Post on 27-Nov-2015
First Edition
INSTRUCTION MANUAL
< Optional Software >
DIGITAL MINILAB
FRONTIER
350/370 355/375/570
Frontier Manager Printer Controller
PP3-B1212E
(FRONTIER 355/375 System Disk Ver.1.7)(FRONTIER 570 System Disk Ver.1.7)
(FRONTIER 350/370 System Disk Ver.7.7)Frontier Manager Printer Controller Ver.2.0
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INTRODUCTION
• This instruction manual explains the procedures for operating and maintaining the Frontier Manager Printer Controller (referred to as FMPC) for Fujifilm Digital Minilab FRONTIER 350/370/355/375/570 as well as precautions for use.
• To ensure the proper use and optimum performance of the FMPC, read this manual thoroughly.
• This manual should be kept in a fixed place near the machine so that it can be referred to any time a point needs to be clarified.
• For detailed operations for the DI Controller, see the following manuals.
DI Print/Data Writing Service Software [C4/C5] Instruction Manual : This manual describes the instructions, the error messages and actions to be taken in operating the DI Print/Data Writing Service Software.
DI File Import/Export Software [C2] Instruction Manual :This manual describes the operating instructions for the DI File Import/Export Software.
1. Electro-optical-mechanical reproduction of this manual is strictly forbidden.2. Product innovations may result in specification changes without prior notice.
UNITED STATES OF AMERICA (FCC)
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct the
interference at his own expense.
CAUTION: Changes or modifications not expressly approved by the party responsible for compliance could
void the user’s authority to operate the equipment.
CANADA (ICES)
This class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment
Regulations.
Cet appareil numérique de la class A respecte toutes les exigences du Réglement sur le matériel brouilleur du
Canada.
NOTICE
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CONTENTSdistributed by www.minilablaser.com
1 Operational Safety and Use Conditions ...................................................................... 7
1.1 Safety ................................................................................................................................. 8
1.1.1 Basic Operating Precautions............................................................................... 8
1.1.2 Caution regarding Electric Shock........................................................................ 8
1.2 Room Conditions ................................................................................................................ 9
1.3 Main Control Unit for FMPC Handling Precautions ............................................................ 9
1.3.1 Main Control Unit FMPC ..................................................................................... 9
2 Component Names and Related Functions ............................................................... 10
2.1 External View...................................................................................................................... 10
2.1.1 System Configuration.......................................................................................... 10
2.1.2 FMPC + SP1500/SP2000/SP3000...................................................................... 13
2.2 FMPC Screen ..................................................................................................................... 14
2.2.1 Main Menu Screen .............................................................................................. 14
2.2.2 Printing Status Screen ........................................................................................ 15
2.2.3 SP3000 Printing Screen...................................................................................... 19
2.2.4 SP1500/2000 Printing Screen............................................................................. 20
3 Before Printing....................................................................................................................... 21
3.1 System Start-up.................................................................................................................. 21
3.1.1 Starting Up the Imaging Controller ...................................................................... 21
3.1.2 Printer (LP) Start-up ............................................................................................ 22
3.1.3 FMPC Start-up .................................................................................................... 22
3.1.4 Scanner (SP) Start-up......................................................................................... 23
3.2 Pre-operational Checks in FMPC....................................................................................... 24
3.2.1 Processing Solution Temperature Confirmation ................................................. 25
3.2.2 Control Strip Processing ..................................................................................... 25
3.2.3 Upkeep Printing................................................................................................... 26
3.3 Pre-operational Checks in FRONTIER 350/370................................................................. 29
3.3.1 Mirror Box Cleaning ............................................................................................ 29
3.3.2 Auto Film Carrier NC240Y Cleaning ................................................................... 30
3.3.3 Auto Film Carrier NC135Y Cleaning ................................................................... 32
3.3.4 Scanner Correction ............................................................................................. 35
3.4 Pre-operational Checks in FRONTIER 355/375/570.......................................................... 36
3.4.1 Diffusion Box/LED Board Cover Cleaning........................................................... 37
3.4.2 Auto Film Carrier NC100AY Cleaning................................................................. 38
3.4.3 Scanner Correction ............................................................................................. 41
4 Paper Preparations .............................................................................................................. 45
4.1 Switching the “Auto”, “Upper” or “Lower” Paper Magazines............................................... 45
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5 Printing ..................................................................................................................................... 46
5.1 Printing Flow....................................................................................................................... 46
5.1.1 DSC Printing from Imaging Controller (Example)................................................ 46
5.1.2 Printing from FRONTIER (135-size film example) .............................................. 49
5.2 Paper Mismatched in FMPC............................................................................................... 54
5.2.1 When “W-8102” Message Dialog Appears.......................................................... 54
5.2.2 When “W-1627” Message Dialog Appears.......................................................... 54
5.2.3 When “W-1621” Message Dialog Appears.......................................................... 55
5.3 Precaution for Use of PU800B ........................................................................................... 56
6 After Printing .......................................................................................................................... 57
6.1 Post-operational Checks and Shut-down in FRONTIER 350/370 ...................................... 57
6.2 Post-operational Checks and Shut-down in FRONTIER 355/375/570 ............................... 60
6.2.1 Cleaning the Auto Film Carrier NC100AY........................................................... 60
6.2.2 Cleaning Around the Machine............................................................................. 63
6.2.3 Recording the Daily Processing Volume Data and Clearing the Data ................ 63
6.2.4 System Shutdown ............................................................................................... 64
6.3 Post-operational Checks and Shut-down in FMPC ............................................................ 65
6.4 Shutting Down Imaging Controller...................................................................................... 67
7 Emergency Stop.................................................................................................................... 69
7.1 Emergency Power OFF in FMPC....................................................................................... 69
7.2 Emergency Power OFF in Scanner (SP)............................................................................ 70
7.3 Manual Shut-off of Printer Power ....................................................................................... 71
7.4 Measures against FMPC Failures ...................................................................................... 72
7.4.1 To Return to Direct-connecting Type (in FRONTIER 350/370)........................... 72
7.4.2 To Return to Direct-connecting Type (in FRONTIER 355/375/570).................... 74
8 Setup and Maintenance (FRONTIER 350/370/355/375).......................................... 77
8.1 Operator Menu ................................................................................................................... 77
8.1.1 Menu Screen Display .......................................................................................... 77
8.1.2 Production Information ........................................................................................ 78
8.1.3 Paper Condition Setup ........................................................................................ 79
8.1.4 Processing Solution Temperature Check............................................................ 81
8.1.5 Control Strip Processing ..................................................................................... 82
8.1.6 DIC Order Back Printing Setup ........................................................................... 85
8.1.7 Replenisher Pump Output Measurement ............................................................ 86
8.1.8 Auto-cleaning Pump Output Measurement ......................................................... 88
8.2 Laboratory Manager Menu ................................................................................................. 91
8.2.1 Menu Screen Display .......................................................................................... 91
8.2.2 Production Information 1 (411)............................................................................ 91
8.2.3 Production Information 2 (412)............................................................................ 92
8.2.4 Timer Setup (414) .............................................................................................. 93
8.2.5 Error Information Check (415)............................................................................ 94
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8.2.6 Installation Information Confirmation (416) ......................................................... 95
8.2.7 Data Backup (417) .............................................................................................. 95
8.2.8 DI Manager Administrative Setting (41l) ............................................................. 96
8.2.9 Paper Condition Setup (421)............................................................................... 97
8.2.10 Processor Solution Temperature Check (422) .................................................... 97
8.2.11 Control Strip Processing (423) ............................................................................ 97
8.2.12 Print Size Setup (424) ......................................................................................... 97
8.2.13 DIC Order Back Printing Setup ........................................................................... 98
8.2.14 Paper Magazine Registration (451) .................................................................... 98
8.2.15 Paper Feed Length Adjustment (452) ................................................................. 100
8.2.16 G, B Laser (SHG) Optimal Temperature Setup (454) ......................................... 101
8.2.17 Paper Feed (455) ................................................................................................ 101
8.2.18 Printer Temperature Display (456) ...................................................................... 102
8.2.19 Printer Input Check (457) .................................................................................... 102
8.2.20 Image Position Fine Adjustment (458) ................................................................ 103
8.2.21 Printer Function Select ........................................................................................ 103
8.2.22 Precut Length Setting (45V)................................................................................ 104
8.2.23 Pump Output Measurement/Setting (461) .......................................................... 104
8.2.24 Auto-cleaning Output Measurement/Setting (462).............................................. 104
8.2.25 Processing Temperature Setting (463) ............................................................... 105
8.2.26 Replenisher Rate Setup (464)............................................................................. 105
8.2.27 Evaporation Correction Rate Setting (465) ......................................................... 106
8.2.28 Low Volume Setting (466) ................................................................................... 106
8.2.29 Processor Temperature Calibration (467) ........................................................... 107
8.2.30 Processor Input Check (468) .............................................................................. 108
9 Setup and Maintenance (FRONTIER 570) ................................................................... 109
9.1 Operator Menu ................................................................................................................... 109
9.1.1 Menu Screen Display .......................................................................................... 109
9.1.2 Production Information ........................................................................................ 110
9.1.3 Paper Condition Setup ........................................................................................ 111
9.1.4 DIC Order Back Printing Setup ........................................................................... 112
9.2 Laboratory Manager Menu ................................................................................................. 113
9.2.1 Menu Screen Display .......................................................................................... 113
9.2.2 Production Information 1 (411)............................................................................ 114
9.2.3 Production Information 2 (412)............................................................................ 114
9.2.4 Accumulated Production Information (413) ......................................................... 115
9.2.5 Timer Setup (414) ............................................................................................... 116
9.2.6 Error Information Check (415)............................................................................. 117
9.2.7 Installation Information Confirmation (416) ......................................................... 118
9.2.8 Data Backup (417) .............................................................................................. 119
9.2.9 DI Manager Administrative Setting (41I) ............................................................. 120
9.2.10 Paper Condition Setup (421)............................................................................... 120
9.2.11 Print Size Setup (424) ......................................................................................... 120
9.2.12 DIC Order Back Printing Setup ........................................................................... 121
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9.2.13 Paper Magazine Registration (451) .................................................................... 121
9.2.14 Paper Magazine Feeding Fine Adjustment (452)................................................ 124
9.2.15 G Laser (SHG) Optimal Temperature Setup (454) ............................................. 125
9.2.16 Paper Feed (455) ................................................................................................ 126
9.2.17 Printer Temperature Display (456) ...................................................................... 126
9.2.18 Printer Input Check (457) .................................................................................... 127
9.2.19 Image Position and Tilt Fine Adjustment (458) ................................................... 127
9.2.20 Printer Function Select (459) .............................................................................. 128
9.2.21 Pump Output Measurement/Setting (461) .......................................................... 129
9.2.22 Auto Cleaning Output Measurement/Setting (462) ............................................. 131
9.2.23 Low Volume Processing Setup (466).................................................................. 132
9.2.24 Processor Temperature Calibration (467) ........................................................... 133
9.2.25 Processor Input Check (468) .............................................................................. 135
9.2.26 Processor Operating Condition Setup (46B)....................................................... 136
10 Error Messages ..................................................................................................................... 137
11 Index........................................................................................................................................... 142
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1 Operational Safety and Use Conditions
Before using the equipment, read carefully and understand thoroughly the precautions set forth in this section.
The safety precautions are classified into WARNING and CAUTION categories.
Supplementary operating instructions are given under IMPORTANT and NOTE categories.
These four categories are defined as follows.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in serious injury or
even death.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe practices and property-damage-only accidents.
IMPORTANTIMPORTANT describes improper handling procedures that may adversely affect performance or damage the
equipment.
NOTE:NOTE designates those items, provisions, and supplementary explanations for which it is important to
maintain methodical concern and consideration relative to operational procedures.
:
describes additional comment or useful information.
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1.1.1 Basic Operating Precautions
• When accessing the machine interior for inspection or servicing, shut down the system by proceeding with
the post-operational checks, place the built-in circuit breaker in the OFF position, and turn OFF the main
power circuit breaker.
Inspecting or servicing the inside of the machine with the main power circuit breaker left ON may expose
personnel to hazardous conditions and damage the machine.
• If the machine emits smoke, generates an abnormal sound or its external surface becomes unduly hot,
immediately stop using it, set the power switch to STANDBY, place the built-in circuit breaker in the OFF
position, turn OFF the main power circuit breaker, and contact your local dealer.
z Do not modify the machine without permission from the manufacturer because safety assurance features
and other essential functions may be impaired. If the machine needs to be modified, contact your local
dealer.
x Never remove covers or other parts that are screwed down to avoid the risk of electric shock or injury to
personnel. If any parts need to be unscrewed, contact your local dealer.
• Use only Fujifilm-recommended replacement parts.
If parts other than those recommended by Fujifilm are used, the warranty will be voided.
1.1.2 Caution regarding Electric Shock
Utmost care should be taken as the machine is connected to 200/210/220/230/240V AC power sources.
Avoid the possibility of electric shock by noting the following:
• Never operate the machine if it is wet.
• Never operate the machine if the surrounding floor is wet.
• Ensure the electrical earth connection is permanently made.
• Ensure that all cables are undamaged and correctly connected.
1.1 Safety
IMPORTANT
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• Temperature: 15° to 30°C (59° to 86°F)
Ambient room temperatures above 30°C (86°F) or below 15°C (59°F) will destabilize processing and
replenisher solution temperatures to the detriment of processing performance. Pay special attention to
room temperatures in wintertime and maintain solution temperatures within designated ranges.
• Relative Humidity: 30% to 70%
Relative humidities above 70% will result in inadequate printer paper transport or improper paper drying,
producing abnormal prints. Maintain the ambient room relative humidity within the range of 30% to 70%
RH at all times.
• Ventilation
Provide a vent close to the processor section and maintain adequate ventilation.
• Illumination: 500 lux or lower
Maintain room illumination levels so that no more than 500 lux falls on the scanner and printer upper
surfaces. Should the equipment main body or paper magazine be exposed to direct outside light or strong
reflected light, use curtains or blinds to shield the equipment from such extraneous light.
REFERENCE:
Two 40W fluorescent lamps provide 500 lux of illumination at a distance of 1 meter (3.3 ft.).
NOTE:Excessively high indoor illumination levels will adversely affect the quality of finished prints.
1.3.1 Main Control Unit FMPC
To prevent damage to the system, abide by the following points.
• Do not install any application software without Fujifilm’s consent.
• Do not modify the data structure or data in the hard disk.
• Do not open the main control unit without the consent of Fujifilm’s service representative.
• Do not add to or modify expansion cards or RAM cards.
• Do not reboot using the [Ctrl]+[Alt]+[Del] keys.
1.2 Room Conditions
1.3 Main Control Unit for FMPC Handling Precautions
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2 Component Names and Related Functions
This section gives the component names and describes their external and internal structure.
2.1.1 System Configuration
[FMPC + FRONTIER 570]
2.1 External View
FMPC
Scanner (SP)
Printer (LP)
Imaging Controller
IEEE 1394 Cable
IEEE 1394 Cable
LAN Cable
LAN Cable
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[FMPC + FRONTIER 355/375]
FMPC
Scanner (SP)
IEEE 1394 Cable
IEEE 1394 Cable
LAN Cable
LAN Cable
Printer (LP)
Imaging Controller
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[FMPC + FRONTIER 350/370]
FMPC
Scanner (SP)
Printer (LP)
Imaging Controller
IEEE 1394 Cable
IEEE 1394 Cable
LAN Cable
LAN Cable
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2.1.2 FMPC + SP1500/SP2000/SP3000
[FRONTIER 355/375/570 (SP3000)] [FRONTIER 350/370 (SP1500/SP2000)]
■ FMPC Specification (recommended)• Model : Dell Optiplex GX280
• Main Body : Small Minitower Chassis (without monitor)
• CPU : Pentium-4 2.8GHz/800FSB (FSB800MHz)
• Chip Set : IntelR‚ 865G Chip Set+ICH5
IntelR‚ Hyper-Threading Function disabled
• Memory : 1GB/400MHz
• HDD : 80GB/7200rpm
• Partition : C Drive/10GB, D Drive/70GB
• Network : IntelR‚ Pro/1000MT(10/100/1000) for interface
• I/O Devices : 3.5" FDD, CD-ROM, Built-in Audio-speaker
• OS : Windows XP Professional SP2
/English Version(Country other than Japan)
• Dimension : (Width x Height x Depth) 181 x 425 x 447 mm
Monitor for FMPC and SP3000FRONTIER
Scanner (SP)
Main Control UnitFMPC
Switcher
Monitor for FMPC andSP 1500/2000
Mouse
Main Control UnitFull KeyboardFMPC
Operation Keyboard
FRONTIERScanner (SP)
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2.2.1 Main Menu Screen
1. Date
Shows the current date.
2. Time
Shows the current time.
3. FMPC Ver.
Shows the FMPC version number.
4. Printer Ver.
Shows the printer (LP) version number.
5. Function Selection List
Selects the functions, which can be also
selected by double-clicking the item itself.
6. [OK] button
After selecting the function in the “Function
Selection List”, then click this button to start the
desired function.
7. Task Switcher Button
Displays the selection windows, where you can
select the application to be displayed in the
foreground.
2.2 FMPC Screen
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2.2.2 Printing Status Screen
IMPORTANTWhen performing the film printing from the scanner(SP), make sure that the Printing Status screen is opened after the pre-operational check is completed. If the printing is started before the Printing Status screen does not appear, the operation may be stopped. If this occurs, open the Printing Status screen, and then resume printing.
IMPORTANTIf a jamming occurs in the printer(LP) during the printing process, the any of the orders that are not printed yet in the “Done” list may not be printed. Please perform printing process for these orders again.
1. “Next Print” List
IMPORTANTThe order in the “Next Print” list remain even after the FMPC is shut down the restarted, while the orders already transferred to the “Done” list will be deleted after the restart of FMPC.
(1) Lists up the orders done in the Imaging
Controller or FRONTIER. When printing is
completed, they are moved to the Complete
List.
(2) Up to 15 order lines are visible within the list
box, and up to 999 lines can be accepted.
(3) To select the order, click the line. To cancel
selecting the line, click the line itself again.
Selecting of order(s) is available only when
transferring of orders is stopped (when
[Resume] button is displayed).
(4) This list box displays the following order
information.
[A] Status: Displays the status as “Printing...”.
[B] Order No.: Shows order No.(Alphabet +
5-digit numerals) for Imaging Controller or
sorting No. for FRONTIER.
[C] Service Name: “Print Service”, etc. for DI
printing or “Film Input” for FRONTIER film
printing.
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[D] Image Q’ty: Shows number of images in
the order.
[E] Total: Shows the total number in the
order.
[F] Paper Width: Paper width (of the first
image)
[G]Set Time: Order registering time (Imaging
Controller)
Order receiving time (FRONTIER)The width of columns can be changed with the mouse operation.
2. “Done” List
(1) Lists up the completed orders in reverse
chronological order.
(2) Up to 5 order lines are visible within the list
box, and up to 999 lines can be accepted.
(3) The line in this box cannot be selected.
(4) This list box displays the following order
information.
[A] Status: (not used)
[B] Order No.: Shows order no. (Alphabet +
5-diigit numerals) for imaging Controller
or sorting No. for FRONTIER.
[C] Service Name: “Print Service”, etc.for DI
printing or “Film Input” for FRONTIER film
printing.
[D] Image Q'ty: Shows number of images in
the order.
[E] Total: Shows the total number in the
order.
[F] Paper Width: Paper width (of the first
image)
[G]End Time: Order registering time
(Imaging Controller)
- End time indicates the time when
transferring of an order to printer is
completed.
- [Status] is not used.
- Other information is the same as that in
the Print Waiting List.
Data is reserved until the system is shut down.The width of columns can be changed with the mouse operation.
3. Status
Displays the current printing status.
4. [Next Order Stop]/[Resume] toggle button
[Next Order Stop]: Stops sending images to
printer after the current order
is transferred to printer.
Receiving of orders from
FRONTIER and Imaging
Controller is not stopped.
[Resume]: Resumes transferring the images to
the printer by clicking the [Resume]
button. After it is clicked, it becomes
[Next Order Stop].
5. [Print Stop] / [Delete] toggle button
Provides the following functions.
(1) Stops the current image processing.
The stopped order is moved to the “Done”
list.NOTE: The images that were already transferred
from FRONTIER are not deleted.
(2) Removes the waiting order from the waiting
list.
This button is activated in the following
cases.
(a)When selecting the FRONTIER order in
the list.
(b) When printing is currently in progress.For the DI orders, delete them in the Imaging
Controller.
6. Printer/Processor Status
Displays the following printer/processor status
and information.
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[Printer] : Printer status, laser temperature
and magazine information
[Processor] : Processor status and temperature
7. Sheets being processed
Displays number of sheets currently processed
in the memory (Waiting), printer and processor.
8. [Select service] button
Displays the DI print service selection dialog.Printing is available also while this dialog is displayed.
9. Switch Magazine
Displays the magazine selecting menu.
Magazine can be switched only when
“Forwarding orders sopped” appears in the
“Status”. (See “3 Status”.)
10. Image Memory Status
Displays the current memory consuming status
in Printer(LP).
11. [Precedence] button
Select the order in the upper list and click this
button. The specified order will be moved to the
top of the list and processed preferentially.By clicking it again, the preferential setting is cancelled.
12. [Post Check] function key
By mouse-clicking this or pressing the [F1] key,
the post-operational check can be started.
13. [Proc Start] function key
By mouse-clicking this or pressing the [F2] key,
driving of the processor can be started.
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14. [Memory Clear] button
Clears the order already transferred to the
image processing memory. Number of sheets
indicated in “Waiting” status in “Sheets being
processed”.
IMPORTANTNote that executing of [Order Clear] deletes all images of the order that is currently being processed.
15. [Main Menu] button
Returns to the “Main Menu” screen.
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2.2.3 SP3000 Printing Screen
When film is inserted into the film carrier, the printing screen appears. On the printing screen, print conditions
can be set for each frame.
1. Selected Frame
The number of prints and color/density
correction can be specified for each frame.
2. Function Buttons
Set printing conditions.
3. Title Bar
• Displays the order number.
• Displays the operation help.
• Used to forcibly shut down the system in an
emergency.
4. Status and Setting Check Bar
• Displays processing conditions.
• Sets printing conditions.
5. [Sort/Order] Button
Fixes the order and displays the “Order Data
Display” dialog box.
6. [START] Button
Fixes the setting (number of prints, color/density
corrections, etc) of the displayed frames and
starts printing.
7. [Remote Error] Icon
When this icon blincks, an error such as paper
width mismatch occurs in the FMPC. Take a
proper measure to solve problems, then start
printing again.
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2.2.4 SP1500/2000 Printing Screen
Menu Bar
Selected Frame Windows Switcher
Printer Status Icon
Memory Indicator
Emergency Stop Switch
Status Display Icon
Function Key Display
PrintingStatus Bar
Remote Error Icon
When this icon blincks, an error such as paper width mismatch occurs in the FMPC. Take a proper measure to solve problems, then start printing again.
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3 Before Printing
■ Start-up Flow
Start up the whole system using the following steps.
IMPORTANTMake sure to start up the system by using the following procedures.
3.1.1 Starting Up the Imaging Controller
1 Check if the peripherals are turned on, then start up the Imaging Controller.
2 The “Order Reception” screen appears.
3.1 System Start-up
Imaging Controller Start-up
(See 3.1.1)
Printer (LP) Start-up
(See 3.1.2)
FMPC Start-up
(See 3.1.3)
Scanner (SP) Start-up
(See 3.1.4)
Pre-operational Checks in FRONTIER
(See 3.3 for FRONTIER 350/370. See 3.4 for FRONTIER 355/375/570.)
Pre-operational Checks in FMPC
(See 3.2)
FD019
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3.1.2 Printer (LP) Start-up
The following procedures are not necessary when the FRONTIER is start up with the timer setting.
[FRONTIER 350/370/355/375]
1 Check if the built-in breaker is turned ON, then turn ON the power switch.
2 Turn the power switch to STANDBY after the machine starts up.
[FRONTIER 570]
1 Check if the built-in breaker is turned ON, then turn ON the power switch.
IMPORTANTWhen starting up the LP5700, set the power switch to [STANDBY] during the post-operational check.
3.1.3 FMPC Start-up
1 Make sure that the monitor is turned ON, and then turn ON the FMPC.
• The FMPC Main Menu screen will appear.
EZ627
Power Switch EZ626
L2987
NMP010
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3.1.4 Scanner (SP) Start-up
1 Press the [Start] button to start up the scanner.
[FRONTIER 350/370]
[FRONTIER 355/375/570]
IMPORTANTWhen starting up the LP5700, set the power switch to [STANDBY] during the post-operational check.
2 Main Menu screen appears.
[FRONTIER 350/370]
[FRONTIER 355/375/570]
EZ1192
Z2040
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From this page, working place (device) is indicated with the following abbreviated name in the upper right-hand corner.Frontier Manager Printer Controller : FMPCFRONTIER 350/370 : F350/370FRONTIER 355/375/570 : F355/375/570FRONTIER 570 : F570Imaging Controller : ICAll types of FRONTIER : FRONTIER
Perform Pre-operational Check in FMPC.
1 Press the button of the switcher to display the FMPC main menu screen.
Also by pressing the [Ctrl] key twice quickly, the display can be switched between FRONTIER and FMPC.
2 Select the Pre-operational Check on the Main Menu screen and click [OK].
• The Pre-operational Check screen appears.
3 Perform the pre-operational checks by following the instructions on the screen.
3.2 Pre-operational Checks in FMPC
MP019
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FMPC
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3.2.1 Processing Solution Temperature Confirmation
1 When the processing solution temperatures reach their set values, click [OK].
• The Control Strip Processing screen appears.
3.2.2 Control Strip Processing
The processing solution performance is evaluated
by processing a control strip, measuring the
processed strip densities, and comparing them with
the reference strip densities.
1 Process the control strip. If not performed, click [Cancel].
[FRONTIER 350/370/355/375]
[FRONTIER 570]
• The Print Calibration screen appears.
Reference: Display Heater
OFF OFF
ON ON
UP Warm up
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FMPC
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3.2.3 Upkeep Printing
With this operation, the system automatically
makes an upkeep print and measures its densities
to produce the same quality prints as those of the
day before. In this way, the system maintains
consistent printing conditions.
Perform upkeep printing with the base channel paper. Each time the paper width and surface are changed, print condition setup must be performed.
1 Install the master magazine.
2 Click [Print].
• After about 5 minutes, an upkeep print is delivered to the large-size tray.
Densitometer AD100:
Densitometer AD200/AD300:
3 After the upkeep print has come out, click [Dens. Measurement].
4 Adjust the densitometer guide to match the width of the upkeep print.
GuidesDensitometer
EZ634
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Densitometer Operation Panel:
Press the reset switch (orange) if an error occurs.
5 Insert the upkeep print into the densitometer.
6 Press the [START] button on the densitometer.
• The density measurement is automatically started.
If density measurement has not been completed within the specified period, the message below appears. Repeat density measurement from Step 3.
• If the measurement result is out of the range, the message below appears.
Repeat Steps 2 through 6 until the measurement results fall within the acceptable range.
• The message below appears, if the measurement results fall within the range.
7 Click [OK].
Indicator Light Ready Measuring Error
Power (Green) On On On
Ready (Green) On Blinks Off
Error (Red) Off Off On
Densitometer
Condition Setup printEZ635
[START] ButtonEZ636
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8 Click [Cancel].
• The printing screen appears.
If the upkeep printing is skipped or after performing the upkeep printing in Setup and Maintenance , control returns to the Main Menu screen.
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Perform the pre-operational checks in FRONTIER 350/370. For the procedures in FRONTIER 355/375, see
3.4 pre-operational Checks in FRONTIER 355/375 .
1 Select the 1 Pre-operational Check on the Main Menu screen and click [OK].
• The Pre-operational Check screen appears.
2 Perform the pre-operational checks by following the instructions on the screen.
3.3.1 Mirror Box Cleaning
Do not use spray cleaners containing combustible substances as these constitute a fire hazard.
1 Pull the lever at the right rear end of the film carrier toward you to release the film carrier.
2 Blow off any dirt or dust adhering to the top of the mirror box using the blower brush.
3.3 Pre-operational Checks in FRONTIER 350/370
Lever
Auto Film Carrier NC135YEZ629
Mirror Box Blower Brush
EZ630
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3.3.2 Auto Film Carrier NC240Y Cleaning
Do not use spray cleaners containing combustible substances as these constitute a fire hazard. Magnet cleaner (MC-100) is extremely flammable.• Do not smoke or allow flames near it.• Close the bottle cap securely immediately after
moistening the cotton swab.• Store magnet cleaner (MC-100) in a safe place
under low temperature.• Take care not to inhale its vapor. If you have inhaled
the vapor excessively, immediately move to a place having fresh air.
• If magnet cleaner (MC-100) comes in contact with the eyes, rinse eyes immediately with large amounts of water and get prompt medical attention.
1 Pull the release lever as shown in the figure, to release the pressure cover.
2 Blow off any dirt or dust adhering to the sensors (glass surfaces) and film guide sections using the blower brush.
IMPORTANT• Take care not to scratch or mark the sensors.• Dirt or dust on the sensor or guide may scratch
or mark the films.
3 Blow off any dirt or dust adhering to the film insertion guide using the blower brush.
Release Lever
Pressure Cover
EZ1156
Film Guide Sensor
Sensor
Film Guide
Film Insertion Guide
EZ1157
Blower BrushFilm Insertion Guide
EZ1209
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4 While rotating the roller cleaning knob, use a cotton swab moistened with magnet cleaner (MC-100) to remove any dirt or dust adhering to the rollers.
5 Remove the mask.
6 Lightly wipe any dirt or dust off the upper and lower surfaces of the diffusion plate using a lens cleaning cloth.
7 Remove any dirt or dust adhering to the groove in the mask using a cotton swab and blower brush.
8 Reinstall the mask.
9 Blow off any dirt or dust adhering to the opening in the pressure cover using the blower brush.
10 Close the pressure cover.
Roller Cleaning Knob
Roller
SwabEZ1158
MaskEZ1301
Lens Cleaning Cloth
Diffusion PlateEZ1302
Mask
SwabEZ1835
Mask
EZ1321
Pressure Cover
Blower Brush
EZ1834
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11 Align the “ ” mark on the film carrier with the rail and push the carrier all the way in.
12 Click [OK].
• The Scanner Correction screen appears.
3.3.3 Auto Film Carrier NC135Y Cleaning
Do not use spray cleaners containing combustible substances as these constitute a fire hazard. Magnet cleaner (MC-100) is extremely flammable. • Do not smoke or allow flames near it.• Close the bottle cap securely immediately after
moistening the cotton swab.• Store magnet cleaner (MC-100) in a safe place
under low temperature.• Take care not to inhale its vapor. If you have inhaled
the vapor excessively, immediately move to a place having fresh air.
• If magnet cleaner (MC-100) comes in contact with the eyes, eyes rinse immediately with large amounts of water and get prompt medical attention.
1 Pull the release lever as shown in the figure, to release the pressure cover.
2 Remove any dirt and dust adhering to the dust removal rollers.
Rail
Mark
Film Carrier NC240Y
EZ1162
Pressure Cover
Release Lever
EZ631
Dust Removal Rollers
EZ1597
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3 Blow off any dirt or dust adhering to the sensors (glass surfaces) and film guide sections using the blower brush.
IMPORTANT• Take care not to scratch or mark the sensors.
Dirt or dust on the sensor or guide may scratch or mark the films.
4 Remove the winding section.
5 Blow off any dirt or dust adhering to the inside.
6 Remove any dirt or dust adhering to the guide rollers using a cotton swab.
7 While rotating the roller cleaning knob, use a cotton swab moistened with magnet cleaner (MC-100) to remove any dirt or dust adhering to the rollers.
8 Remove the mask.
Sensors
Sensors Blower BrushEZ632
Winding Section
EZ1013
Blower Brush
EZ1014
Swab
EZ1324
Swab
Roller Cleaning Knob
RollerEZ633
Mask
EZ1297
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9 Lightly wipe any dirt or dust off the upper and lower surfaces of the diffusion plate using a lens cleaning cloth.
10 Remove any dirt or dust adhering to the groove in the mask using a cotton swab and blower brush.
11 Reinstall the mask.
12 Blow off any dirt or dust adhering to the opening in the pressure cover using the blower brush.
13 Close the pressure cover.
14 Align the “ ” mark on the film carrier with the rail and push the carrier all the way in.
15 Click [OK].
• The Scanner Correction screen appears.
Lens Cleaning Cloth
Diffusion PlateEZ1298
Mask
SwabEZ1833
Mask
EZ1299
Pressure Cover
Blower BrushEZ1832
Rail
Auto Film Carrier NC135Y
Mark
EZ637
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3.3.4 Scanner Correction
Perform this procedure to carry out the automatic
correction of the scanner conditions in order to
obtain consistent print quality.
1 Click [OK].
If the “Wait! Lamp stabilizing” message appears, wait until it disappears.
• A message appears and the correction is automatically started.
• After the completion of the correction, the [Skip] button changes to the [End] button.
2 Click [END].
• The printing screen appears.
Control returns to the Main Menu screen when skipping the scanner correction or when performing the scanner correction in the “Setup and Maintenance”.
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Perform the pre-operational checks in FRONTIER 355/375/570. For the procedures in FRONTIER 350/370,
see “3.3 Pre-operational Checks in FRONTIER 350/370”.
Vacuum or sweep any dirt or dust adhering to the table mat. If the film receiver becomes dirty, remove it and vacuum any dust and then clean it using a cloth.
1 Click the [Pre-operational Check] button on the Main Menu screen.
• The first screen of “1 Diffusion Box Check” appears.
2 Perform the pre-operational checks by following the instructions on the screen.
●Basic operation of the pre-operational checks
Perform Items 1 to 3 in order.To proceed to the next item, click the [Next Page] button. When the [Next Page] button is no longer displayed, click the [OK] button. Be sure to complete all items before printing.
●To display the No.1 to No.3 screens after completing the pre-operational checksThe [1 Diffusion Box Check] to [3 Scanner Correction] buttons can be used for displaying or performing each item after completing the pre-operational checks.
3.4 Pre-operational Checks in FRONTIER 355/375/570
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3.4.1 Diffusion Box/LED Board Cover Cleaning
Clean the diffusion box and LED board cover.
IMPORTANTIf the diffusion box is not cleaned, any dirt adhering to it may cause uneven prints, or the dust or dirt may appear on the prints.
1 Pull the film carrier lock release lever to release the film carrier.
2 While holding the handles, pull the film carrier forward to remove it.
When moving the carrier, hold the handles with both hands in a balanced manner.
3 Blow off any dirt or dust adhering to the top and bottom of the diffusion box using the blower brush.
IMPORTANTIf the diffusion box is not cleaned, dust or dirt on it may appear on the prints.
Take care not to damage the top and bottom of the diffusion box.
4 Click the [Next Page] button.
• The second screen of “Diffusion Box Check” appears.
Handles
Auto Film CarrierNC100AY
Film CarrierLock Release Lever
Z2051
Blower BrushDiffusion Box (Top)
Diffusion Box (Bottom)EZ2009
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5 Blow off any dirt or dust adhering to the top of the LED board cover using the blower brush.
IMPORTANTIf the LED board cover is not cleaned, film scanning may take longer than usual, or unevenness in color or density may result.
6 Install the diffusion box by aligning the pins with the holes.
7 Click the [OK] button.
• The first screen of “2 Film Carrier Cleaning” appears.
3.4.2 Auto Film Carrier NC100AY Cleaning
Clean the auto film carrier NC100AY.
IMPORTANTIf the auto film carrier NC100AC is not cleaned, any dirt adhering to the film feed section may cause film feed errors, scratches or damage to film.
1 Open the Carrier cover.
LED Board CoverBlower Brush
EZ2010
Diffusion Box
Hole
HolePin PinZ2035
Carrier Cover
Z2053
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2 Press the pressure cover release lever to release the lock, and then open the pressure cover.
3 Blow off any dirt or dust adhering to the sensors (glass surfaces) using the blower brush.
IMPORTANT• Dust or dirt may scratch or mark the films. Take
care not to scratch or mark the sensors.• Do not use alcohol solution to clean the
sensors.• Do not drop the 135 insertion section upper
guide on the glass surfaces of the feed lanes. Otherwise the glass surfaces may be damaged.
4 Click the [Next Page] button.
• The second screen of “2 Film Carrier Cleaning” appears.
5 Remove the 135 insertion section upper guide.
6 Blow off any dirt or dust adhering to the film guide sections using the blower brush.
IMPORTANTDust or dirt on a film guide section may scratch or mark the films.
7 Click the [Next Page] button.
Pressure Cover
Pressure CoverRelease Lever
Z2054
Sensors (on Upper Feed Lane)
Blower Brush
Sensors (on Lower Feed Lane)EZ2001
Film GuideSections135 Insertion Section
Upper Guide
Blower BrushFilm Guide Sections
EZ2002R
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• The third screen of “2 Film Carrier Cleaning” appears.
8 Blow off any dirt or dust adhering to the upper and lower surfaces of the diffusion plates on the 135 full lower mask and 135 half lower mask (optional) using the blower brush.
IMPORTANT• Do not use alcohol solution to clean the
diffusion plates.• Do not drop the mask on the glass surfaces of
the feed lanes. Otherwise the glass surfaces may be damaged.
9 Click the [Next Page] button.
• The fourth screen of “2 Film Carrier Cleaning” appears.
10 Remove any dirt or dust adhering to the dust removal brushes and rollers.
• Do not drop the 135 insertion section upper guide on the glass surfaces of the feed lanes. Otherwise the glass surfaces may be damaged.
Blower Blush135 Full Lower Mask
Diffusion Plates
Diffusion Plates
EZ2004
Dust Removal Rollers (2)
Dust Removal Brushes
Z2005R
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11 Click the [Next Page] button.
• The fifth screen of “2 Film Carrier Cleaning” appears.
12 Blow off any dirt or dust adhering to the 135 full, 135 half (option) and IX240 upper masks using the blower brush.
13 Close the pressure cover and press it down until it clicks.
14 Close the upper cover.
15 Click the [OK] button.
• The “3 Scanner Correction” screen appears.
3.4.3 Scanner Correction
Perform scanner correction to carry out the
automatic correction of the scanner conditions in
order to obtain consistent print quality.
1 Hold the film carrier as shown, align the “ ” mark on the film carrier with the “ ” mark on the scanner section, and then push the carrier in until it stops.
When installing the carrier, keep the carrier horizontal. If the carrier is installed with the rear side raised, the carrier may be damaged.
IX240 Upper Mask
135 Full Upper MaskBlower Brush
EZ2007
Auto Film CarrierNC100AY
Marks
EZ2052
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2 Click the [Start] button.
Do not insert film.
• Scanner correction is started.
If the [Start] button is clicked before the scanner-section temperature control is completed, a message appears. If this happens, scanner correction automatically begins after a while.
• After the completion of the correction, the message “The scanner correction is completed message” appears.
3 When the optional multi-film carrier (135 size) is used, perform scanner correction by following the procedure below.
(1) Pull the film carrier lock release lever to release the film carrier.
(2) While holding the handles, pull the film carrier forward to remove it.
• When moving the carrier, hold the handles with both hands in a balanced manner.
(3) Open the upper cover of the multi-film carrier.
(4) Mount the calibration mask on the multi-film carrier.
(5) Close the upper cover.
Handles
Auto Film CarrierNC100AY
Film CarrierLock Release Lever
Z2051
Multi-film Carrier MFC10AY
Upper Cover
Calibration Mask
Z2074
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(6) Align the “ ” mark on the multi-film carrier with the “ ” mark on the scanner section, and then push the carrier in until it stops.
(7) Click the [Start] button.
• Scanner correction is started.
• After the completion of the correction, the message “The scanner correction is completed” appears.
4 When the optional multi-film carrier (120/220 size) is used, perform scanner correction by following the procedure below.
(1) Pull the film carrier lock release lever to release the film carrier.
(2) While holding the handles, pull the film carrier forward to remove it.
(3) Remove the 135 diffusion box.
(4) Install the 120 diffusion box.
Marks
Multi-film Carrier MFC10AY
Z2510
Handles
Multi-film CarrierMFC10AY
Film CarrierLock Release Lever
Z2082
Z2055
120 Diffusion Box
Z2073
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(5) Open the upper cover of the multi-film carrier.
(6) Mount the calibration mask on the multi-film carrier.
(7) Close the upper cover.
(8) Hold the film carrier as shown, align the “ ” mark on the multi-film carrier with the “ ” mark on the scanner section, and then push the carrier in until it stops.
(9) Click the [Start] button.
• Scanner correction is started.
• After the completion of the correction, the message “The scanner correction is completed” appears.
5 Click the [OK] button.
• Control returns to the “Order Information” screen.
Multi-film Carrier MFC10AY
Upper Cover
Calibration Mask
Z2074
Marks
Multi-film Carrier MFC10AYZ2510
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4 Paper Preparations FMPC
1 On the Main Menu screen, select “2 Print” and click the [OK] button.
• The printing status screen appears.
2 Click the [Next Order Stop] button.
• The [Next Order Stop] is switched to the [Resume] button, also “Seitch Magazine (1)” is activated.
3 Click the “Switch Magazine (1)” and select “Auto”, “Upper” or “Lower”.
Auto: The upper or lower paper magazine is selected automatically in accordance with the print size selected.
Upper: The upper paper magazine is selected.Lower: The lower paper magazine is selected.
When the paper types of two magazines are differrent, make sure to select “Upper” or “Lower”.
If paper has come to an end in the paper magazine selected when the upper and lower magazines are the same paper size in the “Auto” mode, the message “Paper end process completed in upper (lower) magazine. Paper is to be fed from lower (upper) magazine.” appears. The magazine is changed automatically when [OK] is clicked.
4.1 Switching the “Auto”, “Upper” or “Lower” Paper Magazines
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5 Printing IC
IMPORTANTWhen performing the film printing from the scanner(SP), make sure that the Printing Status screen is opened after the pre-operational check is completed. If the printing is started before the Printing Status screen does not appear, the operation may be stopped. If this occurs, open the Printing Status screen, and then resume printing.
IMPORTANTIf a jamming occurs in the printer(LP) during the printing process, the any of the orders that are not printed yet in the “Done” list may not be printed. Please perform printing process for these orders again.
5.1.1 DSC Printing from Imaging Controller (Example)
[Imaging Controller Operation]
1 Set the media in the drive.
2 In the [OUTPUT] field, select the FMPC device (ex : FMPCsRGB, FMPC).
3 In the [INPUT] field, click the icon of the media you inserted.
4 On the DSC Print Service screen, select the folder in which the images are stored.
5.1 Printing Flow
FD121
Select the FMPC device (ex: FMPCsRGB, FMPC).
Click the icon of the media you inserted.
Select the folder.
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5 Select the images to be printed. To register all images, click the [Select All] button.
6 Select the print size.
IMPORTANTIn this step, you must select the print size for each order.
7 Specify if or not the index/large index is to be outputted, and its output size, and then if the DSC date is to be printed on the print or not.
If you want to create an index print only, specify number of index or large index prints, while entering “0” in [Print Q’ty] box.
8 Select the resizing specification. (See “2.2(2) Resize” in “Instruction Manual (Service Specification)”.)
Select the images.
Select the print size. Specify if or not the index/large index is to be outputted, size, and if DSC date is to be printed or not.
Select the resizing option.
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9 Click the [Set] button. The image files are listed up in the [Order Specification Column].
10 Click the [Order Regist.] button.
11 The ”Confirmation” dialog appears.
12 Remove the media from the drive.
13 Click the [OK] button.
14 Registering of order is completed.
The Steps from 15 on are done on the FMPC.
15 Printing is automatically started on the FMPC.
If the [Resume] button appears at the bottom of the screen, click it to switch to the [Resume] button. So printing is started.
To stop printing from the Imaging Controller, click the [Next Order Stop] button, then delete the order in the Imaging Controller. The orders may not be deleted correctly in FMPC when the status is displayed or when trying to delete the order currently being printed.
Click the [Set] button.
FD124
Click.
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F350/370FMPC
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16 The orders are moved to the “Done” field, and printing is completed.
You can check where the printing is currently being done in the “Sheets being processed” in the lower right-hand corner of the screen.
5.1.2 Printing from FRONTIER (135-size film example)
■ FRONTIER 350/370
IMPORTANTWhen performing the film printing from the scanner(SP), make sure that the Printing Status screen is opened after the pre-operational check is completed. If the printing is started before the Printing Status screen does not appear, the operation may be stopped. If this occurs, open the Printing Status screen, and then resume printing.
IMPORTANTIf a jamming occurs in the printer(LP) during the printing process, the any of the orders that are not printed yet in the “Done” list may not be printed. Please perform printing process for these orders again.
1 The scanner pre-scans film images when the film is loaded.
• The images of the first 6 frames appear on the screen.
Remote Error IconIf some error occurrs in the FMPC (ex:mismatching of paper width), the remote error icon on the lower right-hand side of the screen blinks. In this case, solve the problem in the FMPC, then try printing again.
Remote Error Icon
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2 If necessary, correct color and density while viewing the color positive image on the monitor screen.
Press the [START/ENTER] key if the film feed mode is “Semi”.
3 The film is fine-scanned and returned 6 frames at a time, and printing starts.
IMPORTANTDo not touch the film while it is being fed through the carriage. Pulling out the film at this time will cause abnormal printing results.
4 When the last frame is completed, the sort dialog box appears automatically.
5 The message shown below appears.
6 The green indicator blinks when the fine-scanning is completed.
• The order is registered in the FMPC.
IMPORTANTThe orders that are registered in the FMPC cannot be deleted with the [Print Stop] key. To delete them, select orders one by one, then click the [Delete] button on the printing status screen.
EZ639
Indicator Lamp (Green)EZ1169
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7 Press the button of the switcher to display the FMPC main menu screen.
Also by pressing the [Ctrl] key twice quickly, the display can be switched between FRONTIER and FMPC.
8 Printing is automatically started on the FMPC.
If the [Resume] button appears at the bottom of the screen, click it to switch to the [Next Order Stop] button. So printing is started.
9 The printed orders are moved to the “Done” list, then printing is completed.
You can check the number of prints that is currently processed and where they are processed in the “Sheets being processed field.
■ FRONTIER 355/375/570
IMPORTANTWhen performing the film printing from the scanner(SP), make sure that the Printing Status screen is opened after the pre-operational check is completed. If the printing is started before the Printing Status screen does not appear, the operation may be stopped. If this occurs, open the Printing Status screen, and then resume printing.
IMPORTANTIf a jamming occurs in the printer(LP) during the printing process, the any of the orders that are not printed yet in the “Done” list may not be printed. Please perform printing process for these orders again.
If the [Resume] button appears at the bottom of the screen, click it to switch to the [Next Order Stop] button. So printing is started.
• The images of the first 6 frames appear on the screen.
MP019
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FMPCF355/375/570
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To skip frames not to be printed, select them, then press the [PASS] key.
1 Press the [START/ENTER] key if the film feed mode is “Semi”.
• One-way scanning mode:The film is ejected from the right-hand side of the film carrier.
• Two-way scanning mode:The film is ejected from the left-hand side of the film carrier.
2 Proceed with scanning of the images.
IMPORTANTDo not touch the film while it is being fed through the carriage. Pulling out the film at this time will cause abnormal printing results.
• When the last frame is scanned, the “Order Data Display” dialog box appears automatically.
If the [Scan Cancel] key is pressed during pre-scanning, the order is not fixed automatically. To fix such orders, press the [Sort/Order] button.
• The message shown below appears.
• The green indicator lamp blinks when the fine-scanning is completed.
Z2569
Z2065
Indicator Lamp
Z2062
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IMPORTANTThe orders that are registered in the FMPC cannot be deleted with the [Print Stop] key. To delete them, select orders one by one, then click the [Delete] button on the printing status screen.
3 Press the button of the switcher to display the FMPC main menu screen.
Also by pressing the [Ctrl] key twice quickly, the display can be switched between FRONTIER and FMPC.
IMPORTANTWhen performing the film printing from the scanner(SP), make sure that the Printing Status screen is opened after the pre-operational check is completed. If the printing is started before the Printing Status screen does not appear, the operation may be stopped. If this occurs, open the Printing Status screen, and then resume printing.
4 Printing is automatically started on the FMPC.
If the [Resume] button appears at the bottom of the screen, click it to switch to the [Next Order Stop] button. So printing is started.
5 The printed orders are moved to the “Done” list, then printing is completed.
You can check the number of prints that is currently processed and where they are processed in the “Sheets being processed field.
MP019
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5.2.1 When “W-8102” Message Dialog Appears
The print-waiting orders that are listed up in the “Next Print” list cannot be printed with the currently installed
paper(s).
Wait for a moment with no operation, so this message will disappear, then other print-waiting orders with the
setting of paper that matches the currently installed paper will be printed automatically, while skipping the
orders with the mismatched paper setting.
To replace the magazine with the correct one, click the [OK] button. Unless the orders with mismatched paper
are urgent ones, it is recommended to print the possible orders first, then the remaining orders after replacing
the magazine.
5.2.2 When “W-1627” Message Dialog Appears
This message appears when mismatching of surface or emulsion type occurred between the upper and lower
magazines while “Auto” is selected for magazine.
Click the [Abort] button, then select [Upper] or [Lower] magazine, and then resume printing.
5.2 Paper Mismatched in FMPC
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5.2.3 When “W-1621” Message Dialog Appears
Mismatching of papers occurred in the same order, and no correct paper magazine was installed. This
problem occurs especially when the paper width of index print is different from that of normal print.
IMPORTANTIf the [Abort] button is clicked during processing of the orders, transferring of orders is stopped, but they remain in the system. Click the [Resume] button on the printing status screen to start printing from the first frame again. Click the [OK] button, then to replace the magazine with correct one, and then to start printing again.
[Order] : Outputs forcibly the current order.
[Image]: Outputs forcibly the current image.
[OK] : Replace the magazine with the correct one, then click this button to start printing.
Before clicking the [OK] button, make sure that the printer (LP) is initialized.
[Abort] : Returns to the printing screens where you can start printing by clicking the [Resume] button.
When the two paper widths are displayed (89mm, 127mm), the problem is the index paper mismatch. Set one of the displayed widths, of paper to solve the problem.
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The PU800B can be connected to the FMPC only when using the SP1500/2000 as scanner. When using it by
connecting to the FMPC, the billing information about digitizing (Fujicolor CD) is not outputted.
When connecting the PU800B to the SP1500/2000/3000, the billing information about DSC print is not
outputted.
The PU800B cannot be used in the system that contains the Frontier Manager.
Precaution when connecting the PU800B to the FMPC
The billing information is not outputted when printing is performed with the print size from entry No.51 to the
last on the “[424] Print Size Setup” screen.
When the above is done together with the index print, only the billing for latter is outputted from the PU800B.
When the DSC printing is performed in the Imaging Controller by using the print size of entry No.50, the total
of DSC print basic price and printing price is printed on the same column of the receipt(Price itselt is correct).
The PU800B uses “Sort No” as the receipt No. in the film printing, and the last 4 digit of the Order No. in the
DSC printing. (For example, when the Order No. is A00123, “0123” is used as the receipt No.)
5.3 Precaution for Use of PU800B
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6 After Printing F350/370
■ Shut-down flow
Shut down the whole system using the following steps.
Perform the post-operational checks in FRONTIER 350/370 and then shut it down. (For the procedures in
FRONTIER 355/375/570, see “6.2 Post-operational Checks in FRONTIER 355/375/570”.)
1 On the printing screen, select the “Quit (1)” in the pull-down menu.
• Control returns to the “Main Menu” screen.
2 Select the “Post-operational Checks” and click [OK].
6.1 Post-operational Checks and Shut-down in FRONTIER 350/370
Post-operational Checks and Shut-down in FRONTIER
(See 6.1 for FRONTIER 350/370.See 6.2 for FRONTIER 355/375/570.)
Post-operational Check and Shut-down in FMPC
(See 6.3)
Shutting Down Imaging Controller
(See 6.4)
Click.
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• The “[31] Inspection Item Display” screen appears.
3 Pull up the release lever as shown in the figure to release the pressure cover.
4 Use a cotton swab moistened with magnet cleaner (MC-100) to remove any dirt or dust adhering to the magnetic heads.
5 Collect the waste solution.
6 Clean around the machine, and then click [OK].
• The “Production Information” screen appears.
Select the “Negative”, “Reversal”, “Digital Image” or “All” from the “Input Type” box to display production information respectively.
IMPORTANTThe printing information from the DSC import is not counted in this screen. Check and save this information in the “Production Information” in the FMPC.
Release Lever
Pressure Cover
EZ1156
Magnetic Head
SwabEZ1161
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7 To save the data in the FD, follow the steps blew.
(1) Click the [FD Save] button.
(2) Insert the FD into the FD drive, then click the [OK] button.
• The data is saved in the FD.
(3) Remove the FD from the drive, then click the [OK] button.
IMPORTANTMake sure that the FD is removed from the FD drive. If it remains in the drive, the SP is not started up during the next restart.
(1) Click [Clear].
• The “Clear production information?” window appears.
(2) Click [OK].
• Data is cleared and the clearing date appears in the “From” box.
8 Click [OK].
• The data is cleared and cleared date is displayed.
If the post-operational check is done after zero hour on the day, the Timer ON time is set to the next day. In this case, set it to this day.
IMPORTANTThe next timer ON date cannot be changed on this screen. To change it, open [4 Setup and Maintenance] - [1 System Operation Setup and Check] -[4 Timer Setup], and then change it.
9 Click [Shut Down].
• The data is saved in the hard disk.
To return the “Main Menu”, click [To Main Menu].
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Perform the post-operational checks in FRONTIER 355/375/570 and then shut it down. (For the procedure in
FRONTIER 350/370, See “6.1 Post-operational checks and shut-down in FRONTIER 350/370”.)
IMPORTANTWhen shutting down the system with the post-operational checks, be sure to perform all the items in the order of 1’3’4’6. Otherwise the system cannot be turned OFF.
If the table mat becomes dirty, wipe the dirt off it using a cloth moistened with water or mild detergent.
1 On the Order Information screen, click the [MAIN MENU] button.
• The main menu screen appears.
2 Click the [Post-operational Check] button.
• The “1 Film Carrier Cleaning” screen appears.
6.2.1 Cleaning the Auto Film Carrier NC100AY
Clean the auto film carrier NC100AY.
IMPORTANTIf the auto film carrier NC100AY is not cleaned, any dirt adhering to the film feed section may cause film feed errors, scratches or damage to film, malfunction of the sensor and other trouble affecting printing operations. In the case of IX240 film, a magnetic information reading error may occur.
6.2 Post-operational Checks and Shut-down in FRONTIER 355/375/570
Click.
Click.
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1 Pull the film carrier lock release lever to release the film carrier.
2 While holding the handles, pull the film carrier forward to remove it.
When moving the carrier, hold the handles with both hands in a balanced manner.
3 Open the carrier cover.
4 Press the pressure cover release lever to release the lock, and then open the pressure cover.
5 Use a cotton swab moistened with alcohol solution (50% ethanol) to remove any dirt or dust adhering to the rollers.
Hold the foot of the cotton swab and rub it against the magnetic head firmly.
6 Click the [Next Page] button.
• The second screen “1 Film Carrier Cleaning” appears.
Handles
Auto Film CarrierNC100AY
Film CarrierLock Release Lever
Z2051
Carrier Cover
EZ053
EZ054
Pressure Cover
Pressure CoverRelease Lever
Cotton Swab
Cleaning Head
Magnetic Heads (2)
Z2008
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7 While rotating the roller cleaning knob, use a cotton swab moistened with alcohol solution (50% ethanol) to remove any dirt or dust adhering to the rollers.
8 Click the [Next Page] button.
• The third screen “1 Film Carrier Cleaning” appears.
9 Close the winding section cover.
10 Remove any dirt or dust adhering to the winding section roller using a lens cleaning cloth while rotating the roller cleaning knob.
11 Close the winding section cover.
12 Close the pressure cover and press it down until it clicks.
13 Close the carrier cover.
14 Click the [OK] button.
• The “Clearing Around the Machine” screen appears.
Roller Cleaning KnobRollers (15)
Cotton SwabEZ2003
Lens Cleaning Cloth
Winding SectionCover
Roller Cleaning Knob
Winding Section
EZ2006
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6.2.2 Cleaning Around the Machine
1 Clean around the machine and then click the [OK] button.
• The “4 Product Information” screen appears.
6.2.3 Recording the Daily Processing Volume Data and Clearing the Data
Select the “Negative”, “Reversal”, “Digital Image” or “All” from the “Film type” box to display production information respectively.
IMPORTANTThe printing information from the DSC import is not counted in this screen. Check and save this information in the “Production Information” in the FMPC.
1 Record the daily processing volume data.
To clear the data, follow the steps below.
(1) Click the [Clear] button.
• The “Clear production information?” dialog box appears.
(2) Click the [OK] button.
• Data is cleared.
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2 Click the [OK] button.
• The “System Shutdown” screen appears.
6.2.4 System Shutdown
1 Click the [OK] button.
• The data is stored onto the hard disk.
Control returns to the [6 Shut Down] screen, if [Cancel] is clicked.
When restarting the system immediately after the scanner is turned OFF, be sure to wait for more than 12 seconds before pressing the START switch. Note that the system cannot be started unless more than 12 seconds have elapsed because of the function of the protection circuit.
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1 Click the “Post Check” in the bottom left-hand corner of the screen.
• The “[31] Inspection Item Display” screen appears.
2 Click the [OK] button.
• The “Production Information 1” screen appears.
3 Record the daily processing volume data. To clear the data, follow the steps below.
4 To save the data in the FD, follow the steps blew.
(1) Click the [FD Save] button.
(2) Insert the FD into the FD drive, then click the [OK] button.
• The data is saved in the FD.
(3) Remove the FD from the drive, then click the [OK] button.
IMPORTANTMake sure that the FD is removed from the FD drive. If remains in the drive, the FMPC is not started up during the next restart.
(1) Click [Clear].
• The “Clear production information?” window appears.
(2) Click [OK].
• Data is cleared.
6.3 Post-operational Checks and Shut-down in FMPC
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5 Click [OK].
• The “Next Timer ON Date/Time Check” screen appears.
If the post-operational checks are performed after 0:00 AM, the timer ON date is set for the following day. Set the timer to current day if operation will be continued later that day.
If the date and time need to be changed, change them according to the instructions as shown below.
(1) Click [Modify].
• The “Next Timer ON Date/Time Change” window appears.
(2) Select the box to be changed and change date and time.
(3) Click [OK].
• The dialog box disappears.
6 Click [Shut Down].
• The data is stored onto the hard disk.
• The processor auto cleaning is performed, and the processor automatically changes to STANDBY.
Control returns to the [Main Menu] screen, if [Cancel] is clicked.
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Shut down the Imaging Controller.
1 Click the [Exit] icon on the DI changer.
2 The Confirmation dialog appears. Click the [OK] button.
IMPORTANTDo not shut down the Imaging Controller while orders are being converted.
3 Operation returns to the Desktop of Windows NT/Windows 2000.
To shut down the computer, click the [Exit] button while pressing the [Shift] button.
4 Select [Shut Down] from the [Start] menu at the bottom of the desktop.
[Windows NT]
[Windows 2000]
5 In case of Windows NT, Select the [Shut down the computer?] and click the [Yes] button.
[Windows NT]
6.4 Shutting Down Imaging Controller
Click.
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6 In case of Windows 2000, Select [Shut down] and click the [OK] button.
[Windows 2000]
7 Turn OFF the media units (PC card reader, CD-R, Zip, MO drives, etc.)
8 Turn OFF the flatbed scanner.
9 Turn OFF the monitor.
10 Turn OFF the Imaging Controller.
FD034
FD257
FD036
FD032
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7 Emergency Stop FMPC
When operation is impossible, try to remove and reinstall the film carrier. If this does not solve the problem,
follow the steps described below to shut down the system.
1 Click the emergency stop switch [ ! ] in the upper right-hand corner of the screen.
• The “Emergency Stop” dialog box appears.
2 Click [OK].
• The emergency stop process starts, and then the FMPC is turned OFF.
3 Press the system start switch to start the system again.
4 Restart the FRONTIER scanner (SP).
IMPORTANTWhen restarting the FMPC, the SP(scanner) must be also restarted.
If problems persist, or if an abnormality still exists, consult your technical representative.
7.1 Emergency Power OFF in FMPC
Click.
NMP010
EZ1192
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[FRONTIER 355/375/570]
1 Click the emergency stop switch [ ! ] in the upper right-hand corner of the screen.
• The “Emergency Stop” dialog box appears.
2 Click [OK].
• The emergency stop process starts, and then the scanner (SP) is turned OFF.
3 Press the [Start] button to start up the FRONTIER again.
If you restart the FRONTIER, wait about 12 seconds, then press the [Start] button.
If an error occurs after the restart, consult your technical representative.
[FRONTIER 350/370]
1 Click the emergency stop switch [ ! ] in the upper right-hand corner of the screen.
• The “Emergency Stop” dialog box appears.
2 Click [OK].
• The emergency stop process starts, and then the scanner (SP) is turned OFF.
3 Press the [Start] button to start up the FRONTIER again.
If an error occurs after the restart, consult your technical representative.
7.2 Emergency Power OFF in Scanner (SP)
Z2040
Click.
EZ1192
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If a strange odor or unusual sound emanates, abnormal heat is generated or smoke appears from the printer/
processor, immediately follow the steps described below, and consult your technical representative.
[FRONTIER 350/370/355/375]
1 Immediately turn the power switch to STANDBY.
2 Turn OFF the built-in circuit breaker.
3 Turn OFF the main power circuit breaker.
4 Consult your technical representative.
[FRONTIER 570]
1 Immediately turn the power switch to STANDBY.
2 Turn OFF the built-in circuit breaker.
3 Turn OFF the main power circuit breaker.
4 Consult your technical representative.
7.3 Manual Shut-off of Printer Power
Power SwitchEZ626
Built-in Circuit BreakerEZ674
Power Switch
L2988
Built-in Circuit BreakerL2988
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7.4.1 To Return to Direct-connecting Type (in FRONTIER 350/370)
To return to the direct-connecting type in
FRONTIER 350/370, use the following procedures.
Make sure that the FMPC is turned ON, and that at least one IEEE1394 board operates normally.(IEEE1394 board also functions as repeater.)
1 On the “Main Menu” screen in the scanner (SP), select [4 Setup and Maintenance], then click the [OK] button.
If the “initializing of printer failed” message appears, click the [Retry] button to clear it, and then perform the procedures.
2 In the “Login” dialog, select [SE2] as user name and enter the password “7777”, and then click the [OK] button.
3 Select [41 System Operation Setup and Check] - [41F Installation Information Setup], then click the [Start] button.
4 The “[41F] Installation Information Setup” screen appears.
5 Set to [ON] for [Printer].
7.4 Measures against FMPC Failures
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6 On the “Main Menu” screen in the scanner (SP), select [3 Post-operational Check], then click the [OK] button, then shut down the scanner.
7 Switch the display to FMPC by pressing the button on the switcher.
The display can be switched also by pressing the [Ctrl] key twice swiftly.
8 On the “Main Menu” screen in the FMPC, select [3 Post-operational Check], then click the [OK] button, then shut down the FMPC and printer (LP).
9 Connect the IEEE1394 cable from the printer and the one from the scanner to the connectors on the same board in the FMPC.
10 Insert the FD containing no system program into the FD drive of the FMPC, and then turn it ON.
Make sure that the FD does not contain the executable file.
• After start-up, the error message “Non-System disk or disk error” appears, and the “Windows” is not started up.
11 Turn on the printer, then set the switch to STANDBY.
In this case, the printer (LP) cannot be started up remotely by turning on the scanner (SP).
12 Turn on the scanner (SP).
MP019
IEEE1394 from Printer (LP)
IEEE1394 from Scanner (SP)
NMP011
EZ1192
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13 After the restart, the “Main Menu” screen appears.
IMPORTANTTo perform printing from the Imaging Controller, set up the FMPC logical device name on the administration screen in each DI application on the Imaging Controller.
7.4.2 To Return to Direct-connecting Type (in FRONTIER 355/375/570)
To return to the direct-connecting type in
FRONTIER 355/375, use the following procedures.
1 On the “Main Menu” screen in the scanner (SP), click the [Setup and Maintenance] button.
If the “Setup and Maintenance” screen does not appear, start up the FRONTIER in the stand-alone mode.
2 Enter the password “7777”, and then click the [OK] button.
3 Select [01 System Operation Setup and Check] - [0140 Installation Information Setup].
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4 The [0140 Installation Information Setup] screen appears.
5 Select “LP1500/2000” or “LP5000” as printer.
6 On the “Main Menu” screen in the scanner (SP), click the [Post-operational Check] button, then shut down the scanner.
7 Switch the display to FMPC by pressing the button on the switcher.
The display can be switched also by pressing the [Ctrl] key twice swiftly.
8 On the “Main Menu” screen in the FMPC, select [3 Post-operational Check], then click the [OK] button, then shut down the FMPC and printer (LP).
9 Disconnect the IEEE1394 cable from the scanner (SP).
MP019
MP047
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10 Connect the IEEE1394 cable from printer (LP) to the scanner (SP).
11 Turn on the printer (LP).
In this case, the printer (LP) cannot be started up remotely by turning on the scanner (SP).
12 Turn on the scanner (SP).
13 After the restart, the “Main Menu” screen appears.
IMPORTANTTo perform printing from the Imaging Controller, the FMPC logical device name on the administration screen in each DI application on the Imaging Controller must be set up.
MP048
Z2040
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FMPC8 Setup and Maintenance (FRONTIER 350/370/355/375)
8.1.1 Menu Screen Display
Open the “Setup and Maintenance” operator menu
screen by following the procedures shown below.
1 On the “Main Menu”, select the “4 Setup and Maintenance” and click the [OK] button.
• The “Login” dialog box appears.
Leave blank in the “Password” box when accessing to the “Operator” in the “User Name” box.
2 Click [OK].
• The menu screen of the “4 Setup and Maintenance” appears.
The sub-menu disappears by clicking the [–] button at the left of each item and reappears by clicking the [+] button.
8.1 Operator Menu
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8.1.2 Production Information
1 Open the “4 Setup and Maintenance” menu screen (see Section 8.1).
2 Select the “1 Production Information 1”.
3 Click [START].
• The “[411] Production Information” screen appears.
The information can be changed by selecting “Negative”, “Reversal”, “Digital Image” or “All” from the “Input Type” box.
4 To clear the data, follow the steps below.
(1) Click [Clear].
• The “Clear production information?” dialog box appears.
(2) Click [OK].
• The production data is erased.
5 Click [OK].
• Operation returns to the “4 Setup and Maintenance” screen.
6 Select the “END [1]” on the menu bar.
• Operation returns to the “Main Menu” screen.
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8.1.3 Paper Condition Setup
When new paper is loaded, follow the procedure
described below to set up the new paper condition.
1 Open the “4 Setup and Maintenance” menu screen (see Section 8.1).
2 Select the “1 Paper Condition Setup”.
3 Click [START].
• The “[421] Paper Condition Setup” screen appears.
4 Select the [Magazine Upper] or [Magazine Lower] to be set up.
5 Click [Print].
• After about 5 minutes, an upkeep print is delivered to the large-size tray.
• Densitometer AD100:
Densitometer AD200:
6 After the condition setup print has come out, press the [Dens Measure] button.
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7 Adjust the guide of the densitometer according to the width of the condition setup print.
Densitometer Operation Panel:
When an error occurs, press the orange [RESET] switch.
8 Insert the condition setup print into the densitometer.
9 Press the [START] button on the densitometer.
If the message below appears, click [OK] and repeat the density measurement from Step 6 .
• The measurement is automatically started and the density measurement result is displayed.
10 Click [OK].
• The density measurement result disappears.
Indicator Light Ready Measuring Error
Power (Green) On On On
Ready (Green) On Blinks Off
Error (Red) Off Off On
GuidesDensitometer
EZ634
Densitometer
Condition Setup printEZ635
[START] Button
EZ636
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11 If the “Density Measurement Result” is NG, the message at the bottom of the last page appears. Perform the Steps 5 to 10 again until the result becomes OK.
12 Click [Cancel].
• The “4 Setup and Maintenance” screen appears.
13 Select the “END [1]” on the menu bar.
• Control returns to the “Main Menu”.
8.1.4 Processing Solution Temperature Check
1 Open the “4 Setup and Maintenance” menu screen (see Section 8.1).
2 Select the “2 Processor Temperature Check”.
3 Click [START].
• The “[422] Processor Temperature Check” screen appears.
4 Click [OK].
• Operation returns to the “4 Setup and Maintenance” screen.
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5 Select the “END [1]” on the menu bar.
• Control returns to the “Main Menu” screen.
8.1.5 Control Strip Processing
The processing solution performance is evaluated
by processing a control strip, measuring the
processed strip densities, and comparing them with
the reference strip densities.
1 Take the control strip package out of the freezer, and leave it for about one hour to bring it to room temperature.
2 Take the inner bag out of the control strip package and place it on the control strip holder, with its seamed surface up, and put them both in the dark box. Close the dark box cover.
EZ1841
Seamed Surface
Control Strip Holder
Control Strip Inner Bag
EZ740
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3 Pass your hands through the sleeves of the dark box, take one control strip out of the inner bag, and insert it into the control strip holder, as shown in the figure. Push it in until it reaches the far end.
4 Fold over the open end of the inner bag to prevent fogging of the unused control strips.
5 Take the control strip holder out of the dark box.
6 Return the control strip package to the freezer.
7 Open the “4 Setup and Maintenance” menu screen (see Section 8.1).
8 Select “3 Control Strip Processing”, and click [START].
• The “[423] Control Strip Processing” screen appears.
9 Click [OK] to start the control strip processing.
• The message “Processing the control strip.” appears.
• The message “Set Holder” appears on the operating panel on the printer.
Emulsion Surface Upward
Control StripEZ741
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10 Open the cover of the control strip holder port in the processor cover, and position the holder so that its “EMULSION SURFACE” mark faces the processor side.
11 Press the [ENTER] key on the operating panel of the printer.
• The processor starts and control strip processing begins.
• After about 4 minutes, the control strip is fed out to the large size tray.
• The message “Control strip processing is completed.” appears on the screen.
12 Remove the control strip holder from the port in the processor cover.
13 Click [OK].
• The message is cleared.
14 Click [Cancel].
• Control returns to the “4 Setup and Maintenance” screen.
For the daily morning pre-operational checks, operation returns to the “Printing Condition Upkeep”.
15 Select the “END [1]” on the menu bar.
• Control returns to the “Main Menu” screen.
Control Strip Holder Port Cover
Control Strip Holder
Processor Cover
“EMULSION SURFACE” MarkEZ742
7.7
Laser warming-up ($ : complete, + : warming-up)
Processer warming-up ( : complete, + : warming-up)
Display
Driving processer
EZ625
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■ Control Strip Storage and Handling Pre-cautions
REFERENCE:A control strip is used for checking the performance of the processing solutions. The package contents are composed of exposed but unprocessed paper strips, one reference strip (processed and used as the density reference), and the correction factor chart for the reference strip. Process a control strip once a day, measure the reflection densities (R,G,B) using a densitometer and check for processing solution performance.
IMPORTANT• Place the control strips inside a plastic bag and
store them in a freezer (-10°C/14°F or below). Storage at room temperatures leads to deterioration in performance.
• Moisture condensation occurs if the control strips are processed immediately after they have been taken out of freezer. This may give rise to processing unevenness.
• Do not open the folded end of the inner bag under any light, or the control strips may become fogged and rendered useless.
8.1.6 DIC Order Back Printing Setup
1 Open the “4 Setup and Maintenance” menu screen (see Section 8.1).
2 Select “O DIC Order Back Print Setup”, and then click [START].
3 Select “Yes” for [Back Print], and then click [OK].
4 Select the “END (1)” on the menu bar.
If “No” is selected for “Back Print”, no back print will be done at all regardless of setting on the Imaging Controller.
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8.1.7 Replenisher Pump Output Measurement
If the replenisher pump output is reduced, improper
processing and drop in level of solution in the
processing tank may result.
Processing solutions may irritate the eyes and skin. When handling processing solutions, wear protective goggles, a rubber apron, rubber gloves, rubber boots and other protective gear as appropriate to prevent any solution from coming in contact with the body. Always wash hands well after handling processing solutions.
1 Prepare a measuring cylinder.
2 Remove the sub-tank cover.
3 Open the “4 Setup and Maintenance” menu screen (see Section 8.1).
4 Select “1 Pump Output Measurement/Setting”, and press the [START] key.
• The “[461] Pump Output Measurement/Setting” screen appears.
• The cursor is located on the “Measured value” for “P1R”.
5 Click [Start] of the “PS-R” box.
• The alarm beeps intermittently for 10 seconds.
Click [Cancel] to stop the operation.
Sub-tank CoverEZ679
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6 Before the pump starts discharging, disconnect the PS-R replenisher nozzle and insert it into the measuring cylinder.
• The replenisher pump starts discharging after the alarm beeps for 10 seconds.
• The alarm beeps when discharging is completed.
7 Insert the PS-R replenisher nozzle into the PS sub-tank.
8 Place the measuring cylinder on a level surface, then read and record the output.
9 Pour the replenisher solution from the measuring cylinder into the waste recovery tank.
10 Select the “Measured value” box for “PS-R” and enter the recorded output value using numeric keys.
The machine automatically measures and adjusts the pump outputs for P1-R, P2-RA and P2-RB.
11 Click [OK].
• Operation returns to the “4 Setup and Maintenance” screen.
12 Select the “END [1]” on the menu bar.
• Control returns to the “Main Menu” screen.
13 Reinstall the sub-tank cover.
14 Clean the measuring cylinder.
PS-R Replenisher Nozzle
Measuring CylinderEZ747
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8.1.8 Auto-cleaning Pump Output Measurement
If the auto-cleaning pump output is reduced,
improper processing and drop in processing tank
solution may result.
Processing solutions may irritate the eyes and skin. When handling processing solutions, wear protective goggles, a rubber apron, rubber gloves, rubber boots and other protective gear, as appropriate, to prevent any solution from coming in contact with the body. Always wash hands well after handling the processing solutions.
1 Prepare two measuring vessels to measure the auto-cleaning pump output.
2 Remove the processor cover.
3 Remove the dryer entrance rack cover.
4 Release the lock release lever and remove the No.1 crossover rack.
5 Release the locking hook and remove the two auto-cleaning nozzles from the No.1 crossover rack.
6 Drain the auto-cleaning nozzles.Processor Cover
EZ685
Dryer Entrance Rack Cover
EZ690
Lock Release lever
No.1 Crossover Rack
EZ686
No.1 Crossoover Rack
Auto-cleaning Nozzles (2)
Locking hook
EZ687
Auto-cleaning NozzleEZ1071
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7 Install each auto-cleaning nozzle into a measuring vessel.
8 Install the measuring vessels on the processing rack by aligning their rubber joints with the washing solution tank holes.
If the rubber joints are not installed properly, the washing solution will splash.
Push in each measuring cup until its locking hook is engaged in the rack. If it is installed improperly, the washing solution will splash.
9 Open the “4 Setup and Maintenance” menu screen (see Section 8.1).
10 Select “2 Auto-cleaning Output Measurement/Setting”, and click [START].
• The “[462] Auto-cleaning Output Measurement/ Setting” screen appears.
• The cursor is located on the “Measured value” for “P1”.
11 Click [Start] for “P1”.
• The alarm beeps intermittently for 10 seconds.
Click [Cancel] to stop the operation.
• The alarm beeps once when the discharging is completed.
Measuring Vessel
Auto-cleaning Nozzle
EZ1067
Measuring Vessel
Rubber Joint
EZ1068
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12 Remove the measuring vessels by releasing the locks.
13 Hold the measuring vessels upright, read both vessels, add up the total volume and record it.
14 Discard the solution.
15 Reinstall the washing nozzles into the No.1 crossover rack, and reinstall the crossover rack on the P1 processing rack.
16 Select “Measured value” for “P1” and enter the recorded output value using numeric keys or the [ ↑ ] and [ ↓ ] keys.
17 Select “P2”, “PS1”, and “PS3”, and perform Steps 11 through 16 successively.
18 Click [OK].
• Control returns to the “4 Setup and Maintenance” screen.
19 Select the “END [1]” on the menu bar.
• Control returns to the “Main Menu” screen.
20 Reinstall the dryer entrance rack cover and the processor cover.
Lock Release Lever
Measuring Vessel
EZ1069
Measuring Vessels
EZ1070
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8.2.1 Menu Screen Display
NOTE:For details of mouse operation, see the “Basic
Operation Instructions” manual.
1 On the “Main Menu”, select “Setup and Maintenance”, and click the [OK] button.
2 In the “Log-in” dialog, select “Laboratory Manager”, then type “0000” and click [OK].
• “Setup and Maintenance” screen appears.
3 To perform the setup and maintenance operations, select the [+] button of the desired item from the “Item List” box.
• The “Sub-item List” box of the selected item appears.
4 To perform the desired operation, double-click on the operation, or select the operation and click [START].
• The operation screen appears.
5 Perform the operation by following the instructions that appear.
6 Upon completion of the operation, click [End], [OK] or [Cancel].
• “4 Setup and Maintenance” screen appears.
7 Click [END] on the menu bar.
• Operation returns to the “Main Menu” screen.
8.2.2 Production Information 1 (411)
This menu is for daily confirmation of number of
products.
See “8.1.2 Production Information”.
8.2 Laboratory Manager Menu
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8.2.3 Production Information 2 (412)
[Selection]
“4 Setup and Maintenance” - “1 System Operation
Setup and Check” - “2 Production Information 2”
[Procedure]
This menu is to view accumulated number of
products.
Confirm the production information for each input
type. The data can be cleared in this menu.
Input Type : Negative
Reversal
Digital Image
All
1 Record the production information.
2 To clear the data, follow the steps below.
(1) Use “Input Type” to choose which data you wish to clear.
(2) Then press click [Clear].
• The “Clear production information?” dialog box appears.
(3) Click [OK].
• The data is cleared and date of clearance appears.
3 Click [OK].
• Operation returns to the “4 Setup and Maintenance” screen.
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8.2.4 Timer Setup (414)
[Selection]
“4 Setup and Maintenance” - “1 System Operation
Setup and Check” - “4 Timer Setup”
[Procedure]
The present date/time, timer ON date/time and
preheat setup times are setup.
1 To update “Present Date/Time”, change the date and time, and click [OK].
NOTE:To cancel the update, press the [Cancel] button.
2 To change the timer date and time, check the day of the week and enter the time in the “Timer ON Date/Time Setting” box.
3 Setup the preheat timer by following the steps on the next page, if necessary.
IMPORTANTThe ON time for a night-time preheating operation must not overlap with the ON time of the weekly timer since night-time preheating takes priority and shuts down all power when it is set OFF.If, for instance, the calendar timer is set to 5:00 AM and night-time preheating is turned ON at 3:30 AM, all the power will be shut down two hours later at 5:30 AM.
NOTE:Night-time preheating is usually conducted when the room temperature drops below 10 °C (50 °F) at night and the temperature is not controlled for 8 or more hours.
(1) Select “YES” for “Preheat Setting”.
• The 1st and 2nd preheat setting boxes appear.
(2) Move the cursor to “1st Preheat” and enter the time.
(3) Move the cursor to “2nd Preheat” and enter the time.
NOTE:• For preheating only once, set the same time for
both the first and second times.• Select “NO” when no preheat timer is used.• The second preheating timer is ignored if the
first and second times overlap.
<Example>1st. preheat time: 2:00 AM2nd. preheat time: 3:00 AMWith the above settings, night-time preheating will occur from 2:00 AM to 4:00 AM (2 hours).
4 Click [OK].
• Operation returns to the “4 Setup and Maintenance” screen.
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8.2.5 Error Information Check (415)
[Selection]
“4 Setup and Maintenance” - “1 System Operation
Setup and Check” - “5 Error Information Check”
[Procedure]
The system error log is listed up in order of date
and time.
1 Click [Log Info].
• The “Log File Re-reading Check” dialog box appears.
2 Click [OK].
• The log file is reloaded.
3 Click [Accum. Info].
• Accumulated error information is displayed in order of code and frequency.
4 Click [Log Information].
• Operation returns to the “Error log information” screen.
5 Click [OK].
• Operation returns to the “4 Setup and Maintenance” screen.
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8.2.6 Installation Information Confirmation (416)
[Selection]
“4 Setup and Maintenance” - “1 System Operation
Setup and Check” - “6 Installation Information
Confirmation”
[Procedure]
Check the scanner and printer installation
information.
1 Check the installation information.
2 Click [Option].
3 Check the version of Frontier Manager, then click [OK].
4 Click [OK]
• Operation returns to the “4 Setup and Maintenance” screen.
8.2.7 Data Backup (417)
[Selection]
“4 Setup and Maintenance” - “1 System Operation
Setup and Check” - “7 Data Backup”
[Procedure]
Make a backup of unit data stored in the hard disk
of the main control unit after changing data of the
“Setup and Maintenance” mode in case unit data is
damaged.
1 Prepare the data backup floppy disk “FMPC” or “LP1500/LP2000”.
2 Insert the disk into the floppy drive of the main control unit.
3 Move the cursor to the “Destination” box and select “FMP Controller” or “Printer”.
NMP014
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4 Click [OK].
• “Making the backup of the data” message appears.
5 Upon completion of the backup, press the [Cancel] button.
• Operation returns to the “4 Setup and Maintenance” screen.
6 Remove the FD from the drive.
IMPORTANTMake sure that the FD is removed from the FD drive. If it remains in the drive, the FMPC is not started up during the next restart.
8.2.8 DI Manager Administrative Setting (41l)
Set the time to delete the order that is completed on
the DI Controller.
[Selection]
“4 Setup and Maintenance” - “1 System Operation
Setup and Check” - “I DI Manager Administrative
Setting”
[Procedure]
1 Select the time to be deleted the completed order on the DI controller.
2 Click [OK].
• Operation returns to the “4 Setup and Maintenance” screen.
NMP014
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8.2.9 Paper Condition Setup (421)
See “8.1.3 Paper Condition Setup”.
8.2.10 Processor Solution Temperature Check (422)
See “8.1.4 Processing Solution Temperature
Check”.
8.2.11 Control Strip Processing (423)
See “8.1.5 Control Strip Processing”.
8.2.12 Print Size Setup (424)
[Selection]
“4 Setup and Maintenance” - “2 Print Condition
Setup and Check” - “4 Print Size Setup”
[Procedure]
Set the print size to be used.
• Normally, the size is registered as shown in the table below.
■ Print size to be registered in FMPC
No. NameWidth
[0.1mm]Length [0.1mm]
Display Border
1 89C 890 1270 ON BL2 89P 890 2540 ON BL3 89H 890 1580 ON BL4 102C 1020 1520 ON BL5 102P 1020 2540 ON BL6 102H 1020 1780 ON BL7 3R 1270 890 ON BL8 3RBD 1270 890 OFF BD9 5R 1270 1780 OFF BL
10 5RBD 1270 1780 OFF BD11 4R 1520 1020 ON BL12 4RBD 1520 1020 OFF BD13 6R 1520 2030 OFF BL14 6RW 1520 2160 OFF BL15 8R 2030 2540 ON BL16 8RW 2030 3050 OFF BL17 A5 2100 1480 OFF BL18 A4 2100 2970 OFF BL19 8R1 2540 2030 OFF BL20 10R 2540 3050 OFF BL21 10RW 2540 3810 OFF BL22 3DSC 890 1190 OFF BL23 3DSCf 890 1270 OFF BD24 4DSC 1020 1360 OFF BL25 4DSCf 1020 1520 OFF BD26 5DSC 1270 1690 OFF BL27 5DSCf 1270 1780 OFF BD28 89Ix 890 1200 OFF BL29 CDIDX 1020 1200 OFF BL30 127Ix 1270 1200 OFF BL31 3.5x7 890 1780 OFF BL32 4x5 1020 1270 OFF BL33 4x8.5 1020 2160 OFF BL34 4x8 1020 2030 OFF BL
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1 Select the print size to be modified or registered from the list.
• ID [No.], Name, Width, Length, Border, four BD values and [Display(ON/OFF)] are displayed.
2 Move the cursor to the print size to be used, select “ON” or “OFF” shown in the “Display”.
• If you select “ON”, the description appears in the list. If you select “OFF”, nothing appears in the list.
Make sure that the size names in FMPC are the same as in FRONTIER.When registering a new size, make sure to restart the FMPC, and to check if the printing status screen is opened.
IMPORTANTWhen using the PU800B, the billing information is not outputted when printing is performed with the print size from entry No.51 to No.100.
3 Click [OK]
• Operation returns to the “4 Setup and Maintenance” screen.
8.2.13 DIC Order Back Printing Setup
See “8.1.6 DIC Order Back Printing Setup”.
8.2.14 Paper Magazine Registration (451)
[Selection]
“4 Setup and Maintenance” - “5 Printer Adjustment/
Maintenance” - “1 Paper Magazine Registration”
[Procedure]
Register the Paper Magazine to be used.
1 Open the paper magazine by releasing the latch.
LatchEZ643
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2 Remove the two screws and adjust the paper guide width in accordance with the paper width.
NOTE:Do not loosen the red painted screws.
3 Remove the two screws and adjust the flange width in accordance with the paper width.
4 Select a paper ID referring to the table below, and enter the data.
NOTE:To register paper not listed in the table, use a fresh magazine ID not used.
5 Click [Set].
6 Install the ID chip on the paper magazine with the two screws.
7 Click [OK]
• Operation returns to the “4 Setup and Maintenance” screen.
Paper GuideScrews (2)
EZ854
Paper Shaft
Screws (2)
FlangeEZ855
1 89 Glossy A 180 180 55.0 62.02 102 Glossy A 180 180 55.0 62.03 117 Glossy A 180 180 55.0 62.04 127 Glossy A 180 180 55.0 62.05 152 Glossy A 180 180 55.0 62.06 89 Glossy A 180 180 55.0 62.07 102 Glossy A 180 180 55.0 62.08 117 Glossy A 180 180 55.0 62.09 127 Glossy A 180 180 55.0 62.010 152 Glossy A 180 180 55.0 62.011 203 Glossy A 90 90 55.0 67.012 210 Glossy A 90 90 55.0 67.013 254 Glossy A 90 90 55.0 67.014 203 Glossy A 90 90 55.0 67.015 152 Glossy A 180 180 55.0 62.016 254 Glossy A 90 90 55.0 67.018 254 Glossy A 90 90 55.0 67.0
MagazineID
PaperPaperWidth(mm)
Paper Length
(m)
LeftLength
(m)
Type DryingTemp.(°C)
LP1500SC LP2000SC
Screws (2)EZ1218
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8.2.15 Paper Feed Length Adjustment (452)
[Selection]
“4 Setup and Maintenance” - “5 Printer Adjustment/
Maintenance” - “2 Paper Feed Length Adjustment”
[Procedure]
Adjustment the paper feed length.
1 Select the ID number of the magazine to be adjusted from the list on the screen and click it.
2 Make sure the value in the “Set value (feed length)” is “254.0”.
3 Enter the fine adjustment feed length value indicated on the label attached to the magazine in the “Fine adjust value”.
4 In Menu “455 Paper Feed”, feed paper with 127mm and 381mm feed lengths.
5 Measure the feed lengths of the sheets of paper fed out and calculate the adding value using the formula below.
Adding Value = 254– (Measured Value of 381mm – Measured Value of 127mm)
<Example>Measured Value of 381mm = 380.0mmMeasured Value of 127mm = 126.4mmAdding Value = 254 – (380 – 126.4) = 0.4
6 Add the “Adding Value” to the value in the “Fine adjust value” and enter it in the “Fine adjust value” box.
<Example>Fine adjust value = 1.0mmAdding Value = 0.4mmNew Fine Adjust Value = 1.0 + 0.4 = 1.4
7 In Menu “455 Paper Feed”, feed paper with 127.0mm feed length.
8 Measure the feed length of the sheet of paper fed out and calculate the offset adding value using the formula below.
Offset Adding Value = 127 – “Measured Value of 127mm”
<Example>Measured Value of 127mm = 126.6mmOffset Adding Value = 127 – 126.6 = 0.4mm
9 Add the offset adding value to the value in the “Offset value” and enter it in the “Offset value” box.
10 Repeat Steps 1 to 9 for all paper magazines.
11 Click [OK].
• Operation returns to the “4 Setup and Maintenance” screen.
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8.2.16 G, B Laser (SHG) Optimal Temperature Setup (454)
[Selection]
“4 Setup and Maintenance” - “5 Printer Adjustment/
Maintenance” - “4 G, B Laser (SHG) Optimal
Temperature Setup”
[Procedure]
Setup the G, B laser (SHG) optimal temperature.
NOTE:Perform this menu two hours after the LD has been
ON. This provides sufficient time for the laser to
warm up.
1 Click [Enter].
• The optimal temperature setup is started, and the result is displayed after 5 minutes.
2 Click [End].
• Operation returns to the “4 Setup and Maintenance” screen.
8.2.17 Paper Feed (455)
[Selection]
“4 Setup and Maintenance” - “5 Printer Adjustment/
Maintenance” - “5 Paper Feed”
[Procedure]
Paper is fed without printing.
1 Set the number of prints, feed length and select magazine.
Quantity : 1 to 999Feed Length : 82.5 to 381.0Magazine : Upper/Lower
2 Click [OK].
• Paper is fed.
3 Click [End].
• Operation returns to the “4 Setup and Maintenance” screen.
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8.2.18 Printer Temperature Display (456)
[Selection]
“4 Setup and Maintenance” - “5 Printer Adjustment/
Maintenance” - “6 Printer Temperature Display”
[Procedure]
Printer temperature and its status are displayed.
NOTE:• The temperatures are updated every 5 seconds.• Keep the “Abnormal temp. detection” to “ON”.
1 Click [OK].
• Operation returns to the “4 Setup and Maintenance” screen.
8.2.19 Printer Input Check (457)
[Selection]
“4 Setup and Maintenance” - “5 Printer Adjustment/
Maintenance” - “7 Printer Input Check”
[Procedure]
Check the status of the sensors.
1 Click [End].
• Operation returns to the “4 Setup and Maintenance” screen.
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8.2.20 Image Position Fine Adjustment (458)
[Selection]
“4 Setup and Maintenance” - “5 Printer Adjustment/
Maintenance” - “8 Image Position Fine Adjustment”
[Procedure]
Adjustment of the image position for each paper
magazine.
1 Make a bordered print to be adjusted.
2 Select the paper magazine for print to be adjusted.
3 Check that the image is in the center of paper.
4 If necessary, adjust by following the steps below.
(1) In Menu 424 “Print Size Setup”, enter initial bordered width (4.0mm or 5.0mm) in “Upper BD”, “Lower BD”, “Left BD” and “Right BD” columns.
(2) To move the image in the feed direction, decrease the value in the “Sub-scanning” (Y).
(3) To move the image in the reverse direction, increase the value in the “Sub-scanning” (Y).
(4) To move the image in the rear direction, decrease the value in the “Main scanning” (X).
(5) To move the image in the front direction, increase the value in the “Main scanning” (X).
NOTE:Adjusting Range: – 30mm to 30mm
5 Click [Set].
6 Click [End].
• Operation returns to the “4 Setup and Maintenance” screen.
8.2.21 Printer Function Select
[Selection]
“4 Setup and Maintenance” - “5 Printer Adjustment/
Maintenance” - “8 Printer Function Select”
[Procedure]
Set up the printer function such as magazine
operation setting.
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8.2.22 Precut Length Setting (45V)
[Selection]
“4 Setup and Maintenance” - “5 Printer Adjustment/
Maintenance” - “V Precut Length Setting”
[Procedure]
Set up precut length of paper leading end that is cut
and processed when the paper magazine is set or
the printer is started.
Recommended precut lengths are as shown below.
1 Select the magazine ID to be changed.
2 Enter the precut length in the “Precut length” box.
3 Click [Set].
• The precut length in the table is changed to the length entered.
4 Click [End].
• Operation returns to the “4 Setup and Maintenance” screen.
NOTE:A pre-cut length less than 152mm may cause paper jam, etc.
8.2.23 Pump Output Measurement/Setting (461)
See “8.1.7 Replenisher Pump Output
Measurement”
8.2.24 Auto-cleaning Output Measurement/Setting (462)
See “8.1.8 Auto-cleaning Pump Output
Measurement”
Paper Width Precut Length
89 to 254mm 152mm
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8.2.25 Processing Temperature Setting (463)
[Selection]
“4 Setup and Maintenance” - “6 Processor
Adjustment/Maintenance” - “3 Processing
Temperature Setting”
[Procedure]
Set the processing temperatures.
1 Enter the numerical values of the “P1”, “P2” and “PS” processing temperatures.
2 Click [OK].
• Operation returns to the “4 Setup and Maintenance” screen.
8.2.26 Replenisher Rate Setup (464)
[Selection]
“4 Setup and Maintenance” - “6 Processor
Adjustment/Maintenance” - “4 Replenisher Rate
Setting”
[Procedure]
Set the replenishment amount.
1 Enter the numerical values of the “P1-R”, “P2-R” and “PS-R” replenishment amount.
2 Click [OK].
• Operation returns to the “4 Setup and Maintenance” screen.
Range Default Value
P1 30.0 to 40.0 38.5
P2 30.0 to 40.0 38.0
PS 30.0 to 40.0 38.0
Range Default Value
P1-R 30.0 to 200.0 45.0
P2-R 20.0 to 300.0 35.0
PS-R 100.0 to 300.0 150.0
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8.2.27 Evaporation Correction Rate Setting (465)
[Selection]
“4 Setup and Maintenance” - “6 Processor
Adjustment/Maintenance” - “5 Evaporation
Correction Rate Setting”
[Procedure]
Set the evaporation correction rate.
1 Select “YES” to “Evaporation Correction”, and “Standard” to “Humidity”.
2 Click [OK].
• Operation returns to the “4 Setup and Maintenance” screen.
8.2.28 Low Volume Setting (466)
[Selection]
“4 Setup and Maintenance” - “6 Processor
Adjustment/Maintenance” - “6 Low volume Setting”
[Procedure]
Set the low volume processing data.
1 Select “YES” to “Low volume”.
2 Enter value in the “Min. processing amount” box.
Range : 0.0 to 15.0
3 Enter value in the “Min. processing amount (last 8 days)” box.
Range : 0.0 to 99.9
4 To clear the data, press the [Clear] button.
5 Click [OK].
• Operation returns to the “4 Setup and Maintenance” screen.
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8.2.29 Processor Temperature Calibration (467)
[Selection]
“4 Setup and Maintenance” - “6 Processor
Adjustment/Maintenance” - “7 Processor
Temperature Calibration”
[Procedure]
Perform the processor section temperature
calibrations.
1 Check that the display values reach the “Setting” temperatures.
2 Turn the P1 filter holder 90° counterclockwise, remove the P1 circulation filter and place it on the tray.
NOTE:Do not let the solution drip or run.
3 Measure the temperature of the processing solution and record it.
4 Reinstall the filter by aligning the fastening tab with the notch, and turn it 90° clockwise.
5 If the “Setting” temperatures differ from the values displayed, move the cursor to the “Measured value” and enter the values recorded in Step 3.
Range : 0.0 to 99.9
6 Click [Enter].
7 For P2, PS2 and PS4, perform Steps 1 through 6.
P1 Filter Holder
EZ680
EZ749
Fastening Tab
NotchEZ682
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8 Click [OK].
• Operation returns to the “4 Setup and Maintenance” screen.
8.2.30 Processor Input Check (468)
[Selection]
“4 Setup and Maintenance” - “6 Processor
Adjustment/Maintenance” - “8 Processor Input
Check”
[Procedure]
Check the status of the sensors.
1 Click [End].
• Operation returns to the “4 Setup and Maintenance” screen.
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FMPC9 Setup and Maintenance (FRONTIER 570)
9.1.1 Menu Screen Display
Open the “Setup and Maintenance” operator menu
screen by following the procedures shown below.
1 On the “Main Menu” screen, select the “4” Setup and Maintenance” and click the [OK] button.
• The “Login” dialog box appears.
Leave blank in the “Password” box when accessing to the “Operator” in the “User Name” box.
2 Click [OK].
• The menu screen of the “4 Setup and Maintenance” appears.
The sub-menu disappears by clicking the [–] button at the left of each item and reappears by clicking the [+] button.
9.1 Operator Menu
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9.1.2 Production Information
1 Open the “4 Setup and Maintenance” menu screen (see Section 8.1).
2 Select the “1 Production Information 1”.
3 Click [START].
• The “[411] Production Information” screen appears.
The information can be changed by selecting “Negative”, “Reversal”, “Digital Image” or “All” from the “Input Type” box.
4 To save the data in the FD, follow the steps below.
(1) Click the [FD Save] button.
(2) Insert the FD into the FD drive, then click the [OK] button.
• The data is saved in the FD.
(3) Remove the FD from the drive, then click the [OK] button.
5 To clear the data, follow the steps below.
(1) Click [Clear].
• The “Clear production information?” dialog box appears.
(2) Click [OK].
• The production data is erased.
6 Click [OK].
• Operation returns to the “4 Setup and Maintenance” screen.
7 Select the “END [1]” on the menu bar.
• Operation returns to the “Main Menu” screen.
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9.1.3 Paper Condition Setup
When new paper is loaded, follow the procedure
described below to set up the new paper condition.
1 Open the “4 Setup and Maintenance” menu screen (see Section 8.1).
2 Select the “1 Paper Condition Setup”.
3 Click [START].
• The “[421] Paper Condition Setup” screen appears.
4 Select the upper or lower magazine and then click the [Print] button.
• After about 5 minutes, a condition setup print is delivered to the large-size tray.
5 Adjust the densitometer guide to match the width of the condition setup print.
6 Insert the condition setup print into the densitometer until it stops.
7 Click the [Dens.Measure.] button.
• Density measurement is automatically started.
GuidesDensitometer
EZ634
Condition Setup Print
Densitometer
L2997
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Densitometer Operation Panel:
If an error occurs, press the reset switch (orange) and then perform measurement again.
• If tne measurement result is out of the range, the message below appears.
Repeat Steps 4 through 7 until the measurement results fall within the acceptable range.
• The message below appears if the measurement results fall wthin the acceptable range.
8 Click the [OK] button.
• The “Condition setup result” dialog box disappears.
9 Click the [Close] button.
• Control returns to the “Setup and Maintenance” menu.
9.1.4 DIC Order Back Printing Setup
1 Open the “4 Setup and Maintenance” menu screen (see Section 8.1).
2 Select “O DIC Order Back Print Setup”, and then click [START].
3 Select “Yes” for [Back Print], and then click [OK].
4 Select the “END (1)” on the menu bar.
If “No” is selected, the back printing is not performed even if it is enabled in the Imaging Controller.
Indicator Light Ready Measuring Error
Power (Green) On On On
Ready (Green) On Blinks Off
Error (Red) Off Off On
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9.2.1 Menu Screen Display
NOTE:For details of mouse operation, see the “Basic
Operation Instructions” manual.
1 On the “Main Menu”screen, select “Setup and Maintenance”, and press the [START/ENTER] key.
2 In the “Log-in” dialog, select “Laboratory Manager”, then type “0000” and click [OK].
• “Setup and Maintenance” screen appears.
3 To perform the setup and maintenance operations, select the [+] button of the desired item from the “Item List” box.
• The “Sub-item List” box of the selected item appears.
4 To perform the desired operation, double-click on the operation, or select the operation and click [START].
• The operation screen appears.
5 Perform the operation by following the displayed instructions that appear.
6 Upon completion of the operation, click [End], [OK] or [Cancel].
• “4 Setup and Maintenance” screen appears.
7 Click [END] on the menu bar.
• Operation returns to the “Main Menu” screen.
9.2 Laboratory Manager Menu
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9.2.2 Production Information 1 (411)
This menu is for daily confirmation of the volume of
production.
See “9.1.2 Production Information”.
9.2.3 Production Information 2 (412)
[Selection]
“4 Setup and Maintenance” - “1 System Operation
Setup and Check” - “2 Production Information 2”
[Procedure]
This menu is to view the cumulative amount of
production.
Confirm the production information for each input
type. The data can be cleared on this menu.
Input Type : Negative
Reversal
Digital Image
All
1 Record the production information.
2 To clear the data, follow the steps below.
(1) Use “Input Type” to choose which data you wish to clear.
(2) Then press click [Clear].
• The “Clear production information?” dialog box appears.
(3) Click [OK].
• The data is cleared and date of clearance appears.
3 To save the data in the FD, follow the steps below.
(1) Click the [FD Save] button.
(2) Insert the FD into the FD drive, then click the [OK] button.
• The data is saved in the FD.
(3) Remove the FD from the drive, then click the [OK] button.
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4 Click [OK].
• Operation returns to the “4 Setup and Maintenance” screen.
9.2.4 Accumulated Production Information (413)
[Selection]
“4 Setup and Maintenance” - “1 System Operation
Setup and Check” - “3 Accumulated Production
Information”
[Procedure]
This menu is to view accumulated amount of
production not to be cleared.
The whole production information can be confirmed
by selecting “All” in “Input Type”.
1 Record the production information.
2 To save the data in the FD, follow the steps blew.
(1) Click the [FD Save] button.
(2) Insert the FD into the FD drive, then click the [OK] button.
• The data is saved in the FD.
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(3) Remove the FD from the drive, then click the [OK] button.
IMPORTANTMake sure that the FD is removed from the FD drive. If it remains in the drive, the FMPC is not started up during the next restart.
3 Click [OK].
• Operation returns to the “4 Setup and Maintenance” screen.
9.2.5 Timer Setup (414)
[Selection]
“4 Setup and Maintenance” - “1 System Operation
Setup and Check” - “4 Timer Setup”
[Procedure]
The present date/time, timer ON date/time and
preheat setup times of the printer processor are
set.
NOTE:The timer ON date/time of the scanner cannot be
set.
1 To update “Present time setup”, change the date and time, and click the [OK] button.
NOTE:To cancel the update, press the [Cancel] button.
2 To change the timer ON date and time, check the day of the week and enter the time in the “Timer ON Date/Time Setting” box.
3 Set the preheat timer by following the steps below, if necessary.
IMPORTANTThe ON time for a night-time preheating operation must not overlap with the ON time of the weekly timer since night-time preheating takes priority and shuts down all power when it is set OFF.
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If, for instance, the calendar timer is set to 5:00 AM and night-time preheating is turned ON at 3:30 AM, all the power will be shut down two hours later at 5:30 AM.
NOTE:Night-time preheating is usually conducted when the room temperature drops below 10 °C (50 °F) at night and the temperature is not controlled for 8 or more hours.
(1) Select “YES” for “Preheat Setting”.
• The 1st and 2nd preheat setting boxes appear.
(2) Move the cursor to “1st Preheat” and enter the time.
(3) Move the cursor to “2nd Preheat” and enter the time.
NOTE:For preheating only once, set the same time for both the first and second times.• Select “NO” when no preheat timer is used.• The second preheating timer is ignored if the
first and second times overlap.
<Example>1st. preheat time: 2:00 AM2nd. preheat time: 3:00 AMWith the above settings, night-time preheating will occur from 2:00 AM to 4:00 AM (2 hours).
4 Click the [OK] button.
• Operation returns to the menu screen.
9.2.6 Error Information Check (415)
[Selection]
“4 Setup and Maintenance” - “1 System Operation
Setup and Check” - “5 Error Information Check”
[Procedure]
The system error log lists up to 300 errors in
descending order of occurrence.
1 Click the [Log Info.] button.
2 Click the [OK] button.
• The latest 90 accumulated errors are displayed.
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3 Click the [Accum. info.] button.
• The accumulated information for the target sub-system is displayed. The error code and number of occurrences are displayed in ascending order of error code.
4 Click the [OK] button.
• Operation returns to the menu screen.
9.2.7 Installation Information Confirmation (416)
[Selection]
“4 Setup and Maintenance” - “1 System Operation
Setup and Check” - “6 Installation Information
Reference”
[Procedure]
Check the installation information.
1 Confirm the installation information.
2 Click the [Option] button.
• “Optional Device Reference” dialog box appears.
3 Check if External File I/O, Variety Print, etc. are used.
4 Click the [OK] button.
• The dialog box disappears.
5 Click the [OK] button.
• Operation returns to the menu screen.
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9.2.8 Data Backup (417)
The data backup FD should be kept in a fixed place
near the machine because it is used after
recovering from trouble or when upgrading the
system software.
[Selection]
“4 Setup and Maintenance” - “1 System Operation
Setup and Check” - “7 Data Backup”
[Procedure]
Make a backup of unit data stored in the hard disk
of the main control unit, when data is changed.
The backup floppy disks are used when reinstalling
the system software.
1 Prepare a floppy disk for data backup when backing up film scanner or printer processor data.
2 Move the cursor to the “Destination” box and select “FMP Controller” or “Printer”.
3 Click the [OK] button.
• “Making the backup of the data” message appears.
4 Insert the floppy disk into the floppy drive of the main control unit.
5 Click the [OK] button.
6 Upon completion of the backup, click the [Cancel] button.
• Operation returns to the menu screen.
7 Remove the floppy disk from the disk drive.
IMPORTANTMake sure that the FD is removed from the FD drive. If it remains in the drive, the FMPC is not started up during the next restart.
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9.2.9 DI Manager Administrative Setting (41I)
[Selection]
“4 Setup and Maintenance” - “1 System Operation
Setup and Check” - “I DI Manager Administrative
Setting”
[Procedure]
This menu should be set up when connecting the
DI controller.
Delete Waiting Time : Sets up the deleting time of order processed by the DI controller.
1 Move the cursor to the “Delete Waiting Time” box and change the time by clicking the [ ] or [ ] button.
2 Click the [OK] button.
• Operation returns to the menu screen.
9.2.10 Paper Condition Setup (421)
(See “9.1.3 Paper Condition Setup”.)
9.2.11 Print Size Setup (424)
[Selection]
“4 Setup and Maintenance” - “2 Print Condition
Setup and Check” - “4 Print Size Setup”
[Procedure]
Set the print size to be used.
• Normally, the size is registered as shown in the following table.
■ Print sizes to be registered in FMPC
No. Print Size Width [0.1mm]
Length [0.1mm] Display Border
1 89C 89.0 127.0 ON BL2 89P 89.0 254.0 ON BL3 89H 89.0 158.0 ON BL4 102C 102.0 152.0 ON BL5 102P 102.0 254.0 ON BL6 102H 102.0 178.0 ON BL7 3R 127.0 89.0 ON BL8 3RBD 127.0 89.0 OFF BD9 5R 127.0 178.0 OFF BL
10 5RBD 127.0 178.0 OFF BD11 4R 152.0 102.0 ON BL12 4RBD 152.0 102.0 OFF BD13 6R 152.0 203.0 OFF BL14 6RW 152.0 216.0 OFF BL15 8R 203.0 254.0 ON BL16 8RW 203.0 305.0 OFF BL17 A5 210.0 148.0 OFF BL18 A4 210.0 297.0 OFF BL19 8R1 254.0 203.0 OFF BL20 10R 254.0 305.0 OFF BL21 10RW 254.0 381.0 OFF BL22 11x4 279.0 356.0 OFF BL23 11x17 279.0 432.0 OFF BL24 12x10 305.0 254.0 OFF BL25 12x15 305.0 381.0 ON BL26 12x18 305.0 457.0 OFF BL27 3DSC 89.0 119.0 OFF BL28 3DSCf 89.0 127.0 OFF BD29 4DSC 102.0 136.0 OFF BL30 4DSCf 102.0 152.0 OFF BD31 5DSC 127.0 169.0 OFF BL32 5DSCf 127.0 178.0 OFF BD33 89lx 89.0 120.0 OFF BL34 CDIDX 102.0 120.0 OFF BL35 127lx 127.0 120.0 OFF BL
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1 Select the print size to be modified or registered from the list.
• ID [No.], Name, Width, Length, Border, four BD values and [Display(ON/OFF)] are displayed.
2 Move the cursor to the print size to be used, select “ON” or “OFF” shown in the “Display”.
If you select “ON”, the description appears in the list. If you select “OFF”, nothing appears in the list.Make sure that the size names in FMPC are the same as in FRONTIER.When registering a new size, make sure to restart FMPC, and to check if the printing status screen is opened.
3 Click [OK]
• Operation returns to the “4 Setup and Maintenance” screen.
9.2.12 DIC Order Back Printing Setup
See 9.1.4 DIC Order Back Printing Setup”.
9.2.13 Paper Magazine Registration (451)
[Selection]
“4 Setup and Maintenance” - “5 Printer Adjustment/
Maintenance” - “1 Paper Magazine Registration”
NOTE:This menu cannot be used while the processor is
operating.
[Procedure]
Register the paper magazine to be used.
“ID”: Enter the magazine ID.“Width”: Enter the paper width (mm).“Paper”: Select the paper surface type.“Length”: Enter the roll paper length (m).“Remain”: Enter remaining paper length (m).“BP”: Select “YES” or “NO” for back printing.“Line speed”: Selected automatically according to the
“Type”.“Type”: Select the paper type correctly. The
paper type is indicated on the paper package.
[Set] button: Click this button to register the entered items.
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1 Click the [Next Page] button.
“ID”: Enter the magazine ID.“P1R”: Enter the P1R replenishment rate.“P2R”: Enter the P2R replenishment rate.“PSR”: Enter the PSR replenishment rate.“Correct value”: Enter the correction value of the
dryer temperature.[Set] button: Click this button to register the
entered items.
NOTE:Do not change the “P1R”, “P2R”, “PSR” and “Correct value” values.
<Paper Magazine Registration>
1 Open the paper magazine by releasing the latches.
2 Remove the two screws and adjust the width of the paper guides. Then tighten the two screws.
Do not try to remove the other parts and covers secured by the screws.
NOTE:• Use the appropriate guides according to paper
width.• Guide C is available as an optional accessory.
3 Loosen the four screws securing the paper flanges.
4 Align the holes in the paper flanges with the paper width marks visible through the hole and tighten the four screws.
Latches (2)
Paper Magazine
L2360
Guides Paper WidthA Except B and CB 95/120/130/210C 114/216
Paper Guides Screws (2)
L2361
L2367
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NOTE:Be careful not to overtighten the screws.
5 Choose the appropriate paper from the table and install its ID chip to the magazine using the screw.
<Example>When adding a 210mm width paper magazine, install the No. 7 ID chip.
NOTE:• If paper not shown in the table is newly used,
register or rewrite an unused magazine ID for the paper and click the [Set] button.
• When a new paper magazine is purchased, refer to Section 5.1 “When a New Paper Magazine is Use” (page 83).
6 Click the [Close] button.
• Operation returns to the menu screen.
Magazine ID
Paper Width(mm)
Paper TypePaper Length
(m)
Remaining Length
(m)
Line Speed
1 89.0 Glossy F 186 186 High2 102.0 Glossy A 186 186 Low3 117.0 Glossy A 186 186 Low4 127.0 Glossy F 186 186 High5 152.0 Glossy F 186 186 High6 203.0 Glossy A 90 90 Low7 210.0 Glossy A 90 90 Low8 254.0 Glossy A 90 90 Low9 279.0 Glossy A 90 90 Low10 305.0 Glossy A 90 90 Low11 89.0 Glossy A 186 186 Low12 102.0 Medium
WeightF 90 90 High
14 127.0 Matte F 186 186 High15 152.0 Glossy F 186 186 High16 203.0 Glossy A 90 90 Low18 254.0 Glossy F 90 90 High20 305.0 Glossy F 90 90 High
Paper Flanges
Screws (4)
Hole/Paper Width Mark
L2368
ID Chip
ScrewL2366
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9.2.14 Paper Magazine Feeding Fine Adjustment (452)
The feed length should be adjusted on this menu
when a new magazine is registered.
[Selection]
“4 Setup and maintenance” - “5 Printer Adjustment/
Maintenance” - “2 Paper Magazine Feeding Fine
Adjustment”
[Procedure]
Adjust the paper feed length by entering actual
measurement values.
1 Install a new magazine on the upper magazine table.
2 Enter new magazine ID in the “Magazine ID” box.
3 Select “Upper” for “Magazine”.
4 Click the [Print] button.
• Prints 1 and 2 are output in about 2 minutes.
NOTE:The beginning of back printing is the leading end of the feed direction.
5 Measure the feed length for the two prints and record them.
6 Enter the measured value in each “Measured value” box for “Print 1” and “Print 2”.
7 Click the [Set] button.
8 Exchange the upper and lower magazines.
9 Repeat Steps 3 to 7 for the lower magazine.
10 Click the [Close] button.
• Operation returns to the menu screen.
Print1
Print2
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9.2.15 G Laser (SHG) Optimal Temperature Setup (454)
Once every three months, the G laser optimal
temperature setting message (W-2532) appears.
Set up the optimal temperature on this menu.
[Selection]
“4 Setup and Maintenance” - “5 Printer Adjustment/
Maintenance” - “4 G Laser (SHG) Optimal
Temperature Setup”
[Procedure]
Setup the G laser(SHG) optimal temperature.
1 Click the [Enter] button.
• The optimal temperature setup for G-SHG is started, and the result is displayed after 5 minutes.
2 Click the [Close] button.
• Operation returns to the menu screen.
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9.2.16 Paper Feed (455)
This screen is used to check paper feed.
[Selection]
“4 Setup and Maintenance” - “5 Printer Adjustment/
Maintenance” - “5 Paper Feed”
[Procedure]
Paper is fed without printing.
1 Select “Upper” or “Lower” for “Magazine” and enter the number of sheets in the “Q’ty” box and feed length in the “Length” box.
Number of sheets: 1 to 999Feed length: 82.5 to 457.0
2 Click the [Run] button.
• Paper is fed.
3 Click the [Close] button.
• Operation returns to the menu screen.
9.2.17 Printer Temperature Display (456)
The status of the temperature sensor in the printer
can be checked.
[Selection]
“4 Setup and Maintenance” - “5 Printer Adjustment/
Maintenance” - “6 Printer Temperature Display”
[Procedure]
Printer temperature and its status are displayed.
NOTE:• Keep the “Abnormal temperature detection” to
ON.• The temperatures are updated every 5 seconds.
1 Click the [Close] button.
• Operation returns to the menu screen.
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9.2.18 Printer Input Check (457)
The status of each sensor in the printer can be
checked on this menu.
[Selection]
“4 Setup and Maintenance” - “5 Printer Adjustment/
Maintenance” - “7 Printer Input Check”
[Procedure]
Check the status of the sensors.
1 Click the [Next Page] button.
2 Click the [Close] button.
• Operation returns to the menu screen.
9.2.19 Image Position and Tilt Fine Adjustment (458)
This procedure is used to adjust the image position
on prints.
Make sure the print feed length is correct before
performing this adjustment.
If the print feed length is incorrect, adjust it on Menu
0520 “Paper Magazine Feeding Fine Adjustment”.
[Selection]
“4 Setup and Maintenance” - “5 Printer Adjustment/
Maintenance” - “8 Image Position and Tilt Fine
Adjustment”
[Procedure]
The image position on prints can be fine adjusted
according to each magazine, feed length and
magazine table.
1 Install the paper magazine for the paper width and type to be adjusted on the upper magazine deck.
2 Select “Upper” for “Magazine”.
3 Enter the feed length to be adjusted in the “Feed length” box.
4 Click the [Print] button.
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• Adjustment print is output in about 3 minutes.
5 Select the magazine ID to be adjusted.
6 Enter the values (mm) to move the image position in the appropriate feeding “Main (X)” and “Sub (Y)” of “Upper deck”.
7 Enter the vales (mm) to move “d - f” in the “Tilt (d - f)” box.
NOTE:The (d – f) adjustment range (–3.0 to + 3.0) may be narrow according to size.
8 Click the [Set] button.
9 Install the paper magazine to be adjusted on the lower magazine deck.
10 Select “Lower” for “Magazine”.
11 Repeat Steps 3 to 8 for lower magazine.
12 Click the [Close] button.
• Operation returns to the menu screen.
9.2.20 Printer Function Select (459)
[Selection]
“4 Setup and Maintenance” - “5 Printer Adjustment/
Maintenance” - “9 Printer Function Select”
[Procedure]
Set the printer functions.
1 Normally select “Both” for “Magazine”. When the upper or lower magazine is not used, select “Upper disable” or “Lower disable”.
2 Select “YES” for “Registration”.
NOTE:Select “NO” for “Registration” to use temporarily when error “W-2414 or “W-2450” occurred.
3 Select “YES” for “Distribution”.
NOTE:Select “NO” for “Distribution” to use temporarily when error “W-2419 or “W-2455” occurred and adjust the pipe slider position of the distribution unit as described below.
(1) Open the magazine door.
d
X
f
Y
FeedingDirection
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(2) Open the distribution section inner cover.
(3) Align the “ ” marks on the pipe slider and the distribution unit.
(4) Close the distribution section inner cover.
(5) Close the magazine door.
4 Select “No change” for “Cut interval”.
NOTE:When paper overlap feed has been occurred, select “Change” for “Cut interval”. If higher level is selected (from level 1 to 3), the cut interval is increased and the processing performance is decreased.
5 Click the [Close] button.
• Operation returns to the menu screen.
9.2.21 Pump Output Measurement/Setting (461)
[Selection]
“4 Setup and Maintenance” - “6 Processor
Adjustment/Maintenance” - “1 Pump Output
Measurement/Setting”
[Procedure]
Perform only PSR replenisher pump output
measurement.
1 Prepare the measuring cylinder (200ml).
2 Open the water supply port door.
3 Loosen the screw and remove the water supply port inner cover.
4 Click the [Start] button for “PSR”.
Distribution Section Inner CoverL2216
Pipe Slider
“ ” MarksL21157
Screw
Water SupplyPort Inner Cover
L21055
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NOTE:Do not try to click the [Start] button other than one for “PSR”.
5 Press the [Enter] key on the printer operation panel.
• The countdown of ten seconds starts.
6 Insert the PSR nozzle into the measuring cylinder during the countdown, and hold the cylinder at the same height as the nozzle setting position.
The countdown stops and the PSR pump starts to
discharge.
• The alarm beeps twice when the discharging is completed.
7 Return the nozzle to the PSR sub-tank.
8 Put the measuring cylinder on a horizontal surface, read the liquid amount and record it.
9 Dispose of the liquid in the measuring cylinder.
10 Enter the measured value in the “Measured vale” box for “PSR”.
11 Click the [OK] button.
• Operation returns to the menu screen.
12 Reinstall the water supply port inner cover and close the supply port door.
# No.2 MEASURE
# START [YES] ?
PSR ReplenisherNozzle
Measuring Cylinder
L21150
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9.2.22 Auto Cleaning Output Measurement/Setting (462)
[Selection]
“4 Setup and Maintenance” - “6 Processor
Adjustment/Maintenance” - “2 Auto Cleaning
Output Measurement/Setting”
[Procedure]
Confirm discharging process of the auto cleaning
pump.
1 Click the [Start] button for “No.2”.
• The following display appears on the operation panel.
2 Press the [Enter] key on the printer operation panel.
• The auto cleaning pump starts to discharge after countdown of ten seconds.
3 Open the dryer unit and support it with Stopper 2 (yellow).
4 Remove the No.2 crossover rack and make sure it is wet completely with cleaning water.
5 Reinstall the No.2 crossover rack.
6 Close the dryer unit.
7 Repeat Steps 1 though 3 for “No.3”.
8 Remove the No. 3 crossover rack and make sure it is wet completely with cleaning water.
9 Reinstall the No.3 crossover rack.
10 Repeat Steps 1 through 3 for “Dryer entrance rack”.
# No.2 MEASURE
# START [YES] ?
Stopper 2 (Yellow)
L2259
No.3 Crossover Rack
No.2 Crossover Rack
L21121
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11 Remove the dryer entrance rack and make sure it is wet completely with cleaning water.
12 Reinstall the dryer entrance rack and close the dryer unit.
13 Click the [Close] button.
Operation returns to the menu screen.
9.2.23 Low Volume Processing Setup (466)
This menu is used to set up the automatic
adjustment of water replenishment when the
printing volume is low.
[Selection]
“4 Setup and Maintenance” - “6 Processor
Adjustment/Maintenance” - “6 Low Volume
Processing Setup”
[Procedure]
Set the low volume processing data.
1 Select “YES” for “Low volume”.
2 Enter value in the “Min. Processing amount” box.
Range : 0.0 to 25.0 (m2)
3 Enter value in the “Min. processing amount (last 8 days)” box.
Range : 0.0 to 150.0 (m2)
NOTE:To clear the data, press the [Clear] button.
4 Click the [OK] button.
• Operation returns to the menu screen.
Dryer Entrance RackL2236
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9.2.24 Processor Temperature Calibration (467)
This menu is used to calibrate the temperatures of
the solutions in the processing tanks.
The measured temperature should be entered to
prevent deterioration of the solution.
[Selection]
“4 Setup and Maintenance” - “6 Processor
Adjustment/Maintenance” - “7 Processor
Temperature Calibration”
[Procedure]
Perform the processor section temperature
calibrations.
1 Check that the display values reach the “Setting” temperatures.
2 Open the dryer unit and support it with Stopper 2 (yellow).
3 Open the replenisher box door.
4 Remove the circulation filter tray.
5 Remove the P1 circulation filter and put it into the circulation filter tray.
6 Measure the temperature of the P1 processing solution and record it.
Stopper 2 (Yellow)L2236
P1 Circulation Filter
Circulation Filter TrayL2233
Thermometer
P1 Sub-tankL21047
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7 Reinstall the filter by aligning the fastening tab with the notch, and turn it 90° clockwise.
8 If the “Setting” temperatures differ from the values displayed, move the cursor to the “Measured value” and enter the values recorded in Step 3.
Range : 30.0 to 60.0 (°C)
9 Click the [Enter] button.
10 Repeat Steps 5 through 9 for the P2.
11 Measure the temperature of the PS1/2/3 tank solution at the PS2 processing tank and record it.
12 Repeat Steps 8 and 9 for PS1/2/3 tank solution.
13 Remove the water supply port inner cover and PS4 sub-tank rubber plug.
14 Measure the temperature of the PS4 tank solution and record it.
15 Repeat Steps 8 and 9 for the PS4 tank solution.
16 Wash the circulation filter tray.
17 Reinstall the rubber plug, water supply port inner cover and circulation filter tray.
18 Click the [Close] button.
• Operation returns to the menu screen.
P1 Filter Rod
Tab
NotchL2234
PS2 Processing Tank
Probe
ThermometerL21048
Probe
Thermometer
L21049
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9.2.25 Processor Input Check (468)
The status of each sensor of the processor can be
checked.
[Selection]
“4 Setup and Maintenance” - “6 Processor
Adjustment/Maintenance” - “8 Processor Input
Check”
[Procedure]
Check the status of the sensors.
1 Click the [Next Page] button.
2 Click the [Next Page] button.
3 Click the [Close] button.
• Operation returns to the menu screen.
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9.2.26 Processor Operating Condition Setup (46B)
[Selection]
“4 Setup and Maintenance” - “6 Processor
Adjustment/Maintenance” - “B Processor Operating
Condition Setup”
[Procedure]
Set the processor operating conditions.
1 Normally set the processor operating conditions as shown in the table below.
2 Click the [OK] button.
• Operation returns to the menu screen.
Rack auto cleaning ONDryer entrance rack auto clean ONNo. of prints for dryer rack auto clean 1000Auto intermittent driving ONForcible output to large size tray OFFEnergy saving mode ONAmbient temperature correction ONPS solution concentration monitor ONEvaporation correction ONHumidity AutoPS rack cleaning OFFSorter Max. No. of sheets 50Line speed for control strip High
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10 Error Messages
The messages issued during the FMPC operations are as follows. For the scanner's (SP's) messages, see
the FRONTIER manual.
No Message Actions
W-1406 "%MAGAZINE% not installed or paper end processing in progress. After green LED lights on magazine section door, install magazine and restart printing.
Set the magazine correctly.
W-1408 Back print cannot be performed with specified paper. Press [Continue] to perform printing without back print.
Back print is not applied to medium weight paper.
I-1420 Post-operational check cannot be started because printer is still processing another job.
Perform post-operational check after completing paper processing.
I-1421 Printer processor is busy.Please wait a moment, and then perform “Post-operational check”.
Clear the error condition of the printer processor and perform post-operational check.
W-1422 Connection with printer failed. Make sure the printer processor is in normal condition.
E-1425 Printer initialization failed. Call technical representative.Press [Shutdown] to shutdown the system.Press [S-alone] to perform FMP Controller stand-alone operation at next start-up.
Make sure the printer processor is in normal condition.
W-1427 Connection with printer failed. After connection is established, click [Retry].
Restart the system software. If problems persist, consult your technical representative.
W-1428 Connection with printer failed. Confirm connection with printer, click [Retry].
Restart the system software. If problems persist, consult your technical representative.
W-1441 Software error occurred. Restart the FMPC and printer. Restart the system software. If problems persist, consult your technical representative.
W-1442 Software error occurred. Restart the FMPC and printer. Restart the system software. If problems persist, consult your technical representative.
E-1443 Communication error occurred while sending images from FMPC to printer. Inspect it referring to manual.
Restart the system software. If problems persist, consult your technical representative.
W-1448 Back printer not installed. Install back printer properly. Position the back printer properly.
W-1461 Reading digital image file failed. Digital image print cancelled.
1. Check the image file and its file format. 2. Restart the DI Controller.
W-1462 Digital image processing error. Printing digital image cancelled. File format incorrect.
Restart the DI Controller.
W-1464 Printer not in stand-by. Current printing order cancelled. Set the printer processor to STANDBY.
E-1472 Comunication error occurred between FMPC and printer. Consult your technical representative.
W-1484 Initializing of printer failed.Press [S-alone] to perform FMP Controller stand-alone operation at next start-up.
Re-try starting. If the same error occurs again, consult your technical representative.
W-1495 “Auto” is currently selected. Match the paper types of the upper and lower magazines. Press [Output] to output forcibly.
Match the paper types of the upper and lower magazines. Press [Output] to output forcibly.
I-1501 Selected function cannot be used. The function cannot be used.
I-1502 Insert FD. Insert the floppy disk into the drive.
W-1503 FD not inserted. 1. Set the FD. 2. Replace the FDD.
I-1504 Insert next FD. —
W-1505 Wrong FD inserted. Insert correct FD. 1. Set the correct FD. 2. Replace the FDD.
E-1506 Reading of control information file failed. Selected image cannot be displayed.
Restart the system software. If problems persist, consult your technical representative.
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I-1507 Data backup completed abnormally. Re-try.
I-1508 Cancel data backup. —
W-1509 Not enough free space on hard disk. Unnecessary files have been deleted.
If there are unnecessary files in D drive, delete them.
W-1510 Date value exceeds the limit. (1998/01/01 00:00:00 - 2100/12/31 23:59:59)
1. Enter the correct date/time. 2. Restart the system software. If problems persist,
consult your technical representative.
W-1511 Next timer-ON time exceeds the limit. (1998/01/01 00:00:00 - 2100/12/31 23:59:59) Confirm the present time.
1. Enter the correct date/time. 2. Restart the system software. If problems persist,
consult your technical representative.
W-1512 Insufficient FD free space. Insert correct FD. 1. Insert the new FD. 2. Replace the FDD.
W-1521 PU800B is not turned ON or is disconnected.Check the connection with PU800B.Press [Retry] to retry or [Cancel] to cancel.
Make sure the connection to the PU800B.
W-1522 PU800B is not turned ON or is disconnected.Check the connection with PU800B.Press [Retry] to retry or [Cancel] to cancel.
Make sure the connection to the PU800B.
W-1523 Pricing unit is not turned ON or is disconnected.Check the connection with PU800B. Press [Retry] to retry.To cancel printing invoice, press [Cancel]. To stop it, press [Stop].
Make sure the connection to the PU800B.
W-1524 Backup data for PU800B cannot be read. Make sure the condition of the floppy disk.
W-1525 Backup data for PU800B cannot be written. Make sure the condition of the floppy disk.
I-1526 Production information log file not found. Create a new file.
Wait until the message disappears.
W-1527 Production information cannot be written into file. Restart the system software. If problems persist, consult your technical representative.
E-1530 FDi device registration failed. Consult technical representative.
Restart the system software. If problems persist, consult your technical representative.
W-1531 "Device registration to FDi failed. Check network connections. To retry the registration, press [Retry].
1. Start up the DI Controller. 2. Connect the LAN cable correctly. 3. Restart the system software. If problems persist,
consult your technical representative.
W-1534 Order not unlocked. Check the network connections. 1. Connect the LAN cable correctly. 2. Restart the system software. If problems persist,
consult your technical representative.
W-1535 Cannot be serviced. Check the network connections. 1. Connect the LAN cable correctly. 2. Restart the system software. If problems persist,
consult your technical representative.
E-1536 Cannot be serviced. Consult technical representative. Restart the system software. If problems persist, consult your technical representative.
E-1537 Cannot be serviced. Consult technical representative. Restart the system software. If problems persist, consult your technical representative.
E-1539 Cannot be serviced. Consult technical representative. Restart the system software. If problems persist, consult your technical representative.
W-1541 Print service not performed. Check the network connections.
1. Connect the LAN cable correctly. 2. Restart the system software. If problems persist,
consult your technical representative.
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W-1542 Print service not performed. Check the network connections.
1. Connect the LAN cable correctly. 2. Restart the system software. If problems persist,
consult your technical representative.
W-1543 Print service not performed. Check the network connections.
1. Connect the LAN cable correctly. 2. Restart the system software. If problems persist,
consult your technical representative.
W-1544 Print service not performed. Check the network connections.
1. Connect the LAN cable correctly. 2. Restart the system software. If problems persist,
consult your technical representative.
W-1545 Print service not performed. Check the network connections.
1. Connect the LAN cable correctly. 2. Restart the system software. If problems persist,
consult your technical representative.
W-1546 Print service not performed. Check the network connections.
1. Connect the LAN cable correctly. 2. Restart the system software. If problems persist,
consult your technical representative.
W-1547 Print service not performed. Check the network connections.
1. Connect the LAN cable correctly. 2. Restart the system software. If problems persist,
consult your technical representative.
W-1548 The printer is not in STAND-BY. Press [Resume] to try again.
Turn the printer to STANDBY.
E-1549 Cannot be serviced. Consult technical representative. Restart the system software. If problems persist, consult your technical representative.
I-1594 Reading service name list. Wait. —
E-1596 Service info cannot be read. Check the network connections.
1. Connect the LAN cable correctly. 2. Restart the system software. If problems persist,
consult your technical representative.
W-1620 Uncompleted orders remain.They will be printed next time at the time of starting.
If the [OK] button is pressed, the post-operational process will be started. To continue printing, press the [Cancel] button to proceed [Main Menu] - [2 Print].
W-1621 As for the next piece of print, the width of paper is mismatched to the magazine.(???mm)Press [Order] to output forcibly per Order. Press [Image] to output forcibly per Image.When replacing the magazine, press [OK] after the initialization of printer is completed. To stop printing, press [Abort].
Press the [Order] button to output all current images forcibly. Press the [Image] to output forcibly the image currently processed only. It is recommended that you replace the magazine for the correct one, then press the [OK] button after initializing the printer, and then perform printing again. If the [Abort] button is pressed, the printing process will be stopped.
W-1622 As for the next piece of print, the paper type is mismatched to the magazine.Press [Order] to output forcibly per Order. Press [Image] to output forcibly per Image.When replacing the magazine, press [OK] after the initialization of printer is completed. To stop printing, press [Abort].
Press the [Order] button to output the current images forcibly. Replace the magazine for the correct one, then press the [OK] button after initializing the printer, and then perform printing again. If the [Abort] button is pressed, the printing process will be stopped.
W-1623 Print size not registered.Register it in “Setup and Maintenance” and then continue printing.
Register the proper print size in "Setup and Maintenance", then continue printing.
W-1624 To print using upper magazine press [Upper]To print using lower magazine press [Lower]Press [Cancel] to return to previous screen.
Install the proper magazine.
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W-1625 Magazine not exist. Press the [Order] button to output all current images forcibly. Press the [Image] to output forcibly the image currently processed only. It is recommended that you replace the magazine for the correct one, then press the [OK] button after initializing the printer, and then perform printing again. If the [Abort] button is pressed, the printing process will be stopped.
W-1626 As for the next piece of print, the width of paper or the paper type is mismatched to the magazine.(???mm)Press [Order] to output forcibly per Order. Press [Image] to output forcibly per Image.When replacing the magazine, press [OK] after the initialization of printer is completed. To stop printing, press [Abort].
Press the [Order] button to output all current images forcibly. Press the [Image] to output forcibly the image currently processed only. It is recommended that you replace the magazine for the correct one, then press the [OK] button after initializing the printer, and then perform printing again. If the [Abort] button is pressed, the printing process will be stopped.
W-1627 “Auto” is currently selected. Match the paper types of the upper and lower magazines. Press [Output] to output forcibly.
Match the paper types of upper and lower magazines.
W-1662 Work can't be finished because PU800B is processed.Wait to the printing management end for about %NUM% seconds.
Wait until processing is completed.
W-1751 Couldn’t send the status information. Check the network connections.
1. Connect the LAN cable correctly. 2. Restart the system software. If problems persist,
consult your technical representative.
W-8101 Communication with Frontier Manager failed.The orders with the installed papers will be printed preferentially.To use scheduling function, return to Main Menu and check connection, then resume printing.
Wait for a moment with no operation, so this message will disappears, then other print-waiting orders with the setting of paper that matches the currently installed paper will be printed automatically, while skipping the order with the mismatched paper setting.To replace the magazine with the correct one, click the [OK] button. Unless the orders with mismatched paper are urgent ones, it is recommended to print the possible orders first, then the remaining orders after replacing the magazine.
W-8102 Paper (width and paper type) and magazines are mismatched to the next order.Exchange the magazine after the display to be able to exchange the magazine afterwards appears.Press [Output] output forcibly.
To replace the magazine with the correct one, click the [OK] button. To output the current orders forcibly, press the [Output] button.
W-8131 Number of frames exceeds 999.Output is allowed up to 999.If output exceeds 999 frames, register subsequent frames as another order.
Create another order with the frames that exceed the limit.
E-8132 Creating of file failed. —
W-8171 Number of frames exceeds 999.Output is allowed up to 999.If output exceeds 999 frames, register subsequent frames as another order.
Create another order with the frames that exceed the limit.
E-8172 Creating of file failed. —
E-8230 FDi device registration failed.Consult technical representative.
Click [OK] and control returns to the printing screen.
W-8231 Device registration to FDi failed.Check network connections.To retry the registration, press [Retry].
Check the network connections, then retry it. Click [OK] and control returns to the printing screen. Consult technical representative.
W-8235 Cannot be serviced.Check the network connections.
—
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E-8236 Cannot be serviced.Consult technical representative.
Click [OK] and control returns to the printing screen.
E-8237 Cannot be serviced.Consult technical representative.
Consult technical representative.
W-8238 F-DI registration not performed. Click [OK] and control returns to the printing screen. Consult technical representative.
E-8239 Cannot be serviced.Consult technical representative.
Consult technical representative.
W-8240 No order can be printed with the selected paper width.The current order uses the following paper widths.
Install the correct paper, then try it again.
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11 Index
AAccumulated Production Information (413) .........115
After Printing...............................................................57
Auto Cleaning Output Measurement/
Setting (462)......................................................131
Auto Film Carrier NC100AY Cleaning....................38
Auto Film Carrier NC135Y Cleaning.......................32
Auto Film Carrier NC240Y Cleaning.......................30
Auto-cleaning Output Measurement/
Setting (462)......................................................104
Auto-cleaning Pump Output Measurement ...........88
BBasic Operating Precautions .....................................8
Before Printing ...........................................................21
CCaution regarding Electric Shock..............................8
Cleaning Around the Machine .................................63
Cleaning the Auto Film Carrier NC100AY .............60
Component Names and Related Functions ..........10
Control Strip Processing.................................... 25, 82
Control Strip Processing (423) ................................97
DData Backup (417) ........................................... 95, 119
DI Manager Administrative Setting (41I)..............120
DI Manager Administrative Setting (41l) ................96
DIC Order Back Printing Setup ........85, 98, 112, 121
Diffusion Box/LED Board Cover Cleaning.............37
DSC Printing from Imaging Controller
(Example).............................................................46
EEmergency Power OFF in FMPC ...........................69
Emergency Power OFF in Scanner (SP)...............70
Emergency Stop ........................................................69
Error Information Check (415) ........................ 94, 117
Error Messages........................................................137
Evaporation Correction Rate Setting (465) .........106
External View .............................................................10
FFMPC + SP1500/SP2000/SP3000 .........................13
FMPC Screen.............................................................14
———Main Menu Screen ........................................14
———Printing Status Screen ..................................15
———SP1500/2000 Printing Screen .....................20
———SP3000 Printing Screen ...............................19
FMPC Specification...................................................13
FMPC Start-up ...........................................................22
GG Laser (SHG) Optimal Temperature
Setup (454)........................................................125
G, B Laser (SHG) Optimal Temperature
Setup (454)........................................................101
IImage Position and Tilt Fine Adjustment
(458) ...................................................................127
Image Position Fine Adjustment (458).................103
Installation Information Confirmation
(416) ............................................................ 95, 118
LLaboratory Manager Menu.............................. 91, 113
Low Volume Processing Setup (466)...................132
Low Volume Setting (466)......................................106
MMain Control Unit FMPC ............................................9
Main Control Unit for FMPC Handling
Precautions............................................................9
Manual Shut-off of Printer Power............................71
Measures against FMPC Failures ..........................72
Menu Screen Display.........................77, 91, 109, 113
Mirror Box Cleaning ..................................................29
OOperational Safety and Use Conditions...................7
Operator Menu.................................................. 77, 109
PPaper Condition Setup..................................... 79, 111
Paper Condition Setup (421) .......................... 97, 120
Paper Feed (455) ........................................... 101, 126
Paper Feed Length Adjustment (452) ..................100
Paper Magazine Feeding Fine Adjustment
(452) ...................................................................124
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Paper Magazine Registration (451)............... 98, 121
Paper Mismatched in FMPC....................................54
Paper Preparations ...................................................45
Post-operational Checks and Shut-down
in FMPC ...............................................................65
Post-operational Checks and Shut-down
in FRONTIER 350/370.......................................57
Post-operational Checks and Shut-down
in FRONTIER 355/375/570...............................60
Precaution for Use of PU800B ................................56
Precut Length Setting (45V) ..................................104
Pre-operational Checks in FMPC ...........................24
Pre-operational Checks in FRONTIER
350/370 ................................................................29
Pre-operational Checks in FRONTIER
355/375/570.........................................................36
Print Size Setup (424)...................................... 97, 120
Printer Function Select (459) .................................128
Printer Function Slect..............................................103
Printer Input Check (457) .............................. 102, 127
Printer (LP) Start-up ..................................................22
Printer Temperature Display (456) .............. 102, 126
Printing ........................................................................46
Printing Flow...............................................................46
Printing from FRONTIER
(135-size film example) .....................................49
Processing Solution Temperature Check ..............81
Processing Solution Temperature
Confirmation ........................................................25
Processing Temperature Setting (463) ................105
Processor Input Check (468) ........................ 108, 135
Processor Operating Condition Setup
(46B) ...................................................................136
Processor Solution Temperature Check
(422) .....................................................................97
Processor Temperature Calibration
(467) .......................................................... 107, 133
Production Information..................................... 78, 110
Production Information 1 (411)....................... 91, 114
Production Information 2 (412)....................... 92, 114
Pump Output Measurement/Setting
(461) .......................................................... 104, 129
RRecording the Daily Processing Volume
Data and Clearing the Data ..............................63
Replenisher Pump Output Measurement ..............86
Replenisher Rate Setup (464)...............................105
Room Conditions .........................................................9
SSafety ............................................................................8
Scanner Correction ............................................ 35, 41
Scanner (SP) Start-up ..............................................23
Setup and Maintenance
(FRONTIER 350/370/355/375) ........................77
Setup and Maintenance (FRONTIER 570)..........109
Shutting Down Imaging Controller ..........................67
Starting Up the Imaging Controller .........................21
Switching the “Auto”, “Upper” or “Lower”
Paper Magazines................................................45
System Configuration................................................10
———FMPC + FRONTIER 350/370......................12
———FMPC + FRONTIER 355/375......................11
———FMPC + FRONTIER 570..............................10
System Shutdown......................................................64
System Start-up .........................................................21
TTimer Setup (414)............................................. 93, 116
To Return to Direct-connecting Type
(in FRONTIER 350/370)....................................72
To Return to Direct-connecting Type
(in FRONTIER 355/375/570) ............................74
UUpkeep Printing .........................................................26
WWhen “W-1621” Message Dialog Appears............55
When “W-1627” Message Dialog Appears............54
When “W-8102” Message Dialog Appears............54
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FRONTIER 350/370 355/375/570Frontier Manager Printer Controller Ver.2.0INSTRUCTION MANUAL
PP3-B1212E
distributed by www.minilablaser.com
FUJI PHOTO FILM CO., LTD.
Printed on Recycled Paper
in North America FUJI PHOTO FILM U.S.A., INC.
200 Summit Lake Drive, Valhalla, New York 10595-1356, U.S.A.
FUJI PHOTO FILM CANADA INC.
600 Suffolk Court, Mississauga, Ontario, L5R 4G4, Canada
FUJI PHOTO FILM HAWAII, INC.
94-468 Akoki Street, Waipahu, Hawaii 96797, U.S.A.
in Europe FUJI PHOTO FILM (EUROPE) G.m.b.H.
Heesenstrasse 31, 40549 Dusseldorf, Germany
FUJI PHOTO FILM (U.K.) LTD.
Fuji Film House, 125 Finchley Road, Swiss Cottage, London NW3 6HY, U.K.
FUJIFILM ESPAÑA, S.A.
Aragon, 180, 08011-Barcelona, Spain
FUJIFILM FRANCE SAS
Parc d' Activites du Pas-du-Lac-2, Avenue Franklin, 78186 St. Quentin en Yvelines Cedex, France
in Central America FUJI PHOTO FILM CO., LTD., MEXICO OFFICE
Av. Ejercito Nacional 351, 5˚ piso, Col. Granada, 11520 Mexico D.F., Mexico
in South America FUJI PHOTO FILM DO BRASIL LTDA.
Avenida Vereador Jose Diniz, No. 3400, Campo Belo, São Paulo CEP 04604-901,Cx. Postal 3656, Brazil
in Asia FUJI PHOTO FILM CO., LTD., HONG KONG OFFICE
Room 2208, Tower 6, The Gateway Harbour City, 9 Canton Road, Tsim Sha Tsui, Kowloon, Hong Kong
FUJIFILM REGIONAL SERVICES (SINGAPORE) PTE. LTD.
10 New Industrial Road, Fujifilm Building, Singapore 536201
FUJI PHOTO FILM (THAILAND) LTD.
S.P. Building, 8th Floor, 388 Phaholyothin Road, Bangkok 10400, Thailand
FUJI PHOTO FILM (MALAYSIA) SDN. BHD.
Letter Box 3, 3rd Floor Office Block 1, Crystal Plaza Lot 4, Jalan 51A/22346100 Petaling Jaya Selangor Darul Ehsan Malaysia
FUJI PHOTO FILM CO., LTD., TAIPEI OFFICE
Rm. 601, Hung Chong Bldg., No. 38, Sec. 6, Min Chuan E. Road, Taipei 11453, Taiwan
FUJI PHOTO FILM CO., LTD., SEOUL OFFICE
505-19, Kasan-Dong, Kumchon-Gu, Seoul, Korea 152-020
FUJI PHOTO FILM CO., LTD., BEIJING REPRESENTATIVE OFFICE
Beijing Fortune Bldg. No. 817, 5, Dong Sanhuan Bei-lu, Chaoyang District, Beijing, China 100004
FUJI PHOTO FILM CO., LTD., HO CHI MINH OFFICE
7th Floor Sun Wah Tower, 115 Nguyen Hue Street, Dist. 01, Ho Chi Minh City, Vietnam
FUJI PHOTO FILM CO., LTD., NEW DELHI OFFICE
Le Meridien Commercial Tower 8F, Janpath, New Delhi 110001, India
FUJI PHOTO FILM CO., LTD., MANILA OFFICE
c/o YKL Development & Trading Corporation, 24 Sto. Domingo St., Quezon City, Metro Manila, Philippines
in Oceania FUJIFILM AUSTRALIA PTY LTD
c/o Hanimex Pty. Limited, 114 Old Pittwater Road, Brookvale, N.S.W. 2100, Australia
FUJIFILM NZ LIMITED
Cnr Willam Pickering Drive and Bush Road, ALBANY, New Zealand
in the Middle East FUJI PHOTO FILM CO., LTD., DUBAI OFFICE
No. 14, L.O.B. No. 4, P.O.Box 17212, Jebel Ali, Dubai, U.A.E.
26-30, Nishiazabu 2-chome, Minato-ku, Tokyo 106-8620, Japan.
<FUJIFILM ABROAD>
Ref.No.PP3-B1212E ESD-05.01-FG Printed in Japan
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