FMPC_manual1

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First Edition INSTRUCTION MANUAL < Optional Software > DIGITAL MINILAB FRONTIER 350/370 355/375/570 Frontier Manager Printer Controller PP3-B1212E (FRONTIER 355/375 System Disk Ver.1.7) (FRONTIER 570 System Disk Ver.1.7) (FRONTIER 350/370 System Disk Ver.7.7) Frontier Manager Printer Controller Ver.2.0 distributed by www.minilablaser.com

Transcript of FMPC_manual1

Page 1: FMPC_manual1

First Edition

INSTRUCTION MANUAL

< Optional Software >

DIGITAL MINILAB

FRONTIER

350/370 355/375/570

Frontier Manager Printer Controller

PP3-B1212E

(FRONTIER 355/375 System Disk Ver.1.7)(FRONTIER 570 System Disk Ver.1.7)

(FRONTIER 350/370 System Disk Ver.7.7)Frontier Manager Printer Controller Ver.2.0

distributed by www.minilablaser.com

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INTRODUCTION

• This instruction manual explains the procedures for operating and maintaining the Frontier Manager Printer Controller (referred to as FMPC) for Fujifilm Digital Minilab FRONTIER 350/370/355/375/570 as well as precautions for use.

• To ensure the proper use and optimum performance of the FMPC, read this manual thoroughly.

• This manual should be kept in a fixed place near the machine so that it can be referred to any time a point needs to be clarified.

• For detailed operations for the DI Controller, see the following manuals.

DI Print/Data Writing Service Software [C4/C5] Instruction Manual : This manual describes the instructions, the error messages and actions to be taken in operating the DI Print/Data Writing Service Software.

DI File Import/Export Software [C2] Instruction Manual :This manual describes the operating instructions for the DI File Import/Export Software.

1. Electro-optical-mechanical reproduction of this manual is strictly forbidden.2. Product innovations may result in specification changes without prior notice.

UNITED STATES OF AMERICA (FCC)

NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device,

pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against

harmful interference when the equipment is operated in a commercial environment. This equipment

generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the

instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a

residential area is likely to cause harmful interference in which case the user will be required to correct the

interference at his own expense.

CAUTION: Changes or modifications not expressly approved by the party responsible for compliance could

void the user’s authority to operate the equipment.

CANADA (ICES)

This class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment

Regulations.

Cet appareil numérique de la class A respecte toutes les exigences du Réglement sur le matériel brouilleur du

Canada.

NOTICE

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CONTENTSdistributed by www.minilablaser.com

1 Operational Safety and Use Conditions ...................................................................... 7

1.1 Safety ................................................................................................................................. 8

1.1.1 Basic Operating Precautions............................................................................... 8

1.1.2 Caution regarding Electric Shock........................................................................ 8

1.2 Room Conditions ................................................................................................................ 9

1.3 Main Control Unit for FMPC Handling Precautions ............................................................ 9

1.3.1 Main Control Unit FMPC ..................................................................................... 9

2 Component Names and Related Functions ............................................................... 10

2.1 External View...................................................................................................................... 10

2.1.1 System Configuration.......................................................................................... 10

2.1.2 FMPC + SP1500/SP2000/SP3000...................................................................... 13

2.2 FMPC Screen ..................................................................................................................... 14

2.2.1 Main Menu Screen .............................................................................................. 14

2.2.2 Printing Status Screen ........................................................................................ 15

2.2.3 SP3000 Printing Screen...................................................................................... 19

2.2.4 SP1500/2000 Printing Screen............................................................................. 20

3 Before Printing....................................................................................................................... 21

3.1 System Start-up.................................................................................................................. 21

3.1.1 Starting Up the Imaging Controller ...................................................................... 21

3.1.2 Printer (LP) Start-up ............................................................................................ 22

3.1.3 FMPC Start-up .................................................................................................... 22

3.1.4 Scanner (SP) Start-up......................................................................................... 23

3.2 Pre-operational Checks in FMPC....................................................................................... 24

3.2.1 Processing Solution Temperature Confirmation ................................................. 25

3.2.2 Control Strip Processing ..................................................................................... 25

3.2.3 Upkeep Printing................................................................................................... 26

3.3 Pre-operational Checks in FRONTIER 350/370................................................................. 29

3.3.1 Mirror Box Cleaning ............................................................................................ 29

3.3.2 Auto Film Carrier NC240Y Cleaning ................................................................... 30

3.3.3 Auto Film Carrier NC135Y Cleaning ................................................................... 32

3.3.4 Scanner Correction ............................................................................................. 35

3.4 Pre-operational Checks in FRONTIER 355/375/570.......................................................... 36

3.4.1 Diffusion Box/LED Board Cover Cleaning........................................................... 37

3.4.2 Auto Film Carrier NC100AY Cleaning................................................................. 38

3.4.3 Scanner Correction ............................................................................................. 41

4 Paper Preparations .............................................................................................................. 45

4.1 Switching the “Auto”, “Upper” or “Lower” Paper Magazines............................................... 45

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5 Printing ..................................................................................................................................... 46

5.1 Printing Flow....................................................................................................................... 46

5.1.1 DSC Printing from Imaging Controller (Example)................................................ 46

5.1.2 Printing from FRONTIER (135-size film example) .............................................. 49

5.2 Paper Mismatched in FMPC............................................................................................... 54

5.2.1 When “W-8102” Message Dialog Appears.......................................................... 54

5.2.2 When “W-1627” Message Dialog Appears.......................................................... 54

5.2.3 When “W-1621” Message Dialog Appears.......................................................... 55

5.3 Precaution for Use of PU800B ........................................................................................... 56

6 After Printing .......................................................................................................................... 57

6.1 Post-operational Checks and Shut-down in FRONTIER 350/370 ...................................... 57

6.2 Post-operational Checks and Shut-down in FRONTIER 355/375/570 ............................... 60

6.2.1 Cleaning the Auto Film Carrier NC100AY........................................................... 60

6.2.2 Cleaning Around the Machine............................................................................. 63

6.2.3 Recording the Daily Processing Volume Data and Clearing the Data ................ 63

6.2.4 System Shutdown ............................................................................................... 64

6.3 Post-operational Checks and Shut-down in FMPC ............................................................ 65

6.4 Shutting Down Imaging Controller...................................................................................... 67

7 Emergency Stop.................................................................................................................... 69

7.1 Emergency Power OFF in FMPC....................................................................................... 69

7.2 Emergency Power OFF in Scanner (SP)............................................................................ 70

7.3 Manual Shut-off of Printer Power ....................................................................................... 71

7.4 Measures against FMPC Failures ...................................................................................... 72

7.4.1 To Return to Direct-connecting Type (in FRONTIER 350/370)........................... 72

7.4.2 To Return to Direct-connecting Type (in FRONTIER 355/375/570).................... 74

8 Setup and Maintenance (FRONTIER 350/370/355/375).......................................... 77

8.1 Operator Menu ................................................................................................................... 77

8.1.1 Menu Screen Display .......................................................................................... 77

8.1.2 Production Information ........................................................................................ 78

8.1.3 Paper Condition Setup ........................................................................................ 79

8.1.4 Processing Solution Temperature Check............................................................ 81

8.1.5 Control Strip Processing ..................................................................................... 82

8.1.6 DIC Order Back Printing Setup ........................................................................... 85

8.1.7 Replenisher Pump Output Measurement ............................................................ 86

8.1.8 Auto-cleaning Pump Output Measurement ......................................................... 88

8.2 Laboratory Manager Menu ................................................................................................. 91

8.2.1 Menu Screen Display .......................................................................................... 91

8.2.2 Production Information 1 (411)............................................................................ 91

8.2.3 Production Information 2 (412)............................................................................ 92

8.2.4 Timer Setup (414) .............................................................................................. 93

8.2.5 Error Information Check (415)............................................................................ 94

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8.2.6 Installation Information Confirmation (416) ......................................................... 95

8.2.7 Data Backup (417) .............................................................................................. 95

8.2.8 DI Manager Administrative Setting (41l) ............................................................. 96

8.2.9 Paper Condition Setup (421)............................................................................... 97

8.2.10 Processor Solution Temperature Check (422) .................................................... 97

8.2.11 Control Strip Processing (423) ............................................................................ 97

8.2.12 Print Size Setup (424) ......................................................................................... 97

8.2.13 DIC Order Back Printing Setup ........................................................................... 98

8.2.14 Paper Magazine Registration (451) .................................................................... 98

8.2.15 Paper Feed Length Adjustment (452) ................................................................. 100

8.2.16 G, B Laser (SHG) Optimal Temperature Setup (454) ......................................... 101

8.2.17 Paper Feed (455) ................................................................................................ 101

8.2.18 Printer Temperature Display (456) ...................................................................... 102

8.2.19 Printer Input Check (457) .................................................................................... 102

8.2.20 Image Position Fine Adjustment (458) ................................................................ 103

8.2.21 Printer Function Select ........................................................................................ 103

8.2.22 Precut Length Setting (45V)................................................................................ 104

8.2.23 Pump Output Measurement/Setting (461) .......................................................... 104

8.2.24 Auto-cleaning Output Measurement/Setting (462).............................................. 104

8.2.25 Processing Temperature Setting (463) ............................................................... 105

8.2.26 Replenisher Rate Setup (464)............................................................................. 105

8.2.27 Evaporation Correction Rate Setting (465) ......................................................... 106

8.2.28 Low Volume Setting (466) ................................................................................... 106

8.2.29 Processor Temperature Calibration (467) ........................................................... 107

8.2.30 Processor Input Check (468) .............................................................................. 108

9 Setup and Maintenance (FRONTIER 570) ................................................................... 109

9.1 Operator Menu ................................................................................................................... 109

9.1.1 Menu Screen Display .......................................................................................... 109

9.1.2 Production Information ........................................................................................ 110

9.1.3 Paper Condition Setup ........................................................................................ 111

9.1.4 DIC Order Back Printing Setup ........................................................................... 112

9.2 Laboratory Manager Menu ................................................................................................. 113

9.2.1 Menu Screen Display .......................................................................................... 113

9.2.2 Production Information 1 (411)............................................................................ 114

9.2.3 Production Information 2 (412)............................................................................ 114

9.2.4 Accumulated Production Information (413) ......................................................... 115

9.2.5 Timer Setup (414) ............................................................................................... 116

9.2.6 Error Information Check (415)............................................................................. 117

9.2.7 Installation Information Confirmation (416) ......................................................... 118

9.2.8 Data Backup (417) .............................................................................................. 119

9.2.9 DI Manager Administrative Setting (41I) ............................................................. 120

9.2.10 Paper Condition Setup (421)............................................................................... 120

9.2.11 Print Size Setup (424) ......................................................................................... 120

9.2.12 DIC Order Back Printing Setup ........................................................................... 121

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9.2.13 Paper Magazine Registration (451) .................................................................... 121

9.2.14 Paper Magazine Feeding Fine Adjustment (452)................................................ 124

9.2.15 G Laser (SHG) Optimal Temperature Setup (454) ............................................. 125

9.2.16 Paper Feed (455) ................................................................................................ 126

9.2.17 Printer Temperature Display (456) ...................................................................... 126

9.2.18 Printer Input Check (457) .................................................................................... 127

9.2.19 Image Position and Tilt Fine Adjustment (458) ................................................... 127

9.2.20 Printer Function Select (459) .............................................................................. 128

9.2.21 Pump Output Measurement/Setting (461) .......................................................... 129

9.2.22 Auto Cleaning Output Measurement/Setting (462) ............................................. 131

9.2.23 Low Volume Processing Setup (466).................................................................. 132

9.2.24 Processor Temperature Calibration (467) ........................................................... 133

9.2.25 Processor Input Check (468) .............................................................................. 135

9.2.26 Processor Operating Condition Setup (46B)....................................................... 136

10 Error Messages ..................................................................................................................... 137

11 Index........................................................................................................................................... 142

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1 Operational Safety and Use Conditions

Before using the equipment, read carefully and understand thoroughly the precautions set forth in this section.

The safety precautions are classified into WARNING and CAUTION categories.

Supplementary operating instructions are given under IMPORTANT and NOTE categories.

These four categories are defined as follows.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in serious injury or

even death.

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate

injury. It may also be used to alert against unsafe practices and property-damage-only accidents.

IMPORTANTIMPORTANT describes improper handling procedures that may adversely affect performance or damage the

equipment.

NOTE:NOTE designates those items, provisions, and supplementary explanations for which it is important to

maintain methodical concern and consideration relative to operational procedures.

:

describes additional comment or useful information.

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1.1.1 Basic Operating Precautions

• When accessing the machine interior for inspection or servicing, shut down the system by proceeding with

the post-operational checks, place the built-in circuit breaker in the OFF position, and turn OFF the main

power circuit breaker.

Inspecting or servicing the inside of the machine with the main power circuit breaker left ON may expose

personnel to hazardous conditions and damage the machine.

• If the machine emits smoke, generates an abnormal sound or its external surface becomes unduly hot,

immediately stop using it, set the power switch to STANDBY, place the built-in circuit breaker in the OFF

position, turn OFF the main power circuit breaker, and contact your local dealer.

z Do not modify the machine without permission from the manufacturer because safety assurance features

and other essential functions may be impaired. If the machine needs to be modified, contact your local

dealer.

x Never remove covers or other parts that are screwed down to avoid the risk of electric shock or injury to

personnel. If any parts need to be unscrewed, contact your local dealer.

• Use only Fujifilm-recommended replacement parts.

If parts other than those recommended by Fujifilm are used, the warranty will be voided.

1.1.2 Caution regarding Electric Shock

Utmost care should be taken as the machine is connected to 200/210/220/230/240V AC power sources.

Avoid the possibility of electric shock by noting the following:

• Never operate the machine if it is wet.

• Never operate the machine if the surrounding floor is wet.

• Ensure the electrical earth connection is permanently made.

• Ensure that all cables are undamaged and correctly connected.

1.1 Safety

IMPORTANT

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• Temperature: 15° to 30°C (59° to 86°F)

Ambient room temperatures above 30°C (86°F) or below 15°C (59°F) will destabilize processing and

replenisher solution temperatures to the detriment of processing performance. Pay special attention to

room temperatures in wintertime and maintain solution temperatures within designated ranges.

• Relative Humidity: 30% to 70%

Relative humidities above 70% will result in inadequate printer paper transport or improper paper drying,

producing abnormal prints. Maintain the ambient room relative humidity within the range of 30% to 70%

RH at all times.

• Ventilation

Provide a vent close to the processor section and maintain adequate ventilation.

• Illumination: 500 lux or lower

Maintain room illumination levels so that no more than 500 lux falls on the scanner and printer upper

surfaces. Should the equipment main body or paper magazine be exposed to direct outside light or strong

reflected light, use curtains or blinds to shield the equipment from such extraneous light.

REFERENCE:

Two 40W fluorescent lamps provide 500 lux of illumination at a distance of 1 meter (3.3 ft.).

NOTE:Excessively high indoor illumination levels will adversely affect the quality of finished prints.

1.3.1 Main Control Unit FMPC

To prevent damage to the system, abide by the following points.

• Do not install any application software without Fujifilm’s consent.

• Do not modify the data structure or data in the hard disk.

• Do not open the main control unit without the consent of Fujifilm’s service representative.

• Do not add to or modify expansion cards or RAM cards.

• Do not reboot using the [Ctrl]+[Alt]+[Del] keys.

1.2 Room Conditions

1.3 Main Control Unit for FMPC Handling Precautions

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2 Component Names and Related Functions

This section gives the component names and describes their external and internal structure.

2.1.1 System Configuration

[FMPC + FRONTIER 570]

2.1 External View

FMPC

Scanner (SP)

Printer (LP)

Imaging Controller

IEEE 1394 Cable

IEEE 1394 Cable

LAN Cable

LAN Cable

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[FMPC + FRONTIER 355/375]

FMPC

Scanner (SP)

IEEE 1394 Cable

IEEE 1394 Cable

LAN Cable

LAN Cable

Printer (LP)

Imaging Controller

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[FMPC + FRONTIER 350/370]

FMPC

Scanner (SP)

Printer (LP)

Imaging Controller

IEEE 1394 Cable

IEEE 1394 Cable

LAN Cable

LAN Cable

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2.1.2 FMPC + SP1500/SP2000/SP3000

[FRONTIER 355/375/570 (SP3000)] [FRONTIER 350/370 (SP1500/SP2000)]

■ FMPC Specification (recommended)• Model : Dell Optiplex GX280

• Main Body : Small Minitower Chassis (without monitor)

• CPU : Pentium-4 2.8GHz/800FSB (FSB800MHz)

• Chip Set : IntelR‚ 865G Chip Set+ICH5

IntelR‚ Hyper-Threading Function disabled

• Memory : 1GB/400MHz

• HDD : 80GB/7200rpm

• Partition : C Drive/10GB, D Drive/70GB

• Network : IntelR‚ Pro/1000MT(10/100/1000) for interface

• I/O Devices : 3.5" FDD, CD-ROM, Built-in Audio-speaker

• OS : Windows XP Professional SP2

/English Version(Country other than Japan)

• Dimension : (Width x Height x Depth) 181 x 425 x 447 mm

Monitor for FMPC and SP3000FRONTIER

Scanner (SP)

Main Control UnitFMPC

Switcher

Monitor for FMPC andSP 1500/2000

Mouse

Main Control UnitFull KeyboardFMPC

Operation Keyboard

FRONTIERScanner (SP)

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2.2.1 Main Menu Screen

1. Date

Shows the current date.

2. Time

Shows the current time.

3. FMPC Ver.

Shows the FMPC version number.

4. Printer Ver.

Shows the printer (LP) version number.

5. Function Selection List

Selects the functions, which can be also

selected by double-clicking the item itself.

6. [OK] button

After selecting the function in the “Function

Selection List”, then click this button to start the

desired function.

7. Task Switcher Button

Displays the selection windows, where you can

select the application to be displayed in the

foreground.

2.2 FMPC Screen

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2.2.2 Printing Status Screen

IMPORTANTWhen performing the film printing from the scanner(SP), make sure that the Printing Status screen is opened after the pre-operational check is completed. If the printing is started before the Printing Status screen does not appear, the operation may be stopped. If this occurs, open the Printing Status screen, and then resume printing.

IMPORTANTIf a jamming occurs in the printer(LP) during the printing process, the any of the orders that are not printed yet in the “Done” list may not be printed. Please perform printing process for these orders again.

1. “Next Print” List

IMPORTANTThe order in the “Next Print” list remain even after the FMPC is shut down the restarted, while the orders already transferred to the “Done” list will be deleted after the restart of FMPC.

(1) Lists up the orders done in the Imaging

Controller or FRONTIER. When printing is

completed, they are moved to the Complete

List.

(2) Up to 15 order lines are visible within the list

box, and up to 999 lines can be accepted.

(3) To select the order, click the line. To cancel

selecting the line, click the line itself again.

Selecting of order(s) is available only when

transferring of orders is stopped (when

[Resume] button is displayed).

(4) This list box displays the following order

information.

[A] Status: Displays the status as “Printing...”.

[B] Order No.: Shows order No.(Alphabet +

5-digit numerals) for Imaging Controller or

sorting No. for FRONTIER.

[C] Service Name: “Print Service”, etc. for DI

printing or “Film Input” for FRONTIER film

printing.

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[D] Image Q’ty: Shows number of images in

the order.

[E] Total: Shows the total number in the

order.

[F] Paper Width: Paper width (of the first

image)

[G]Set Time: Order registering time (Imaging

Controller)

Order receiving time (FRONTIER)The width of columns can be changed with the mouse operation.

2. “Done” List

(1) Lists up the completed orders in reverse

chronological order.

(2) Up to 5 order lines are visible within the list

box, and up to 999 lines can be accepted.

(3) The line in this box cannot be selected.

(4) This list box displays the following order

information.

[A] Status: (not used)

[B] Order No.: Shows order no. (Alphabet +

5-diigit numerals) for imaging Controller

or sorting No. for FRONTIER.

[C] Service Name: “Print Service”, etc.for DI

printing or “Film Input” for FRONTIER film

printing.

[D] Image Q'ty: Shows number of images in

the order.

[E] Total: Shows the total number in the

order.

[F] Paper Width: Paper width (of the first

image)

[G]End Time: Order registering time

(Imaging Controller)

- End time indicates the time when

transferring of an order to printer is

completed.

- [Status] is not used.

- Other information is the same as that in

the Print Waiting List.

Data is reserved until the system is shut down.The width of columns can be changed with the mouse operation.

3. Status

Displays the current printing status.

4. [Next Order Stop]/[Resume] toggle button

[Next Order Stop]: Stops sending images to

printer after the current order

is transferred to printer.

Receiving of orders from

FRONTIER and Imaging

Controller is not stopped.

[Resume]: Resumes transferring the images to

the printer by clicking the [Resume]

button. After it is clicked, it becomes

[Next Order Stop].

5. [Print Stop] / [Delete] toggle button

Provides the following functions.

(1) Stops the current image processing.

The stopped order is moved to the “Done”

list.NOTE: The images that were already transferred

from FRONTIER are not deleted.

(2) Removes the waiting order from the waiting

list.

This button is activated in the following

cases.

(a)When selecting the FRONTIER order in

the list.

(b) When printing is currently in progress.For the DI orders, delete them in the Imaging

Controller.

6. Printer/Processor Status

Displays the following printer/processor status

and information.

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[Printer] : Printer status, laser temperature

and magazine information

[Processor] : Processor status and temperature

7. Sheets being processed

Displays number of sheets currently processed

in the memory (Waiting), printer and processor.

8. [Select service] button

Displays the DI print service selection dialog.Printing is available also while this dialog is displayed.

9. Switch Magazine

Displays the magazine selecting menu.

Magazine can be switched only when

“Forwarding orders sopped” appears in the

“Status”. (See “3 Status”.)

10. Image Memory Status

Displays the current memory consuming status

in Printer(LP).

11. [Precedence] button

Select the order in the upper list and click this

button. The specified order will be moved to the

top of the list and processed preferentially.By clicking it again, the preferential setting is cancelled.

12. [Post Check] function key

By mouse-clicking this or pressing the [F1] key,

the post-operational check can be started.

13. [Proc Start] function key

By mouse-clicking this or pressing the [F2] key,

driving of the processor can be started.

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14. [Memory Clear] button

Clears the order already transferred to the

image processing memory. Number of sheets

indicated in “Waiting” status in “Sheets being

processed”.

IMPORTANTNote that executing of [Order Clear] deletes all images of the order that is currently being processed.

15. [Main Menu] button

Returns to the “Main Menu” screen.

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2.2.3 SP3000 Printing Screen

When film is inserted into the film carrier, the printing screen appears. On the printing screen, print conditions

can be set for each frame.

1. Selected Frame

The number of prints and color/density

correction can be specified for each frame.

2. Function Buttons

Set printing conditions.

3. Title Bar

• Displays the order number.

• Displays the operation help.

• Used to forcibly shut down the system in an

emergency.

4. Status and Setting Check Bar

• Displays processing conditions.

• Sets printing conditions.

5. [Sort/Order] Button

Fixes the order and displays the “Order Data

Display” dialog box.

6. [START] Button

Fixes the setting (number of prints, color/density

corrections, etc) of the displayed frames and

starts printing.

7. [Remote Error] Icon

When this icon blincks, an error such as paper

width mismatch occurs in the FMPC. Take a

proper measure to solve problems, then start

printing again.

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2.2.4 SP1500/2000 Printing Screen

Menu Bar

Selected Frame Windows Switcher

Printer Status Icon

Memory Indicator

Emergency Stop Switch

Status Display Icon

Function Key Display

PrintingStatus Bar

Remote Error Icon

When this icon blincks, an error such as paper width mismatch occurs in the FMPC. Take a proper measure to solve problems, then start printing again.

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3 Before Printing

■ Start-up Flow

Start up the whole system using the following steps.

IMPORTANTMake sure to start up the system by using the following procedures.

3.1.1 Starting Up the Imaging Controller

1 Check if the peripherals are turned on, then start up the Imaging Controller.

2 The “Order Reception” screen appears.

3.1 System Start-up

Imaging Controller Start-up

(See 3.1.1)

Printer (LP) Start-up

(See 3.1.2)

FMPC Start-up

(See 3.1.3)

Scanner (SP) Start-up

(See 3.1.4)

Pre-operational Checks in FRONTIER

(See 3.3 for FRONTIER 350/370. See 3.4 for FRONTIER 355/375/570.)

Pre-operational Checks in FMPC

(See 3.2)

FD019

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3.1.2 Printer (LP) Start-up

The following procedures are not necessary when the FRONTIER is start up with the timer setting.

[FRONTIER 350/370/355/375]

1 Check if the built-in breaker is turned ON, then turn ON the power switch.

2 Turn the power switch to STANDBY after the machine starts up.

[FRONTIER 570]

1 Check if the built-in breaker is turned ON, then turn ON the power switch.

IMPORTANTWhen starting up the LP5700, set the power switch to [STANDBY] during the post-operational check.

3.1.3 FMPC Start-up

1 Make sure that the monitor is turned ON, and then turn ON the FMPC.

• The FMPC Main Menu screen will appear.

EZ627

Power Switch EZ626

L2987

NMP010

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3.1.4 Scanner (SP) Start-up

1 Press the [Start] button to start up the scanner.

[FRONTIER 350/370]

[FRONTIER 355/375/570]

IMPORTANTWhen starting up the LP5700, set the power switch to [STANDBY] during the post-operational check.

2 Main Menu screen appears.

[FRONTIER 350/370]

[FRONTIER 355/375/570]

EZ1192

Z2040

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From this page, working place (device) is indicated with the following abbreviated name in the upper right-hand corner.Frontier Manager Printer Controller : FMPCFRONTIER 350/370 : F350/370FRONTIER 355/375/570 : F355/375/570FRONTIER 570 : F570Imaging Controller : ICAll types of FRONTIER : FRONTIER

Perform Pre-operational Check in FMPC.

1 Press the button of the switcher to display the FMPC main menu screen.

Also by pressing the [Ctrl] key twice quickly, the display can be switched between FRONTIER and FMPC.

2 Select the Pre-operational Check on the Main Menu screen and click [OK].

• The Pre-operational Check screen appears.

3 Perform the pre-operational checks by following the instructions on the screen.

3.2 Pre-operational Checks in FMPC

MP019

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3.2.1 Processing Solution Temperature Confirmation

1 When the processing solution temperatures reach their set values, click [OK].

• The Control Strip Processing screen appears.

3.2.2 Control Strip Processing

The processing solution performance is evaluated

by processing a control strip, measuring the

processed strip densities, and comparing them with

the reference strip densities.

1 Process the control strip. If not performed, click [Cancel].

[FRONTIER 350/370/355/375]

[FRONTIER 570]

• The Print Calibration screen appears.

Reference: Display Heater

OFF OFF

ON ON

UP Warm up

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3.2.3 Upkeep Printing

With this operation, the system automatically

makes an upkeep print and measures its densities

to produce the same quality prints as those of the

day before. In this way, the system maintains

consistent printing conditions.

Perform upkeep printing with the base channel paper. Each time the paper width and surface are changed, print condition setup must be performed.

1 Install the master magazine.

2 Click [Print].

• After about 5 minutes, an upkeep print is delivered to the large-size tray.

Densitometer AD100:

Densitometer AD200/AD300:

3 After the upkeep print has come out, click [Dens. Measurement].

4 Adjust the densitometer guide to match the width of the upkeep print.

GuidesDensitometer

EZ634

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Densitometer Operation Panel:

Press the reset switch (orange) if an error occurs.

5 Insert the upkeep print into the densitometer.

6 Press the [START] button on the densitometer.

• The density measurement is automatically started.

If density measurement has not been completed within the specified period, the message below appears. Repeat density measurement from Step 3.

• If the measurement result is out of the range, the message below appears.

Repeat Steps 2 through 6 until the measurement results fall within the acceptable range.

• The message below appears, if the measurement results fall within the range.

7 Click [OK].

Indicator Light Ready Measuring Error

Power (Green) On On On

Ready (Green) On Blinks Off

Error (Red) Off Off On

Densitometer

Condition Setup printEZ635

[START] ButtonEZ636

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8 Click [Cancel].

• The printing screen appears.

If the upkeep printing is skipped or after performing the upkeep printing in Setup and Maintenance , control returns to the Main Menu screen.

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Perform the pre-operational checks in FRONTIER 350/370. For the procedures in FRONTIER 355/375, see

3.4 pre-operational Checks in FRONTIER 355/375 .

1 Select the 1 Pre-operational Check on the Main Menu screen and click [OK].

• The Pre-operational Check screen appears.

2 Perform the pre-operational checks by following the instructions on the screen.

3.3.1 Mirror Box Cleaning

Do not use spray cleaners containing combustible substances as these constitute a fire hazard.

1 Pull the lever at the right rear end of the film carrier toward you to release the film carrier.

2 Blow off any dirt or dust adhering to the top of the mirror box using the blower brush.

3.3 Pre-operational Checks in FRONTIER 350/370

Lever

Auto Film Carrier NC135YEZ629

Mirror Box Blower Brush

EZ630

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3.3.2 Auto Film Carrier NC240Y Cleaning

Do not use spray cleaners containing combustible substances as these constitute a fire hazard. Magnet cleaner (MC-100) is extremely flammable.• Do not smoke or allow flames near it.• Close the bottle cap securely immediately after

moistening the cotton swab.• Store magnet cleaner (MC-100) in a safe place

under low temperature.• Take care not to inhale its vapor. If you have inhaled

the vapor excessively, immediately move to a place having fresh air.

• If magnet cleaner (MC-100) comes in contact with the eyes, rinse eyes immediately with large amounts of water and get prompt medical attention.

1 Pull the release lever as shown in the figure, to release the pressure cover.

2 Blow off any dirt or dust adhering to the sensors (glass surfaces) and film guide sections using the blower brush.

IMPORTANT• Take care not to scratch or mark the sensors.• Dirt or dust on the sensor or guide may scratch

or mark the films.

3 Blow off any dirt or dust adhering to the film insertion guide using the blower brush.

Release Lever

Pressure Cover

EZ1156

Film Guide Sensor

Sensor

Film Guide

Film Insertion Guide

EZ1157

Blower BrushFilm Insertion Guide

EZ1209

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4 While rotating the roller cleaning knob, use a cotton swab moistened with magnet cleaner (MC-100) to remove any dirt or dust adhering to the rollers.

5 Remove the mask.

6 Lightly wipe any dirt or dust off the upper and lower surfaces of the diffusion plate using a lens cleaning cloth.

7 Remove any dirt or dust adhering to the groove in the mask using a cotton swab and blower brush.

8 Reinstall the mask.

9 Blow off any dirt or dust adhering to the opening in the pressure cover using the blower brush.

10 Close the pressure cover.

Roller Cleaning Knob

Roller

SwabEZ1158

MaskEZ1301

Lens Cleaning Cloth

Diffusion PlateEZ1302

Mask

SwabEZ1835

Mask

EZ1321

Pressure Cover

Blower Brush

EZ1834

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11 Align the “ ” mark on the film carrier with the rail and push the carrier all the way in.

12 Click [OK].

• The Scanner Correction screen appears.

3.3.3 Auto Film Carrier NC135Y Cleaning

Do not use spray cleaners containing combustible substances as these constitute a fire hazard. Magnet cleaner (MC-100) is extremely flammable. • Do not smoke or allow flames near it.• Close the bottle cap securely immediately after

moistening the cotton swab.• Store magnet cleaner (MC-100) in a safe place

under low temperature.• Take care not to inhale its vapor. If you have inhaled

the vapor excessively, immediately move to a place having fresh air.

• If magnet cleaner (MC-100) comes in contact with the eyes, eyes rinse immediately with large amounts of water and get prompt medical attention.

1 Pull the release lever as shown in the figure, to release the pressure cover.

2 Remove any dirt and dust adhering to the dust removal rollers.

Rail

Mark

Film Carrier NC240Y

EZ1162

Pressure Cover

Release Lever

EZ631

Dust Removal Rollers

EZ1597

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3 Blow off any dirt or dust adhering to the sensors (glass surfaces) and film guide sections using the blower brush.

IMPORTANT• Take care not to scratch or mark the sensors.

Dirt or dust on the sensor or guide may scratch or mark the films.

4 Remove the winding section.

5 Blow off any dirt or dust adhering to the inside.

6 Remove any dirt or dust adhering to the guide rollers using a cotton swab.

7 While rotating the roller cleaning knob, use a cotton swab moistened with magnet cleaner (MC-100) to remove any dirt or dust adhering to the rollers.

8 Remove the mask.

Sensors

Sensors Blower BrushEZ632

Winding Section

EZ1013

Blower Brush

EZ1014

Swab

EZ1324

Swab

Roller Cleaning Knob

RollerEZ633

Mask

EZ1297

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9 Lightly wipe any dirt or dust off the upper and lower surfaces of the diffusion plate using a lens cleaning cloth.

10 Remove any dirt or dust adhering to the groove in the mask using a cotton swab and blower brush.

11 Reinstall the mask.

12 Blow off any dirt or dust adhering to the opening in the pressure cover using the blower brush.

13 Close the pressure cover.

14 Align the “ ” mark on the film carrier with the rail and push the carrier all the way in.

15 Click [OK].

• The Scanner Correction screen appears.

Lens Cleaning Cloth

Diffusion PlateEZ1298

Mask

SwabEZ1833

Mask

EZ1299

Pressure Cover

Blower BrushEZ1832

Rail

Auto Film Carrier NC135Y

Mark

EZ637

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3.3.4 Scanner Correction

Perform this procedure to carry out the automatic

correction of the scanner conditions in order to

obtain consistent print quality.

1 Click [OK].

If the “Wait! Lamp stabilizing” message appears, wait until it disappears.

• A message appears and the correction is automatically started.

• After the completion of the correction, the [Skip] button changes to the [End] button.

2 Click [END].

• The printing screen appears.

Control returns to the Main Menu screen when skipping the scanner correction or when performing the scanner correction in the “Setup and Maintenance”.

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Perform the pre-operational checks in FRONTIER 355/375/570. For the procedures in FRONTIER 350/370,

see “3.3 Pre-operational Checks in FRONTIER 350/370”.

Vacuum or sweep any dirt or dust adhering to the table mat. If the film receiver becomes dirty, remove it and vacuum any dust and then clean it using a cloth.

1 Click the [Pre-operational Check] button on the Main Menu screen.

• The first screen of “1 Diffusion Box Check” appears.

2 Perform the pre-operational checks by following the instructions on the screen.

●Basic operation of the pre-operational checks

Perform Items 1 to 3 in order.To proceed to the next item, click the [Next Page] button. When the [Next Page] button is no longer displayed, click the [OK] button. Be sure to complete all items before printing.

●To display the No.1 to No.3 screens after completing the pre-operational checksThe [1 Diffusion Box Check] to [3 Scanner Correction] buttons can be used for displaying or performing each item after completing the pre-operational checks.

3.4 Pre-operational Checks in FRONTIER 355/375/570

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3.4.1 Diffusion Box/LED Board Cover Cleaning

Clean the diffusion box and LED board cover.

IMPORTANTIf the diffusion box is not cleaned, any dirt adhering to it may cause uneven prints, or the dust or dirt may appear on the prints.

1 Pull the film carrier lock release lever to release the film carrier.

2 While holding the handles, pull the film carrier forward to remove it.

When moving the carrier, hold the handles with both hands in a balanced manner.

3 Blow off any dirt or dust adhering to the top and bottom of the diffusion box using the blower brush.

IMPORTANTIf the diffusion box is not cleaned, dust or dirt on it may appear on the prints.

Take care not to damage the top and bottom of the diffusion box.

4 Click the [Next Page] button.

• The second screen of “Diffusion Box Check” appears.

Handles

Auto Film CarrierNC100AY

Film CarrierLock Release Lever

Z2051

Blower BrushDiffusion Box (Top)

Diffusion Box (Bottom)EZ2009

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5 Blow off any dirt or dust adhering to the top of the LED board cover using the blower brush.

IMPORTANTIf the LED board cover is not cleaned, film scanning may take longer than usual, or unevenness in color or density may result.

6 Install the diffusion box by aligning the pins with the holes.

7 Click the [OK] button.

• The first screen of “2 Film Carrier Cleaning” appears.

3.4.2 Auto Film Carrier NC100AY Cleaning

Clean the auto film carrier NC100AY.

IMPORTANTIf the auto film carrier NC100AC is not cleaned, any dirt adhering to the film feed section may cause film feed errors, scratches or damage to film.

1 Open the Carrier cover.

LED Board CoverBlower Brush

EZ2010

Diffusion Box

Hole

HolePin PinZ2035

Carrier Cover

Z2053

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2 Press the pressure cover release lever to release the lock, and then open the pressure cover.

3 Blow off any dirt or dust adhering to the sensors (glass surfaces) using the blower brush.

IMPORTANT• Dust or dirt may scratch or mark the films. Take

care not to scratch or mark the sensors.• Do not use alcohol solution to clean the

sensors.• Do not drop the 135 insertion section upper

guide on the glass surfaces of the feed lanes. Otherwise the glass surfaces may be damaged.

4 Click the [Next Page] button.

• The second screen of “2 Film Carrier Cleaning” appears.

5 Remove the 135 insertion section upper guide.

6 Blow off any dirt or dust adhering to the film guide sections using the blower brush.

IMPORTANTDust or dirt on a film guide section may scratch or mark the films.

7 Click the [Next Page] button.

Pressure Cover

Pressure CoverRelease Lever

Z2054

Sensors (on Upper Feed Lane)

Blower Brush

Sensors (on Lower Feed Lane)EZ2001

Film GuideSections135 Insertion Section

Upper Guide

Blower BrushFilm Guide Sections

EZ2002R

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• The third screen of “2 Film Carrier Cleaning” appears.

8 Blow off any dirt or dust adhering to the upper and lower surfaces of the diffusion plates on the 135 full lower mask and 135 half lower mask (optional) using the blower brush.

IMPORTANT• Do not use alcohol solution to clean the

diffusion plates.• Do not drop the mask on the glass surfaces of

the feed lanes. Otherwise the glass surfaces may be damaged.

9 Click the [Next Page] button.

• The fourth screen of “2 Film Carrier Cleaning” appears.

10 Remove any dirt or dust adhering to the dust removal brushes and rollers.

• Do not drop the 135 insertion section upper guide on the glass surfaces of the feed lanes. Otherwise the glass surfaces may be damaged.

Blower Blush135 Full Lower Mask

Diffusion Plates

Diffusion Plates

EZ2004

Dust Removal Rollers (2)

Dust Removal Brushes

Z2005R

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11 Click the [Next Page] button.

• The fifth screen of “2 Film Carrier Cleaning” appears.

12 Blow off any dirt or dust adhering to the 135 full, 135 half (option) and IX240 upper masks using the blower brush.

13 Close the pressure cover and press it down until it clicks.

14 Close the upper cover.

15 Click the [OK] button.

• The “3 Scanner Correction” screen appears.

3.4.3 Scanner Correction

Perform scanner correction to carry out the

automatic correction of the scanner conditions in

order to obtain consistent print quality.

1 Hold the film carrier as shown, align the “ ” mark on the film carrier with the “ ” mark on the scanner section, and then push the carrier in until it stops.

When installing the carrier, keep the carrier horizontal. If the carrier is installed with the rear side raised, the carrier may be damaged.

IX240 Upper Mask

135 Full Upper MaskBlower Brush

EZ2007

Auto Film CarrierNC100AY

Marks

EZ2052

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2 Click the [Start] button.

Do not insert film.

• Scanner correction is started.

If the [Start] button is clicked before the scanner-section temperature control is completed, a message appears. If this happens, scanner correction automatically begins after a while.

• After the completion of the correction, the message “The scanner correction is completed message” appears.

3 When the optional multi-film carrier (135 size) is used, perform scanner correction by following the procedure below.

(1) Pull the film carrier lock release lever to release the film carrier.

(2) While holding the handles, pull the film carrier forward to remove it.

• When moving the carrier, hold the handles with both hands in a balanced manner.

(3) Open the upper cover of the multi-film carrier.

(4) Mount the calibration mask on the multi-film carrier.

(5) Close the upper cover.

Handles

Auto Film CarrierNC100AY

Film CarrierLock Release Lever

Z2051

Multi-film Carrier MFC10AY

Upper Cover

Calibration Mask

Z2074

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(6) Align the “ ” mark on the multi-film carrier with the “ ” mark on the scanner section, and then push the carrier in until it stops.

(7) Click the [Start] button.

• Scanner correction is started.

• After the completion of the correction, the message “The scanner correction is completed” appears.

4 When the optional multi-film carrier (120/220 size) is used, perform scanner correction by following the procedure below.

(1) Pull the film carrier lock release lever to release the film carrier.

(2) While holding the handles, pull the film carrier forward to remove it.

(3) Remove the 135 diffusion box.

(4) Install the 120 diffusion box.

Marks

Multi-film Carrier MFC10AY

Z2510

Handles

Multi-film CarrierMFC10AY

Film CarrierLock Release Lever

Z2082

Z2055

120 Diffusion Box

Z2073

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(5) Open the upper cover of the multi-film carrier.

(6) Mount the calibration mask on the multi-film carrier.

(7) Close the upper cover.

(8) Hold the film carrier as shown, align the “ ” mark on the multi-film carrier with the “ ” mark on the scanner section, and then push the carrier in until it stops.

(9) Click the [Start] button.

• Scanner correction is started.

• After the completion of the correction, the message “The scanner correction is completed” appears.

5 Click the [OK] button.

• Control returns to the “Order Information” screen.

Multi-film Carrier MFC10AY

Upper Cover

Calibration Mask

Z2074

Marks

Multi-film Carrier MFC10AYZ2510

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4 Paper Preparations FMPC

1 On the Main Menu screen, select “2 Print” and click the [OK] button.

• The printing status screen appears.

2 Click the [Next Order Stop] button.

• The [Next Order Stop] is switched to the [Resume] button, also “Seitch Magazine (1)” is activated.

3 Click the “Switch Magazine (1)” and select “Auto”, “Upper” or “Lower”.

Auto: The upper or lower paper magazine is selected automatically in accordance with the print size selected.

Upper: The upper paper magazine is selected.Lower: The lower paper magazine is selected.

When the paper types of two magazines are differrent, make sure to select “Upper” or “Lower”.

If paper has come to an end in the paper magazine selected when the upper and lower magazines are the same paper size in the “Auto” mode, the message “Paper end process completed in upper (lower) magazine. Paper is to be fed from lower (upper) magazine.” appears. The magazine is changed automatically when [OK] is clicked.

4.1 Switching the “Auto”, “Upper” or “Lower” Paper Magazines

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5 Printing IC

IMPORTANTWhen performing the film printing from the scanner(SP), make sure that the Printing Status screen is opened after the pre-operational check is completed. If the printing is started before the Printing Status screen does not appear, the operation may be stopped. If this occurs, open the Printing Status screen, and then resume printing.

IMPORTANTIf a jamming occurs in the printer(LP) during the printing process, the any of the orders that are not printed yet in the “Done” list may not be printed. Please perform printing process for these orders again.

5.1.1 DSC Printing from Imaging Controller (Example)

[Imaging Controller Operation]

1 Set the media in the drive.

2 In the [OUTPUT] field, select the FMPC device (ex : FMPCsRGB, FMPC).

3 In the [INPUT] field, click the icon of the media you inserted.

4 On the DSC Print Service screen, select the folder in which the images are stored.

5.1 Printing Flow

FD121

Select the FMPC device (ex: FMPCsRGB, FMPC).

Click the icon of the media you inserted.

Select the folder.

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5 Select the images to be printed. To register all images, click the [Select All] button.

6 Select the print size.

IMPORTANTIn this step, you must select the print size for each order.

7 Specify if or not the index/large index is to be outputted, and its output size, and then if the DSC date is to be printed on the print or not.

If you want to create an index print only, specify number of index or large index prints, while entering “0” in [Print Q’ty] box.

8 Select the resizing specification. (See “2.2(2) Resize” in “Instruction Manual (Service Specification)”.)

Select the images.

Select the print size. Specify if or not the index/large index is to be outputted, size, and if DSC date is to be printed or not.

Select the resizing option.

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9 Click the [Set] button. The image files are listed up in the [Order Specification Column].

10 Click the [Order Regist.] button.

11 The ”Confirmation” dialog appears.

12 Remove the media from the drive.

13 Click the [OK] button.

14 Registering of order is completed.

The Steps from 15 on are done on the FMPC.

15 Printing is automatically started on the FMPC.

If the [Resume] button appears at the bottom of the screen, click it to switch to the [Resume] button. So printing is started.

To stop printing from the Imaging Controller, click the [Next Order Stop] button, then delete the order in the Imaging Controller. The orders may not be deleted correctly in FMPC when the status is displayed or when trying to delete the order currently being printed.

Click the [Set] button.

FD124

Click.

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16 The orders are moved to the “Done” field, and printing is completed.

You can check where the printing is currently being done in the “Sheets being processed” in the lower right-hand corner of the screen.

5.1.2 Printing from FRONTIER (135-size film example)

■ FRONTIER 350/370

IMPORTANTWhen performing the film printing from the scanner(SP), make sure that the Printing Status screen is opened after the pre-operational check is completed. If the printing is started before the Printing Status screen does not appear, the operation may be stopped. If this occurs, open the Printing Status screen, and then resume printing.

IMPORTANTIf a jamming occurs in the printer(LP) during the printing process, the any of the orders that are not printed yet in the “Done” list may not be printed. Please perform printing process for these orders again.

1 The scanner pre-scans film images when the film is loaded.

• The images of the first 6 frames appear on the screen.

Remote Error IconIf some error occurrs in the FMPC (ex:mismatching of paper width), the remote error icon on the lower right-hand side of the screen blinks. In this case, solve the problem in the FMPC, then try printing again.

Remote Error Icon

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2 If necessary, correct color and density while viewing the color positive image on the monitor screen.

Press the [START/ENTER] key if the film feed mode is “Semi”.

3 The film is fine-scanned and returned 6 frames at a time, and printing starts.

IMPORTANTDo not touch the film while it is being fed through the carriage. Pulling out the film at this time will cause abnormal printing results.

4 When the last frame is completed, the sort dialog box appears automatically.

5 The message shown below appears.

6 The green indicator blinks when the fine-scanning is completed.

• The order is registered in the FMPC.

IMPORTANTThe orders that are registered in the FMPC cannot be deleted with the [Print Stop] key. To delete them, select orders one by one, then click the [Delete] button on the printing status screen.

EZ639

Indicator Lamp (Green)EZ1169

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7 Press the button of the switcher to display the FMPC main menu screen.

Also by pressing the [Ctrl] key twice quickly, the display can be switched between FRONTIER and FMPC.

8 Printing is automatically started on the FMPC.

If the [Resume] button appears at the bottom of the screen, click it to switch to the [Next Order Stop] button. So printing is started.

9 The printed orders are moved to the “Done” list, then printing is completed.

You can check the number of prints that is currently processed and where they are processed in the “Sheets being processed field.

■ FRONTIER 355/375/570

IMPORTANTWhen performing the film printing from the scanner(SP), make sure that the Printing Status screen is opened after the pre-operational check is completed. If the printing is started before the Printing Status screen does not appear, the operation may be stopped. If this occurs, open the Printing Status screen, and then resume printing.

IMPORTANTIf a jamming occurs in the printer(LP) during the printing process, the any of the orders that are not printed yet in the “Done” list may not be printed. Please perform printing process for these orders again.

If the [Resume] button appears at the bottom of the screen, click it to switch to the [Next Order Stop] button. So printing is started.

• The images of the first 6 frames appear on the screen.

MP019

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To skip frames not to be printed, select them, then press the [PASS] key.

1 Press the [START/ENTER] key if the film feed mode is “Semi”.

• One-way scanning mode:The film is ejected from the right-hand side of the film carrier.

• Two-way scanning mode:The film is ejected from the left-hand side of the film carrier.

2 Proceed with scanning of the images.

IMPORTANTDo not touch the film while it is being fed through the carriage. Pulling out the film at this time will cause abnormal printing results.

• When the last frame is scanned, the “Order Data Display” dialog box appears automatically.

If the [Scan Cancel] key is pressed during pre-scanning, the order is not fixed automatically. To fix such orders, press the [Sort/Order] button.

• The message shown below appears.

• The green indicator lamp blinks when the fine-scanning is completed.

Z2569

Z2065

Indicator Lamp

Z2062

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IMPORTANTThe orders that are registered in the FMPC cannot be deleted with the [Print Stop] key. To delete them, select orders one by one, then click the [Delete] button on the printing status screen.

3 Press the button of the switcher to display the FMPC main menu screen.

Also by pressing the [Ctrl] key twice quickly, the display can be switched between FRONTIER and FMPC.

IMPORTANTWhen performing the film printing from the scanner(SP), make sure that the Printing Status screen is opened after the pre-operational check is completed. If the printing is started before the Printing Status screen does not appear, the operation may be stopped. If this occurs, open the Printing Status screen, and then resume printing.

4 Printing is automatically started on the FMPC.

If the [Resume] button appears at the bottom of the screen, click it to switch to the [Next Order Stop] button. So printing is started.

5 The printed orders are moved to the “Done” list, then printing is completed.

You can check the number of prints that is currently processed and where they are processed in the “Sheets being processed field.

MP019

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5.2.1 When “W-8102” Message Dialog Appears

The print-waiting orders that are listed up in the “Next Print” list cannot be printed with the currently installed

paper(s).

Wait for a moment with no operation, so this message will disappear, then other print-waiting orders with the

setting of paper that matches the currently installed paper will be printed automatically, while skipping the

orders with the mismatched paper setting.

To replace the magazine with the correct one, click the [OK] button. Unless the orders with mismatched paper

are urgent ones, it is recommended to print the possible orders first, then the remaining orders after replacing

the magazine.

5.2.2 When “W-1627” Message Dialog Appears

This message appears when mismatching of surface or emulsion type occurred between the upper and lower

magazines while “Auto” is selected for magazine.

Click the [Abort] button, then select [Upper] or [Lower] magazine, and then resume printing.

5.2 Paper Mismatched in FMPC

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5.2.3 When “W-1621” Message Dialog Appears

Mismatching of papers occurred in the same order, and no correct paper magazine was installed. This

problem occurs especially when the paper width of index print is different from that of normal print.

IMPORTANTIf the [Abort] button is clicked during processing of the orders, transferring of orders is stopped, but they remain in the system. Click the [Resume] button on the printing status screen to start printing from the first frame again. Click the [OK] button, then to replace the magazine with correct one, and then to start printing again.

[Order] : Outputs forcibly the current order.

[Image]: Outputs forcibly the current image.

[OK] : Replace the magazine with the correct one, then click this button to start printing.

Before clicking the [OK] button, make sure that the printer (LP) is initialized.

[Abort] : Returns to the printing screens where you can start printing by clicking the [Resume] button.

When the two paper widths are displayed (89mm, 127mm), the problem is the index paper mismatch. Set one of the displayed widths, of paper to solve the problem.

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The PU800B can be connected to the FMPC only when using the SP1500/2000 as scanner. When using it by

connecting to the FMPC, the billing information about digitizing (Fujicolor CD) is not outputted.

When connecting the PU800B to the SP1500/2000/3000, the billing information about DSC print is not

outputted.

The PU800B cannot be used in the system that contains the Frontier Manager.

Precaution when connecting the PU800B to the FMPC

The billing information is not outputted when printing is performed with the print size from entry No.51 to the

last on the “[424] Print Size Setup” screen.

When the above is done together with the index print, only the billing for latter is outputted from the PU800B.

When the DSC printing is performed in the Imaging Controller by using the print size of entry No.50, the total

of DSC print basic price and printing price is printed on the same column of the receipt(Price itselt is correct).

The PU800B uses “Sort No” as the receipt No. in the film printing, and the last 4 digit of the Order No. in the

DSC printing. (For example, when the Order No. is A00123, “0123” is used as the receipt No.)

5.3 Precaution for Use of PU800B

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6 After Printing F350/370

■ Shut-down flow

Shut down the whole system using the following steps.

Perform the post-operational checks in FRONTIER 350/370 and then shut it down. (For the procedures in

FRONTIER 355/375/570, see “6.2 Post-operational Checks in FRONTIER 355/375/570”.)

1 On the printing screen, select the “Quit (1)” in the pull-down menu.

• Control returns to the “Main Menu” screen.

2 Select the “Post-operational Checks” and click [OK].

6.1 Post-operational Checks and Shut-down in FRONTIER 350/370

Post-operational Checks and Shut-down in FRONTIER

(See 6.1 for FRONTIER 350/370.See 6.2 for FRONTIER 355/375/570.)

Post-operational Check and Shut-down in FMPC

(See 6.3)

Shutting Down Imaging Controller

(See 6.4)

Click.

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• The “[31] Inspection Item Display” screen appears.

3 Pull up the release lever as shown in the figure to release the pressure cover.

4 Use a cotton swab moistened with magnet cleaner (MC-100) to remove any dirt or dust adhering to the magnetic heads.

5 Collect the waste solution.

6 Clean around the machine, and then click [OK].

• The “Production Information” screen appears.

Select the “Negative”, “Reversal”, “Digital Image” or “All” from the “Input Type” box to display production information respectively.

IMPORTANTThe printing information from the DSC import is not counted in this screen. Check and save this information in the “Production Information” in the FMPC.

Release Lever

Pressure Cover

EZ1156

Magnetic Head

SwabEZ1161

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7 To save the data in the FD, follow the steps blew.

(1) Click the [FD Save] button.

(2) Insert the FD into the FD drive, then click the [OK] button.

• The data is saved in the FD.

(3) Remove the FD from the drive, then click the [OK] button.

IMPORTANTMake sure that the FD is removed from the FD drive. If it remains in the drive, the SP is not started up during the next restart.

(1) Click [Clear].

• The “Clear production information?” window appears.

(2) Click [OK].

• Data is cleared and the clearing date appears in the “From” box.

8 Click [OK].

• The data is cleared and cleared date is displayed.

If the post-operational check is done after zero hour on the day, the Timer ON time is set to the next day. In this case, set it to this day.

IMPORTANTThe next timer ON date cannot be changed on this screen. To change it, open [4 Setup and Maintenance] - [1 System Operation Setup and Check] -[4 Timer Setup], and then change it.

9 Click [Shut Down].

• The data is saved in the hard disk.

To return the “Main Menu”, click [To Main Menu].

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Perform the post-operational checks in FRONTIER 355/375/570 and then shut it down. (For the procedure in

FRONTIER 350/370, See “6.1 Post-operational checks and shut-down in FRONTIER 350/370”.)

IMPORTANTWhen shutting down the system with the post-operational checks, be sure to perform all the items in the order of 1’3’4’6. Otherwise the system cannot be turned OFF.

If the table mat becomes dirty, wipe the dirt off it using a cloth moistened with water or mild detergent.

1 On the Order Information screen, click the [MAIN MENU] button.

• The main menu screen appears.

2 Click the [Post-operational Check] button.

• The “1 Film Carrier Cleaning” screen appears.

6.2.1 Cleaning the Auto Film Carrier NC100AY

Clean the auto film carrier NC100AY.

IMPORTANTIf the auto film carrier NC100AY is not cleaned, any dirt adhering to the film feed section may cause film feed errors, scratches or damage to film, malfunction of the sensor and other trouble affecting printing operations. In the case of IX240 film, a magnetic information reading error may occur.

6.2 Post-operational Checks and Shut-down in FRONTIER 355/375/570

Click.

Click.

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1 Pull the film carrier lock release lever to release the film carrier.

2 While holding the handles, pull the film carrier forward to remove it.

When moving the carrier, hold the handles with both hands in a balanced manner.

3 Open the carrier cover.

4 Press the pressure cover release lever to release the lock, and then open the pressure cover.

5 Use a cotton swab moistened with alcohol solution (50% ethanol) to remove any dirt or dust adhering to the rollers.

Hold the foot of the cotton swab and rub it against the magnetic head firmly.

6 Click the [Next Page] button.

• The second screen “1 Film Carrier Cleaning” appears.

Handles

Auto Film CarrierNC100AY

Film CarrierLock Release Lever

Z2051

Carrier Cover

EZ053

EZ054

Pressure Cover

Pressure CoverRelease Lever

Cotton Swab

Cleaning Head

Magnetic Heads (2)

Z2008

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7 While rotating the roller cleaning knob, use a cotton swab moistened with alcohol solution (50% ethanol) to remove any dirt or dust adhering to the rollers.

8 Click the [Next Page] button.

• The third screen “1 Film Carrier Cleaning” appears.

9 Close the winding section cover.

10 Remove any dirt or dust adhering to the winding section roller using a lens cleaning cloth while rotating the roller cleaning knob.

11 Close the winding section cover.

12 Close the pressure cover and press it down until it clicks.

13 Close the carrier cover.

14 Click the [OK] button.

• The “Clearing Around the Machine” screen appears.

Roller Cleaning KnobRollers (15)

Cotton SwabEZ2003

Lens Cleaning Cloth

Winding SectionCover

Roller Cleaning Knob

Winding Section

EZ2006

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6.2.2 Cleaning Around the Machine

1 Clean around the machine and then click the [OK] button.

• The “4 Product Information” screen appears.

6.2.3 Recording the Daily Processing Volume Data and Clearing the Data

Select the “Negative”, “Reversal”, “Digital Image” or “All” from the “Film type” box to display production information respectively.

IMPORTANTThe printing information from the DSC import is not counted in this screen. Check and save this information in the “Production Information” in the FMPC.

1 Record the daily processing volume data.

To clear the data, follow the steps below.

(1) Click the [Clear] button.

• The “Clear production information?” dialog box appears.

(2) Click the [OK] button.

• Data is cleared.

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2 Click the [OK] button.

• The “System Shutdown” screen appears.

6.2.4 System Shutdown

1 Click the [OK] button.

• The data is stored onto the hard disk.

Control returns to the [6 Shut Down] screen, if [Cancel] is clicked.

When restarting the system immediately after the scanner is turned OFF, be sure to wait for more than 12 seconds before pressing the START switch. Note that the system cannot be started unless more than 12 seconds have elapsed because of the function of the protection circuit.

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1 Click the “Post Check” in the bottom left-hand corner of the screen.

• The “[31] Inspection Item Display” screen appears.

2 Click the [OK] button.

• The “Production Information 1” screen appears.

3 Record the daily processing volume data. To clear the data, follow the steps below.

4 To save the data in the FD, follow the steps blew.

(1) Click the [FD Save] button.

(2) Insert the FD into the FD drive, then click the [OK] button.

• The data is saved in the FD.

(3) Remove the FD from the drive, then click the [OK] button.

IMPORTANTMake sure that the FD is removed from the FD drive. If remains in the drive, the FMPC is not started up during the next restart.

(1) Click [Clear].

• The “Clear production information?” window appears.

(2) Click [OK].

• Data is cleared.

6.3 Post-operational Checks and Shut-down in FMPC

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5 Click [OK].

• The “Next Timer ON Date/Time Check” screen appears.

If the post-operational checks are performed after 0:00 AM, the timer ON date is set for the following day. Set the timer to current day if operation will be continued later that day.

If the date and time need to be changed, change them according to the instructions as shown below.

(1) Click [Modify].

• The “Next Timer ON Date/Time Change” window appears.

(2) Select the box to be changed and change date and time.

(3) Click [OK].

• The dialog box disappears.

6 Click [Shut Down].

• The data is stored onto the hard disk.

• The processor auto cleaning is performed, and the processor automatically changes to STANDBY.

Control returns to the [Main Menu] screen, if [Cancel] is clicked.

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Shut down the Imaging Controller.

1 Click the [Exit] icon on the DI changer.

2 The Confirmation dialog appears. Click the [OK] button.

IMPORTANTDo not shut down the Imaging Controller while orders are being converted.

3 Operation returns to the Desktop of Windows NT/Windows 2000.

To shut down the computer, click the [Exit] button while pressing the [Shift] button.

4 Select [Shut Down] from the [Start] menu at the bottom of the desktop.

[Windows NT]

[Windows 2000]

5 In case of Windows NT, Select the [Shut down the computer?] and click the [Yes] button.

[Windows NT]

6.4 Shutting Down Imaging Controller

Click.

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6 In case of Windows 2000, Select [Shut down] and click the [OK] button.

[Windows 2000]

7 Turn OFF the media units (PC card reader, CD-R, Zip, MO drives, etc.)

8 Turn OFF the flatbed scanner.

9 Turn OFF the monitor.

10 Turn OFF the Imaging Controller.

FD034

FD257

FD036

FD032

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7 Emergency Stop FMPC

When operation is impossible, try to remove and reinstall the film carrier. If this does not solve the problem,

follow the steps described below to shut down the system.

1 Click the emergency stop switch [ ! ] in the upper right-hand corner of the screen.

• The “Emergency Stop” dialog box appears.

2 Click [OK].

• The emergency stop process starts, and then the FMPC is turned OFF.

3 Press the system start switch to start the system again.

4 Restart the FRONTIER scanner (SP).

IMPORTANTWhen restarting the FMPC, the SP(scanner) must be also restarted.

If problems persist, or if an abnormality still exists, consult your technical representative.

7.1 Emergency Power OFF in FMPC

Click.

NMP010

EZ1192

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[FRONTIER 355/375/570]

1 Click the emergency stop switch [ ! ] in the upper right-hand corner of the screen.

• The “Emergency Stop” dialog box appears.

2 Click [OK].

• The emergency stop process starts, and then the scanner (SP) is turned OFF.

3 Press the [Start] button to start up the FRONTIER again.

If you restart the FRONTIER, wait about 12 seconds, then press the [Start] button.

If an error occurs after the restart, consult your technical representative.

[FRONTIER 350/370]

1 Click the emergency stop switch [ ! ] in the upper right-hand corner of the screen.

• The “Emergency Stop” dialog box appears.

2 Click [OK].

• The emergency stop process starts, and then the scanner (SP) is turned OFF.

3 Press the [Start] button to start up the FRONTIER again.

If an error occurs after the restart, consult your technical representative.

7.2 Emergency Power OFF in Scanner (SP)

Z2040

Click.

EZ1192

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If a strange odor or unusual sound emanates, abnormal heat is generated or smoke appears from the printer/

processor, immediately follow the steps described below, and consult your technical representative.

[FRONTIER 350/370/355/375]

1 Immediately turn the power switch to STANDBY.

2 Turn OFF the built-in circuit breaker.

3 Turn OFF the main power circuit breaker.

4 Consult your technical representative.

[FRONTIER 570]

1 Immediately turn the power switch to STANDBY.

2 Turn OFF the built-in circuit breaker.

3 Turn OFF the main power circuit breaker.

4 Consult your technical representative.

7.3 Manual Shut-off of Printer Power

Power SwitchEZ626

Built-in Circuit BreakerEZ674

Power Switch

L2988

Built-in Circuit BreakerL2988

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7.4.1 To Return to Direct-connecting Type (in FRONTIER 350/370)

To return to the direct-connecting type in

FRONTIER 350/370, use the following procedures.

Make sure that the FMPC is turned ON, and that at least one IEEE1394 board operates normally.(IEEE1394 board also functions as repeater.)

1 On the “Main Menu” screen in the scanner (SP), select [4 Setup and Maintenance], then click the [OK] button.

If the “initializing of printer failed” message appears, click the [Retry] button to clear it, and then perform the procedures.

2 In the “Login” dialog, select [SE2] as user name and enter the password “7777”, and then click the [OK] button.

3 Select [41 System Operation Setup and Check] - [41F Installation Information Setup], then click the [Start] button.

4 The “[41F] Installation Information Setup” screen appears.

5 Set to [ON] for [Printer].

7.4 Measures against FMPC Failures

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6 On the “Main Menu” screen in the scanner (SP), select [3 Post-operational Check], then click the [OK] button, then shut down the scanner.

7 Switch the display to FMPC by pressing the button on the switcher.

The display can be switched also by pressing the [Ctrl] key twice swiftly.

8 On the “Main Menu” screen in the FMPC, select [3 Post-operational Check], then click the [OK] button, then shut down the FMPC and printer (LP).

9 Connect the IEEE1394 cable from the printer and the one from the scanner to the connectors on the same board in the FMPC.

10 Insert the FD containing no system program into the FD drive of the FMPC, and then turn it ON.

Make sure that the FD does not contain the executable file.

• After start-up, the error message “Non-System disk or disk error” appears, and the “Windows” is not started up.

11 Turn on the printer, then set the switch to STANDBY.

In this case, the printer (LP) cannot be started up remotely by turning on the scanner (SP).

12 Turn on the scanner (SP).

MP019

IEEE1394 from Printer (LP)

IEEE1394 from Scanner (SP)

NMP011

EZ1192

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13 After the restart, the “Main Menu” screen appears.

IMPORTANTTo perform printing from the Imaging Controller, set up the FMPC logical device name on the administration screen in each DI application on the Imaging Controller.

7.4.2 To Return to Direct-connecting Type (in FRONTIER 355/375/570)

To return to the direct-connecting type in

FRONTIER 355/375, use the following procedures.

1 On the “Main Menu” screen in the scanner (SP), click the [Setup and Maintenance] button.

If the “Setup and Maintenance” screen does not appear, start up the FRONTIER in the stand-alone mode.

2 Enter the password “7777”, and then click the [OK] button.

3 Select [01 System Operation Setup and Check] - [0140 Installation Information Setup].

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4 The [0140 Installation Information Setup] screen appears.

5 Select “LP1500/2000” or “LP5000” as printer.

6 On the “Main Menu” screen in the scanner (SP), click the [Post-operational Check] button, then shut down the scanner.

7 Switch the display to FMPC by pressing the button on the switcher.

The display can be switched also by pressing the [Ctrl] key twice swiftly.

8 On the “Main Menu” screen in the FMPC, select [3 Post-operational Check], then click the [OK] button, then shut down the FMPC and printer (LP).

9 Disconnect the IEEE1394 cable from the scanner (SP).

MP019

MP047

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10 Connect the IEEE1394 cable from printer (LP) to the scanner (SP).

11 Turn on the printer (LP).

In this case, the printer (LP) cannot be started up remotely by turning on the scanner (SP).

12 Turn on the scanner (SP).

13 After the restart, the “Main Menu” screen appears.

IMPORTANTTo perform printing from the Imaging Controller, the FMPC logical device name on the administration screen in each DI application on the Imaging Controller must be set up.

MP048

Z2040

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FMPC8 Setup and Maintenance (FRONTIER 350/370/355/375)

8.1.1 Menu Screen Display

Open the “Setup and Maintenance” operator menu

screen by following the procedures shown below.

1 On the “Main Menu”, select the “4 Setup and Maintenance” and click the [OK] button.

• The “Login” dialog box appears.

Leave blank in the “Password” box when accessing to the “Operator” in the “User Name” box.

2 Click [OK].

• The menu screen of the “4 Setup and Maintenance” appears.

The sub-menu disappears by clicking the [–] button at the left of each item and reappears by clicking the [+] button.

8.1 Operator Menu

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8.1.2 Production Information

1 Open the “4 Setup and Maintenance” menu screen (see Section 8.1).

2 Select the “1 Production Information 1”.

3 Click [START].

• The “[411] Production Information” screen appears.

The information can be changed by selecting “Negative”, “Reversal”, “Digital Image” or “All” from the “Input Type” box.

4 To clear the data, follow the steps below.

(1) Click [Clear].

• The “Clear production information?” dialog box appears.

(2) Click [OK].

• The production data is erased.

5 Click [OK].

• Operation returns to the “4 Setup and Maintenance” screen.

6 Select the “END [1]” on the menu bar.

• Operation returns to the “Main Menu” screen.

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8.1.3 Paper Condition Setup

When new paper is loaded, follow the procedure

described below to set up the new paper condition.

1 Open the “4 Setup and Maintenance” menu screen (see Section 8.1).

2 Select the “1 Paper Condition Setup”.

3 Click [START].

• The “[421] Paper Condition Setup” screen appears.

4 Select the [Magazine Upper] or [Magazine Lower] to be set up.

5 Click [Print].

• After about 5 minutes, an upkeep print is delivered to the large-size tray.

• Densitometer AD100:

Densitometer AD200:

6 After the condition setup print has come out, press the [Dens Measure] button.

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7 Adjust the guide of the densitometer according to the width of the condition setup print.

Densitometer Operation Panel:

When an error occurs, press the orange [RESET] switch.

8 Insert the condition setup print into the densitometer.

9 Press the [START] button on the densitometer.

If the message below appears, click [OK] and repeat the density measurement from Step 6 .

• The measurement is automatically started and the density measurement result is displayed.

10 Click [OK].

• The density measurement result disappears.

Indicator Light Ready Measuring Error

Power (Green) On On On

Ready (Green) On Blinks Off

Error (Red) Off Off On

GuidesDensitometer

EZ634

Densitometer

Condition Setup printEZ635

[START] Button

EZ636

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11 If the “Density Measurement Result” is NG, the message at the bottom of the last page appears. Perform the Steps 5 to 10 again until the result becomes OK.

12 Click [Cancel].

• The “4 Setup and Maintenance” screen appears.

13 Select the “END [1]” on the menu bar.

• Control returns to the “Main Menu”.

8.1.4 Processing Solution Temperature Check

1 Open the “4 Setup and Maintenance” menu screen (see Section 8.1).

2 Select the “2 Processor Temperature Check”.

3 Click [START].

• The “[422] Processor Temperature Check” screen appears.

4 Click [OK].

• Operation returns to the “4 Setup and Maintenance” screen.

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5 Select the “END [1]” on the menu bar.

• Control returns to the “Main Menu” screen.

8.1.5 Control Strip Processing

The processing solution performance is evaluated

by processing a control strip, measuring the

processed strip densities, and comparing them with

the reference strip densities.

1 Take the control strip package out of the freezer, and leave it for about one hour to bring it to room temperature.

2 Take the inner bag out of the control strip package and place it on the control strip holder, with its seamed surface up, and put them both in the dark box. Close the dark box cover.

EZ1841

Seamed Surface

Control Strip Holder

Control Strip Inner Bag

EZ740

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3 Pass your hands through the sleeves of the dark box, take one control strip out of the inner bag, and insert it into the control strip holder, as shown in the figure. Push it in until it reaches the far end.

4 Fold over the open end of the inner bag to prevent fogging of the unused control strips.

5 Take the control strip holder out of the dark box.

6 Return the control strip package to the freezer.

7 Open the “4 Setup and Maintenance” menu screen (see Section 8.1).

8 Select “3 Control Strip Processing”, and click [START].

• The “[423] Control Strip Processing” screen appears.

9 Click [OK] to start the control strip processing.

• The message “Processing the control strip.” appears.

• The message “Set Holder” appears on the operating panel on the printer.

Emulsion Surface Upward

Control StripEZ741

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10 Open the cover of the control strip holder port in the processor cover, and position the holder so that its “EMULSION SURFACE” mark faces the processor side.

11 Press the [ENTER] key on the operating panel of the printer.

• The processor starts and control strip processing begins.

• After about 4 minutes, the control strip is fed out to the large size tray.

• The message “Control strip processing is completed.” appears on the screen.

12 Remove the control strip holder from the port in the processor cover.

13 Click [OK].

• The message is cleared.

14 Click [Cancel].

• Control returns to the “4 Setup and Maintenance” screen.

For the daily morning pre-operational checks, operation returns to the “Printing Condition Upkeep”.

15 Select the “END [1]” on the menu bar.

• Control returns to the “Main Menu” screen.

Control Strip Holder Port Cover

Control Strip Holder

Processor Cover

“EMULSION SURFACE” MarkEZ742

7.7

Laser warming-up ($ : complete, + : warming-up)

Processer warming-up ( : complete, + : warming-up)

Display

Driving processer

EZ625

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■ Control Strip Storage and Handling Pre-cautions

REFERENCE:A control strip is used for checking the performance of the processing solutions. The package contents are composed of exposed but unprocessed paper strips, one reference strip (processed and used as the density reference), and the correction factor chart for the reference strip. Process a control strip once a day, measure the reflection densities (R,G,B) using a densitometer and check for processing solution performance.

IMPORTANT• Place the control strips inside a plastic bag and

store them in a freezer (-10°C/14°F or below). Storage at room temperatures leads to deterioration in performance.

• Moisture condensation occurs if the control strips are processed immediately after they have been taken out of freezer. This may give rise to processing unevenness.

• Do not open the folded end of the inner bag under any light, or the control strips may become fogged and rendered useless.

8.1.6 DIC Order Back Printing Setup

1 Open the “4 Setup and Maintenance” menu screen (see Section 8.1).

2 Select “O DIC Order Back Print Setup”, and then click [START].

3 Select “Yes” for [Back Print], and then click [OK].

4 Select the “END (1)” on the menu bar.

If “No” is selected for “Back Print”, no back print will be done at all regardless of setting on the Imaging Controller.

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8.1.7 Replenisher Pump Output Measurement

If the replenisher pump output is reduced, improper

processing and drop in level of solution in the

processing tank may result.

Processing solutions may irritate the eyes and skin. When handling processing solutions, wear protective goggles, a rubber apron, rubber gloves, rubber boots and other protective gear as appropriate to prevent any solution from coming in contact with the body. Always wash hands well after handling processing solutions.

1 Prepare a measuring cylinder.

2 Remove the sub-tank cover.

3 Open the “4 Setup and Maintenance” menu screen (see Section 8.1).

4 Select “1 Pump Output Measurement/Setting”, and press the [START] key.

• The “[461] Pump Output Measurement/Setting” screen appears.

• The cursor is located on the “Measured value” for “P1R”.

5 Click [Start] of the “PS-R” box.

• The alarm beeps intermittently for 10 seconds.

Click [Cancel] to stop the operation.

Sub-tank CoverEZ679

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6 Before the pump starts discharging, disconnect the PS-R replenisher nozzle and insert it into the measuring cylinder.

• The replenisher pump starts discharging after the alarm beeps for 10 seconds.

• The alarm beeps when discharging is completed.

7 Insert the PS-R replenisher nozzle into the PS sub-tank.

8 Place the measuring cylinder on a level surface, then read and record the output.

9 Pour the replenisher solution from the measuring cylinder into the waste recovery tank.

10 Select the “Measured value” box for “PS-R” and enter the recorded output value using numeric keys.

The machine automatically measures and adjusts the pump outputs for P1-R, P2-RA and P2-RB.

11 Click [OK].

• Operation returns to the “4 Setup and Maintenance” screen.

12 Select the “END [1]” on the menu bar.

• Control returns to the “Main Menu” screen.

13 Reinstall the sub-tank cover.

14 Clean the measuring cylinder.

PS-R Replenisher Nozzle

Measuring CylinderEZ747

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8.1.8 Auto-cleaning Pump Output Measurement

If the auto-cleaning pump output is reduced,

improper processing and drop in processing tank

solution may result.

Processing solutions may irritate the eyes and skin. When handling processing solutions, wear protective goggles, a rubber apron, rubber gloves, rubber boots and other protective gear, as appropriate, to prevent any solution from coming in contact with the body. Always wash hands well after handling the processing solutions.

1 Prepare two measuring vessels to measure the auto-cleaning pump output.

2 Remove the processor cover.

3 Remove the dryer entrance rack cover.

4 Release the lock release lever and remove the No.1 crossover rack.

5 Release the locking hook and remove the two auto-cleaning nozzles from the No.1 crossover rack.

6 Drain the auto-cleaning nozzles.Processor Cover

EZ685

Dryer Entrance Rack Cover

EZ690

Lock Release lever

No.1 Crossover Rack

EZ686

No.1 Crossoover Rack

Auto-cleaning Nozzles (2)

Locking hook

EZ687

Auto-cleaning NozzleEZ1071

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7 Install each auto-cleaning nozzle into a measuring vessel.

8 Install the measuring vessels on the processing rack by aligning their rubber joints with the washing solution tank holes.

If the rubber joints are not installed properly, the washing solution will splash.

Push in each measuring cup until its locking hook is engaged in the rack. If it is installed improperly, the washing solution will splash.

9 Open the “4 Setup and Maintenance” menu screen (see Section 8.1).

10 Select “2 Auto-cleaning Output Measurement/Setting”, and click [START].

• The “[462] Auto-cleaning Output Measurement/ Setting” screen appears.

• The cursor is located on the “Measured value” for “P1”.

11 Click [Start] for “P1”.

• The alarm beeps intermittently for 10 seconds.

Click [Cancel] to stop the operation.

• The alarm beeps once when the discharging is completed.

Measuring Vessel

Auto-cleaning Nozzle

EZ1067

Measuring Vessel

Rubber Joint

EZ1068

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12 Remove the measuring vessels by releasing the locks.

13 Hold the measuring vessels upright, read both vessels, add up the total volume and record it.

14 Discard the solution.

15 Reinstall the washing nozzles into the No.1 crossover rack, and reinstall the crossover rack on the P1 processing rack.

16 Select “Measured value” for “P1” and enter the recorded output value using numeric keys or the [ ↑ ] and [ ↓ ] keys.

17 Select “P2”, “PS1”, and “PS3”, and perform Steps 11 through 16 successively.

18 Click [OK].

• Control returns to the “4 Setup and Maintenance” screen.

19 Select the “END [1]” on the menu bar.

• Control returns to the “Main Menu” screen.

20 Reinstall the dryer entrance rack cover and the processor cover.

Lock Release Lever

Measuring Vessel

EZ1069

Measuring Vessels

EZ1070

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8.2.1 Menu Screen Display

NOTE:For details of mouse operation, see the “Basic

Operation Instructions” manual.

1 On the “Main Menu”, select “Setup and Maintenance”, and click the [OK] button.

2 In the “Log-in” dialog, select “Laboratory Manager”, then type “0000” and click [OK].

• “Setup and Maintenance” screen appears.

3 To perform the setup and maintenance operations, select the [+] button of the desired item from the “Item List” box.

• The “Sub-item List” box of the selected item appears.

4 To perform the desired operation, double-click on the operation, or select the operation and click [START].

• The operation screen appears.

5 Perform the operation by following the instructions that appear.

6 Upon completion of the operation, click [End], [OK] or [Cancel].

• “4 Setup and Maintenance” screen appears.

7 Click [END] on the menu bar.

• Operation returns to the “Main Menu” screen.

8.2.2 Production Information 1 (411)

This menu is for daily confirmation of number of

products.

See “8.1.2 Production Information”.

8.2 Laboratory Manager Menu

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8.2.3 Production Information 2 (412)

[Selection]

“4 Setup and Maintenance” - “1 System Operation

Setup and Check” - “2 Production Information 2”

[Procedure]

This menu is to view accumulated number of

products.

Confirm the production information for each input

type. The data can be cleared in this menu.

Input Type : Negative

Reversal

Digital Image

All

1 Record the production information.

2 To clear the data, follow the steps below.

(1) Use “Input Type” to choose which data you wish to clear.

(2) Then press click [Clear].

• The “Clear production information?” dialog box appears.

(3) Click [OK].

• The data is cleared and date of clearance appears.

3 Click [OK].

• Operation returns to the “4 Setup and Maintenance” screen.

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8.2.4 Timer Setup (414)

[Selection]

“4 Setup and Maintenance” - “1 System Operation

Setup and Check” - “4 Timer Setup”

[Procedure]

The present date/time, timer ON date/time and

preheat setup times are setup.

1 To update “Present Date/Time”, change the date and time, and click [OK].

NOTE:To cancel the update, press the [Cancel] button.

2 To change the timer date and time, check the day of the week and enter the time in the “Timer ON Date/Time Setting” box.

3 Setup the preheat timer by following the steps on the next page, if necessary.

IMPORTANTThe ON time for a night-time preheating operation must not overlap with the ON time of the weekly timer since night-time preheating takes priority and shuts down all power when it is set OFF.If, for instance, the calendar timer is set to 5:00 AM and night-time preheating is turned ON at 3:30 AM, all the power will be shut down two hours later at 5:30 AM.

NOTE:Night-time preheating is usually conducted when the room temperature drops below 10 °C (50 °F) at night and the temperature is not controlled for 8 or more hours.

(1) Select “YES” for “Preheat Setting”.

• The 1st and 2nd preheat setting boxes appear.

(2) Move the cursor to “1st Preheat” and enter the time.

(3) Move the cursor to “2nd Preheat” and enter the time.

NOTE:• For preheating only once, set the same time for

both the first and second times.• Select “NO” when no preheat timer is used.• The second preheating timer is ignored if the

first and second times overlap.

<Example>1st. preheat time: 2:00 AM2nd. preheat time: 3:00 AMWith the above settings, night-time preheating will occur from 2:00 AM to 4:00 AM (2 hours).

4 Click [OK].

• Operation returns to the “4 Setup and Maintenance” screen.

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8.2.5 Error Information Check (415)

[Selection]

“4 Setup and Maintenance” - “1 System Operation

Setup and Check” - “5 Error Information Check”

[Procedure]

The system error log is listed up in order of date

and time.

1 Click [Log Info].

• The “Log File Re-reading Check” dialog box appears.

2 Click [OK].

• The log file is reloaded.

3 Click [Accum. Info].

• Accumulated error information is displayed in order of code and frequency.

4 Click [Log Information].

• Operation returns to the “Error log information” screen.

5 Click [OK].

• Operation returns to the “4 Setup and Maintenance” screen.

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8.2.6 Installation Information Confirmation (416)

[Selection]

“4 Setup and Maintenance” - “1 System Operation

Setup and Check” - “6 Installation Information

Confirmation”

[Procedure]

Check the scanner and printer installation

information.

1 Check the installation information.

2 Click [Option].

3 Check the version of Frontier Manager, then click [OK].

4 Click [OK]

• Operation returns to the “4 Setup and Maintenance” screen.

8.2.7 Data Backup (417)

[Selection]

“4 Setup and Maintenance” - “1 System Operation

Setup and Check” - “7 Data Backup”

[Procedure]

Make a backup of unit data stored in the hard disk

of the main control unit after changing data of the

“Setup and Maintenance” mode in case unit data is

damaged.

1 Prepare the data backup floppy disk “FMPC” or “LP1500/LP2000”.

2 Insert the disk into the floppy drive of the main control unit.

3 Move the cursor to the “Destination” box and select “FMP Controller” or “Printer”.

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4 Click [OK].

• “Making the backup of the data” message appears.

5 Upon completion of the backup, press the [Cancel] button.

• Operation returns to the “4 Setup and Maintenance” screen.

6 Remove the FD from the drive.

IMPORTANTMake sure that the FD is removed from the FD drive. If it remains in the drive, the FMPC is not started up during the next restart.

8.2.8 DI Manager Administrative Setting (41l)

Set the time to delete the order that is completed on

the DI Controller.

[Selection]

“4 Setup and Maintenance” - “1 System Operation

Setup and Check” - “I DI Manager Administrative

Setting”

[Procedure]

1 Select the time to be deleted the completed order on the DI controller.

2 Click [OK].

• Operation returns to the “4 Setup and Maintenance” screen.

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8.2.9 Paper Condition Setup (421)

See “8.1.3 Paper Condition Setup”.

8.2.10 Processor Solution Temperature Check (422)

See “8.1.4 Processing Solution Temperature

Check”.

8.2.11 Control Strip Processing (423)

See “8.1.5 Control Strip Processing”.

8.2.12 Print Size Setup (424)

[Selection]

“4 Setup and Maintenance” - “2 Print Condition

Setup and Check” - “4 Print Size Setup”

[Procedure]

Set the print size to be used.

• Normally, the size is registered as shown in the table below.

■ Print size to be registered in FMPC

No. NameWidth

[0.1mm]Length [0.1mm]

Display Border

1 89C 890 1270 ON BL2 89P 890 2540 ON BL3 89H 890 1580 ON BL4 102C 1020 1520 ON BL5 102P 1020 2540 ON BL6 102H 1020 1780 ON BL7 3R 1270 890 ON BL8 3RBD 1270 890 OFF BD9 5R 1270 1780 OFF BL

10 5RBD 1270 1780 OFF BD11 4R 1520 1020 ON BL12 4RBD 1520 1020 OFF BD13 6R 1520 2030 OFF BL14 6RW 1520 2160 OFF BL15 8R 2030 2540 ON BL16 8RW 2030 3050 OFF BL17 A5 2100 1480 OFF BL18 A4 2100 2970 OFF BL19 8R1 2540 2030 OFF BL20 10R 2540 3050 OFF BL21 10RW 2540 3810 OFF BL22 3DSC 890 1190 OFF BL23 3DSCf 890 1270 OFF BD24 4DSC 1020 1360 OFF BL25 4DSCf 1020 1520 OFF BD26 5DSC 1270 1690 OFF BL27 5DSCf 1270 1780 OFF BD28 89Ix 890 1200 OFF BL29 CDIDX 1020 1200 OFF BL30 127Ix 1270 1200 OFF BL31 3.5x7 890 1780 OFF BL32 4x5 1020 1270 OFF BL33 4x8.5 1020 2160 OFF BL34 4x8 1020 2030 OFF BL

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1 Select the print size to be modified or registered from the list.

• ID [No.], Name, Width, Length, Border, four BD values and [Display(ON/OFF)] are displayed.

2 Move the cursor to the print size to be used, select “ON” or “OFF” shown in the “Display”.

• If you select “ON”, the description appears in the list. If you select “OFF”, nothing appears in the list.

Make sure that the size names in FMPC are the same as in FRONTIER.When registering a new size, make sure to restart the FMPC, and to check if the printing status screen is opened.

IMPORTANTWhen using the PU800B, the billing information is not outputted when printing is performed with the print size from entry No.51 to No.100.

3 Click [OK]

• Operation returns to the “4 Setup and Maintenance” screen.

8.2.13 DIC Order Back Printing Setup

See “8.1.6 DIC Order Back Printing Setup”.

8.2.14 Paper Magazine Registration (451)

[Selection]

“4 Setup and Maintenance” - “5 Printer Adjustment/

Maintenance” - “1 Paper Magazine Registration”

[Procedure]

Register the Paper Magazine to be used.

1 Open the paper magazine by releasing the latch.

LatchEZ643

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2 Remove the two screws and adjust the paper guide width in accordance with the paper width.

NOTE:Do not loosen the red painted screws.

3 Remove the two screws and adjust the flange width in accordance with the paper width.

4 Select a paper ID referring to the table below, and enter the data.

NOTE:To register paper not listed in the table, use a fresh magazine ID not used.

5 Click [Set].

6 Install the ID chip on the paper magazine with the two screws.

7 Click [OK]

• Operation returns to the “4 Setup and Maintenance” screen.

Paper GuideScrews (2)

EZ854

Paper Shaft

Screws (2)

FlangeEZ855

1 89 Glossy A 180 180 55.0 62.02 102 Glossy A 180 180 55.0 62.03 117 Glossy A 180 180 55.0 62.04 127 Glossy A 180 180 55.0 62.05 152 Glossy A 180 180 55.0 62.06 89 Glossy A 180 180 55.0 62.07 102 Glossy A 180 180 55.0 62.08 117 Glossy A 180 180 55.0 62.09 127 Glossy A 180 180 55.0 62.010 152 Glossy A 180 180 55.0 62.011 203 Glossy A 90 90 55.0 67.012 210 Glossy A 90 90 55.0 67.013 254 Glossy A 90 90 55.0 67.014 203 Glossy A 90 90 55.0 67.015 152 Glossy A 180 180 55.0 62.016 254 Glossy A 90 90 55.0 67.018 254 Glossy A 90 90 55.0 67.0

MagazineID

PaperPaperWidth(mm)

Paper Length

(m)

LeftLength

(m)

Type DryingTemp.(°C)

LP1500SC LP2000SC

Screws (2)EZ1218

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8.2.15 Paper Feed Length Adjustment (452)

[Selection]

“4 Setup and Maintenance” - “5 Printer Adjustment/

Maintenance” - “2 Paper Feed Length Adjustment”

[Procedure]

Adjustment the paper feed length.

1 Select the ID number of the magazine to be adjusted from the list on the screen and click it.

2 Make sure the value in the “Set value (feed length)” is “254.0”.

3 Enter the fine adjustment feed length value indicated on the label attached to the magazine in the “Fine adjust value”.

4 In Menu “455 Paper Feed”, feed paper with 127mm and 381mm feed lengths.

5 Measure the feed lengths of the sheets of paper fed out and calculate the adding value using the formula below.

Adding Value = 254– (Measured Value of 381mm – Measured Value of 127mm)

<Example>Measured Value of 381mm = 380.0mmMeasured Value of 127mm = 126.4mmAdding Value = 254 – (380 – 126.4) = 0.4

6 Add the “Adding Value” to the value in the “Fine adjust value” and enter it in the “Fine adjust value” box.

<Example>Fine adjust value = 1.0mmAdding Value = 0.4mmNew Fine Adjust Value = 1.0 + 0.4 = 1.4

7 In Menu “455 Paper Feed”, feed paper with 127.0mm feed length.

8 Measure the feed length of the sheet of paper fed out and calculate the offset adding value using the formula below.

Offset Adding Value = 127 – “Measured Value of 127mm”

<Example>Measured Value of 127mm = 126.6mmOffset Adding Value = 127 – 126.6 = 0.4mm

9 Add the offset adding value to the value in the “Offset value” and enter it in the “Offset value” box.

10 Repeat Steps 1 to 9 for all paper magazines.

11 Click [OK].

• Operation returns to the “4 Setup and Maintenance” screen.

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8.2.16 G, B Laser (SHG) Optimal Temperature Setup (454)

[Selection]

“4 Setup and Maintenance” - “5 Printer Adjustment/

Maintenance” - “4 G, B Laser (SHG) Optimal

Temperature Setup”

[Procedure]

Setup the G, B laser (SHG) optimal temperature.

NOTE:Perform this menu two hours after the LD has been

ON. This provides sufficient time for the laser to

warm up.

1 Click [Enter].

• The optimal temperature setup is started, and the result is displayed after 5 minutes.

2 Click [End].

• Operation returns to the “4 Setup and Maintenance” screen.

8.2.17 Paper Feed (455)

[Selection]

“4 Setup and Maintenance” - “5 Printer Adjustment/

Maintenance” - “5 Paper Feed”

[Procedure]

Paper is fed without printing.

1 Set the number of prints, feed length and select magazine.

Quantity : 1 to 999Feed Length : 82.5 to 381.0Magazine : Upper/Lower

2 Click [OK].

• Paper is fed.

3 Click [End].

• Operation returns to the “4 Setup and Maintenance” screen.

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8.2.18 Printer Temperature Display (456)

[Selection]

“4 Setup and Maintenance” - “5 Printer Adjustment/

Maintenance” - “6 Printer Temperature Display”

[Procedure]

Printer temperature and its status are displayed.

NOTE:• The temperatures are updated every 5 seconds.• Keep the “Abnormal temp. detection” to “ON”.

1 Click [OK].

• Operation returns to the “4 Setup and Maintenance” screen.

8.2.19 Printer Input Check (457)

[Selection]

“4 Setup and Maintenance” - “5 Printer Adjustment/

Maintenance” - “7 Printer Input Check”

[Procedure]

Check the status of the sensors.

1 Click [End].

• Operation returns to the “4 Setup and Maintenance” screen.

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8.2.20 Image Position Fine Adjustment (458)

[Selection]

“4 Setup and Maintenance” - “5 Printer Adjustment/

Maintenance” - “8 Image Position Fine Adjustment”

[Procedure]

Adjustment of the image position for each paper

magazine.

1 Make a bordered print to be adjusted.

2 Select the paper magazine for print to be adjusted.

3 Check that the image is in the center of paper.

4 If necessary, adjust by following the steps below.

(1) In Menu 424 “Print Size Setup”, enter initial bordered width (4.0mm or 5.0mm) in “Upper BD”, “Lower BD”, “Left BD” and “Right BD” columns.

(2) To move the image in the feed direction, decrease the value in the “Sub-scanning” (Y).

(3) To move the image in the reverse direction, increase the value in the “Sub-scanning” (Y).

(4) To move the image in the rear direction, decrease the value in the “Main scanning” (X).

(5) To move the image in the front direction, increase the value in the “Main scanning” (X).

NOTE:Adjusting Range: – 30mm to 30mm

5 Click [Set].

6 Click [End].

• Operation returns to the “4 Setup and Maintenance” screen.

8.2.21 Printer Function Select

[Selection]

“4 Setup and Maintenance” - “5 Printer Adjustment/

Maintenance” - “8 Printer Function Select”

[Procedure]

Set up the printer function such as magazine

operation setting.

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8.2.22 Precut Length Setting (45V)

[Selection]

“4 Setup and Maintenance” - “5 Printer Adjustment/

Maintenance” - “V Precut Length Setting”

[Procedure]

Set up precut length of paper leading end that is cut

and processed when the paper magazine is set or

the printer is started.

Recommended precut lengths are as shown below.

1 Select the magazine ID to be changed.

2 Enter the precut length in the “Precut length” box.

3 Click [Set].

• The precut length in the table is changed to the length entered.

4 Click [End].

• Operation returns to the “4 Setup and Maintenance” screen.

NOTE:A pre-cut length less than 152mm may cause paper jam, etc.

8.2.23 Pump Output Measurement/Setting (461)

See “8.1.7 Replenisher Pump Output

Measurement”

8.2.24 Auto-cleaning Output Measurement/Setting (462)

See “8.1.8 Auto-cleaning Pump Output

Measurement”

Paper Width Precut Length

89 to 254mm 152mm

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8.2.25 Processing Temperature Setting (463)

[Selection]

“4 Setup and Maintenance” - “6 Processor

Adjustment/Maintenance” - “3 Processing

Temperature Setting”

[Procedure]

Set the processing temperatures.

1 Enter the numerical values of the “P1”, “P2” and “PS” processing temperatures.

2 Click [OK].

• Operation returns to the “4 Setup and Maintenance” screen.

8.2.26 Replenisher Rate Setup (464)

[Selection]

“4 Setup and Maintenance” - “6 Processor

Adjustment/Maintenance” - “4 Replenisher Rate

Setting”

[Procedure]

Set the replenishment amount.

1 Enter the numerical values of the “P1-R”, “P2-R” and “PS-R” replenishment amount.

2 Click [OK].

• Operation returns to the “4 Setup and Maintenance” screen.

Range Default Value

P1 30.0 to 40.0 38.5

P2 30.0 to 40.0 38.0

PS 30.0 to 40.0 38.0

Range Default Value

P1-R 30.0 to 200.0 45.0

P2-R 20.0 to 300.0 35.0

PS-R 100.0 to 300.0 150.0

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8.2.27 Evaporation Correction Rate Setting (465)

[Selection]

“4 Setup and Maintenance” - “6 Processor

Adjustment/Maintenance” - “5 Evaporation

Correction Rate Setting”

[Procedure]

Set the evaporation correction rate.

1 Select “YES” to “Evaporation Correction”, and “Standard” to “Humidity”.

2 Click [OK].

• Operation returns to the “4 Setup and Maintenance” screen.

8.2.28 Low Volume Setting (466)

[Selection]

“4 Setup and Maintenance” - “6 Processor

Adjustment/Maintenance” - “6 Low volume Setting”

[Procedure]

Set the low volume processing data.

1 Select “YES” to “Low volume”.

2 Enter value in the “Min. processing amount” box.

Range : 0.0 to 15.0

3 Enter value in the “Min. processing amount (last 8 days)” box.

Range : 0.0 to 99.9

4 To clear the data, press the [Clear] button.

5 Click [OK].

• Operation returns to the “4 Setup and Maintenance” screen.

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8.2.29 Processor Temperature Calibration (467)

[Selection]

“4 Setup and Maintenance” - “6 Processor

Adjustment/Maintenance” - “7 Processor

Temperature Calibration”

[Procedure]

Perform the processor section temperature

calibrations.

1 Check that the display values reach the “Setting” temperatures.

2 Turn the P1 filter holder 90° counterclockwise, remove the P1 circulation filter and place it on the tray.

NOTE:Do not let the solution drip or run.

3 Measure the temperature of the processing solution and record it.

4 Reinstall the filter by aligning the fastening tab with the notch, and turn it 90° clockwise.

5 If the “Setting” temperatures differ from the values displayed, move the cursor to the “Measured value” and enter the values recorded in Step 3.

Range : 0.0 to 99.9

6 Click [Enter].

7 For P2, PS2 and PS4, perform Steps 1 through 6.

P1 Filter Holder

EZ680

EZ749

Fastening Tab

NotchEZ682

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8 Click [OK].

• Operation returns to the “4 Setup and Maintenance” screen.

8.2.30 Processor Input Check (468)

[Selection]

“4 Setup and Maintenance” - “6 Processor

Adjustment/Maintenance” - “8 Processor Input

Check”

[Procedure]

Check the status of the sensors.

1 Click [End].

• Operation returns to the “4 Setup and Maintenance” screen.

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FMPC9 Setup and Maintenance (FRONTIER 570)

9.1.1 Menu Screen Display

Open the “Setup and Maintenance” operator menu

screen by following the procedures shown below.

1 On the “Main Menu” screen, select the “4” Setup and Maintenance” and click the [OK] button.

• The “Login” dialog box appears.

Leave blank in the “Password” box when accessing to the “Operator” in the “User Name” box.

2 Click [OK].

• The menu screen of the “4 Setup and Maintenance” appears.

The sub-menu disappears by clicking the [–] button at the left of each item and reappears by clicking the [+] button.

9.1 Operator Menu

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9.1.2 Production Information

1 Open the “4 Setup and Maintenance” menu screen (see Section 8.1).

2 Select the “1 Production Information 1”.

3 Click [START].

• The “[411] Production Information” screen appears.

The information can be changed by selecting “Negative”, “Reversal”, “Digital Image” or “All” from the “Input Type” box.

4 To save the data in the FD, follow the steps below.

(1) Click the [FD Save] button.

(2) Insert the FD into the FD drive, then click the [OK] button.

• The data is saved in the FD.

(3) Remove the FD from the drive, then click the [OK] button.

5 To clear the data, follow the steps below.

(1) Click [Clear].

• The “Clear production information?” dialog box appears.

(2) Click [OK].

• The production data is erased.

6 Click [OK].

• Operation returns to the “4 Setup and Maintenance” screen.

7 Select the “END [1]” on the menu bar.

• Operation returns to the “Main Menu” screen.

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9.1.3 Paper Condition Setup

When new paper is loaded, follow the procedure

described below to set up the new paper condition.

1 Open the “4 Setup and Maintenance” menu screen (see Section 8.1).

2 Select the “1 Paper Condition Setup”.

3 Click [START].

• The “[421] Paper Condition Setup” screen appears.

4 Select the upper or lower magazine and then click the [Print] button.

• After about 5 minutes, a condition setup print is delivered to the large-size tray.

5 Adjust the densitometer guide to match the width of the condition setup print.

6 Insert the condition setup print into the densitometer until it stops.

7 Click the [Dens.Measure.] button.

• Density measurement is automatically started.

GuidesDensitometer

EZ634

Condition Setup Print

Densitometer

L2997

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Densitometer Operation Panel:

If an error occurs, press the reset switch (orange) and then perform measurement again.

• If tne measurement result is out of the range, the message below appears.

Repeat Steps 4 through 7 until the measurement results fall within the acceptable range.

• The message below appears if the measurement results fall wthin the acceptable range.

8 Click the [OK] button.

• The “Condition setup result” dialog box disappears.

9 Click the [Close] button.

• Control returns to the “Setup and Maintenance” menu.

9.1.4 DIC Order Back Printing Setup

1 Open the “4 Setup and Maintenance” menu screen (see Section 8.1).

2 Select “O DIC Order Back Print Setup”, and then click [START].

3 Select “Yes” for [Back Print], and then click [OK].

4 Select the “END (1)” on the menu bar.

If “No” is selected, the back printing is not performed even if it is enabled in the Imaging Controller.

Indicator Light Ready Measuring Error

Power (Green) On On On

Ready (Green) On Blinks Off

Error (Red) Off Off On

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9.2.1 Menu Screen Display

NOTE:For details of mouse operation, see the “Basic

Operation Instructions” manual.

1 On the “Main Menu”screen, select “Setup and Maintenance”, and press the [START/ENTER] key.

2 In the “Log-in” dialog, select “Laboratory Manager”, then type “0000” and click [OK].

• “Setup and Maintenance” screen appears.

3 To perform the setup and maintenance operations, select the [+] button of the desired item from the “Item List” box.

• The “Sub-item List” box of the selected item appears.

4 To perform the desired operation, double-click on the operation, or select the operation and click [START].

• The operation screen appears.

5 Perform the operation by following the displayed instructions that appear.

6 Upon completion of the operation, click [End], [OK] or [Cancel].

• “4 Setup and Maintenance” screen appears.

7 Click [END] on the menu bar.

• Operation returns to the “Main Menu” screen.

9.2 Laboratory Manager Menu

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9.2.2 Production Information 1 (411)

This menu is for daily confirmation of the volume of

production.

See “9.1.2 Production Information”.

9.2.3 Production Information 2 (412)

[Selection]

“4 Setup and Maintenance” - “1 System Operation

Setup and Check” - “2 Production Information 2”

[Procedure]

This menu is to view the cumulative amount of

production.

Confirm the production information for each input

type. The data can be cleared on this menu.

Input Type : Negative

Reversal

Digital Image

All

1 Record the production information.

2 To clear the data, follow the steps below.

(1) Use “Input Type” to choose which data you wish to clear.

(2) Then press click [Clear].

• The “Clear production information?” dialog box appears.

(3) Click [OK].

• The data is cleared and date of clearance appears.

3 To save the data in the FD, follow the steps below.

(1) Click the [FD Save] button.

(2) Insert the FD into the FD drive, then click the [OK] button.

• The data is saved in the FD.

(3) Remove the FD from the drive, then click the [OK] button.

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4 Click [OK].

• Operation returns to the “4 Setup and Maintenance” screen.

9.2.4 Accumulated Production Information (413)

[Selection]

“4 Setup and Maintenance” - “1 System Operation

Setup and Check” - “3 Accumulated Production

Information”

[Procedure]

This menu is to view accumulated amount of

production not to be cleared.

The whole production information can be confirmed

by selecting “All” in “Input Type”.

1 Record the production information.

2 To save the data in the FD, follow the steps blew.

(1) Click the [FD Save] button.

(2) Insert the FD into the FD drive, then click the [OK] button.

• The data is saved in the FD.

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(3) Remove the FD from the drive, then click the [OK] button.

IMPORTANTMake sure that the FD is removed from the FD drive. If it remains in the drive, the FMPC is not started up during the next restart.

3 Click [OK].

• Operation returns to the “4 Setup and Maintenance” screen.

9.2.5 Timer Setup (414)

[Selection]

“4 Setup and Maintenance” - “1 System Operation

Setup and Check” - “4 Timer Setup”

[Procedure]

The present date/time, timer ON date/time and

preheat setup times of the printer processor are

set.

NOTE:The timer ON date/time of the scanner cannot be

set.

1 To update “Present time setup”, change the date and time, and click the [OK] button.

NOTE:To cancel the update, press the [Cancel] button.

2 To change the timer ON date and time, check the day of the week and enter the time in the “Timer ON Date/Time Setting” box.

3 Set the preheat timer by following the steps below, if necessary.

IMPORTANTThe ON time for a night-time preheating operation must not overlap with the ON time of the weekly timer since night-time preheating takes priority and shuts down all power when it is set OFF.

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If, for instance, the calendar timer is set to 5:00 AM and night-time preheating is turned ON at 3:30 AM, all the power will be shut down two hours later at 5:30 AM.

NOTE:Night-time preheating is usually conducted when the room temperature drops below 10 °C (50 °F) at night and the temperature is not controlled for 8 or more hours.

(1) Select “YES” for “Preheat Setting”.

• The 1st and 2nd preheat setting boxes appear.

(2) Move the cursor to “1st Preheat” and enter the time.

(3) Move the cursor to “2nd Preheat” and enter the time.

NOTE:For preheating only once, set the same time for both the first and second times.• Select “NO” when no preheat timer is used.• The second preheating timer is ignored if the

first and second times overlap.

<Example>1st. preheat time: 2:00 AM2nd. preheat time: 3:00 AMWith the above settings, night-time preheating will occur from 2:00 AM to 4:00 AM (2 hours).

4 Click the [OK] button.

• Operation returns to the menu screen.

9.2.6 Error Information Check (415)

[Selection]

“4 Setup and Maintenance” - “1 System Operation

Setup and Check” - “5 Error Information Check”

[Procedure]

The system error log lists up to 300 errors in

descending order of occurrence.

1 Click the [Log Info.] button.

2 Click the [OK] button.

• The latest 90 accumulated errors are displayed.

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3 Click the [Accum. info.] button.

• The accumulated information for the target sub-system is displayed. The error code and number of occurrences are displayed in ascending order of error code.

4 Click the [OK] button.

• Operation returns to the menu screen.

9.2.7 Installation Information Confirmation (416)

[Selection]

“4 Setup and Maintenance” - “1 System Operation

Setup and Check” - “6 Installation Information

Reference”

[Procedure]

Check the installation information.

1 Confirm the installation information.

2 Click the [Option] button.

• “Optional Device Reference” dialog box appears.

3 Check if External File I/O, Variety Print, etc. are used.

4 Click the [OK] button.

• The dialog box disappears.

5 Click the [OK] button.

• Operation returns to the menu screen.

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9.2.8 Data Backup (417)

The data backup FD should be kept in a fixed place

near the machine because it is used after

recovering from trouble or when upgrading the

system software.

[Selection]

“4 Setup and Maintenance” - “1 System Operation

Setup and Check” - “7 Data Backup”

[Procedure]

Make a backup of unit data stored in the hard disk

of the main control unit, when data is changed.

The backup floppy disks are used when reinstalling

the system software.

1 Prepare a floppy disk for data backup when backing up film scanner or printer processor data.

2 Move the cursor to the “Destination” box and select “FMP Controller” or “Printer”.

3 Click the [OK] button.

• “Making the backup of the data” message appears.

4 Insert the floppy disk into the floppy drive of the main control unit.

5 Click the [OK] button.

6 Upon completion of the backup, click the [Cancel] button.

• Operation returns to the menu screen.

7 Remove the floppy disk from the disk drive.

IMPORTANTMake sure that the FD is removed from the FD drive. If it remains in the drive, the FMPC is not started up during the next restart.

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9.2.9 DI Manager Administrative Setting (41I)

[Selection]

“4 Setup and Maintenance” - “1 System Operation

Setup and Check” - “I DI Manager Administrative

Setting”

[Procedure]

This menu should be set up when connecting the

DI controller.

Delete Waiting Time : Sets up the deleting time of order processed by the DI controller.

1 Move the cursor to the “Delete Waiting Time” box and change the time by clicking the [ ] or [ ] button.

2 Click the [OK] button.

• Operation returns to the menu screen.

9.2.10 Paper Condition Setup (421)

(See “9.1.3 Paper Condition Setup”.)

9.2.11 Print Size Setup (424)

[Selection]

“4 Setup and Maintenance” - “2 Print Condition

Setup and Check” - “4 Print Size Setup”

[Procedure]

Set the print size to be used.

• Normally, the size is registered as shown in the following table.

■ Print sizes to be registered in FMPC

No. Print Size Width [0.1mm]

Length [0.1mm] Display Border

1 89C 89.0 127.0 ON BL2 89P 89.0 254.0 ON BL3 89H 89.0 158.0 ON BL4 102C 102.0 152.0 ON BL5 102P 102.0 254.0 ON BL6 102H 102.0 178.0 ON BL7 3R 127.0 89.0 ON BL8 3RBD 127.0 89.0 OFF BD9 5R 127.0 178.0 OFF BL

10 5RBD 127.0 178.0 OFF BD11 4R 152.0 102.0 ON BL12 4RBD 152.0 102.0 OFF BD13 6R 152.0 203.0 OFF BL14 6RW 152.0 216.0 OFF BL15 8R 203.0 254.0 ON BL16 8RW 203.0 305.0 OFF BL17 A5 210.0 148.0 OFF BL18 A4 210.0 297.0 OFF BL19 8R1 254.0 203.0 OFF BL20 10R 254.0 305.0 OFF BL21 10RW 254.0 381.0 OFF BL22 11x4 279.0 356.0 OFF BL23 11x17 279.0 432.0 OFF BL24 12x10 305.0 254.0 OFF BL25 12x15 305.0 381.0 ON BL26 12x18 305.0 457.0 OFF BL27 3DSC 89.0 119.0 OFF BL28 3DSCf 89.0 127.0 OFF BD29 4DSC 102.0 136.0 OFF BL30 4DSCf 102.0 152.0 OFF BD31 5DSC 127.0 169.0 OFF BL32 5DSCf 127.0 178.0 OFF BD33 89lx 89.0 120.0 OFF BL34 CDIDX 102.0 120.0 OFF BL35 127lx 127.0 120.0 OFF BL

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1 Select the print size to be modified or registered from the list.

• ID [No.], Name, Width, Length, Border, four BD values and [Display(ON/OFF)] are displayed.

2 Move the cursor to the print size to be used, select “ON” or “OFF” shown in the “Display”.

If you select “ON”, the description appears in the list. If you select “OFF”, nothing appears in the list.Make sure that the size names in FMPC are the same as in FRONTIER.When registering a new size, make sure to restart FMPC, and to check if the printing status screen is opened.

3 Click [OK]

• Operation returns to the “4 Setup and Maintenance” screen.

9.2.12 DIC Order Back Printing Setup

See 9.1.4 DIC Order Back Printing Setup”.

9.2.13 Paper Magazine Registration (451)

[Selection]

“4 Setup and Maintenance” - “5 Printer Adjustment/

Maintenance” - “1 Paper Magazine Registration”

NOTE:This menu cannot be used while the processor is

operating.

[Procedure]

Register the paper magazine to be used.

“ID”: Enter the magazine ID.“Width”: Enter the paper width (mm).“Paper”: Select the paper surface type.“Length”: Enter the roll paper length (m).“Remain”: Enter remaining paper length (m).“BP”: Select “YES” or “NO” for back printing.“Line speed”: Selected automatically according to the

“Type”.“Type”: Select the paper type correctly. The

paper type is indicated on the paper package.

[Set] button: Click this button to register the entered items.

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1 Click the [Next Page] button.

“ID”: Enter the magazine ID.“P1R”: Enter the P1R replenishment rate.“P2R”: Enter the P2R replenishment rate.“PSR”: Enter the PSR replenishment rate.“Correct value”: Enter the correction value of the

dryer temperature.[Set] button: Click this button to register the

entered items.

NOTE:Do not change the “P1R”, “P2R”, “PSR” and “Correct value” values.

<Paper Magazine Registration>

1 Open the paper magazine by releasing the latches.

2 Remove the two screws and adjust the width of the paper guides. Then tighten the two screws.

Do not try to remove the other parts and covers secured by the screws.

NOTE:• Use the appropriate guides according to paper

width.• Guide C is available as an optional accessory.

3 Loosen the four screws securing the paper flanges.

4 Align the holes in the paper flanges with the paper width marks visible through the hole and tighten the four screws.

Latches (2)

Paper Magazine

L2360

Guides Paper WidthA Except B and CB 95/120/130/210C 114/216

Paper Guides Screws (2)

L2361

L2367

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NOTE:Be careful not to overtighten the screws.

5 Choose the appropriate paper from the table and install its ID chip to the magazine using the screw.

<Example>When adding a 210mm width paper magazine, install the No. 7 ID chip.

NOTE:• If paper not shown in the table is newly used,

register or rewrite an unused magazine ID for the paper and click the [Set] button.

• When a new paper magazine is purchased, refer to Section 5.1 “When a New Paper Magazine is Use” (page 83).

6 Click the [Close] button.

• Operation returns to the menu screen.

Magazine ID

Paper Width(mm)

Paper TypePaper Length

(m)

Remaining Length

(m)

Line Speed

1 89.0 Glossy F 186 186 High2 102.0 Glossy A 186 186 Low3 117.0 Glossy A 186 186 Low4 127.0 Glossy F 186 186 High5 152.0 Glossy F 186 186 High6 203.0 Glossy A 90 90 Low7 210.0 Glossy A 90 90 Low8 254.0 Glossy A 90 90 Low9 279.0 Glossy A 90 90 Low10 305.0 Glossy A 90 90 Low11 89.0 Glossy A 186 186 Low12 102.0 Medium

WeightF 90 90 High

14 127.0 Matte F 186 186 High15 152.0 Glossy F 186 186 High16 203.0 Glossy A 90 90 Low18 254.0 Glossy F 90 90 High20 305.0 Glossy F 90 90 High

Paper Flanges

Screws (4)

Hole/Paper Width Mark

L2368

ID Chip

ScrewL2366

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9.2.14 Paper Magazine Feeding Fine Adjustment (452)

The feed length should be adjusted on this menu

when a new magazine is registered.

[Selection]

“4 Setup and maintenance” - “5 Printer Adjustment/

Maintenance” - “2 Paper Magazine Feeding Fine

Adjustment”

[Procedure]

Adjust the paper feed length by entering actual

measurement values.

1 Install a new magazine on the upper magazine table.

2 Enter new magazine ID in the “Magazine ID” box.

3 Select “Upper” for “Magazine”.

4 Click the [Print] button.

• Prints 1 and 2 are output in about 2 minutes.

NOTE:The beginning of back printing is the leading end of the feed direction.

5 Measure the feed length for the two prints and record them.

6 Enter the measured value in each “Measured value” box for “Print 1” and “Print 2”.

7 Click the [Set] button.

8 Exchange the upper and lower magazines.

9 Repeat Steps 3 to 7 for the lower magazine.

10 Click the [Close] button.

• Operation returns to the menu screen.

Print1

Print2

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9.2.15 G Laser (SHG) Optimal Temperature Setup (454)

Once every three months, the G laser optimal

temperature setting message (W-2532) appears.

Set up the optimal temperature on this menu.

[Selection]

“4 Setup and Maintenance” - “5 Printer Adjustment/

Maintenance” - “4 G Laser (SHG) Optimal

Temperature Setup”

[Procedure]

Setup the G laser(SHG) optimal temperature.

1 Click the [Enter] button.

• The optimal temperature setup for G-SHG is started, and the result is displayed after 5 minutes.

2 Click the [Close] button.

• Operation returns to the menu screen.

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9.2.16 Paper Feed (455)

This screen is used to check paper feed.

[Selection]

“4 Setup and Maintenance” - “5 Printer Adjustment/

Maintenance” - “5 Paper Feed”

[Procedure]

Paper is fed without printing.

1 Select “Upper” or “Lower” for “Magazine” and enter the number of sheets in the “Q’ty” box and feed length in the “Length” box.

Number of sheets: 1 to 999Feed length: 82.5 to 457.0

2 Click the [Run] button.

• Paper is fed.

3 Click the [Close] button.

• Operation returns to the menu screen.

9.2.17 Printer Temperature Display (456)

The status of the temperature sensor in the printer

can be checked.

[Selection]

“4 Setup and Maintenance” - “5 Printer Adjustment/

Maintenance” - “6 Printer Temperature Display”

[Procedure]

Printer temperature and its status are displayed.

NOTE:• Keep the “Abnormal temperature detection” to

ON.• The temperatures are updated every 5 seconds.

1 Click the [Close] button.

• Operation returns to the menu screen.

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9.2.18 Printer Input Check (457)

The status of each sensor in the printer can be

checked on this menu.

[Selection]

“4 Setup and Maintenance” - “5 Printer Adjustment/

Maintenance” - “7 Printer Input Check”

[Procedure]

Check the status of the sensors.

1 Click the [Next Page] button.

2 Click the [Close] button.

• Operation returns to the menu screen.

9.2.19 Image Position and Tilt Fine Adjustment (458)

This procedure is used to adjust the image position

on prints.

Make sure the print feed length is correct before

performing this adjustment.

If the print feed length is incorrect, adjust it on Menu

0520 “Paper Magazine Feeding Fine Adjustment”.

[Selection]

“4 Setup and Maintenance” - “5 Printer Adjustment/

Maintenance” - “8 Image Position and Tilt Fine

Adjustment”

[Procedure]

The image position on prints can be fine adjusted

according to each magazine, feed length and

magazine table.

1 Install the paper magazine for the paper width and type to be adjusted on the upper magazine deck.

2 Select “Upper” for “Magazine”.

3 Enter the feed length to be adjusted in the “Feed length” box.

4 Click the [Print] button.

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• Adjustment print is output in about 3 minutes.

5 Select the magazine ID to be adjusted.

6 Enter the values (mm) to move the image position in the appropriate feeding “Main (X)” and “Sub (Y)” of “Upper deck”.

7 Enter the vales (mm) to move “d - f” in the “Tilt (d - f)” box.

NOTE:The (d – f) adjustment range (–3.0 to + 3.0) may be narrow according to size.

8 Click the [Set] button.

9 Install the paper magazine to be adjusted on the lower magazine deck.

10 Select “Lower” for “Magazine”.

11 Repeat Steps 3 to 8 for lower magazine.

12 Click the [Close] button.

• Operation returns to the menu screen.

9.2.20 Printer Function Select (459)

[Selection]

“4 Setup and Maintenance” - “5 Printer Adjustment/

Maintenance” - “9 Printer Function Select”

[Procedure]

Set the printer functions.

1 Normally select “Both” for “Magazine”. When the upper or lower magazine is not used, select “Upper disable” or “Lower disable”.

2 Select “YES” for “Registration”.

NOTE:Select “NO” for “Registration” to use temporarily when error “W-2414 or “W-2450” occurred.

3 Select “YES” for “Distribution”.

NOTE:Select “NO” for “Distribution” to use temporarily when error “W-2419 or “W-2455” occurred and adjust the pipe slider position of the distribution unit as described below.

(1) Open the magazine door.

d

X

f

Y

FeedingDirection

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(2) Open the distribution section inner cover.

(3) Align the “ ” marks on the pipe slider and the distribution unit.

(4) Close the distribution section inner cover.

(5) Close the magazine door.

4 Select “No change” for “Cut interval”.

NOTE:When paper overlap feed has been occurred, select “Change” for “Cut interval”. If higher level is selected (from level 1 to 3), the cut interval is increased and the processing performance is decreased.

5 Click the [Close] button.

• Operation returns to the menu screen.

9.2.21 Pump Output Measurement/Setting (461)

[Selection]

“4 Setup and Maintenance” - “6 Processor

Adjustment/Maintenance” - “1 Pump Output

Measurement/Setting”

[Procedure]

Perform only PSR replenisher pump output

measurement.

1 Prepare the measuring cylinder (200ml).

2 Open the water supply port door.

3 Loosen the screw and remove the water supply port inner cover.

4 Click the [Start] button for “PSR”.

Distribution Section Inner CoverL2216

Pipe Slider

“ ” MarksL21157

Screw

Water SupplyPort Inner Cover

L21055

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NOTE:Do not try to click the [Start] button other than one for “PSR”.

5 Press the [Enter] key on the printer operation panel.

• The countdown of ten seconds starts.

6 Insert the PSR nozzle into the measuring cylinder during the countdown, and hold the cylinder at the same height as the nozzle setting position.

The countdown stops and the PSR pump starts to

discharge.

• The alarm beeps twice when the discharging is completed.

7 Return the nozzle to the PSR sub-tank.

8 Put the measuring cylinder on a horizontal surface, read the liquid amount and record it.

9 Dispose of the liquid in the measuring cylinder.

10 Enter the measured value in the “Measured vale” box for “PSR”.

11 Click the [OK] button.

• Operation returns to the menu screen.

12 Reinstall the water supply port inner cover and close the supply port door.

# No.2 MEASURE

# START [YES] ?

PSR ReplenisherNozzle

Measuring Cylinder

L21150

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9.2.22 Auto Cleaning Output Measurement/Setting (462)

[Selection]

“4 Setup and Maintenance” - “6 Processor

Adjustment/Maintenance” - “2 Auto Cleaning

Output Measurement/Setting”

[Procedure]

Confirm discharging process of the auto cleaning

pump.

1 Click the [Start] button for “No.2”.

• The following display appears on the operation panel.

2 Press the [Enter] key on the printer operation panel.

• The auto cleaning pump starts to discharge after countdown of ten seconds.

3 Open the dryer unit and support it with Stopper 2 (yellow).

4 Remove the No.2 crossover rack and make sure it is wet completely with cleaning water.

5 Reinstall the No.2 crossover rack.

6 Close the dryer unit.

7 Repeat Steps 1 though 3 for “No.3”.

8 Remove the No. 3 crossover rack and make sure it is wet completely with cleaning water.

9 Reinstall the No.3 crossover rack.

10 Repeat Steps 1 through 3 for “Dryer entrance rack”.

# No.2 MEASURE

# START [YES] ?

Stopper 2 (Yellow)

L2259

No.3 Crossover Rack

No.2 Crossover Rack

L21121

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11 Remove the dryer entrance rack and make sure it is wet completely with cleaning water.

12 Reinstall the dryer entrance rack and close the dryer unit.

13 Click the [Close] button.

Operation returns to the menu screen.

9.2.23 Low Volume Processing Setup (466)

This menu is used to set up the automatic

adjustment of water replenishment when the

printing volume is low.

[Selection]

“4 Setup and Maintenance” - “6 Processor

Adjustment/Maintenance” - “6 Low Volume

Processing Setup”

[Procedure]

Set the low volume processing data.

1 Select “YES” for “Low volume”.

2 Enter value in the “Min. Processing amount” box.

Range : 0.0 to 25.0 (m2)

3 Enter value in the “Min. processing amount (last 8 days)” box.

Range : 0.0 to 150.0 (m2)

NOTE:To clear the data, press the [Clear] button.

4 Click the [OK] button.

• Operation returns to the menu screen.

Dryer Entrance RackL2236

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9.2.24 Processor Temperature Calibration (467)

This menu is used to calibrate the temperatures of

the solutions in the processing tanks.

The measured temperature should be entered to

prevent deterioration of the solution.

[Selection]

“4 Setup and Maintenance” - “6 Processor

Adjustment/Maintenance” - “7 Processor

Temperature Calibration”

[Procedure]

Perform the processor section temperature

calibrations.

1 Check that the display values reach the “Setting” temperatures.

2 Open the dryer unit and support it with Stopper 2 (yellow).

3 Open the replenisher box door.

4 Remove the circulation filter tray.

5 Remove the P1 circulation filter and put it into the circulation filter tray.

6 Measure the temperature of the P1 processing solution and record it.

Stopper 2 (Yellow)L2236

P1 Circulation Filter

Circulation Filter TrayL2233

Thermometer

P1 Sub-tankL21047

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7 Reinstall the filter by aligning the fastening tab with the notch, and turn it 90° clockwise.

8 If the “Setting” temperatures differ from the values displayed, move the cursor to the “Measured value” and enter the values recorded in Step 3.

Range : 30.0 to 60.0 (°C)

9 Click the [Enter] button.

10 Repeat Steps 5 through 9 for the P2.

11 Measure the temperature of the PS1/2/3 tank solution at the PS2 processing tank and record it.

12 Repeat Steps 8 and 9 for PS1/2/3 tank solution.

13 Remove the water supply port inner cover and PS4 sub-tank rubber plug.

14 Measure the temperature of the PS4 tank solution and record it.

15 Repeat Steps 8 and 9 for the PS4 tank solution.

16 Wash the circulation filter tray.

17 Reinstall the rubber plug, water supply port inner cover and circulation filter tray.

18 Click the [Close] button.

• Operation returns to the menu screen.

P1 Filter Rod

Tab

NotchL2234

PS2 Processing Tank

Probe

ThermometerL21048

Probe

Thermometer

L21049

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9.2.25 Processor Input Check (468)

The status of each sensor of the processor can be

checked.

[Selection]

“4 Setup and Maintenance” - “6 Processor

Adjustment/Maintenance” - “8 Processor Input

Check”

[Procedure]

Check the status of the sensors.

1 Click the [Next Page] button.

2 Click the [Next Page] button.

3 Click the [Close] button.

• Operation returns to the menu screen.

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FMPC

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9.2.26 Processor Operating Condition Setup (46B)

[Selection]

“4 Setup and Maintenance” - “6 Processor

Adjustment/Maintenance” - “B Processor Operating

Condition Setup”

[Procedure]

Set the processor operating conditions.

1 Normally set the processor operating conditions as shown in the table below.

2 Click the [OK] button.

• Operation returns to the menu screen.

Rack auto cleaning ONDryer entrance rack auto clean ONNo. of prints for dryer rack auto clean 1000Auto intermittent driving ONForcible output to large size tray OFFEnergy saving mode ONAmbient temperature correction ONPS solution concentration monitor ONEvaporation correction ONHumidity AutoPS rack cleaning OFFSorter Max. No. of sheets 50Line speed for control strip High

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10 Error Messages

The messages issued during the FMPC operations are as follows. For the scanner's (SP's) messages, see

the FRONTIER manual.

No Message Actions

W-1406 "%MAGAZINE% not installed or paper end processing in progress. After green LED lights on magazine section door, install magazine and restart printing.

Set the magazine correctly.

W-1408 Back print cannot be performed with specified paper. Press [Continue] to perform printing without back print.

Back print is not applied to medium weight paper.

I-1420 Post-operational check cannot be started because printer is still processing another job.

Perform post-operational check after completing paper processing.

I-1421 Printer processor is busy.Please wait a moment, and then perform “Post-operational check”.

Clear the error condition of the printer processor and perform post-operational check.

W-1422 Connection with printer failed. Make sure the printer processor is in normal condition.

E-1425 Printer initialization failed. Call technical representative.Press [Shutdown] to shutdown the system.Press [S-alone] to perform FMP Controller stand-alone operation at next start-up.

Make sure the printer processor is in normal condition.

W-1427 Connection with printer failed. After connection is established, click [Retry].

Restart the system software. If problems persist, consult your technical representative.

W-1428 Connection with printer failed. Confirm connection with printer, click [Retry].

Restart the system software. If problems persist, consult your technical representative.

W-1441 Software error occurred. Restart the FMPC and printer. Restart the system software. If problems persist, consult your technical representative.

W-1442 Software error occurred. Restart the FMPC and printer. Restart the system software. If problems persist, consult your technical representative.

E-1443 Communication error occurred while sending images from FMPC to printer. Inspect it referring to manual.

Restart the system software. If problems persist, consult your technical representative.

W-1448 Back printer not installed. Install back printer properly. Position the back printer properly.

W-1461 Reading digital image file failed. Digital image print cancelled.

1. Check the image file and its file format. 2. Restart the DI Controller.

W-1462 Digital image processing error. Printing digital image cancelled. File format incorrect.

Restart the DI Controller.

W-1464 Printer not in stand-by. Current printing order cancelled. Set the printer processor to STANDBY.

E-1472 Comunication error occurred between FMPC and printer. Consult your technical representative.

W-1484 Initializing of printer failed.Press [S-alone] to perform FMP Controller stand-alone operation at next start-up.

Re-try starting. If the same error occurs again, consult your technical representative.

W-1495 “Auto” is currently selected. Match the paper types of the upper and lower magazines. Press [Output] to output forcibly.

Match the paper types of the upper and lower magazines. Press [Output] to output forcibly.

I-1501 Selected function cannot be used. The function cannot be used.

I-1502 Insert FD. Insert the floppy disk into the drive.

W-1503 FD not inserted. 1. Set the FD. 2. Replace the FDD.

I-1504 Insert next FD. —

W-1505 Wrong FD inserted. Insert correct FD. 1. Set the correct FD. 2. Replace the FDD.

E-1506 Reading of control information file failed. Selected image cannot be displayed.

Restart the system software. If problems persist, consult your technical representative.

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I-1507 Data backup completed abnormally. Re-try.

I-1508 Cancel data backup. —

W-1509 Not enough free space on hard disk. Unnecessary files have been deleted.

If there are unnecessary files in D drive, delete them.

W-1510 Date value exceeds the limit. (1998/01/01 00:00:00 - 2100/12/31 23:59:59)

1. Enter the correct date/time. 2. Restart the system software. If problems persist,

consult your technical representative.

W-1511 Next timer-ON time exceeds the limit. (1998/01/01 00:00:00 - 2100/12/31 23:59:59) Confirm the present time.

1. Enter the correct date/time. 2. Restart the system software. If problems persist,

consult your technical representative.

W-1512 Insufficient FD free space. Insert correct FD. 1. Insert the new FD. 2. Replace the FDD.

W-1521 PU800B is not turned ON or is disconnected.Check the connection with PU800B.Press [Retry] to retry or [Cancel] to cancel.

Make sure the connection to the PU800B.

W-1522 PU800B is not turned ON or is disconnected.Check the connection with PU800B.Press [Retry] to retry or [Cancel] to cancel.

Make sure the connection to the PU800B.

W-1523 Pricing unit is not turned ON or is disconnected.Check the connection with PU800B. Press [Retry] to retry.To cancel printing invoice, press [Cancel]. To stop it, press [Stop].

Make sure the connection to the PU800B.

W-1524 Backup data for PU800B cannot be read. Make sure the condition of the floppy disk.

W-1525 Backup data for PU800B cannot be written. Make sure the condition of the floppy disk.

I-1526 Production information log file not found. Create a new file.

Wait until the message disappears.

W-1527 Production information cannot be written into file. Restart the system software. If problems persist, consult your technical representative.

E-1530 FDi device registration failed. Consult technical representative.

Restart the system software. If problems persist, consult your technical representative.

W-1531 "Device registration to FDi failed. Check network connections. To retry the registration, press [Retry].

1. Start up the DI Controller. 2. Connect the LAN cable correctly. 3. Restart the system software. If problems persist,

consult your technical representative.

W-1534 Order not unlocked. Check the network connections. 1. Connect the LAN cable correctly. 2. Restart the system software. If problems persist,

consult your technical representative.

W-1535 Cannot be serviced. Check the network connections. 1. Connect the LAN cable correctly. 2. Restart the system software. If problems persist,

consult your technical representative.

E-1536 Cannot be serviced. Consult technical representative. Restart the system software. If problems persist, consult your technical representative.

E-1537 Cannot be serviced. Consult technical representative. Restart the system software. If problems persist, consult your technical representative.

E-1539 Cannot be serviced. Consult technical representative. Restart the system software. If problems persist, consult your technical representative.

W-1541 Print service not performed. Check the network connections.

1. Connect the LAN cable correctly. 2. Restart the system software. If problems persist,

consult your technical representative.

No Message Actions

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W-1542 Print service not performed. Check the network connections.

1. Connect the LAN cable correctly. 2. Restart the system software. If problems persist,

consult your technical representative.

W-1543 Print service not performed. Check the network connections.

1. Connect the LAN cable correctly. 2. Restart the system software. If problems persist,

consult your technical representative.

W-1544 Print service not performed. Check the network connections.

1. Connect the LAN cable correctly. 2. Restart the system software. If problems persist,

consult your technical representative.

W-1545 Print service not performed. Check the network connections.

1. Connect the LAN cable correctly. 2. Restart the system software. If problems persist,

consult your technical representative.

W-1546 Print service not performed. Check the network connections.

1. Connect the LAN cable correctly. 2. Restart the system software. If problems persist,

consult your technical representative.

W-1547 Print service not performed. Check the network connections.

1. Connect the LAN cable correctly. 2. Restart the system software. If problems persist,

consult your technical representative.

W-1548 The printer is not in STAND-BY. Press [Resume] to try again.

Turn the printer to STANDBY.

E-1549 Cannot be serviced. Consult technical representative. Restart the system software. If problems persist, consult your technical representative.

I-1594 Reading service name list. Wait. —

E-1596 Service info cannot be read. Check the network connections.

1. Connect the LAN cable correctly. 2. Restart the system software. If problems persist,

consult your technical representative.

W-1620 Uncompleted orders remain.They will be printed next time at the time of starting.

If the [OK] button is pressed, the post-operational process will be started. To continue printing, press the [Cancel] button to proceed [Main Menu] - [2 Print].

W-1621 As for the next piece of print, the width of paper is mismatched to the magazine.(???mm)Press [Order] to output forcibly per Order. Press [Image] to output forcibly per Image.When replacing the magazine, press [OK] after the initialization of printer is completed. To stop printing, press [Abort].

Press the [Order] button to output all current images forcibly. Press the [Image] to output forcibly the image currently processed only. It is recommended that you replace the magazine for the correct one, then press the [OK] button after initializing the printer, and then perform printing again. If the [Abort] button is pressed, the printing process will be stopped.

W-1622 As for the next piece of print, the paper type is mismatched to the magazine.Press [Order] to output forcibly per Order. Press [Image] to output forcibly per Image.When replacing the magazine, press [OK] after the initialization of printer is completed. To stop printing, press [Abort].

Press the [Order] button to output the current images forcibly. Replace the magazine for the correct one, then press the [OK] button after initializing the printer, and then perform printing again. If the [Abort] button is pressed, the printing process will be stopped.

W-1623 Print size not registered.Register it in “Setup and Maintenance” and then continue printing.

Register the proper print size in "Setup and Maintenance", then continue printing.

W-1624 To print using upper magazine press [Upper]To print using lower magazine press [Lower]Press [Cancel] to return to previous screen.

Install the proper magazine.

No Message Actions

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W-1625 Magazine not exist. Press the [Order] button to output all current images forcibly. Press the [Image] to output forcibly the image currently processed only. It is recommended that you replace the magazine for the correct one, then press the [OK] button after initializing the printer, and then perform printing again. If the [Abort] button is pressed, the printing process will be stopped.

W-1626 As for the next piece of print, the width of paper or the paper type is mismatched to the magazine.(???mm)Press [Order] to output forcibly per Order. Press [Image] to output forcibly per Image.When replacing the magazine, press [OK] after the initialization of printer is completed. To stop printing, press [Abort].

Press the [Order] button to output all current images forcibly. Press the [Image] to output forcibly the image currently processed only. It is recommended that you replace the magazine for the correct one, then press the [OK] button after initializing the printer, and then perform printing again. If the [Abort] button is pressed, the printing process will be stopped.

W-1627 “Auto” is currently selected. Match the paper types of the upper and lower magazines. Press [Output] to output forcibly.

Match the paper types of upper and lower magazines.

W-1662 Work can't be finished because PU800B is processed.Wait to the printing management end for about %NUM% seconds.

Wait until processing is completed.

W-1751 Couldn’t send the status information. Check the network connections.

1. Connect the LAN cable correctly. 2. Restart the system software. If problems persist,

consult your technical representative.

W-8101 Communication with Frontier Manager failed.The orders with the installed papers will be printed preferentially.To use scheduling function, return to Main Menu and check connection, then resume printing.

Wait for a moment with no operation, so this message will disappears, then other print-waiting orders with the setting of paper that matches the currently installed paper will be printed automatically, while skipping the order with the mismatched paper setting.To replace the magazine with the correct one, click the [OK] button. Unless the orders with mismatched paper are urgent ones, it is recommended to print the possible orders first, then the remaining orders after replacing the magazine.

W-8102 Paper (width and paper type) and magazines are mismatched to the next order.Exchange the magazine after the display to be able to exchange the magazine afterwards appears.Press [Output] output forcibly.

To replace the magazine with the correct one, click the [OK] button. To output the current orders forcibly, press the [Output] button.

W-8131 Number of frames exceeds 999.Output is allowed up to 999.If output exceeds 999 frames, register subsequent frames as another order.

Create another order with the frames that exceed the limit.

E-8132 Creating of file failed. —

W-8171 Number of frames exceeds 999.Output is allowed up to 999.If output exceeds 999 frames, register subsequent frames as another order.

Create another order with the frames that exceed the limit.

E-8172 Creating of file failed. —

E-8230 FDi device registration failed.Consult technical representative.

Click [OK] and control returns to the printing screen.

W-8231 Device registration to FDi failed.Check network connections.To retry the registration, press [Retry].

Check the network connections, then retry it. Click [OK] and control returns to the printing screen. Consult technical representative.

W-8235 Cannot be serviced.Check the network connections.

No Message Actions

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E-8236 Cannot be serviced.Consult technical representative.

Click [OK] and control returns to the printing screen.

E-8237 Cannot be serviced.Consult technical representative.

Consult technical representative.

W-8238 F-DI registration not performed. Click [OK] and control returns to the printing screen. Consult technical representative.

E-8239 Cannot be serviced.Consult technical representative.

Consult technical representative.

W-8240 No order can be printed with the selected paper width.The current order uses the following paper widths.

Install the correct paper, then try it again.

No Message Actions

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11 Index

AAccumulated Production Information (413) .........115

After Printing...............................................................57

Auto Cleaning Output Measurement/

Setting (462)......................................................131

Auto Film Carrier NC100AY Cleaning....................38

Auto Film Carrier NC135Y Cleaning.......................32

Auto Film Carrier NC240Y Cleaning.......................30

Auto-cleaning Output Measurement/

Setting (462)......................................................104

Auto-cleaning Pump Output Measurement ...........88

BBasic Operating Precautions .....................................8

Before Printing ...........................................................21

CCaution regarding Electric Shock..............................8

Cleaning Around the Machine .................................63

Cleaning the Auto Film Carrier NC100AY .............60

Component Names and Related Functions ..........10

Control Strip Processing.................................... 25, 82

Control Strip Processing (423) ................................97

DData Backup (417) ........................................... 95, 119

DI Manager Administrative Setting (41I)..............120

DI Manager Administrative Setting (41l) ................96

DIC Order Back Printing Setup ........85, 98, 112, 121

Diffusion Box/LED Board Cover Cleaning.............37

DSC Printing from Imaging Controller

(Example).............................................................46

EEmergency Power OFF in FMPC ...........................69

Emergency Power OFF in Scanner (SP)...............70

Emergency Stop ........................................................69

Error Information Check (415) ........................ 94, 117

Error Messages........................................................137

Evaporation Correction Rate Setting (465) .........106

External View .............................................................10

FFMPC + SP1500/SP2000/SP3000 .........................13

FMPC Screen.............................................................14

———Main Menu Screen ........................................14

———Printing Status Screen ..................................15

———SP1500/2000 Printing Screen .....................20

———SP3000 Printing Screen ...............................19

FMPC Specification...................................................13

FMPC Start-up ...........................................................22

GG Laser (SHG) Optimal Temperature

Setup (454)........................................................125

G, B Laser (SHG) Optimal Temperature

Setup (454)........................................................101

IImage Position and Tilt Fine Adjustment

(458) ...................................................................127

Image Position Fine Adjustment (458).................103

Installation Information Confirmation

(416) ............................................................ 95, 118

LLaboratory Manager Menu.............................. 91, 113

Low Volume Processing Setup (466)...................132

Low Volume Setting (466)......................................106

MMain Control Unit FMPC ............................................9

Main Control Unit for FMPC Handling

Precautions............................................................9

Manual Shut-off of Printer Power............................71

Measures against FMPC Failures ..........................72

Menu Screen Display.........................77, 91, 109, 113

Mirror Box Cleaning ..................................................29

OOperational Safety and Use Conditions...................7

Operator Menu.................................................. 77, 109

PPaper Condition Setup..................................... 79, 111

Paper Condition Setup (421) .......................... 97, 120

Paper Feed (455) ........................................... 101, 126

Paper Feed Length Adjustment (452) ..................100

Paper Magazine Feeding Fine Adjustment

(452) ...................................................................124

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Paper Magazine Registration (451)............... 98, 121

Paper Mismatched in FMPC....................................54

Paper Preparations ...................................................45

Post-operational Checks and Shut-down

in FMPC ...............................................................65

Post-operational Checks and Shut-down

in FRONTIER 350/370.......................................57

Post-operational Checks and Shut-down

in FRONTIER 355/375/570...............................60

Precaution for Use of PU800B ................................56

Precut Length Setting (45V) ..................................104

Pre-operational Checks in FMPC ...........................24

Pre-operational Checks in FRONTIER

350/370 ................................................................29

Pre-operational Checks in FRONTIER

355/375/570.........................................................36

Print Size Setup (424)...................................... 97, 120

Printer Function Select (459) .................................128

Printer Function Slect..............................................103

Printer Input Check (457) .............................. 102, 127

Printer (LP) Start-up ..................................................22

Printer Temperature Display (456) .............. 102, 126

Printing ........................................................................46

Printing Flow...............................................................46

Printing from FRONTIER

(135-size film example) .....................................49

Processing Solution Temperature Check ..............81

Processing Solution Temperature

Confirmation ........................................................25

Processing Temperature Setting (463) ................105

Processor Input Check (468) ........................ 108, 135

Processor Operating Condition Setup

(46B) ...................................................................136

Processor Solution Temperature Check

(422) .....................................................................97

Processor Temperature Calibration

(467) .......................................................... 107, 133

Production Information..................................... 78, 110

Production Information 1 (411)....................... 91, 114

Production Information 2 (412)....................... 92, 114

Pump Output Measurement/Setting

(461) .......................................................... 104, 129

RRecording the Daily Processing Volume

Data and Clearing the Data ..............................63

Replenisher Pump Output Measurement ..............86

Replenisher Rate Setup (464)...............................105

Room Conditions .........................................................9

SSafety ............................................................................8

Scanner Correction ............................................ 35, 41

Scanner (SP) Start-up ..............................................23

Setup and Maintenance

(FRONTIER 350/370/355/375) ........................77

Setup and Maintenance (FRONTIER 570)..........109

Shutting Down Imaging Controller ..........................67

Starting Up the Imaging Controller .........................21

Switching the “Auto”, “Upper” or “Lower”

Paper Magazines................................................45

System Configuration................................................10

———FMPC + FRONTIER 350/370......................12

———FMPC + FRONTIER 355/375......................11

———FMPC + FRONTIER 570..............................10

System Shutdown......................................................64

System Start-up .........................................................21

TTimer Setup (414)............................................. 93, 116

To Return to Direct-connecting Type

(in FRONTIER 350/370)....................................72

To Return to Direct-connecting Type

(in FRONTIER 355/375/570) ............................74

UUpkeep Printing .........................................................26

WWhen “W-1621” Message Dialog Appears............55

When “W-1627” Message Dialog Appears............54

When “W-8102” Message Dialog Appears............54

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Questionnaire concerning This ManualFujifilm’s Technical Division would be most grateful if you would make copies of this form, then complete and sendthem to us by FAX.Your opinions will contribute greatly to an accurate assessment of the overall quality of each manual.All questions can be answered by checking [✓] the appropriate box(es), but in addition to these answers, pleaseprovide us with your written comments in the lined spaces following each block of questions.

Manual Title and Reference Number

Title :

Reference Number :

Your Name and Company

Name :

Company :

Your E-mail Address and FAX Number

E-mail Address :

FAX Number :

Question 1 • How would you rate this manual overall?

(1) Very easy to use and understand (2) Fairly easy to use and understand

(3) Slightly difficult to use and understand

(4) Very difficult to use and understand

• Please provide us with your reasons and comments.

Question 2 • Have you found any technical errors, errors in spelling, or missing words in this manual?

Yes No

• If you have checked (Yes), please let us know what these errors and missing words are.

Question 3 • How would you rate the writing (language, choice of words/phrases, etc.) and the illustrations/

diagrams, etc.?

(1) Clear and easy to follow (2) Should be simplified

(3) Difficult to follow

(1)’ [Illustrations, etc.] Of adequate size

(2)’ [Illustrations, etc.] Too small

(3)’ [Illustrations, etc.] Difficult to follow

• If you have checked (2), (3) or (3)’, please give us your reasons.

Additional Comments/Requests

concerning This Manual

FAX : 81-3-5484-0454

Please return this questionnaire to : FAX No. : Tokyo 81-3-5484-0454

FRONTIER 350/370 355/375/570Frontier Manager Printer Controller Ver.2.0INSTRUCTION MANUAL

PP3-B1212E

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Page 146: FMPC_manual1

FUJI PHOTO FILM CO., LTD.

Printed on Recycled Paper

in North America FUJI PHOTO FILM U.S.A., INC.

200 Summit Lake Drive, Valhalla, New York 10595-1356, U.S.A.

FUJI PHOTO FILM CANADA INC.

600 Suffolk Court, Mississauga, Ontario, L5R 4G4, Canada

FUJI PHOTO FILM HAWAII, INC.

94-468 Akoki Street, Waipahu, Hawaii 96797, U.S.A.

in Europe FUJI PHOTO FILM (EUROPE) G.m.b.H.

Heesenstrasse 31, 40549 Dusseldorf, Germany

FUJI PHOTO FILM (U.K.) LTD.

Fuji Film House, 125 Finchley Road, Swiss Cottage, London NW3 6HY, U.K.

FUJIFILM ESPAÑA, S.A.

Aragon, 180, 08011-Barcelona, Spain

FUJIFILM FRANCE SAS

Parc d' Activites du Pas-du-Lac-2, Avenue Franklin, 78186 St. Quentin en Yvelines Cedex, France

in Central America FUJI PHOTO FILM CO., LTD., MEXICO OFFICE

Av. Ejercito Nacional 351, 5˚ piso, Col. Granada, 11520 Mexico D.F., Mexico

in South America FUJI PHOTO FILM DO BRASIL LTDA.

Avenida Vereador Jose Diniz, No. 3400, Campo Belo, São Paulo CEP 04604-901,Cx. Postal 3656, Brazil

in Asia FUJI PHOTO FILM CO., LTD., HONG KONG OFFICE

Room 2208, Tower 6, The Gateway Harbour City, 9 Canton Road, Tsim Sha Tsui, Kowloon, Hong Kong

FUJIFILM REGIONAL SERVICES (SINGAPORE) PTE. LTD.

10 New Industrial Road, Fujifilm Building, Singapore 536201

FUJI PHOTO FILM (THAILAND) LTD.

S.P. Building, 8th Floor, 388 Phaholyothin Road, Bangkok 10400, Thailand

FUJI PHOTO FILM (MALAYSIA) SDN. BHD.

Letter Box 3, 3rd Floor Office Block 1, Crystal Plaza Lot 4, Jalan 51A/22346100 Petaling Jaya Selangor Darul Ehsan Malaysia

FUJI PHOTO FILM CO., LTD., TAIPEI OFFICE

Rm. 601, Hung Chong Bldg., No. 38, Sec. 6, Min Chuan E. Road, Taipei 11453, Taiwan

FUJI PHOTO FILM CO., LTD., SEOUL OFFICE

505-19, Kasan-Dong, Kumchon-Gu, Seoul, Korea 152-020

FUJI PHOTO FILM CO., LTD., BEIJING REPRESENTATIVE OFFICE

Beijing Fortune Bldg. No. 817, 5, Dong Sanhuan Bei-lu, Chaoyang District, Beijing, China 100004

FUJI PHOTO FILM CO., LTD., HO CHI MINH OFFICE

7th Floor Sun Wah Tower, 115 Nguyen Hue Street, Dist. 01, Ho Chi Minh City, Vietnam

FUJI PHOTO FILM CO., LTD., NEW DELHI OFFICE

Le Meridien Commercial Tower 8F, Janpath, New Delhi 110001, India

FUJI PHOTO FILM CO., LTD., MANILA OFFICE

c/o YKL Development & Trading Corporation, 24 Sto. Domingo St., Quezon City, Metro Manila, Philippines

in Oceania FUJIFILM AUSTRALIA PTY LTD

c/o Hanimex Pty. Limited, 114 Old Pittwater Road, Brookvale, N.S.W. 2100, Australia

FUJIFILM NZ LIMITED

Cnr Willam Pickering Drive and Bush Road, ALBANY, New Zealand

in the Middle East FUJI PHOTO FILM CO., LTD., DUBAI OFFICE

No. 14, L.O.B. No. 4, P.O.Box 17212, Jebel Ali, Dubai, U.A.E.

26-30, Nishiazabu 2-chome, Minato-ku, Tokyo 106-8620, Japan.

<FUJIFILM ABROAD>

Ref.No.PP3-B1212E ESD-05.01-FG Printed in Japan

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