Post on 05-Jul-2018
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Grating Catalogue
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FTF M ANUFACTURING
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• Extensive product knowledge – We have over 20 years
involvement in the structural/grating fabrication industry
• Large Stock Inventory Levels – We carry an extensive
stock range in grating, stanchions and stair treads, all
available from our Perth Factory.
• Fast Project Turnaround Times – When you are on a tight
project schedule FTF is able to deliver a prompt production
service which consistently out performs our competitors.
• Personalized Service – At FTF your initial contact oversees
the whole project, from the quotation through to fabrication,
delivery and documentation.
• General Fabrication – FTF can also provide light to
medium General fabrication works and processing involving
highly repetitive type works.
• Rolling & Bending – Talk to your FTF Rep about our rolling
& bending capabilities to see if we can be of service to you.
“S PECIALIST F ABRICATION S ERVICES TO I NDUSTRY ”
FTF can assist you in your next engineering project with our:
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CONTENTS
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Contents Page
How to order 3
Top treatment & nishes 4
Load/deection tables 5 - 6
Stair treads 7
GrateShield & GrateMesh 8
Fastening Methods 9
Install Tolerances 10
Manufacturing Tolerances 11
Terminology/Glossary 12
Other Services 13
Capabilities 14
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Example order code:
A 325 -1 M P G
C r o s s
b a r p
i t c
h
F i n i s h
L o a
d b a r s
i z e
L o a d
b a r p
i t c
h
M a
t e r i a
l
L o a
d b a r
t r e a
t m e n
t
Choose the dimensions of the load bar in terms of height and width.
325
Select between a 50 and 100mm cross bar pitch (the distance between cross bars).
A B
Select between a 30, 40 or 60mm load bar pitch.
M S
Select between mild steel or stainless steel.
Mild Steel Stainless Steel
100mm 50mm
Indicates a height of 32mm and width of 5mm
S ERIES 1 30mm
Use the information below to determine your order code.
Specify whether the grating is to be banded or cut to size only, by referring to the terminology on page 12Nominate the number of panels required and provide dimensions for width and span of each panel. Span is always the last dimension.Where large oor areas are required provide a drawing of the area to be covered showing:
• grating type • dimensions • span • section size, location, and toe direction of the support steel • location and size of cut outs and removable areas • location of kick plate and nosings • indicate if penetrations are to be split
Span Direction• Grating and metal needs to be supported in a specic way. The direction that the load bar runs, or the span, is important for this. Refer to (page 12).
• Span is always the last dimension given when referencing a panel size.• Grating has to be supported 90˚ to the span direction and does not require support on the other sides.
Select between plain or serrated load bars.
P S
Select between galvanised, bitumen dipped or untreated nishes.
G BGalvanised Bitumen Dipped U Untreated
Plain Serated
HOW TO ORDER
ORDERING GUIDE
S ERIES 2 S ERIES 3 60mm40mm
LOAD BAR TREATMENT
FINISH
MATERIAL
LOAD BAR PITCH
LOAD BAR SIZE
CROSS BAR PITCH
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TOP TREATMENT & FINISHES
FINISHES
PlainOur standard grating comprises plain square edge at load bars, with a 6mm square twisted bar, forge welded on top
of load bars. Although not required under AS 1657 the use of 10mm square bar cleats, every 300 - 400mm will providefor better slip resistance.
Steel grating can improve its slip resistance by placing them in such a way that you have to walk over the load bars.In steel grating there is a better slip resistance in patterns with 100mm cross rod centres.
SerratedAnother method for improving slip resistance is the use of serrated grating. The serrations are made up of small
notches cut into the load bar during the slitting of the material as one process, providing a low cost solution forimproving slip resistance.
TOP TREATMENTS
Hot Dipped GalvanisedHot dip galvanising produces durable, abrasion resistant coating of metallic zinc alloy layers metalurgically bonded to
the steel base at a temperature of over 450˚
All hot dip galvanising conforms to equivalent following standardsAustralian/New Zealand Standard AS/NZS 4680:1999
British Standard BS729-1971American Standard ASTM-A123-73
Black Bitumen DippedAn economical paint nish which is best suited for indoor installations, or mining applications in a dry climate.
Note: there is no pre-treatment of steel before dipping. This nish is not recommended in corrosive environments.
Untreated (No surface treatment/protection)Normally supplied on stock mats or panels to customers who wish to perform their own fabrication on grating.
Example: 4475 x 1500 Platform
Shown here is a 4475mm (span) x 1500LBmm platform. The platform is made up of four1500LB panels with a standard width of 995mm, with one make up panel cut to the nearestload bar (455mm width). The balance allows for gaps of up to 10mm between panels.
SAMPLE ORDER
1 5 0 0 mm
995 455995995 995
LOAD BAR DIRECTION
IMPORTANT
When designing and ordering your gratingpanels check the direction of the load
bars. As their name suggests load barstake all the weight placed on the gratingpanel. The cross bars are only intended
to hold the load bars together and to helpprovide traction. It is the resposability of
the designer/client to ensure that theload bar span is running in the correct
direction.CORRECT DESIGNLoad bar direction is across the span .
WRONG DESIGNThis panel will collapse due to lack ofsupport at the ends of the load bars.
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Load bar code Load bar size (mm) Serrated edge conversion factor
203 20x3 NOT RECOMENDED
205 20x5 NOT RECOMENDED
253 25x3 0.876
255 25x5 0.876
323 32x3 0.902
325 32x5 0.902
403 40x3 0.922
405 40x5 0.922
455 45x5 0.930
505 50x5 0.937
555 55x5 0.943
655 65x5 0.951
Load barcode
Load barsize (mm) Series
Maximum span for various loads (with 5 mm de ection)
2.5kPa 4.0kPa 5.0kPa 7.5kPa
203 20x3
Series 1 1190 1055 1010 905
Series 2 1120 1000 945 860
Series 3 1140 1020 965 875
205 20x5
Series 1 1355 1210 1155 1040
Series 2 1290 1140 1065 975
Series 3 1185 1050 1005 895
253 25x3
Series 1 1430 1265 1195 1060
Series 2 1320 1180 1125 1010
Series 3 1375 1195 1140 1030
255 25x5
Series 1 1610 1435 1350 1225
Series 2 1490 1335 1265 1150
Series 3 1375 1195 1140 1030
323 32x3
Series 1 1740 1616 1440 1306
Series 2 1600 1420 1340 1200
Series 3 1420 1275 1195 1085
325 32x5
Series 1 1940 1720 1630 1480
Series 2 1790 1600 1510 1375
Series 3 1640 1445 1355 1230
403 40x3Series 1 2020 1790 1695 1530Series 2 1880 1685 1580 1435
Series 3 1700 1495 1420 1285
405 40x5
Series 1 2290 2035 1936 1746
Series 2 2115 1900 1790 1620
Series 3 1925 1700 1615 1460
455 45x5
Series 1 2450 2226 2100 1905
Series 2 2315 2070 1950 1770
Series 3 2070 1860 1760 1590
505 50x5
Series 1 2700 2400 2280 2060
Series 2 2610 2230 2110 1920
Series 3 2220 1860 1760 1590
555 55x5
Series 1 2900 2680 2440 2210
Series 2 2690 2400 2250 2060
Series 3 2420 2130 2040 1845
655 65x5
Series 1 3255 2930 2770 2605
Series 2 3045 2720 2560 2315
Series 3 2745 2445 2330 2090
Conveyer walkways / Light access platforms 2.5kPa
Standard Australian pedestrian platform loading 4.0kPa
Brittish Standard pedestrian platform loading 5.0kPa
Boiler house platform loading, esp. Power Stations 7.5kPa
Maximum loads for various standards.
Maximum span in mm for to allow forvarious loads with a 5.00 mm deec-tion.
Multiply span by the appropriateconversion factors to determinemaximum span for various loads(with 5mm deection).
TYPICAL APPLICATION LOADING
MAXIMUM SPAN TO LOAD
SERRATED EDGE CONVERSION
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ProductLoadBarSize
Mass
kg/m2
U- kPa
D
Span (mm) 4kPa5mm
De span450 600 750 900 1050 1200 1500 1800 2100 2400 2700 3000 3300 3600
A203/2 20x3 14.3U 34 19 12 8 6 5 3 2
980D 1.8 3.2 5 7.2 9.8 12.9 20.1 29
B205/3 20x5 18.2U 36 20 13 9 6 5 3 2
1010D 1.8 3.2 5 7.2 9.8 12.9 20.1 29
A203/1 20X3 18.2U 45 25 16 11 8 6 4 3 2
1060D 1.8 3.2 5 7.2 9.8 12.9 20.1 29 39.4
A205/2 20X5 22.2U 56 32 20 14 10 8 5 3 2
1120D 1.8 3.2 5 7.2 9.8 12.8 20.1 28.9 39.4
A253/2 25X3 17.3U 53 30 19 13 10 7 5 3 2
1170D 1.4 2.6 4 5.8 7.9 10.3 16.1 23.2 31.5
A205/1 20X5 28.7U 74 42 27 18 13 10 6 4 3
1200D 1.8 3.2 5 7.2 9.8 12.8 20.1 28.9 39.4
B255/3 25X5 21.5 U 56 32 20 14 10 8 5 3 2 1200D 1.4 2.6 4 5.8 7.8 10.2 16.0 23.1 31.5
A253/1 25x3 22.2U 70 39 25 17 13 10 6 4 3 2
1250D 1.4 2.6 4 5.8 7.8 10.3 16.0 23.1 31.5 41.5
A255/2 25X5 27.1U 88 49 31 22 16 12 8 5 4 3
1320D 1.4 2.6 4 5.8 7.8 10.2 16.0 23.1 31.5 41.2
A323/2 32X3 21.4U 87 49 31 21 16 12 8 5 4 3 2
1400D 1.1 2 3.1 4.5 6.1 8.0 12.5 18.1 24.6 32.1 40.7
A255/1 25X5 35.2U 115 65 42 29 21 16 10 7 5 4 3
1420D 1.4 2.6 4 5.8 7.8 10.3 16.0 23.1 31.5 41.1 49.6
B325/3 32X5 21.4U 92 52 33 23 17 13 8 6 4 3 2
1440D 1.1 2 3.1 4.5 6.1 8.0 12.5 18.0 24.6 32.1 40.7
A323/1 32X3 27.7U 114 64 41 28 21 16 10 7 5 4 3
1510D 1.1 2 3.1 4.5 6.1 8.0 12.5 18.0 24.6 32.1 40.7
A325/2 32X5 34.0U 144 81 52 36 26 20 13 9 6 5 4
1590D 1.1 2 3.1 4.5 6.1 8.0 12.5 18.0 24.6 32.1 40.7
A403/2 40X5 26.1U 135 76 49 34 25 19 12 8 6 4 3
1660D 0.9 1.6 2.5 3.6 4.9 6.4 10 14.5 19.7 25.7 32.6
B405/3 40X5 31.1U 144 81 52 36 26 20 13 9 6 5 4 3
1700D 0.9 1.6 2.5 3.6 4.9 6.4 10 14.5 19.7 25.7 32.6 40.2
A325/1 32X5 44.4U 190 107 68 47 35 26 17 11 8 6 5
1710D 1.1 2 3.1 4.5 6.1 8.0 12.5 18 24.6 32.1 40.7
A403/1 40X3 33.9U 179 100 64 44 33 25 16 11 8 6 5 4
1780D 0.9 1.6 2.5 3.6 4.9 6.4 10 14.5 19.7 25.7 32.6 40.2
A404/2 40X5 41.8U 226 127 81 56 41 31 20 14 10 8 6 5
1890D 0.9 1.6 2.5 3.6 4.9 6.4 10 14.4 19.7 25.7 32.5 40.2
A405/1 40X5 54.8U 298 167 107 74 52 41 26 18 13 10 8 6
2030D 0.9 1.6 2.5 3.6 4.9 6.4 10 14.5 19.7 25.7 32.6 40.2
A455/2 45X5 46.7U 286 160 102 71 52 40 25 17 13 10 7 6 5
2030D 0.8 1.4 2.2 3.2 4.3 5.7 8.9 12.9 17.5 22.9 29.0 35.8 43.2
A455/1 45X5 61.4U 377 212 135 94 67 52 33 23 17 13 10 8 6
2175D 0.8 1.4 2.2 3.2 4.3 5.7 8.9 12.8 17.5 22.8 28.9 35.8 43.2
A505/2 50X5 51.5U 353 198 127 88 64 49 31 22 16 12 9 7 6 5
2200D 0.7 1.3 2 2.9 3.9 5.1 8.0 11.5 15.7 20.5 26.0 32.1 38.9 46.3
A505/1 50X5 67.9U 465 261 167 116 85 65 41 28 21 16 12 10 8 7
2350D 0.7 1.3 2 2.9 3.9 5.1 8.0 11.5 15.7 20.5 26.0 32.1 38.9 46.3
A655/1 65X5 87.5U 787 442 283 196 144 110 70 48 35 27 21 17 14 11
2825D 0.5 1 1.6 2.2 3.0 4 6.1 8.9 12.1 15.8 20.0 24.8 29.9 35.6
A755/1 75X6 120.2U 1049 500 387 262 193 147 94 66 48 37 29 24 20 16
3250D 0.46 1 1.3 1.8 2.5 3.2 5.1 7.3 10.0 13.0 16.5 20.4 24.7 29.4
U = Safe uniformly distributed load in kPa D = Deection in mm at mid span due to USpans to the left of the red line have a deection of less than 5mm for a 4kPa uniformly distributed load.
• For galvanised fabrication add 14% to the mass shown. See page 4 for more details.• Stainless Steel will be provided in either 30x5 or 32x5 depending on availability.
• Other combinations of pattern and bar size avilable to order.
LOAD / DEFLECTION TABLES
STEEL GRATING LOAD / DEFLECTION TABLE
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Type T5Welded xingBanded ends
Abrasive nosing
STAIR TREADS
Stair treads can be supplied in any load bar/pitch congurationrequired. The treads shown here are for illustrative purposesonly. Overall tread length can be made to any dimension. Wesuggest that tread width be selected from the table below withits recommended widths.
Wear rates are higher on stair treads than on general ooringdue to concentrated impacts resulting in bowed treads. FTFrecommends that stair treads never have less than a 25 x 5Load Bar size, regardless of main ooring depth.
For safety and strength reasons, Nosing Bars should bespecied. To the eye, when walking on grating stairways,grating patterns tend to merge with the result that tread edgesbecome ill dened causing over or under stepping by users.Strength at the front of the tread is increased with Nosing Bars.Also deection resistance of the tread from impact loads isimproved.
Recommended Widths
Series 1 125 155 185 215 245 275 305
Series 2 125 165 205 245 285 325
Series 3 185 245 305
Bolted Connections
‘A’ 45 75 75 100 100 125 125
STAIR TREADS
RecommendedWidth
F r o n
t
25
5 0
‘A’
End plate 65 x5mm at with14mm diam holes
Note: Special end plate hole centres available onrequest.
Standard end plate for bolted threads.
Load bar size (mm)Recommended max length (mm)
Series 1 Series 2 Series 3
25 x 5 900 750 500
32 x 5 1300 1200 800
40 x 5 1600 1500 1300
When ordering treads nominate type of grating required.Example – T3 – 750 x 275 (Made from A325/1 Grating)
Type T3Welded xingBanded ends
Floor Platenosing
Type T1Welded xingBanded ends
No nosing
Type T4Bolted Fixing
Holed end platesFloor Plate
nosing
Type T6Bolted Fixing
Holed end platesAbrasive nosing
Type T2Bolted Fixing
Holed end platesNo nosing
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GRATESHIELD & GRATEMESH
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G RATE S HIELD
HOW TO ORDER
HOW TO ORDER
GrateShield is a merged oor grating with Chequer plate welded on top ofthe grating. Designed for high impact oor areas it is an economical alter-native to using traditional oorplate systems while keeping weight downto a minimum. Series 1 grating is recommended but other congurationscan be supplied
GrateMesh is a merged oor grating with a light gauge expanded meshwelded on the underside on top of the grating depending on require-ments. Designed to stop small objects or tools from falling through thegrating. If welded on top it is ideal for mezzanine oors with wheeled trol-leys and also stops rubbish collecting between load bars.
Product Floor Grating Weight untreated kg/sqm Span at 4kPa UDL 5mm de ection
GS3-255/1MP 3mm 255/1MP 44.49 1390mm
GS5-325/1MP 5mm 325/1MP 64.78 1625mm
G RATE M ESH
1. Choose the product type required by reference to the recommen-dations shown above.
Or choose a grating by using the pattern choices on page 3 andchoose an appropriate Load Bar from the Load/Deection Table onpage 5 & 6.
2. Add the required nish from page 4.
3. Nominate the required thickness of the oorplate.
Examples:GS3-325/3MP32 x 5mm load bar, 60mm pitch mild steel(1 piece A x B span)
1. Select a grating from the pattern choices on page 3 and choose anappropriate Load Bar from the Load/Deection Table on page 5 & 6.
2. Add the required nish from page 4.
3. Prex your choice
GM Examples:GM-A255/1MPGAll as per drawing supplied.The standard mesh supplied is a attened Expanded MetalSWM 12mm x LWM 30mm.
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Illustration 3 - Series 3 grating
Illustration 2 - Series 2 grating
Illustration 1 - Series 1 grating
The most effective and economical way for fastening gratingis to weld it to the support steelwork. Recommended weld is5mm llet at 1000mm centres.
If panels are required to be removable or grating damagemay regularly occur then xing clips are recommended. Ourclips come in galvanised nish. A minimum of 4 clips perpanel or per sqm.
Once placed down grating panels should immediatelybe xed as they will often move or drift unknowingly offsupporting steelwork.
Illustrations 1-3Illustrations 1, 2 and 3 show the FTF Universal Clip(comprising of a double saddle clip, 8mm diameter cheesehead screw and bottom clamping bracket) in use on Series 1,2 and 3 gratings respectively.
FASTENING METHODS
FASTENING METHODS
IMPORTANTTo avoid any risk of accident it is recommended thatpanels used for temporary access during construction ormainenance of a site are lightly tack-welded to supportingsteelwork before use. Unxed panels are likely to shiftgradually as a result of constant traffic and may fall or tip.
Illustrations 4The FTF Universal Clip is suitable for joining gratingpanels as well as xing them down.
Illustrations 5FTF universal top clip used with self drilling or threadcutting screws. Can also be used in locations where thereis no open ange on the supporting steelwork to clamp to.
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INSTALLATION TOLERANCES
Fabrication Welding
Banding bars and attachments are welded
with a minimum 3mm llet to one side of:
every 5th load bar on Series 1 gratings
every 4th load bar on Series 2 gratings
every 3th load bar on Series 3 gratings
Other welding is applied to cut-outs, splays
or circles as appropriate or as requested.
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INSTALLATION CLEARANCES
10mm nom.10mm nom. 10mm nom.
15mmMin clearance equal torebate angle thickness
Span Span
Support
A c t u a
l c u t o u
t w i l l b e
t o n e a r e s
t l o a
d b a r
W i d t h
10mm Nominal
10mm Nominal
25mm Bearingminimum (Typical)
Load Bar(Typical)
10mm Nominal
Load Bar(Typical)
Cut-outs around pipes and circular
ducts to have minimum clearanceof 25mm all round and will beopened out to nearest standardpipe size
NOTE:clearance can vary relative torebate angle straightness
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DIMENSIONS & SQUARENESS
CROSS BAR LOCATION LOAD BAR LEAN
A and A1 are the overalldiagonal dimensions
1mm in 10mm
3mm
1 . 5 m m
Load bars 1 / 1 0 0 o f w
i d t h
W i d t h + / -
3 m m
Length + 0 - 3mm1mm in 25mm
TRANSVERSE BOW
Span +/- 6mm
W i d t h ( W ) + / - 6 m m
A
A 1 = A + / - 6 m m
W 1 =
W +
/ - 6 m m
W and W1 are thedimensions acrossLoad Bars at oppositeend of panel
CROSS BAR ALIGNMENT & SPACING
LONGITUDINAL BOW
STAIR TREAD STAIR TREAD END FLAT LEAN
Edge Bars and attachments are welded witha minimum 3mm llet weld to one side of:Every 5th Load Bar on Series 1 GratingEvery 4th Load Bar on Series 2 GratingEvery 3rd Load Bar on Series 3 Grating
FABRICATION WELDING
MANUFACTURING TOLERANCES
1 0 0 0 m m n o m
i n a l
5mm
± 6mm centre to centre of crossrodsmeasured randomly across 1500mmin length
1 / 2 0 0 o f
l e n g
t h
Load bars
1 / 1 0 0 o f w
i d t h
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TERMINOLOGY / GLOSSARY
Cut OutGrating areas removed from panel to permit passage for installa-tion of pipes, plant and structural and handrail items.
PenetrationsAs for cut out but typically within the grating panel and not on theedge.
SerrationsSmall notches made in the top edge of the load bar to assist inslip resistance.
Kick PlateHeavy section at bar welded to ends or sides of panels andaround cut outs, etc. when specied. Top edge to be 100mmabove grating generally and is typically 130 x 6.
NosingA member attached to or on the leading edge of a stair tread orat the top of a ight of stairs to assist slip resistance and to give aclear visual indication of the start of the ight.Can be• Floor Plate• Yellow Abrasive
12
GRATING PARTS
BandedRefers to the process of welding a at bar (normally 5mm) to theloadbars after they have been cut to size to provide a uniformappearance around all sides of a grating panel. This process alsohelps prevent injury from laceration during installation and assistsin keeping the panels at.
Cut to Size OnlyRefers to the process of leaving the panels with a raw cut edge
and not banded as described above.Exact SizeRefers to the requirement to make the panels to an exact dimen-sion and not to be adjusted to the nearest width across thestandard pattern of the load bars.
Gross AreaThe total area of a panel based on its width and span (regard-less of cut outs) as shown above. This area is always usedwhen calculating invoices.
WidthOverall dimension of a panel measured at right angles to theload bars. Always called “Width” even if greater than the length.
SpanSpan refers to the lenght of a panel along the load bar, asshown above.
Load BarLoad bars are the at metal bars which are the basis ofgrating
Cross BarA square bar twisted to form
This is a twisted square bar forged into the top of the load bar.
PROCESSES
OPTIONAL FEATURES
MEASUREMENTS
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OTHER SERVICES
FTF provides a variety of services catering to the metal servicesindustry including;
Stanchions & HandrailingFirst Time Fabrications handrail and balustrade system with its wide rangeof standard components forms an economical, strong and simple formof handrail and balustrade. FTF can supply stanchions either loose or inprefabricated panels to your specic needs, providing you with safe access toall areas. We can provide stanchion/prefabricated panels in galvanised steel,aluminium or stainless steel to suit your requirements.
General Fabrication
FTF can also provide light to medium General fabrication works and processinginvolving highly repetitive type works.
Conveyor/Safety GuardsFrom fully enclosed units to simple side guards with mesh FTF has expertisein the manufacture of conveyor/safety guards, providing a cost effectivealternative to manufacturing them in house, leaving you to focus on your corebusiness manufacturing.
Pipe BendingFTF has extensive experience in pipe bending, we can provide most types ofbends required and can cope with high volume bending projects.
Pipe/Plate RollingFTF can provide rolling services for both mild steel plate and pipe, contactyour FTF rep for more information on our capabilities.
FTF M ANUFACTURING “C ATERING TO ALL THE METAL SERVICES INDUSTRY ”
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FTF C APABILITIES
CAPABILITIES
Bandsaw
Bandsaw
Dual Head Pipe Bender
4 Head Stanchion Drill
Cropper
Pipe Rollers
Presses
Semi Auto Hydraulic Cold Saws
Pipe Bender
Dot Peen
Cosen 300NC Bandsaw Pipe Dream
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First Time Fabrication
Ph (08) 9452 7806Fax (08) 9459 9956
www.rsttimefabrication.com.ausales@rsttimefabrication.com.au
Unit 3, 2 Baltic CourtMaddington 6109 WA
FRP
Fibre Reinforced Plastic (FRP) grating is a moulded, one-piece breglassreinforced plastic grating, available in standard panels or fabricated intopanels of the shape you require to t your oor.
Handrailing
First Time Fabrications handrailing system is an economical, strong andsimple form of handrailing. Specically manufactured to suit AustralianStandards and conditions, it is equally at home in industrial, commercial,municipal and general applications.
iTread
iTread is a tough walkway system designed for aggressive environments. Useit to safely access rooftops, access platforms, factory environments: all thosehard to reach destinations it might otherwise be too dangerous to venture.
Designed to be lightweight and easy to handle, iTread is simple and quickto install. Manufactured from robust aluminium alloy this walkway system isstrong, and best of all, the system is corrosion and maintenance free. Versatile,resilient, and built to last, iTread is the single solution to your walkway needs.