical Yes w/joystick Yes w/joystick **220-440V 3ph **220-440V 3ph 1½ hp into planetary 1½ hp into planetary 1½ hp into planetary 1½ hp into planetary 2.6 hp 2.6 hp 15″ 15″ 35 cm³ 35 cm³ 54″ x 43″ x 57″ 54″ x 43″ x 57″ 3100 lbs. 2860 lbs.

CE70Bends 3″ Pipe 3″ Angle Iron

Symmetrical Bending




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- 36 - - 36 -

ANGLE ROLLS-SECTION BENDERSSECTION BENDERSSECTION BENDERSCE70H3DPCE70H3DP

Features● Ideal for pre-bend applications; allows material

to feed from either direction● Programmable and independent movement of

lower drive rolls● Touch screen control with digital readouts of

each shaft position ● Dual axis movement reduces tag end length

material scrap ● Independent axis movement provides for

asymmetrical bending and straight infeedof workpiece

● All three rolls are individually driven by planetary auto compensating speed reducers for positive feed and effi cient torque transmission

● Patented by Ercolina® simultaneous downfeed and roll movement minimizes deformation

● Universal tooling set included with eachmachine

● USB memory storage with unlimited programs and passes

● Remote control pendent with low voltagecontrols and joystick deadman control

● Threaded roll shafts with micrometric fl angeadjustment helps eliminate spacer usage

● Forged roll shafts precision ground and fi tted for maximum performance and minimal defl ection

● Heavy duty structure and rigid components for high section modulus ratings

● Reinforced engineered mainframe, design proven to outperform competitive models

● Horizontal or vertical operation ● Optional three axis hydraulic anti-twist system

available● One (1) year limited warranty

Part# CE70H3DPCapacity: 3″ Sch. 40 Pipe

3″ Angle Iron

* Machines with hydraulic twist correction available** 3 phase machines can be used with minimum 15 hp rotary phase converter

Dimensions & Specifications Model CE70H3DP Roll Shaft Diameter 70mm Center Roll Positioning Hydraulic - 16 Tons Max. Pipe Capacity 3″ Sch. 40 Max. Angle Capacity 3″ x 3″ x ⅜″ Universal Tooling Included - 9.5″ O.D. Programming NC - Touchpad Number of Programs 100 Roll Shaft Speed Variable to 10 RPM Operating Position Horizontal or Vertical Twist Correction Manual Control Tower Yes Operating Voltage **220V-440V 3ph Drive Motor “Upper” (1) Independent Inverter Drive Each Axis Drive Motor “Lower” (2) Independent Inverter Drive Each Axis Hydraulic Pump 5.25 hp Distance between Shafts Variable Section Modulus 35 cm³ Dimensions (Length, Width, Height) 32″ x 45″ x 46″ Shipping Weight 4400 lbs.

1. Pinch material between lower and top roll.

Material feeds from either direction.

Double Pinch Pre-bending and Rolling Steps

2. Move other lower roll to correct bend position; begin feeding material.

3. Continue feeding until end of material reaches lower roll.

4. Switch position of lower rolls and pinch material with other lower roll.

5. Continue feeding until end of material is between top and lower rolls.

DOUBLEPINCHDOUBLEPINCH

Asymmetrical BendingSymmetrical Bending








All Ercolina® angle roll-section bending machines include universal tooling sets. Universal tooling adjust easily to bend the following profiles.

Modular tooling sets support profiles, maintain smooth radius edges and reduce sharp knife-like edges.

Universal Tooling Sets

C4RC CE35-CE40-ER60H3 ~ 6 flanges and 6 spacers C5RC CE50-ER76H3 ~ 6 flanges and 9 spacers C70RC CE70 ~ 6 flanges and 9 spacers C100RC CE100 ~ 6 flanges and 9 spacers

Modular Tooling Sets

Part# Description

C4ST CE40-ER60H3 ~ Universal tooling setC5ST CE50-ER76H3 ~ Universal tooling set

Part# Description

SquaresRectangles C- channelAngles / RoundsT- channel


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Minimum Radius Guide Ercolina® Angle Rolls- On Mild Steel Material Section Benders

CE35 CE40 - ER60 Profile Min. CLR Profile Min. CLR Profile Min. CLR Profile Min. CLR Profile Min. CLR Profile Type Dimensions Inches Wall Dimensions Inches Wall Dimensions Inches Wall Dimensions Inches Wall Dimensions Inches Wall

½″ 6 .109 ½″ 6 .109 ¾″ 6 .113 ½″ 8 .109 3″ 24 .216 1″ 10 .133 1″ 10 .133 2″ 12 .154 3″ 24 .216 4″ 32 .237 1¼″ 16 .140 2″ 18 .154 2½″ 16 .203 1″ 6 .120 1″ 6 .120 1″ 6 .120 ⅞″ 8 .065 1³⁄16″ 10 .079 1½″ 10 .120 1⅜″ 8 .120 2½″ 20 .203 4″ 47 .120 4¾″ 40 .157 2″ 16 .095 2¾″ 24 .049 3⅛″ 24 .083 59⁄16″ 71 .125 ¾″ 9 .065 ¹³⁄16″ x ¹³⁄16″ 6 .065 ¹³⁄16″ x ¹³⁄16″ 6 .083 1″ x 1″ 8 .065 1¹³⁄16″ x 1¹³⁄16″ 10 .079 1½″ 18 .120 19⁄16″ x 19⁄16″ 16 .083 2″ x 2″ 20 .120 3″ x 3″ 47 .120 4″ x 4″ 63 .157 2″ x 2″ 24 2½″ x 2½″ 30 .120 ⅜″ x 1″ 8 .065 1³⁄16″ x 7⁄16″ 6 .065 1″ x 7⁄16″ 6 .083 1¼″ x ⅝″ 8 .065 1¼″ x ⅝″ 12 .079 ⅝″ x 1¼″ 15 .095 19⁄16″ x ¹³⁄16″ 18 .095 2½″ x 19⁄16″ 18 .120 4″ x 2″ 82 .120 4″ x 2″ 82 .157 2″ x 1″ 24 .095 3⅛″ x 1¹³⁄16″ 34 .120 ⅜″ x 1″ 10 .065 1³⁄16″ x 7⁄16″ 8 .078 1³⁄16″ x ⅝″ 6 .083 1¼″ x ⅝″ 8 .065 1¼″ x ⅝″ 12 .079 ⅝″ x 1¼″ 18 .095 2″ x 1″ 20 .095 2½″ x 19⁄16″ 24 .120 4¾″ x 1⅝″ 47 .160 4″ x 2″ 79 .157 2½″ x 1³⁄16″ 32 .095 3⅛″ x 1³⁄16″ 32 .120 ¾″ 4 NA ¾″ 4 NA ¹³⁄16″ 4 NA 1¼″ 6 NA ½″ 8 NA 1³⁄16″ 10 NA 19⁄16″ 10 NA 2⅜″ 16 NA 2⅜″ 20 NA ⅝″ 4 NA ⅝″ 4 NA ⅝″ 4 NA 1¼″ 6 NA ½″ 12 NA 1″ 8 NA 1″ 8 NA 1³⁄16″ 8 NA 2″ 16 NA 2⅜″ 20 NA 1³⁄16″ 10 NA 19⁄16″ 10 NA ⅜″ x 1¼″ 4 NA 1½″ x 7⁄16″ 4 NA ¹³⁄16″ x 7⁄16″ 6 NA 1¼″ x 1¼″ 8 NA 1¼″ x ¼″ 10 NA ⅜″ x 1½″ 8 NA 2″ x 5⁄16″ 10 NA 2″ x ½″ 8 NA 3½″ x ⅜″ 32 * NA 4¾″ x ¾″ 36 * NA 2″ x 7⁄16″ 18 NA 2½″ x ½″ 18 NA *see below *see below ⅜″ x 1¼″ 6 NA 1³⁄16″ x 7⁄16″ 6 NA 2″ x 7⁄16″ 6 NA 1¼″ x ⅜″ 8 NA 2″ x ⅜″ 10 NA ⅜″ x 1½″ 8 NA 2½″ x ⅝″ 8 NA 4″ x ⅝″ 8 NA 5½″ x 1¼″ 16 NA 8″ x 1³⁄16″ 30 NA 3⅛″ x ⅝″ 24 NA 4″ x ¹³⁄16″ 24 NA 1″ x 1″ 8 .125 1″ x 1″ 8 .156 1″ x 1″ 8 .156 1¼″ x 1¼″ 10 .160 1¼″ x 1¼″ 10 .187 1½″ x 1½″ 16 .125 1½″ x 1½″ 12 .120 2″ x 2″ 12 .236 3¼″ x 3¼″ 24 .375 3¼″ x 3¼″ 20 .500 2″ x 2″ 16 .236 2½″ x 2½″ 16 .236 4″ x 4″ 24 .500 1″ x 1″ 10 .125 1³⁄16″ x 1³⁄16″ 10 .120 1″ x 1″ 8 .120 1¼″ x 1¼″ 10 .160 1¼″ x 1¼″ 10 .187 1½″ x 1½″ 18 .125 1″ x 1″ 14 .156 2″ x 2″ 12 .236 3¼″ x 3¼″ 32 .375 3¼″ x 3¼″ 20 .500 2″ x 2″ 28 .236 2½″ x 2½″ 30 .236 4″ x 4″ 24 .500 1¼″ x ½″ 8 .156 1³⁄16″ x ⅝″ 6 .156 1³⁄16″ x ⅝″ 6 .156 1¼″ 12 .125 19⁄16″ x 1⅜″ 10 .187 2″ x 1³⁄16″ 14 .236 3⅛″ x 1¹³⁄16″ 12 .236 6¼″ 24 .250 8¾″ x 3⅛″ 59 .375 1½″ x ¾″ 8 .156 19⁄16″ x ¹³⁄16″ 6 .203 19⁄16″ x ¹³⁄16″ 6 .203 1¼″ 12 .125 19⁄16″ x 1⅜″ 10 .187 2½″ x 1³⁄16″ 14 .236 3⅛″ x 1¹³⁄16″ 12 .236 6¼″ 24 .250 8¾″ x 3⅛″ 59 .375 1¼″ x ½″ 12 .156 1³⁄16″ x ⅝″ 12 .156 1³⁄16″ x ⅝″ 12 .156 1¼″ 10 .060 1³⁄16″ x 19⁄16″ 10 .157 2″ x 1″ 18 2½″ x 1³⁄16″ 20 .236 2⅜″ 28 .125 4″ x 2″ 39 .250

Pipe

Tube

Square Tube

Rectangular Tube Hard way

Rectangular Tube Easy way

Round solid

Square solid

Rectangular solid Hard way

Rectangular solid Easy way

Angle “Leg Out”

Angle “Leg In”

C “Leg Out”

C “Leg In”

C “Leg Up”

1. Capacities based on mild grade material, number of bending passes may vary.2. Tie Bar accessory required for bending large profiles.3. Two roll drive machines increase minimum CLR.4. ER60-76 capacities based on “low bending speed”, high speed may reduce machine capacity.







Minimum Radius Guide Ercolina® Angle Rolls- On Mild Steel Material Section Benders

Profile Min. CLR Profile Min. CLR Profile Min. CLR Profile Min. CLR Profile Min. CLR Profile Type Dimensions Inches Wall Dimensions Inches Wall Dimensions Inches Wall Dimensions Inches Wall Dimensions Inches Wall

½″ 6 .109 ½″ 6 .109 ¾″ 6 .113 ½″ 8 .109 3″ 24 .216 1″ 10 .133 1″ 10 .133 2″ 12 .154 3″ 24 .216 4″ 32 .237 1¼″ 16 .140 2″ 18 .154 2½″ 16 .203 1″ 6 .120 1″ 6 .120 1″ 6 .120 ⅞″ 8 .065 1³⁄16″ 10 .079 1½″ 10 .120 1⅜″ 8 .120 2½″ 20 .203 4″ 47 .120 4¾″ 40 .157 2″ 16 .095 2¾″ 24 .049 3⅛″ 24 .083 59⁄16″ 71 .125 ¾″ 9 .065 ¹³⁄16″ x ¹³⁄16″ 6 .065 ¹³⁄16″ x ¹³⁄16″ 6 .083 1″ x 1″ 8 .065 1¹³⁄16″ x 1¹³⁄16″ 10 .079 1½″ 18 .120 19⁄16″ x 19⁄16″ 16 .083 2″ x 2″ 20 .120 3″ x 3″ 47 .120 4″ x 4″ 63 .157 2″ x 2″ 24 2½″ x 2½″ 30 .120 ⅜″ x 1″ 8 .065 1³⁄16″ x 7⁄16″ 6 .065 1″ x 7⁄16″ 6 .083 1¼″ x ⅝″ 8 .065 1¼″ x ⅝″ 12 .079 ⅝″ x 1¼″ 15 .095 19⁄16″ x ¹³⁄16″ 18 .095 2½″ x 19⁄16″ 18 .120 4″ x 2″ 82 .120 4″ x 2″ 82 .157 2″ x 1″ 24 .095 3⅛″ x 1¹³⁄16″ 34 .120 ⅜″ x 1″ 10 .065 1³⁄16″ x 7⁄16″ 8 .078 1³⁄16″ x ⅝″ 6 .083 1¼″ x ⅝″ 8 .065 1¼″ x ⅝″ 12 .079 ⅝″ x 1¼″ 18 .095 2″ x 1″ 20 .095 2½″ x 19⁄16″ 24 .120 4¾″ x 1⅝″ 47 .160 4″ x 2″ 79 .157 2½″ x 1³⁄16″ 32 .095 3⅛″ x 1³⁄16″ 32 .120 ¾″ 4 NA ¾″ 4 NA ¹³⁄16″ 4 NA 1¼″ 6 NA ½″ 8 NA 1³⁄16″ 10 NA 19⁄16″ 10 NA 2⅜″ 16 NA 2⅜″ 20 NA ⅝″ 4 NA ⅝″ 4 NA ⅝″ 4 NA 1¼″ 6 NA ½″ 12 NA 1″ 8 NA 1″ 8 NA 1³⁄16″ 8 NA 2″ 16 NA 2⅜″ 20 NA 1³⁄16″ 10 NA 19⁄16″ 10 NA ⅜″ x 1¼″ 4 NA 1½″ x 7⁄16″ 4 NA ¹³⁄16″ x 7⁄16″ 6 NA 1¼″ x 1¼″ 8 NA 1¼″ x ¼″ 10 NA ⅜″ x 1½″ 8 NA 2″ x 5⁄16″ 10 NA 2″ x ½″ 8 NA 3½″ x ⅜″ 32 * NA 4¾″ x ¾″ 36 * NA 2″ x 7⁄16″ 18 NA 2½″ x ½″ 18 NA *see below *see below ⅜″ x 1¼″ 6 NA 1³⁄16″ x 7⁄16″ 6 NA 2″ x 7⁄16″ 6 NA 1¼″ x ⅜″ 8 NA 2″ x ⅜″ 10 NA ⅜″ x 1½″ 8 NA 2½″ x ⅝″ 8 NA 4″ x ⅝″ 8 NA 5½″ x 1¼″ 16 NA 8″ x 1³⁄16″ 30 NA 3⅛″ x ⅝″ 24 NA 4″ x ¹³⁄16″ 24 NA 1″ x 1″ 8 .125 1″ x 1″ 8 .156 1″ x 1″ 8 .156 1¼″ x 1¼″ 10 .160 1¼″ x 1¼″ 10 .187 1½″ x 1½″ 16 .125 1½″ x 1½″ 12 .120 2″ x 2″ 12 .236 3¼″ x 3¼″ 24 .375 3¼″ x 3¼″ 20 .500 2″ x 2″ 16 .236 2½″ x 2½″ 16 .236 4″ x 4″ 24 .500 1″ x 1″ 10 .125 1³⁄16″ x 1³⁄16″ 10 .120 1″ x 1″ 8 .120 1¼″ x 1¼″ 10 .160 1¼″ x 1¼″ 10 .187 1½″ x 1½″ 18 .125 1″ x 1″ 14 .156 2″ x 2″ 12 .236 3¼″ x 3¼″ 32 .375 3¼″ x 3¼″ 20 .500 2″ x 2″ 28 .236 2½″ x 2½″ 30 .236 4″ x 4″ 24 .500 1¼″ x ½″ 8 .156 1³⁄16″ x ⅝″ 6 .156 1³⁄16″ x ⅝″ 6 .156 1¼″ 12 .125 19⁄16″ x 1⅜″ 10 .187 2″ x 1³⁄16″ 14 .236 3⅛″ x 1¹³⁄16″ 12 .236 6¼″ 24 .250 8¾″ x 3⅛″ 59 .375 1½″ x ¾″ 8 .156 19⁄16″ x ¹³⁄16″ 6 .203 19⁄16″ x ¹³⁄16″ 6 .203 1¼″ 12 .125 19⁄16″ x 1⅜″ 10 .187 2½″ x 1³⁄16″ 14 .236 3⅛″ x 1¹³⁄16″ 12 .236 6¼″ 24 .250 8¾″ x 3⅛″ 59 .375 1¼″ x ½″ 12 .156 1³⁄16″ x ⅝″ 12 .156 1³⁄16″ x ⅝″ 12 .156 1¼″ 10 .060 1³⁄16″ x 19⁄16″ 10 .157 2″ x 1″ 18 2½″ x 1³⁄16″ 20 .236 2⅜″ 28 .125 4″ x 2″ 39 .250

CE50 - ER76 CE70 CE100

Consult CML USA, Inc. Ercolina® with application questions.


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Angle Roll-Section BenderPipe Tooling Sets

¼″ .540 C401P0250 C401P0250 C501P0250 NA NA ⅜″ .675 C401P0375 C401P0375 C501P0375 C70P0375 C100P0375 ½″ .840 C4SPD2* C4SPD2* C5SPD2* C70P0500 C100P0500 ¾″ 1.050 C4SPD1* C4SPD1* C5SPD1* C70P0750 C100P0750 1″ 1.315 C4SPD1* C4SPD1* C5SPD1* C70P1000 C100P1000 1¼″ 1.660 C4SPD2* C4SPD2* C5SPD2* C70P1250 C100P1250 1½″ 1.900 C401P1500 C401P1500 C501P1500 C70P1500 C100P1500 2″ 2.375 NA C401P2000 C501P2000 C70P2000 C100P2000 2½″ 2.875 NA NA C501P2500 C70P2500 C100P2500 3″ 3.500 NA NA NA C70P3000 C100P3000 3½″ 4.000 NA NA NA NA C100P3500 4″ 4.500 NA NA NA NA C100P4000

Size O.D. CE35 CE40 - ER60H3 CE50 - ER76H3 CE70 CE100

* Combination twin groove tool sets


* Not stocked. Special order - consult factory for delivery.

Size Decimal CE35 - CE40 - ER60H3 CE50 - ER76H3 CE70 CE100 ¼″ .250 C401T0250 C501T0250 NA NA ⅜″ .375 C401T0375 C501T0375 NA NA ½″ .500 C401T0500 C501T0500 NA NA ⅝″ .625 C401T0625 C501T0625 NA NA ¾″ .750 C401T0750 C501T0750 NA NA ⅞″ .875 C401T0875 C501T0875 NA NA 1″ 1.000 C401T1000 C501T1000 NS* NS* 1⅛″ 1.125 C401T1125 C501T1125 NS* NS* 1¼″ 1.250 C401T1250 C501T1250 NS* NS* 1⅜″ 1.375 C401T1375 C501T1375 NS* NS* 1½″ 1.500 C401T1500 C501T1500 NS* NS* 1⅝″ 1.625 C401T1625 C501T1625 NS* NS* 1¾″ 1.750 C401T1750 C501T1750 NS* NS* 1⅞″ 1.875 C401T1875 C501T1875 NS* NS* 2″ 2.000 C401T2000 C501T2000 C70T2000 C100T2000 2⅛″ 2.125 C401T2125 C501T2125 NS* NS* 2¼″ 2.250 C401T2250 C501T2250 NS* NS* 2⅜″ 2.375 C401T2375 C501T2375 NS* NS* 2½″ 2.500 C401T2500 C501T2500 C70T2500 C100T2500 2¾″ 2.750 C401T2750 C501T2750 NS* NS* 3″ 3.000 NA C501T3000 C70T3000 C100T3000 3½″ 3.500 NA NA C70T3500 C100T3500 4″ 4.000 NA NA NA C100T4000

Angle Roll-Section BenderTube Tooling Sets

*







- 41 - - 41 -

Polymer tooling maintains material appearance reducing scratching and blemishes.

Size O.D. CE35 - CE40 - ER60H3 CE50 - ER76H3 1″ 1.315 C401NP1000 C501NP1000 1¼″ 1.660 C401NP1250 C501NP1250 1½″ 1.900 C401NP1500 C501NP1500 2″ 2.375 C401NP2000 C501NP2000 2½″ 2.875 NA C501NP2500

Size O.D. CE35 - CE40 - ER60H3 CE50 - ER76H3 1″ 1.000 C401NT1000 C501NT1000 1¼″ 1.250 C401NT1250 C501NT1250 1½″ 1.500 C401NT1500 C501NT1500 1¾″ 1.750 C401NT1750 C501NT1750 2″ 2.000 C401NT2000 C501NT2000 2½″ 2.500 C401NT2500 C501NT2500

Polymer Pipe Tooling

Polymer Tube Tooling

Polymer Roll Tooling Sets

Small Radius Tooling

Cap Rail & Profile Tooling

● www.ercolina-usa.com

Part# C4RR fits CE35 - CE40 - ER60H3Part# C5RR fits CE50 - ER76H3

Small Radius ToolingAdjustable tooling set for small radius

bending applications.

Tooling Material Capacities Profile Maximum Square solids ⅝″ x ⅝″ Rectangular solids ¾″ x ¼″ Rounds ⅝″ T Stock ¾″ x ¾″

Available by special order for CE35, CE40, ER60H3, CE50, ER76H3, CE70 & CE100 machines. Consult

CML USA with specific profile and dimensions.


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Bar Twisting Device Part# CT4/2300 fits CE40 - ER60H3 ~ Part# CT5/2300 fits CE50 - ER76H3

Ornamental MetalworkingAccessories

Features● Quickly adapts to CE40, ER60H3, CE50

and ER76H3 angle rolls to create custom components for ornamental gates, railing and more

● Twists balusters up to 1″ square● Heavy duty construction with over (7′) of

workable table length● Electromechanical interface provided to

control rotation and repeatability● Self aligning chuck and quick release tail-

stock system for easy material changeover

Scroll Curling Device Part# CR4A8 fits CE40 - ER60H3 ~ Part# CR5A8 fits CE50 - ER76H3

Ships standard with medium chain.

Two in One Accessory: Includes tooling for Bar

Twisting & Bending Small Radius Rings and Hoops

Tooling included for bending small spiral

tight radius rings.

Features● Quickly adapts to CE40, ER60H3, CE50 and ER76H3

ring rolls to produce ornamental scrollwork● Curls up to ¼″ x 2″ mild steel● Electromechanical interface provided to control

exact rotation and repeatability ● Patented scroll pattern chain with removable links

allows operator to select desired scroll pattern

Member

Scroll Chain Radius Chart

Standard Min Max Min Max Min Max L No. of Spirals SMALL Chain Part # CERCP MEDIUM Chain Part # CERCM LARGE Chain Part # CERCG

3⁄16″ x ⅜″ ¼″ x ¾″ 3⁄16″ x 3⁄16″ ¼″ x ¼″ 3⁄16″ ¼″ 4⅜″ 2

5⁄16″ x ⅜″ 5⁄16″ x 1½″ 5⁄16″ x 5⁄16″ ⅜″ x ⅜″ 5⁄16″ 5⁄16″ 4⅜″ 3

¼″ x ⅜″ ⅜″ x 13⁄16″ ¼″ x ¼″ ⅝″ x ⅝″ ¼″ ⅝″ 9⅞″ 2







Angle Roll-Section BenderAccessories

Anti Twist DeviceRequired for Angle iron“Leg In” applications.

Part# C5A4 fits CE35, CE40,ER60H3, CE50 and ER76H3

Fabricator's Measuring SetRadius & Degree Measuring Kit

Part# KARC

Tie Bar Accessory Recommended when bending large

profiles or heavy wall material. Increases roll shaft rigidity and radii accuracy.

Part# C5A2 fits CE40, ER60H3,CE50 and ER76H3

ARC-160 Chord Gauge 160 mmARC-350 Chord Gauge 350 mmFWOC-001 Digital Radius GaugeFXC-025 Digital Angle Degree Protractor

Part# Description of Kit Contents

Large Spiral Bending AccessoryIdeal for large pitch spiral bending applications.

Material capacity 2″ outside diameter.Part# CS5A11 fits CE40, ER60H3,

CE50 and ER76H3Part# CS7A11 fits CE70

ELI-Soft Spiral Bending KitFor use with Large Spiral Bending Accessory. Ercolina's® PC software helps eliminate costly guess work and material waste associated with spiral bending applications. Simply enter material size, rise and run; software calculatesand recommends center roll positioning.Complete Kit includes ELI-Soft bending software, manual, short bow, long bow, and rotation gauge. Part# ELIKIT


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Dimensions & Specifications Model EP25H2-V2 EP45H2-V2 Folding Capacity 5″ x ½″ 7⅞″ x ½″ Steel Flat Bar Tube Diameter Max. 3½″ x .120 3½″ x .120 Expansion / Reduction Working Speed ½″ ~ 1″ sec. ½″ ~ 1″ sec. Programming Yes / Touchpad Yes / Touchpad Hydraulic Force 25 Tons 45 Tons Horizontal Press Yes Yes Maximum Stroke of Cylinder 6¾″ 9⅞″ Maximum Swage Depth 6″ * 6″ * Voltage Requirement 220V/440V 3ph 220V/440V 3ph Motor 3½ hp 50-60Hz 4½ hp 50-60Hz Motor Speed 3650 RPM 3650 RPM Height 48″ 50″ Width 29½″ 29½″ Length 41″ 41″ Shipping Weight 1550 lbs. 1850 lbs.

ERA PRESS®

Programmable Tube and Pipe Swaging Machine and Metalworking Press

Tube & Pipe Reducing and Expanding

Tube Flanging

Features● Expands and reduces tube and pipe ends● Performs metalworking press operations● Tooling available for tube flaring & flanging ● Square and rectangular tooling available● Programmable touchpad control with

backlit LCD display ● Heavy duty structure and rigid components● Adjustable working speed and hydraulic force● Quick change modular tooling● Remote pendent with low voltage controls ● Programmable cylinder positioning● Hydraulic material clamping system● One (1) year limited warranty

International Patent Application PCT/IT 01/00465

* Swage depth greater than 4½″ requiresspecial tooling. Must be specified at time of order.

** Contact CML USA for complete technical specifications.All capacities based on mild grade materials; heavy wall and


Metal Working Press

Tooling sets sold separately.

Part# EP25H2-V2







ERA FORM® Ornamental Metalworking Machine

Features● Bar twisting ● Decorative scroll work● Metalworking press operations● Tube and pipe bending ● Programmable touchpad control panel with backlit

display● Ideal for custom or production applications● Quick change modular tooling components● Two speed motor with electronic braking for maximum

repeatability and production ● Adjustable hydraulic force● Low voltage controls ● Through spindle capability ● Heavy duty structure and rigid components● Optional tube and pipe bending accessory ● One (1) year limited warranty

Versatile Bar Twister, Decorative Scrollwork, Metalworking PressShips standard with medium chain.

Member

U.S. Patent6.125.678; 6.189.359 MX Patent Pending

99-8978; 99-8979

Dimensions & Specifications Model ET32/2000 Rotation Speed RPM 4.3 / 8.6 Programming Yes / Touchpad Hydraulic Force 5 Tons Horizontal Press Yes Maximum Radius 7⅞″ Voltage Requirement 220V or 440V 3ph Motor 3 hp 50-60Hz Motor Speed 3650 RPM Height 48″ Width 29½″ Length 41″ Shipping Weight 1100 lbs.



Additional attachment required to form mild steel bird cages.

Metalworking Press Square Bar ¾″ x ¾″ Solid Rounds ¾″ Rectangular Solids 1½″ x ⅜″ Scrolling Square Bar ¾″ x ¾″ Solid Rounds ¾″ Rectangular Solids 1½″ x ⅜″ Bar Twisting Square Bar 1⅜″ x 1⅜″ Square Bar Cluster 1″ x 1″ Rectangular Solids 1½″ x ⅜″ Tube & Pipe Bending Square Bar ¾″ x ¾″ Solid Rounds ¾″ Pipe or Tube .120 wall 15⁄16″

Working Capacities

Part# ET32/2000

Scroll Chain Radius Chart

Standard Min Max Min Max Min Max L No. of Spirals SMALL Chain Part # EF35CP MEDIUM Chain Part # EF35CM LARGE Chain Part # EF35CG

3⁄16″ x ⅜″ ¼″ x ¾″ 3⁄16″ x 3⁄16″ ¼″ x ¼″ 3⁄16″ ¼″ 4⅜″ 2

5⁄16″ x ⅜″ ⅜″ x 1½″ 5⁄16″ x 5⁄16″ ⅜″ x ⅜″ 5⁄16″ ⅜″ 4⅜″ 3

¼″ x ⅜″ ⅜″ x 13⁄16″ ¼″ x ¼″ ¾″ x ¾″ ¼″ ¾″ 9⅞″ 2


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Dimensions & Specifications Model EN180 EN100 Minimum Diameter 1″ 1″ Maximum Diameter 4½″ 3″ Angle Range 0-60° 0-60° Belt Size 7″ x 79″ 4″ x 76¾″ Belt Speed 100 FPS 100 FPS Dust Extraction Powered Conventional Voltage Requirement 220V or 440V 3ph 220V or 440V 3ph Motor 5½ hp 50-60Hz 5½ hp 50-60Hz Motor RPM 3650 3650 Contact Wheel 5¼″ optional NA Height 57″ 43″ Width 24″ 22″ Length 60″ 52″ Shipping Weight 680 lbs. 425 lbs.

Features● Notch angles to 60° in pipe or tube up to 4½″

Depending on model

● Replaces outdated notching methods of using holesaws, end mills, grinding wheels and flame cutting.

● Patented simultaneous infeed and crossfeed action extends belt life and reduces heat

● Uses premium abrasive belts for a wide range ofmaterials including; carbon steel, stainless steel, Inconnel, chrome moly, aluminum and titanium

● Ideal for hand railing, chassis and roll cages, fences and gates, furniture frames, marine rails and arches, tubing and plumbing for restaurant and dairy

● Graduated vise 0-60° with vertical adjustment for offset angles

● Patented Quick Change roller system● Converts to abrasive belt grinder with optional accessory● Top mounted deburring surface ● Over 25 notcher rollers available● Tool free belt changeover● One (1) year limited warranty

Universal Pipe & Tube Notchers

Part# EN180

Part# EN100

Notch angles to 60° in pipe or tube up to 4½″ in seconds, to a gap free fit ready for welding.

U.S. Patent Pending10/293,345; 10/238.722

MX Patent Pending PA/A/2002/008908; PA/A/2002/011228

U.S. Patent Pending10/293,345; 10/238.722

MX Patent Pending PA/A/2002/008908; PA/A/2002/011228

Top Deburring Surface







EN180 & EN100 Grinding Belts

Tube Sizes Tube EN180 EN100 Size Roller Part# Roller Part# 1″ EN180RT1000 EN100RT1000 1⅛″ EN180RT1125 EN100RT1125 1¼″ EN180RT1250 EN100RT1250 1⅜″ EN180RT1375 EN100RT1375 1½″ EN180RT1500 EN100RT1500 1⅝″ EN180RT1625 EN100RT1625 1¾″ EN180RT1750 EN100RT1750 2″ EN180RT2000 EN100RT2000 2¼″ EN180RT2250 EN100RT2250 2½″ EN180RT2500 EN100RT2500 2¾″ EN180RT2750 EN100RT2750 3″ EN180RT3000 EN100RT3000 3½″ EN180RT3500 NA 4″ EN180RT4000 NA

Patented quick change roller system

Notcher Rollers

Patented simultaneous infeed and crossfeed table extends belt life and

reduces heat.

Pipe Sizes Pipe EN180 EN100 Size Roller Part# Roller Part# ¾″ EN180RP0750 EN100RP0750 1″ EN180RP1000 EN100RP1000 1¼″ EN180RP1250 EN100RP1250 1½″ EN180RP1500 EN100RP1500 2″ EN180RP2000 EN100RP2000 2½″ EN180RP2500 EN100RP2500 3″ EN180RP3000 NA 3½″ EN180RP3500 NA 4″ EN180RP4000 NA

Part# Description EN180NZ 40 grit ~ 7″ x 79″ Aluminum Zirconium fits EN180 EN180C 36 grit ~ 7″ x 79″ Heavy-Duty Ceramic fits EN180 EN100BLT-76 40 grit ~ 4″ x 76¾″ Aluminum Zirconium fits EN100 EN100BLTCR-76 36 grit ~ 4″ x 76¾″ Heavy-Duty Ceramic fits EN100 For Serial No. 1006046 & Older: EN100BLT 40 grit ~ 4″ x 79″ Aluminum Zirconium fits EN100 EN100BLTCR 36 grit ~ 4″ x 79″ Heavy-Duty Ceramic fits EN100

Belts sold in 10 piece sets


H&O DIE SUPPLY, INC 800-222-5441 [email protected] ... · Bending • Notching • Swaging •...

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