Post on 31-Dec-2021
CONNECTION AND MAINTENANCE MANUAL
B-64223EN/02
FANUC PANEL *
• No part of this manual may be reproduced in any form. • All specifications and designs are subject to change without notice. The products in this manual are controlled based on Japan’s “Foreign Exchange and Foreign Trade Law”. The export from Japan may be subject to an export license by the government of Japan. Further, re-export to another country may be subject to the license of the government of the country from where the product is re-exported. Furthermore, the product may also be controlled by re-export regulations of the United States government. Should you wish to export or re-export these products, please contact FANUC for advice. In this manual we have tried as much as possible to describe all the various matters. However, we cannot describe all the matters which must not be done, or which cannot be done, because there are so many possibilities. Therefore, matters which are not especially described as possible in this manual should be regarded as ”impossible”. This manual contains the program names or device names of other companies, some of which are registered trademarks of respective owners. However, these names are not followed by or in the main body.
B-64223EN/02 DEFINITION OF WARNING, CAUTION, AND NOTE
s-1
DEFINITION OF WARNING, CAUTION, AND NOTE This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing on safety. Also, supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine.
WARNING Applied when there is a danger of the user being
injured or when there is a damage of both the user being injured and the equipment being damaged if the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the approved procedure is not observed.
NOTE The Note is used to indicate supplementary
information other than Warning and Caution. - Read this manual carefully, and store it in a safe place.
B-64223EN/02 PREFACE
p-1
PREFACE This manual explains information (electrical and structural specifications) required for connecting the FANUC PANEL i equipped with a 733-MHz Celeron, 866-MHz Pentium III, 1.26-GHz Pentium III, 1.6GHz Pentium M, or 1.3GHz Celeron M processor (called the PANEL i below) and the PANEL i for AUTOMOTIVE to a CNC control unit or machine tool and for maintaining the PANEL i and the PANEL i for AUTOMOTIVE.
Attention • The copyright of Windows XP, Windows XP Embedded,
Windows 2000, and other software provided with PANEL i is owned by Microsoft Corporation (USA), Intel Corporation, Phoenix Technologies Ltd., and FANUC LTD.
• No part of the software described above, or its manuals, may be used or reproduced without permission.
• No part of the software described above, or its manuals, may be sold independently of the PANEL i.
• The software described above, and its manual, must be used under the conditions described in the attached license agreement.
• The use of the CNC incorporating the PANEL i shall imply that the user agrees to the conditions of the license agreement described above.
* Windows XP, Windows XP Embedded, Windows 2000 are a
registered trademark of Microsoft corporation, USA. * Company name and product name mentions in this manual are
(registered) trademark of each company.
CAUTION 1 If an operation error or mishap occurs, the data on
the hard disk or CF card may be lost, even if all the installation conditions are satisfied. Therefore, always maintain a backup copy of the data on the hard disk or CF card in case the stored data is lost or damaged.
Especially, the power-off on accessing the hard disk or CF card must not be done because that possibility is very high. Please concern for the end-users.
2 Be sure to finish the OS and the applications through the proper operation of shutdown before turning the power off. Without the above-mentioned operation, there is no assurance of the following action. At worst, the hard disk drive or CF card may be damaged and may not be able to be recognized by the BIOS and OS.
B-64223EN/02 TABLE OF CONTENTS
c-1
TABLE OF CONTENTS DEFINITION OF WARNING, CAUTION, AND NOTE .................................s-1 PREFACE....................................................................................................p-1
I. CONNECTION
1 TOTAL CONNECTION DIAGRAMS .......................................................3 1.1 PANEL i (HDD TYPE) ...................................................................................4 1.2 PANEL i (CF CARD TYPE) ........................................................................... 5 1.3 PANEL i for AUTOMOTIVE (HDD TYPE)...................................................... 6 1.4 PANEL i for AUTOMOTIVE (CF CARD TYPE).............................................. 7
2 SPECIFICATIONS...................................................................................9 2.1 HARDWARE SPECIFICATIONS................................................................. 10
2.1.1 PANEL i (for Series 150i /160i /180i /210i /Power Mate i-D/H) ..........................10 2.1.2 PANEL i for AUTOMOTIVE................................................................................13 2.1.3 PANEL i for AUTOMOTIVE................................................................................16
2.2 ENVIRONMENT .......................................................................................... 18 2.2.1 Ambient Temperature during Operation ................................................................19 2.2.2 Vibration.................................................................................................................20 2.2.3 Maximum Wet Bulb Temperature..........................................................................20
2.3 POWER SPECIFICATION........................................................................... 21 2.3.1 Power Supply Requirement....................................................................................21
2.3.1.1 External 24 VDC power supply specification ................................................... 21 2.3.1.2 Timing ............................................................................................................... 23 2.3.1.3 Turning on/off the power to the PANEL i for AUTOMOTIVE with I/O Link. 23
2.3.2 Power Supply .........................................................................................................27 2.3.3 Power Consumption ...............................................................................................28
2.4 SHUTDOWN OPERATION.......................................................................... 29 2.5 CNC SCREEN DISPLAY FUNCTION (ONLY FOR THE PANEL i FOR
AUTOMOTIVE)............................................................................................ 29
3 MOUNTING ...........................................................................................30 3.1 MOUNTING SPACE.................................................................................... 31
3.1.1 Installation Space of the 10.4" LCD Type Basic Unit............................................31 3.1.2 Installation Space of the 12.1" LCD Type Basic Unit............................................32 3.1.3 Installation Space of the 15.0" LCD Type Basic Unit............................................33 3.1.4 Installation Space of the PANEL i for AUTOMOTIVE ........................................34
TABLE OF CONTENTS B-64223EN/02
c-2
3.2 HDD UNIT ................................................................................................... 35 3.2.1 FA Full Keyboard and an MDI Unit Other than QWERTY MDI..........................35 3.2.2 When the QWERTY MDI and 10.4" LCD Type Basic Unit Are Used .................36 3.2.3 QWERTY MDI Used in Cases Other than Combination Subsection 3.2.2 ...........36
3.3 FRAME GROUNDING OF THE UNITS ....................................................... 37 3.3.1 PANEL i .................................................................................................................37 3.3.2 PANEL i for AUTOMOTIVE................................................................................37
3.4 CABLE CLAMP AND SHIELD PROCESSING ............................................ 38 3.5 DUSTPROOF MEASURES FOR CABINETS AND PENDANT BOXES...... 41
4 CONNECTION TO PERIPHERAL.........................................................42 4.1 CONNECTOR LOCATION .......................................................................... 43
4.1.1 PANEL i .................................................................................................................43 4.1.2 PANEL i for AUTOMOTIVE................................................................................45
4.2 MAIN POWER SUPPLY INPUT .................................................................. 47 4.3 SERIAL PORT 1 .......................................................................................... 48 4.4 SERIAL PORT 2 .......................................................................................... 51 4.5 PARALLEL PORT........................................................................................ 57 4.6 HIGH SPEED SERIAL BUS (HSSB) ........................................................... 59 4.7 KEYBOARD AND MOUSE .......................................................................... 61 4.8 HARD DISK UNIT........................................................................................ 63 4.9 FLOPPY DISK DRIVE ................................................................................. 64 4.10 USB ............................................................................................................. 66 4.11 ETHERNET ................................................................................................. 68
4.11.1 Connecting to Ethernet ...........................................................................................68 4.11.2 Twisted-Pair Cable Specification ...........................................................................70 4.11.3 Electrical Noise Countermeasures..........................................................................73 4.11.4 Grounding the Network..........................................................................................74
4.12 VIDEO PORT............................................................................................... 75 4.13 MDI (FOR Series 300i /310i /320i) .............................................................. 77 4.14 CONVERSION OF VERTICAL SOFT KEYS AND I/O Link ......................... 80 4.15 SOFT KEY CODES (FOR Series 300i /310i /320i) ..................................... 84 4.16 KEY CODES ON THE PANEL i for AUTOMOTIVE..................................... 85 4.17 PCMCIA CARD............................................................................................ 86 4.18 CF CARD UNIT ........................................................................................... 87
4.18.1 Connector Locations...............................................................................................87 4.18.2 Mounting ................................................................................................................88 4.18.3 CF Card ..................................................................................................................89
B-64223EN/02 TABLE OF CONTENTS
c-3
5 METHOD OF MOUNTING PCI EXTENSION BOARD..........................90 5.1 USABLE BOARD......................................................................................... 91 5.2 METHOD OF MOUNTING PCI EXTENSION BOARD ................................ 92 5.3 CONDITIONS FOR THE INSTALLATION ENVIRONMENT OF A PCI
EXTENSION BOARD .................................................................................. 92
6 OUTLINE DRAWINGS ..........................................................................93 6.1 BASIC UNIT 10.4” VGA LCD TYPE FOR 150i/160i/180i/210i .................... 94 6.2 BASIC UNIT 10.4” SVGA LCD TYPE FOR 150i/160i/180i/210i.................. 95 6.3 BASIC UNIT 12.1” SVGA LCD TYPE FOR 150i/160i/180i/210i.................. 96 6.4 BASIC UNIT 15.0” XGA LCD TYPE FOR 150i/160i/180i/210i .................... 97 6.5 BASIC UNIT 10.4” VGA LCD TYPE FOR 300i/310i/320i ............................ 98 6.6 BASIC UNIT 10.4” SVGA LCD TYPE FOR 300i/310i/320i.......................... 99 6.7 BASIC UNIT 15.0” XGA LCD TYPE FOR 300i/310i/320i .......................... 100 6.8 BASIC UNIT (PANEL i for AUTOMOTIVE)................................................ 101 6.9 HARD DISK DRIVE UNIT A (FOR 150i/160i/180i/210i/300i/310i/320i) .... 104 6.10 HARD DISK DRIVE UNIT B, C (FOR 300i/310i/320i) ............................... 105 6.11 MACHINE OPERATOR'S PANEL + HDD FOR ATTACHMENT TO
MACHINE OPERATOR'S PANEL ............................................................. 106 6.12 FLOPPY DISK DRIVE ............................................................................... 108 6.13 CD-ROM DRIVE........................................................................................ 110 6.14 MDI UNIT OUTLINE DRAWING (WHEN HDD UNIT IS MOUNTED) ........ 111 6.15 FA FULL KEYBOARD OUTLINE DRAWING (WHEN HDD UNIT IS
MOUNTED) ............................................................................................... 124
7 WINDOWS XP EMBEDDED ...............................................................128 7.1 WHAT IS WINDOWS XP EMBEDDED?.................................................... 129 7.2 FANUC WINDOWS XP EMBEDDED SYSTEM......................................... 130 7.3 OS PROTECTION BY THE EWF FUNCTION........................................... 132 7.4 NOTES ON OPERATION.......................................................................... 135 7.5 NOTES ON APPLICATION CREATION.................................................... 136 7.6 FIRST SETUP OF WINDOWS XP EMBEDDED ....................................... 137
7.6.1 Logon ...................................................................................................................137 7.6.2 Calibration and Right-Click Simulation of Touch Panel
(for PANEL i with a Touch Panel).......................................................................138
7.6.3 HSSB Node Setting ..............................................................................................139 7.6.4 MDI Keyboard Setting (for PANEL i with MDI keys)........................................139
7.6.5 Application Setup and OS Setting........................................................................140
TABLE OF CONTENTS B-64223EN/02
c-4
7.6.6 Enabling EWF Protection.....................................................................................141 7.7 RECOVERY OF WINDOWS XP EMBEDDED........................................... 142
II. MAINTENANCE
1 SYSTEM BLOCK DIAGRAM ..............................................................149 2 LIST OF THE PCBS, UNITS, MAINTENANCE SUPPLIES AND
TOOLS ................................................................................................151 2.1 LIST OF PCBS .......................................................................................... 152
2.1.1 Main Board...........................................................................................................152 2.1.2 Backplane PCB.....................................................................................................154 2.1.3 CF Card Adapter PCB..........................................................................................154 2.1.4 List of CF Cards for Maintenance ........................................................................154 2.1.5 Inverter PCB.........................................................................................................155 2.1.6 Touch Panel PCB .................................................................................................156 2.1.7 Other PCB ............................................................................................................157
2.2 LIST OF MAINTENANCE UNITS .............................................................. 158 2.2.1 Drive Unit.............................................................................................................158 2.2.2 Base Unit ..............................................................................................................159
2.3 LIST OF DRAWING NUMBERS FOR CPU AND MEMORY MAINTENANCE......................................................................................... 162
2.4 LIST OF MAINTENANCE PARTS ............................................................. 163 2.5 LIST OF MAINTENANCE TOOLS............................................................. 163
3 CONFIGURATION AND SETTING OF THE PCB...............................164 3.1 PARTS LAYOUT ....................................................................................... 165
3.1.1 Main Board...........................................................................................................165 3.1.2 Back Panel............................................................................................................168 3.1.3 Power Supply Board.............................................................................................169
3.2 ADJUSTMENT........................................................................................... 170 3.2.1 Settings of the Setting Pins on the Main Board....................................................170 3.2.2 Settings of the Setting Pins on the CF Card Adapter PCB...................................173 3.2.3 Setting of Variable Register .................................................................................173 3.2.4 Changing the Windows Device Driver.................................................................174 3.2.5 Changing the Setting of Windows........................................................................175
3.3 LED DISPLAY............................................................................................ 177 3.3.1 LED on Main Board .............................................................................................177 3.3.2 LED on Backplane PCB.......................................................................................178
B-64223EN/02 TABLE OF CONTENTS
c-5
3.3.3 LED on the Front Side of the PANEL i for Automotive......................................179
4 MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL) .....................180 4.1 OVERVIEW ............................................................................................... 181 4.2 CHANGING START SEQUENCES ........................................................... 183 4.3 EXPLANATION OF SCREENS ................................................................. 184
4.3.1 BOOT Screen .......................................................................................................184 4.3.1.1 System data manipulation................................................................................ 185 4.3.1.2 SRAM operation.............................................................................................. 186 4.3.1.3 File operation................................................................................................... 187
4.3.2 IPL Screen ............................................................................................................188 4.4 OTHER SCREENS.................................................................................... 189
4.4.1 CNC Alarm Screen...............................................................................................189 4.4.2 Status Screen ........................................................................................................190 4.4.3 Option Setting Screen...........................................................................................191
5 MAINTENANCE OF OPEN CNC (HARDWARE MONITOR)..............193 5.1 OVERVIEW ............................................................................................... 194 5.2 EXPLANATION OF SCREENS ................................................................. 195
5.2.1 Monitor Screen .....................................................................................................195 5.2.2 Settings Screen .....................................................................................................197 5.2.3 EWF Control Screen (for Windows XP Embedded)............................................200
5.3 LOG OUTPUT FUNCTION........................................................................ 201
6 BIOS SETUP .......................................................................................202 6.1 WHAT IS ‘BIOS SET-UP’ .......................................................................... 203 6.2 KEYS USED FOR OPERATION................................................................ 203 6.3 HOW TO BEGIN THE ‘BIOS SET-UP’ ...................................................... 204 6.4 METHOD OF RETURNING BIOS SETTINGS TO FACTORY-SET
VALUES .................................................................................................... 205 6.5 HOW TO END THE ‘BIOS SET-UP’ .......................................................... 206 6.6 BIOS DIAGNOSIS MESSAGE................................................................... 207
7 MAINTENANCE SUPPLIES................................................................209 7.1 METHOD OF EXCHANGING A BATTERY ............................................... 210 7.2 METHOD OF REMOVING CASE COVER ................................................ 211 7.3 MOUNTING THE CASE COVER............................................................... 215 7.4 METHOD OF EXCHANGING FUSE.......................................................... 217 7.5 METHOD OF EXCHANGING FAN............................................................ 218
7.5.1 Method of Exchange Fan of the PANEL i ...........................................................218
TABLE OF CONTENTS B-64223EN/02
c-6
7.5.2 Method of Exchanging Fan for the HDD Unit .....................................................219 7.6 METHOD OF EXCHANGING CPU UNIT .................................................. 220 7.7 METHOD OF EXCHANGING THE DIMM MODULE ................................. 221 7.8 METHOD OF EXCHANGING TOUCH PANEL PROTECTION SHEET .... 222
7.8.1 Method of Exchanging Touch Panel Protection Sheet (except A02B-0236-K130)...................................................................................223
7.8.2 Method of exchanging Touch Panel Protection Sheet (A02B-0236-K130).........225 7.8.3 Checks after Exchange .........................................................................................226
8 METHOD FOR CORRECTING POSITIONS ON THE TOUCH PANEL.................................................................................................227
9 METHOD OF MOUNTING AND REMOVING THE 10.4-INCH PANEL i (FOR THE 300i/310i/320i) AND MDI UNIT .........................229 9.1 REMOVAL METHOD................................................................................. 230 9.2 MOUNTING METHOD............................................................................... 231
10 TROUBLE SHOOTING .......................................................................232
APPENDIX
A PUNCH PANEL FOR PANEL i ...........................................................235 A.1 OVERVIEW ............................................................................................... 236 A.2 SPECIFICATION ....................................................................................... 236 A.3 CONSTRUCTION...................................................................................... 237 A.4 ENVIRONMENTAL REQUIREMENT ........................................................ 237 A.5 CONNECTION TO PANEL i ...................................................................... 238
A.5.1 Connector Location ..............................................................................................238 A.5.2 Serial Port 2 + USB..............................................................................................239 A.5.3 Parallel Port ..........................................................................................................240 A.5.4 Keyboard / Mouse (For Stand-alone Type Punch Panel) .....................................241
A.6 CONNECTION TO PERIPHERAL ............................................................. 242 A.6.1 Connector Location ..............................................................................................242 A.6.2 USB Port ..............................................................................................................242 A.6.3 Serial Port 2 ..........................................................................................................243 A.6.4 Parallel Port ..........................................................................................................243 A.6.5 Keyboard / Mouse (for Stand-alone Type Punch Panel for PANEL i) ................244
A.7 OUTLINE DIMENSIONS ........................................................................... 245 A.7.1 Punch Panel (Stand-alone Type) ..........................................................................245 A.7.2 FA Full keyboard with Punch Panel (15”LCD Type) ..........................................246
B-64223EN/02 TABLE OF CONTENTS
c-7
B CONNECTION OF PANEL i FOR THE ETHERNET DISPLAY FUNCTION ..........................................................................................247 B.1 OVERVIEW ............................................................................................... 248 B.2 SPECIFICATION ....................................................................................... 249 B.3 INSTALLATION ......................................................................................... 250 B.4 ENVIRONMENTAL REQUIREMENT ........................................................ 251 B.5 CONNECTION TO PANEL i ...................................................................... 251
B.5.1 Connector Location ..............................................................................................251 B.5.2 MDI ......................................................................................................................252 B.5.3 USB ......................................................................................................................253
B.6 SETTING ................................................................................................... 255 B.6.1 Installation of the Driver ......................................................................................255 B.6.2 Setting of the OS ..................................................................................................255
B.7 SHUTDOWN.............................................................................................. 257 B.8 OTHER NOTES......................................................................................... 258
B.8.1 Notes on PANEL i of 10.4" SVGA LCD Type....................................................258 B.8.1.1 CNC screen display ......................................................................................... 258 B.8.1.2 Applications available from FANUC and the customer .................................. 259
B.8.2 Notes on the USB Interface QWERTY MDI .......................................................259 B.9 OUTLINE DIMENSIONS ........................................................................... 261
C MAINTENANCE OPERATION OF THE ETHERNET DISPLAY FUNCTION ..........................................................................................263 C.1 OVERVIEW ............................................................................................... 264 C.2 NCBOOT32E.exe ...................................................................................... 266 C.3 START SEQUENCE SWITCHING ............................................................ 268 C.4 EXPLANATION OF SCREENS ................................................................. 269
C.4.1 Boot Screen ..........................................................................................................269 C.4.1.1 File storage location selection.......................................................................... 270 C.4.1.2 System Data Operation .................................................................................... 271 C.4.1.3 S-RAM Operation............................................................................................ 272 C.4.1.4 File Operation .................................................................................................. 273
C.4.2 IPL Screen ............................................................................................................274 C.5 OTHER SCREENS.................................................................................... 275
C.5.1 CNC Alarm Screen...............................................................................................275 C.5.2 Status Screen ........................................................................................................276 C.5.3 Option Setting Screen...........................................................................................277 C.5.4 Changer Screen.....................................................................................................279
C.6 STARTING OF THE CNC SCREEN DISPLAY FUNCTION ...................... 281
I. CONNECTION
B-64223EN/02 CONNECTION 1.TOTAL CONNECTION DIAGRAMS
- 3 -
1 TOTAL CONNECTION DIAGRAMS Chapter 1, "TOTAL CONNECTION DIAGRAMS", consists of the following sections: 1.1 PANEL i (HDD TYPE) ................................................................4 1.2 PANEL i (CF CARD TYPE) ........................................................5 1.3 PANEL i for AUTOMOTIVE (HDD TYPE) ...............................6 1.4 PANEL i for AUTOMOTIVE (CF CARD TYPE) .......................7
1.TOTAL CONNECTION DIAGRAMS CONNECTION B-64223EN/02
- 4 -
1.1 PANEL i (HDD TYPE)
Touc
h pa
nel (
optio
n)
(COP21 or COP7)
+24V INPUT (CPD14)
HDD FAN (CPE11C)
HDD 1 (CA81A)
HDD PWR 1 (CPD11B)
MDI(JA61)
HDD 2 (CA81B)
HDD PWR 2 (CPD11C)
FDD (CD34)
FDD POWER (CPD11A)
ETHERNET (CD38U)
RS232-1 (JD33)
RS232-2 (JD46)
CENTRO (JD9)
USB1 (CD41L)
USB2 (CD41M)
KEY BOARD (CD32L)
MOUSE (CD32U)
PCI extension slot 1(CA78A)
PCI extension slot 2(CA78B)
CRT(JA63)
PCMCIA card
D-ROM drive
CNC control unit PANEL i
Power supply (+24VDC)
Floppy disk drive
PCI extension board
PCI extension board
3.5" HDD unit
FAN unit
Ethernet
I/O device Power supply (Note 2)
( 300i /310i /320i ) HSSB(COP21)
or ( 150i /160i /180i /210i )
HSSB(COP7)
USB device Power supply
HSSB
(Note 1)
Peripheral device
(Note 1) Peripheral device
(Note 4)
Col
or L
CD
pan
el
PCM
CIA
card
slot
USB3(CD46L) (300i /310i /320i only)
CRT
: Optical link Module & Cable
: Tyco Electronics AMP (Dynamic)
: Tyco Electronics AMP (mini-DIN6pins)
: Tyco Electronics AMP (EI Series 4pins)
: HIROSE ELECTRIC (Flat Cable34pins)
: HIROSE ELECTRIC (Flat Cable40pins)
(150i /160i /180i /210i only)
(300i /310i /320i only)
MDI cable
Soft key (option)
USB device
USB device
Power supply
Power supply
Printer Power supply
I/O device Power supply
(Note 4)
(Note 4)
USB devicePower supply(Note 4)
USB device Power supply
(Note 4)
MDI unit
Mouse
Full keyboard
: HONDA TSUSHIN (PCR 20pins)
: molex (5046-NA 3pin)
: Ethernet (RJ-45)
: USB interface : others
Connector details
(150i)MDI(JA2)
or(160i /180i /210i)
MDI(JD45)
a b c
d e f
g
hij
a a
j
f f
e e
d d
g gg g
a a
b b
f fh h
d d
g g
f fd d
e e
d d
i ig g
j
j j
c c
c c
g g
g g
g g
g g
j
Power supply
B-64223EN/02 CONNECTION 1.TOTAL CONNECTION DIAGRAMS
- 5 -
1.2 PANEL i (CF CARD TYPE)
+24V INPUT (CPD14)
HDD FAN (CPE11C)
HDD 1 (CA81A)
HDD PWR 1 (CPD11B)
MDI(JA61)
HDD 2 (CA81B)
HDD PWR 2 (CPD11C)
FDD (CD34)
FDD POWER (CPD11A)
ETHERNET (CD38U)
RS232-1 (JD33)
RS232-2 (JD46)
CENTRO (JD9)
USB1 (CD41L)
USB2 (CD41M)
KEY BOARD (CD32L)
MOUSE (CD32U)
PCI extension slot 1(CA78A)
PCI extension slot 2(CA78B)
CRT(JA63)
PCMCIA card
Full keyboard
USB device
USB device
CD-ROM drive
PANEL i
Printer
Floppy disk drive
PCI extension board
I/O device
Ethernet
Mouse
I/O device Power supply (Note 2)
USB device
HSSB(COP21 or COP7)
(Note 1) Peripheral device
(Note 1) Peripheral device
Col
or L
CD
pan
el
PCM
CIA
card
slot
USB3(CD46L) (300i /310i /320i only)
CRT
Embedded CF card unit
Touc
h pa
nel (
optio
n)
USB device
USB device
(150i /160i /180i /210i only)
(300i /310i /320i only)
MDI cable MDI unit
CNC control unit
Power supply (+24VDC)
( 300i /310i /320i )HSSB(COP21)
or ( 150i /160i
/180i /210i ) HSSB(COP7)
(150i)MDI(JA2)
or(160i /180i /210i)
MDI(JD45)a a
b b
f fh
d
g g
f fd d
e e
d d
i ig g
j j
j j
c c
c c
g g
g g
g g
a a
g g
g g
f f
e e
d d
f f
j
gg
Soft key (option)
Power supply
Power supply
Power supply
Power supply
(Note 4)
(Note 4)
Power supply(Note 4)Power supply
(Note 4)
Power supply
Power supply(Note 4)
1.TOTAL CONNECTION DIAGRAMS CONNECTION B-64223EN/02
- 6 -
1.3 PANEL i for AUTOMOTIVE (HDD TYPE)
(300i /310i /320i)
HSSB(COP21)
or
(150i /160i /180i /210i) HSSB(COP7)
FDD and CD-ROMdrive Unit (option)
Mouse
CD-ROM drive
Power supply (+24VDC)
Floppy disk drive
PCI extension board
PCI extension board
FAN unit
Ethernet I/O device
USB device
USB device
Power supply
PANEL i for AUTOMOTIVE
JD1B(I/OLink)
JD1A(I/OLink)
+24V INPUT (CPD14)
HDD FAN (CPE11C)
HDD 1 (CA81A)
HDD PWR 1 (CPD11B)
HDD 2 (CA81B)
HDD PWR 2 (CPD11C)
FDD (CD34)
FDD POWER (CPD11A)
ETHERNET (CD38U)
RS232-1 (JD33)
RS232-2 (JD46)
CENTRO (JD9)
USB1 (CD41L)
USB2 (CD41M)
KEY BOARD (CD32L)
MOUSE (CD32U)
PCI extension slot 1 (CA78A)
PCI extension slot 2 (CA78B)
PCMCIA card
PCM
CIA
card
slot
USB3 (CD46L)
USB2
I/O L
ink
devi
ce (m
aste
r sid
e)
JD1A
I/O L
ink
devi
ce (s
lave
sid
e)
JD1B
Col
or L
CD
pan
el
Key
boar
d
Touc
h pa
nel (
optio
n)
CNC control unit
(Note 2)
(Note 3)
(Note 1)
Peripheral device
(Note 1) Peripheral device
(Note 5)
3.5" HDD unit
USB device
Printer
I/O device
USB device
USB device
f f
j
a a
gg
d d
a a
f fh h
i ig g
j j
c
c c
g g
g g
g gg gb b
f f
d d
d d
d de e e e
j j
HSSB (COP21 or COP7)
Power supply
Powersupply
Power supply
(Note 4)
(Note 4)
Power supply(Note 4)Power supply
(Note 4)
Power supply(Note 4)
Power supply
B-64223EN/02 CONNECTION 1.TOTAL CONNECTION DIAGRAMS
- 7 -
1.4 PANEL i for AUTOMOTIVE (CF CARD TYPE)
FDD and CD-ROMdrive Unit (option)
Mouse
CD-ROM drive
Power supply (+24VDC)
Floppy disk drive
PCI extension board
Ethernet
USB device
USB device
PANEL i for AUTOMOTIVE
JD1B(I/OLink)
JD1A(I/OLink)
+24V INPUT (CPD14)
HDD FAN (CPE11C)
HDD 1 (CA81A)
HDD PWR 1 (CPD11B)
HDD 2 (CA81B)
HDD PWR 2 (CPD11C)
FDD (CD34)
FDD POWER (CPD11A)
ETHERNET (CD38U)
RS232-1 (JD33)
RS232-2 (JD46)
CENTRO (JD9)
USB1 (CD41L)
USB2 (CD41M)
KEY BOARD (CD32L)
MOUSE (CD32U)
PCI extension slot 1(CA78A)
PCI extension slot 2(CA78B)
PCMCIA card
PCM
CIA
card
slot
USB3 (CD46L)
USB2
I/O L
ink
devi
ce (m
aste
r si
de)
JD1A
I/O L
ink
devi
ce (s
lave
sid
e)
JD1B
Col
or L
CD
pan
el
Key
boar
d
Touc
h pa
nel (
optio
n)
CNC control unit
(Note 3)
(Note 1)
Peripheral device
(Note 1) Peripheral device
(Note 5)
Embedded CF card unit
I/O device Power supply (Note 2)
USB device
Printer
I/O device
USB device
USB device
(300i /310i /320i) HSSB(COP21)
or (150i /160i /180i /210i)
HSSB(COP7)
a a
f fh
i ig g
j j
c
c c
g g
g g
g gg g
b b
f f
d
d d
d de e
a a
f f
e ed d
j j
j
f f
g gHSSB(COP21 or COP7)
Power supply
Power supply
Power supply
(Note 4)
(Note 4)
Power supply(Note 4)Power supply
(Note 4)
Power supply(Note 4)
Power supply
1.TOTAL CONNECTION DIAGRAMS CONNECTION B-64223EN/02
- 8 -
NOTE 1 Some peripheral devices are not suitable for being
connected to the PANEL i for environmental durability reasons, and others are not suitable for use during machine operation. So, carefully read the operator's manuals of the peripheral devices to be used.
2 With a unit with a touch panel, the RS232-1 connector (JD33, serial port channel 1) cannot be used.
3 The keyboard port cannot be used because it is used by this unit.
4 If a USB device requires a current larger than the specification of the PANEL i, another power supply is required.
5 The I/O Link interface is optional.
B-64223EN/02 CONNECTION 2.SPECIFICATIONS
- 9 -
2 SPECIFICATIONS Chapter 2, "SPECIFICATIONS", consists of the following sections: 2.1 HARDWARE SPECIFICATIONS .............................................10 2.2 ENVIRONMENT .......................................................................16 2.3 POWER SPECIFICATION ........................................................21 2.4 SHUTDOWN OPERATION ......................................................29 2.5 CNC SCREEN DISPLAY FUNCTION (ONLY FOR THE
PANEL i FOR AUTOMOTIVE) ................................................29
2.SPECIFICATIONS CONNECTION B-64223EN/02
- 10 -
2.1 HARDWARE SPECIFICATIONS
2.1.1 PANEL i (for Series 150i /160i /180i /210i /Power Mate i-D/H)
Item PANEL i with Pentium M
(HDD type and CF card type) PANEL i with Pentium III
(HDD type only) Basic unit
CPU Pentium M 1.6 GHz or Celeron M 1.3 GHz
Pentium III 1.26 GHz or Pentium III 866 MHz or Celeron 733 MHz
Memory 1GB, 512MB, or 256MB (only 1GB or 512MB for CF card type)
512MB, 256MB, or 128MB
LCD
10.4" VGA(640×480 dots, 260K colors) or 10.4" SVGA(800×600 dots, 260K colors) or 12.1" SVGA(800×600 dots, 260K colors) or 15.0" XGA(1024×768 dots, 260K colors) * Windows XP cannot be used on 10.4”
VGA type. * 10.4" VGA type can be used only with
HDD type.
10.4" VGA (640×480 dots, 260K colors) 10.4" SVGA (800×600 dots, 260K colors) 12.1" SVGA (800×600 dots, 260K colors) 15.0" XGA (1024×768 dots, 260K colors)* Windows XP cannot be used on 10.4”
VGA type.
Touch panel Resolution of 1024×1024 (option, Note 1) Same as left
Display unit
Soft key Horizontal 12 keys (option) * Enabled only in the case of HSSB
connection with a CNC Same as left
Serial port 2 ports (Serial port 1 is not available in case of the unit with touch panel)
Same as left
USB
Conforms to USB 2.0. 2 ports (rear side, USB connector compatible) 2 ports (dedicated to the punch panel, Note 2)
Conforms to USB 1.1. 2 ports (rear side, USB connector compatible, or punch panel)
Parallel port 1 port (data transfer mode is by-directional mode)
Same as left
Full keyboard 1 port (PS/2 compatible) Same as left Mouse 1 port (PS/2 compatible) Same as left
IDE
2 ports/ 4 devices (signal connector : IBM PC compatible) When CF card type is used, 1 port/2 devices are occupied by the CF card unit.
2 ports/ 4 devices (signal connector : IBM PC compatible)
Floppy disk 1 port (signal connector : IBM PC compatible)
Same as left
Ethernet 1 port (10BASE-T / 100BASE-TX) Same as left Video port 1 port (Analog RGB output) Same as left HSSB(High Speed Serial Bus)
1 port(An optical connector for the connection with CNC controller)
Same as left
I /O port
PCMCIA card slot
1 port (Type I/ II, based on PCMCIA 2.1) Same as left
B-64223EN/02 CONNECTION 2.SPECIFICATIONS
- 11 -
Item PANEL i with Pentium M
(HDD type and CF card type) PANEL i with Pentium III
(HDD type only) Basic unit (Continued)
PCI extension slot
2 slots of the short card based on PCI specification 2.2, 32bit, 33MHz, +5V Maximum dimension of card : 176.41mm×106.68mm When CF card type is used, one slot is occupied by the CF card unit.
2 slots of the short card based on PCI specification 2.1, 32bit, 33MHz, +5V Maximum dimension of card : 176.41mm×106.68mm
Real time clock Monthly error is within 3 minutes. Same as left 10.4” VGA type
290×220×125 mm Same as left
10.4” SVGA type
290×220×125 mm Same as left
12.1” SVGA type
340×280×125 mm Same as left
15.0” XGA type
400×320×125 mm Same as left
Dimensions (WxHxD)
Depth of current unit is 110mm, but one of next unit may be 125mm 10.4” VGA type
3.5 kg(HDD type only) (Note 3) 3.5 kg
10.4” SVGA type
3.6 kg(HDD type) 3.8 kg(CF card type) (Note 3)
3.6 kg
12.1” SVGA type
4.9 kg(HDD type) 5.1 kg(CF card type) (Note 3)
4.9 kg Weight
15.0” XGA type
5.7 kg(HDD type) 5.9 kg(CF card type) (Note 3)
5.7 kg
10.4” VGA type
61 W(HDD type only) (Note 4) 58 W
10.4” SVGA type
61 W(HDD type) 56 W(CF card type) (Note 4)
58 W
12.1” SVGA type
67 W(HDD type) 62 W(CF card type) (Note 4)
64 W
Heat output
15.0” XGA type
78 W(HDD type) 73 W(CF card type) (Note 4)
64 W
Hard disk drive unit (HDD type only)
Hard disk drive 3.5” hard disk drive, 40GB or more over, Ultra ATA/100
Same as left
Weight 1.1 kg (A08B-0084-H130) 1.2 kg (A08B-0084-H131) 1.3 kg (A08B-0084-H100)
Same as left
CF card unit (CF card type only) Weight : 0.2 kg -----
CF card unit Built into PCI extension slot 1 -----
CF card Master side : 2GB Slave side : 2GB,1GB,256MB,128MB or
not provided -----
CD-ROM drive 5-inch bay type, Weight : 1.0 kg Same as left
Floppy disk drive 3.5-inch type (Note 5) Weight : 0.4kg (A08B-0084-K001) Weight : 0.8kg (A02B-0207-C009)
Same as left
OS Windows® XP (HDD type) Windows® XP Embedded (CF card type)
Windows® 2000 Windows® XP
2.SPECIFICATIONS CONNECTION B-64223EN/02
- 12 -
NOTE 1 Two points cannot be pressed simultaneously. Serial
port 1 is used. 2 When using USB through the punch panel, ensure
that the connected USB cable is not longer than 1 m. 3 The weight of the hard disk drive (HDD) type does not
include the weight of a HDD unit. The weight of the compact flash (CF) card type includes the weight of a CF card unit.
4 The heat output data above includes the data of the following:
Main personal computer unit, full keyboard, mouse, HDD unit, HDD fan (for HDD type), and CF card unit (for CF card type)
The heat output data above does not include the data of the following:
PCMCIA card, PCI extension board, serial interface connection device, parallel interface connection device, USB device, expansion IDE/ATAPI device
The heat output data above is provided just as a guideline. Note that the heat output increases when a peripheral device and/or PCI extension board is connected. Furthermore, consider the cabinet design and cooling method that match an overall heat output amount.
5 To use a floppy disk drive for models older than this PANEL i, the setting on the main board on the PANEL i side needs to be modified.
B-64223EN/02 CONNECTION 2.SPECIFICATIONS
- 13 -
2.1.2 PANEL i for AUTOMOTIVE
Item PANEL i with Pentium M
(HDD type and CF card type) PANEL i with Pentium III
(HDD type only) Basic unit
CPU Pentium M 1.6 GHz or Celeron M 1.3 GHz
Pentium III 1.26 GHz or Pentium III 866 MHz or Celeron 733 MHz
Memory
1GB, 512MB, or 256MB (only 1GB or 512MB for CF card type)
512MB, 256MB, or 128MB
LCD
10.4" VGA(640×480 dots, 260K colors) or 10.4" SVGA(800×600 dots, 260K colors) or 15.0" XGA(1024×768 dots, 260K colors) * Windows XP cannot be used on 10.4”
VGA type. * 10.4" VGA type can be used only with
HDD type.
10.4" VGA(640×480 dots, 260K colors) 10.4" SVGA(800×600 dots, 260K colors) 15.0" XGA(1024×768 dots, 260K colors)* Windows XP cannot be used on 10.4”
VGA type.
Touch panel Resolution of 1024×1024 (option, Note 1) Same as left
Display unit
Soft key
Vertical 9 keys and Horizontal 12 keys (Basic) * Enabled only in the case of HSSB
connection with a CNC
Same as left
Serial port
2 ports (Serial port 1 is not available in case of the unit with touch panel)
Same as left
USB
Conforms to USB 2.0. 3 ports (rear side 2 + front side 1, USB connector compatible) 2 ports (for punch panel, NOTE 2)
Conforms to USB 1.1. 3 ports (front side 1, USB connector compatible + rear side 2, USB connector compatible, or punch panel)
Parallel port
1 port (data transfer mode is by-directional mode)
Same as left
Full keyboard 1 port (PS/2 compatible) Same as left Mouse 1 port (PS/2 compatible) Same as left
IDE
2 ports/ 4 devices (signal connector : IBM PC compatible) When CF card type is used, 1 port/2 devices are occupied by the CF card unit.
2 ports/ 4 devices (signal connector : IBM PC compatible)
Floppy disk
1 port(signal connector : IBM PC compatible)
Same as left
Ethernet 1 port(10BASE-T / 100BASE-TX) Same as left Video port 1 port(Analog RGB output) Same as left
MDI 1 port (Enabled only in the case of HSSB connection with a CNC)
Same as left
HSSB(High Speed Serial Bus)
1 port(An optical connector for the connection with CNC controller)
Same as left
I /O port
PCMCIA card slot
1 port(Type I/ II, based on PCMCIA 2.1) Same as left
PCI extension slot
2 slots of the short card based on PCI specification 2.1, 32bit, 33MHz, +5V Maximum dimension of card : 176.41mm × 106.68mm When CF card type is used, one slot is occupied by the CF card unit.
2 slots of the short card based on PCI specification 2.1, 32bit, 33MHz, +5V Maximum dimension of card : 176.41mm×106.68mm
Real time clock Monthly error is within 3 minutes. Same as left
2.SPECIFICATIONS CONNECTION B-64223EN/02
- 14 -
Item PANEL i with Pentium M
(HDD type and CF card type) PANEL i with Pentium III
(HDD type only) Basic unit (Continued)
10.4” VGA type
290×220×125 mm Same as left
10.4”SVGA type
290×220×135 mm Same as left Dimensions (WxHxD)
15.0” XGA type
400×320×125 mm Same as left
10.4” VGA type
3.5kg(HDD type only) (Note 3) 3.5 kg
10.4”SVGA type
3.6kg(HDD type), 3.8kg(CF card type) (Note 3)
3.6 kg Weight
15.0” XGA type
5.7kg(HDD type), 5.9kg(CF card type) (Note 3)
5.7 kg
10.4” VGA type
61W(HDD type only) (Note 4) 58 W
10.4”SVGA type
61W(HDD type) 56W(CF card type) (Note 4)
58 W
Heat output
15.0” XGA type
78W(HDD type) 73W(CF card type) (Note 4)
64 W
Hard disk drive unit(HDD type only)
Hard disk drive 3.5” hard disk drive, 40GB or more over, Ultra ATA/100
Same as left
Weight 1.1 kg (A08B-0084-H130) 1.2 kg (A08B-0084-H131) 1.3 kg (A08B-0084-H100)
Same as left
CF card unit (CF card type only) Weight : 0.2 kg -----
CF card unit Built into PCI extension slot 1 -----
CF card Master side : 2GB Slave side : 2GB, 1GB, 256MB, 128MB,
or not provided -----
CD-ROM drive 5-inch bay type Weight : 1.0 kg
Same as left
Floppy disk drive 3.5-inch type (Note 5) Weight : 0.4 kg (A08B-0084-K001) Weight : 0.8 kg (A02B-0207-C009)
Same as left
OS Windows® XP (HDD type) Windows® XP Embedded (CF card type)
Windows® 2000 Windows® XP
B-64223EN/02 CONNECTION 2.SPECIFICATIONS
- 15 -
NOTE 1 Two points cannot be pressed simultaneously. Serial
port 1 is used. 2 When using USB through the punch panel, ensure
that the connected USB cable is not longer than 1 m. 3 The weight of the hard disk drive (HDD) type does not
include the weight of a HDD unit. The weight of the compact flash (CF) card type includes the weight of a CF card unit.
4 The heat output data above includes the data of the following:
Main personal computer unit, full keyboard, mouse, HDD unit, HDD fan (for HDD type), and CF card unit (for CF card type)
The heat output data above does not include the data of the following:
PCMCIA card, PCI extension board, serial interface connection device, parallel interface connection device, USB device, expansion IDE/ATAPI device
The heat output data above is provided just as a guideline. Note that the heat output increases when a peripheral device and/or PCI extension board is connected. Furthermore, consider the cabinet design and cooling method that match an overall heat output amount.
5 To use a floppy disk drive for models older than this PANEL i, the setting on the main board on the PANEL i side needs to be modified.
2.SPECIFICATIONS CONNECTION B-64223EN/02
- 16 -
2.1.3 PANEL i for AUTOMOTIVE
Item PANEL i with Pentium M
(HDD type and CF card type) PANEL i with Pentium III
(HDD type only) Basic unit
CPU Pentium M 1.6 GHz or Celeron M 1.3 GHz
Pentium III 1.26 GHz or Pentium III 866 MHz or Celeron 733 MHz
Memory 1GB, 512MB, or 256MB (only 1GB or 512MB for CF card type)
512MB, 256MB, or 128MB
LCD 15.0" XGA(1024×768 dots, 260K colors) Same as left Display unit Touch panel Resolution of 1024×1024 (option, Note 1) Same as left
Keyboard Control key Function/Alphabet Vertical softkey
33 keys (Note 2) 26 keys (Note 2) 16 keys (Note 3)
Same as left
Serial port 2 ports (Serial port 1 is not available in case of the unit with touch panel)
Same as left
USB
Conforms to USB 2.0. 3 ports (rear side 1 + front side 2, USB connector compatible) 2 ports (for punch panel, Note 4)
Conforms to USB 1.1. 3 ports (front side 1, USB connector compatible + rear side 2, USB connector compatible, or punch panel)
Parallel port 1 port (data transfer mode is by-directional mode) Same as left Full keyboard None (This is used by integrated keyboard.) Same as left Mouse 1 port (PS/2 compatible) Same as left
IDE
2 ports/ 4 devices (signal connector : IBM PC compatible) HDD unit (basic) uses 1 port. (HDD type) CD-ROM drive (optional) uses 1 port. CF card unit (basic) uses one port and two devices. (CF card type)
2 ports/ 4 devices (signal connector : IBM PC compatible) HDD unit (basic) uses 1 port. CD-ROM drive (optional) uses 1 port.
Floppy disk 1 port(signal connector : IBM PC compatible) Same as left Ethernet 1 port(10BASE-T / 100BASE-TX) Same as left Video port 1 port(Analog RGB output) Same as left HSSB(High Speed Serial Bus)
1 port(An optical connector for the connection with CNC controller)
Same as left
PCMCIA card slot 1 port(Type I/ II, based on PCMCIA 2.1) Same as left
I /O port
I /O Link Master device connection port 1 CH, Slave device connection port 1 CH (optional)
Same as left
PCI extension slot
2 slots of the short card based on PCI specification 2.1, 32bit, 33MHz, +5V Maximum dimension of card : 176.41mm × 106.68mm When CF card type is used, one slot and two devices are occupied by the CF card unit.
Same as left
Real time clock Monthly error is within 3 minutes. Same as left
Dimensions (WxHxD)
482.6×354.8×145.0 mm (without FDD&CD drive unit) 482.6×354.8×180.0 mm (with FDD&CD drive unit)
Same as left
10.0kg (without FDD&CD drive unit) (HDD type) 8.8kg (without FDD&CD drive unit) (CF card type)
10.0kg (without FDD&CD drive unit)
Heat output 78W(HDD type) 73W(CF card type)(Note 5) 60 W (Note 5)
Hard disk drive 3.5” hard disk drive, 40GB or more over, Ultra ATA/100
Same as left
B-64223EN/02 CONNECTION 2.SPECIFICATIONS
- 17 -
Item PANEL i with Pentium M
(HDD type and CF card type) PANEL i with Pentium III
(HDD type only) CF card unit (CF card type only) Weight : 0.2 kg -----
CF card unit Built into PCI extension slot 1 ----- CF card Master side : 2GB
Slave side : 2GB, 1GB, 256MB, 128MB, or not provided
-----
Floppy disk drive and CD-ROM drive unit (optional) Same as left
Floppy disk drive 3.5-inch type Applicable to 2 modes
Same as left
CD-ROM drive 5-inch bay type Same as left
Weight 1.4 kg Same as left
対応 OS Windows® XP (HDD type) Windows® XP Embedded (CF card type)
Windows® 2000 Windows® XP
NOTE 1 Two points cannot be pressed simultaneously. Serial port 1 is used. 2 Key arrangement is different from MDI. 3 In case of A08B-0084-B400 to -B403, -B422, -B423, A13B-0196-B400 to -B403,
-B422, -B423, and A08B-0086-B402, -B403, -B422, -B423, -B702, -B703, -B722, -B723, A13B-0199-B402, B403, B422, B423, B702, B703, B722, B723 vertical soft keys signals go to only PC. In case of A08B-0084-B400 to -B403, -B422, -B423, A13B-0196-B400 to -B403, -B422, -B423, and A08B-0086-B402, -B403, -B422, -B423, -B702, B703, -B722, -B723, A13B-0199-B402, -B403, -B422, -B423, -B702, -B703, -B722, -B723 vertical soft keys signals go to both PC and I/O Link. (Refer to Section 4.14, "CONVERSION OF VERTICAL SOFT KEYS AND I/O LINK" about key code to PC.)
4 When using USB through the punch panel, ensure that the connected USB cable is not longer than 1 m.
5 The heat output data above includes the data of the following: Main personal computer unit, full keyboard, mouse, HDD unit, HDD fan (for HDD
type), and CF card unit (for CF card type) The heat output data above does not include the data of the following: PCMCIA card, PCI extension board, serial interface connection device, parallel
interface connection device, USB device, expansion IDE/ATAPI device The heat output data above is provided just as a guideline. Note that the heat
output increases when a peripheral device and/or PCI extension board is connected. Furthermore, consider the cabinet design and cooling method that match an overall heat output amount.
2.SPECIFICATIONS CONNECTION B-64223EN/02
- 18 -
2.2 ENVIRONMENT When the PANEL i is used, the following environmental conditions (as measured top of the unit inside the cabinet) must be ensured for the unit.
Ambient temperature Operating : +5 to +45°C (HDD type)
0 to +58°C (CF card type) Non-operating : - 20 to +60°C
Change in temperature Up to 0.3 degrees/minute
Ambient relative humidity
Standard : 10 to 75% (non-condensing) Short-term (within one month) : 10 to 90% (non-condensing) (HDD type) 10 to 95% (non-condensing) (CF card type) Maximum Wet Bulb Temperature : 29°C (Recommended) (HDD type)
Vibration Operating : up to 0.5G Non-operating : up to 1.0G
Environment Contain the PANEL i in a completely sealed cabinet to prevent the PANEL i from being exposed to coolant, lubricant, cutting agent, and so forth. In addition, ensure that the PANEL i is not exposed to corrosive gas.
Altitude Operating : - 60m to 1000m Non-operating : - 60m to 12000m
NOTE 1 If the PANEL i is installed more than 1000 m above sea level, a restriction is
imposed on the maximum allowable ambient temperature for a CNC inside the cabinet.
For each increase of 100 m from 1000 m above sea level, decrease the maximum allowable ambient temperature for the PANEL i inside the cabinet by 1.0°C. Example) The maximum allowable ambient temperature for a CNC in a cabinet
installed 1750 m above sea level is: 45°C − (1750 − 1000)/100 × 1.0°C = 37.5°C So, the allowable ambient temperature range is +5°C to +37.5°C. Note that when a hard disk is used, the following restriction is applied to
the height of installation: Operating height above sea level: -60 m to 3000 m Non-operating height above sea level: -60 m to 12000 m
2 When using the PANEL i with a peripheral device connected, be sure to check the operating environmental conditions of the peripheral device as well.
Among the operating environmental conditions of a floppy disk drive and CD (DVD) drive available from FANUC, the temperature condition is as follows:
Ambient temperature
Operating: 5°C to +45°C Non-operating: -20°C to + 60°C
B-64223EN/02 CONNECTION 2.SPECIFICATIONS
- 19 -
2.2.1 Ambient Temperature during Operation If the temperature of CPU and HDD at power-on are beyond the allowable range, it is indicated as follows.
Status Indication In the case of the CPU temperature error (More than 75°C)
CPU Temperature = 76°C (Actual temperature is indicated.) CPU Temperature Exceeds the Upper Limit – FATAL Ambient Temperature Exceeds the Upper Limit – FATAL Abnormal ambient temperature (high
temperature) (58°C or higher for CF card type) (55°C or higher for HDD type)
Ambient Temperature Exceeds the Upper Limit (Pentium III BIOS version 06 or later and Pentium M type)
Ambient Temperature Exceeds the Lower Limit – HDD stopped Abnormal ambient temperature (low temperature: 5°C or lower) Ambient Temperature Exceeds the Lower Limit
(Pentium III BIOS version 06 or later and Pentium M type)
NOTE 1 The abnormal low ambient temperature indication (Ambient Temperature
Exceeds the Lower Limit) is not displayed for the PANEL i of CF card type. 2 If an abnormal ambient temperature is detected with Pentium III BIOS
version 06 or later or Pentium M type, normal operation is automatically resumed, without taking any corrective action, when the temperature has returned to within the normal range. If an abnormal ambient temperature is detected with Pentium III BIOS version 05 or earlier, or the CPU temperature is abnormal, turn off the power once. Then, turn on the power again when the temperature has returned to within the normal range.
3 Monitoring for abnormal temperature during PANEL i operation is performed by hardware monitor. For details, see Chapter 5, "MAINTENANCE OF OPEN CNC (HARDWARE MONITOR)", in Part II.
2.SPECIFICATIONS CONNECTION B-64223EN/02
- 20 -
2.2.2 Vibration The PANEL i and built-in hard disk drive may suffer resonance at certain frequencies. Careful checking is required on the PANEL i has been mounted on a machine. When a PCI extension board is used, the permissible vibration level may be lower than that mentioned above, depending on the specifications of the board.
CAUTION If an operation error or mishap occurs, the data on
the hard disk and CF card may be lost, even if all the installation conditions are satisfied. Therefore, always maintain a backup copy of the data on the hard disk and CF card in case the stored data is lost or damaged.
Especially, the power-off on accessing the hard disk and CF card must not be done because that possibility is very high. Please concern for the end-users.
Some development or maintenance options may not satisfy the above specifications.
2.2.3 Maximum Wet Bulb Temperature The wet bulb condition follows the recommended specification of HDD type.
B-64223EN/02 CONNECTION 2.SPECIFICATIONS
- 21 -
2.3 POWER SPECIFICATION
2.3.1 Power Supply Requirement
2.3.1.1 External 24 VDC power supply specification Supply power (24 VDC) to the PANEL i from an external 24 VDC power supply that satisfies the following specification: Recommended specification of an external 24 VDC power supply (regulated power supply) • Output voltage +24 V±10% (21.6 V to 26.4 V) (Including ripple voltage and noise. See the figure below.) • Output current The continuous load current must be 10 A or more. (At the highest temperature inside the power magnetics cabinet
where a power supply is located) • Load variation (including surge current) The output voltage range above must not be exceeded due to load
variation caused by external DO and so forth. • Momentary AC input disconnection hold time 10 mS (at -100%) 20 mS (at -50%) • Allowable 24 VDC momentary disconnection time 0.5 mS (at less than 21.6 V)
2.SPECIFICATIONS CONNECTION B-64223EN/02
- 22 -
Abrupt load variation
Momentary disconnection
(-100%)
10mS
Momentary disconnection
(- 50%)
20mSAC input voltage
26.4V
Output voltage
21.6V
Output current
0A
Ripple voltage
Fig. Example of ripple voltage and noise due to switching regulator
Noise
Noise
26.4V
21.6V
This range must be kept.
(1) Timing chart
• To minimize the influence of noise and voltage variation, a
power supply that is not used for devices with large noise and load variation but is dedicated to the PANEL i should be prepared.
• A momentary disconnection caused, for example, by a power failure can disable data from being read from or written to the hard disk. So, use an uninterruptible power supply (UPS).
• When a FANUC device such as a Handy File is connected to the RS232C port, 1 A is additionally required.
To comply with the UL standard, observe the following: (1) Use AWG#16 for the wire of a power cable used. (2) The current of the 24 VDC power supply must be 10 A or less.
When the PANEL i is used with a peripheral device connected, be sure to check that the supply current does not exceed 10 A.
(3) Use a power supply unit for which UL60950-1 has been obtained.
(4) Use a power supply unit whose overcurrent drooping characteristic is 10 A or less, or insert an overcurrent protection device for 10 A or less between the PANEL i and power supply unit.
B-64223EN/02 CONNECTION 2.SPECIFICATIONS
- 23 -
2.3.1.2 Timing The power to the PANEL i may be turned on or off before or after the power to a connected CNC is turned on or off. In case that CNC and the PANEL i are connected with HSSB, the rotary switch on the CNC side HSSB interface board decides if CNC and the PANEL i start independently or synchronously.
2.3.1.3 Turning on/off the power to the PANEL i for AUTOMOTIVE with I/O Link
The PANEL i for AUTOMOTIVE with I/O Link operates as a slave I/O device of I/O Link. So, the power to the PANEL i and the power to the CNC control unit, cell controller, and so forth that function as I/O Link master devices need to be turn on or off at the same time. (For the allowable time difference, refer to the relevant CNC connection manual. An example for the Series 16i is shown below.) If this power-on/-off sequence is not observed, an error may occur on the CNC control unit or cell controller, or the I/O Link adaptor built into the PANEL i may not be connected to the I/O Link normally.
Example 1
Power-on/off switch
Serial communication
AC input UPS
(Uninterruptible power supply)
Power supply unit 1
I/O Link
Power supply unit 2
PANEL i for
AUTOMOTIVE
DC24IN
I/O LINK
RS232C
CNC control unit
DC24IN
I/O LINK
Another I/O device
DC24IN
I/O LINK
In this example, pay attention to the power-on/-off timing of each unit.
2.SPECIFICATIONS CONNECTION B-64223EN/02
- 24 -
- Example for the Series 16i • Power-on timing
Up to 200ms Up to 500ms
Power to the CNC and I/O device
Power to the PANEL i
ON
OFF
ON
OFF
• Power-off timing
ON
OFF
ON
OFF
Up to 500ms
Power to the CNC and I/O device
Power to the PANEL i
Example 2
PANEL i
for AUTOMOTIVE
DC24IN
I/O LINK
RS232C
CNC control unit
DC24IN
I/O LINK
Serial communication
AC input Power supply
unit
UPS (Uninterruptible power supply)
I/O Link
Another I/O device
DC24IN
I/O LINK
Power-on/off switch
B-64223EN/02 CONNECTION 2.SPECIFICATIONS
- 25 -
Example 3 When the power to the PANEL i for AUTOMOTIVE with I/O Link and the power to other I/O Link devices (including the CNC control unit) need to be turned on/off separately with different power ON/OFF switches, connect the PANEL i for AUTOMOTIVE with I/O Link at the end (farthest end when viewed from the CNC control unit) of a series of slave devices connected to the I/O Link line. (See the next page). In this example of connection, the power to the devices (including CNCs) other than the PANEL i can be turned on or off without turning off the power to the PANEL i. Even in this case, however, when the power to the PANEL i is turned on or off, the power to the other I/O link devices (including CNCs) needs to be turned on again.
Example of connection that
causes no error
PANEL i sidePower ON/OFF switch
Serial communication
AC input UPS
(Uninterruptible power supply)
Power supply unit 1
I/O Link cable
Power supply unit 2
PANEL i for AUTOMOTIVEDC24IN I/O LINK(JD1B) I/O LINK(JD1A) RS232C
CNC control unitDC24IN I/O LINK(JD1A)
Other I/O device (1)DC24IN I/O LINK(JD1B) I/O LINK(JD1A)
CNC sidePower ON/OFF switch
AC input
Other I/O device (2)DC24IN I/O LINK(JD1B) I/O LINK(JD1A)
2.SPECIFICATIONS CONNECTION B-64223EN/02
- 26 -
Example of connection that
causes an error If an I/O device is connected after the PANEL i for AUTOMOTIVE with I/O Link, an error can occur in the CNC control unit or an I/O Link connection is not made normally when the power to the CNC side is turned on or off without turning off the power to the PANEL i.
PANEL i side
Power ON/OFF switch
AC input
CNC sidePower ON/OFF switch
AC input
Other I/O device (2)DC24IN I/O LINK(JD1B) I/O LINK(JD1A)
Serial communication
UPS (Uninterruptiblepower supply)
Power supply unit 1
I/O Link cable
Power supply unit 2
PANEL i for AUTOMOTIVEDC24IN I/O LINK(JD1B) I/O LINK(JD1A) RS232C
CNC control unitDC24IN I/O LINK(JD1A)
Other I/O device (1)DC24IN I/O LINK(JD1B) I/O LINK(JD1A)
B-64223EN/02 CONNECTION 2.SPECIFICATIONS
- 27 -
2.3.2 Power Supply When a power supply which satisfies the above specifications is prepared, the PANEL i and PANEL i for AUTOMOTIVE can supply the following power to peripheral devices. Check the power supply current of each peripheral device you want to connect and use peripheral devices so as not to exceed the maximum current. PANEL i
Voltage Equipment Max. Current Key board, Mouse PCI extension board
IDE/ATAPI Max. 2000mA USB device Max. 500mA/port
+5V
PCMCIA card
4000mA in total
Max. 500mA PCI extension board +3.3V PCMCIA card
3000mA in total Max. 1000mA
+12V PCI extension board IDE/ATAPI
2500mA in total
-12V PCI extension board 150mA in total PANEL i for AUTOMOTIVE
Voltage Equipment Max. Current Mouse PCI extension board
USB device Max.500mA/port
+5V
PCMCIA card
1400mA in total
Max.500mA +3.3V PCI extension board
PCMCIA card 1000mA in total
+12V PCI extension board PCMCIA card
500mA in total
-12V PCI extension board 100mA in total
NOTE 1 Some peripheral devices are not suitable for
integration or use during machine operation because of their environmental properties. Check carefully the operator's manual of each peripheral device to be used.
2 If a USB device requires a larger current than the value specified for the PANEL i, a separate power supply is needed.
2.SPECIFICATIONS CONNECTION B-64223EN/02
- 28 -
2.3.3 Power Consumption
HDD type PANEL i
Series 150i /160i /180i /210i Series 300i /310i /320i Specification
Display unit With
Pentium III With Pentium M With Pentium III
With Pentium M
10.4” VGA 10.4” SVGA
Approx. 58W Approx. 61W Approx. 58W Approx. 61W
12.1” SVGA Approx. 67W ----- 15.0” XGA
Approx. 64WApprox. 78W
Approx. 64W Approx. 78W
PANEL i for AUTOMOTIVE
With Pentium III : Approx. 60W With Pentium M : Approx. 78W
CF card type PANEL i
Series 150i /160i /180i /210i Series 300i /310i /320i Specification
Display unit With Pentium M
10.4” SVGA Approx. 56W Approx. 56W
12.1” SVGA Approx. 62W ----- 15.0” XGA Approx. 73W Approx. 73W
PANEL i for AUTOMOTIVE
With Pentium M : Approx. 73W
Above operating includes the following devices. For HDD type PANEL i, HDD Unit, FAN for HDD, Keyboard, and Mouse. For CF card type PANEL i, CF card unit, Keyboard, and Mouse. Above operating does not include the following devices. FDD Unit, CD-ROM Drive, PCMCIA Card, PCI Extension
board, USB device, and Devices to connect by Serial or Parallel Interface, Additional IDE/ATAPI device.
NOTE Above power consumption is reference. If
peripherals are connected or PCI extended boards are mounted, the power consumption will increase. Also, please consider the cabinet design and the cooling method which is most suitable to the total power consumption.
B-64223EN/02 CONNECTION 2.SPECIFICATIONS
- 29 -
2.4 SHUTDOWN OPERATION
CAUTION Be sure to finish the OS and the applications
through the proper operation of shutdown before turning the power off. Without the above-mentioned operation, there is no assurance of the following action. At worst, the hard disk drive and CF card may be damaged and may not be able to be recognized by the BIOS and OS.
To observe the above restrictions, a machine tool system using the PANEL i requires the following measures: (1) Use of an uninterruptible power supply (UPS) To circumvent the above restrictions when a power failure or
momentary power supply interruption occurs, it is advisable to use a UPS with a power disconnection output signal.
(2) Shutdown of the system using an application software product on the personal computer
It is advisable to shut down the system using the dedicated software product supplied with the UPS.
2.5 CNC SCREEN DISPLAY FUNCTION (ONLY FOR THE PANEL i FOR AUTOMOTIVE)
Expand and use CNC Screen Display Function for 10.4-inch. Use POP-UP menu for the operation. Be sure to install CNC Screen Display Function for the maintenance.
3.MOUNTING CONNECTION B-64223EN/02
- 30 -
3 MOUNTING This unit is evaluated the UL conofrmity on the condition that it is installed on a flat surface of a UL Type 1 enclose. Chapter 3, "MOUNTING", consists of the following sections: 3.1 MOUNTING SPACE..................................................................31 3.2 HDD UNIT..................................................................................35 3.3 FRAME GROUNDING OF THE UNITS ..................................37 3.4 CABLE CLAMP AND SHIELD PROCESSING.......................38 3.5 DUSTPROOF MEASURES FOR CABINETS AND
PENDANT BOXES ....................................................................41
B-64223EN/02 CONNECTION 3.MOUNTING
- 31 -
3.1 MOUNTING SPACE The following three spaces are required around the PANEL i and PANEL i for AUTOMOTIVE. A: Space for connecting cables. B: If PCI extension board exists, this space B is required for cable
connection. The dimension X depends on cables connected to the PCI Extension board.
C: This space is required for airflow.
3.1.1 Installation Space of the 10.4" LCD Type Basic Unit
(Unit: mm)
125
C
A
X
40
70
B B
PCI extension
board
C
A70
CAUTION 1 Cable connecting area is necessary under this unit. 2 When the vertical MDI or the FA full keyboard is
assembled under the above display unit, the HDD unit cannot is assembled behind them. Please put the HDD unit on another place.
* With the 10.4" SVGA LCD (300i/310i/320i), the depth is not 125 mm but 135 mm.
3.MOUNTING CONNECTION B-64223EN/02
- 32 -
3.1.2 Installation Space of the 12.1" LCD Type Basic Unit
C
A
X
0
40
125
B B
PCI extension
board
C
A
40
(Unit: mm)
NOTE Cable connecting area is necessary under this unit.
B-64223EN/02 CONNECTION 3.MOUNTING
- 33 -
3.1.3 Installation Space of the 15.0" LCD Type Basic Unit
B
125
C
A
X
B
PCI extension
board
C
A
(Unit: mm)
NOTE Cable connecting area is necessary under this unit.
3.MOUNTING CONNECTION B-64223EN/02
- 34 -
3.1.4 Installation Space of the PANEL i for AUTOMOTIVE
(Unit: mm)
C
20
B
PCI extension board
AA
B X
C
160 0
NOTE Cable connecting area is necessary under this unit.
B-64223EN/02 CONNECTION 3.MOUNTING
- 35 -
3.2 HDD UNIT The HDD unit is mounted on the backside of the MDI or the FA Full-Keyboard. (Except the PANEL i for AUTOMOTIVE) Obtain space for air circulation as shown in the figure below, and then obtain space for the cables used to connect the signals, power supply, and fan. Provide for heat dissipation from the HDD unit as well as the basic unit, because the HDD unit also generates heat.
3.2.1 FA Full Keyboard and an MDI Unit Other than QWERTY MDI
For the external dimensions of the unit, see Chapter 6 “Outline Drawings”. Unit: mm
2030
HDD unit FAN FA full keyboard or MDI 60
20
20
3.MOUNTING CONNECTION B-64223EN/02
- 36 -
3.2.2 When the QWERTY MDI and 10.4" LCD Type Basic Unit Are Used
160
290
130
106
220
C
QWERTY MDI
10.4”LCD typeBasic unit
For the external dimensions of the unit, see Chapter 6 “Outline Drawings”. Unit: mm
3.2.3 QWERTY MDI Used in Cases Other than Combination
Subsection 3.2.2
160
290
60 205QWERTY MDI
145
C
For the external dimensions of the unit, see Chapter 6 “Outline Drawings”. Unit: mm
B-64223EN/02 CONNECTION 3.MOUNTING
- 37 -
3.3 FRAME GROUNDING OF THE UNITS Connect every units (basic, FA full keyboard or MDI) to the grounding plate of the cabinet via grounding terminal.
3.3.1 PANEL i
Grounding cable 2mm2 or bigger
M4 stud
3.3.2 PANEL i for AUTOMOTIVE
Grounding cable 2mm2 or bigger M4 stud
3.MOUNTING CONNECTION B-64223EN/02
- 38 -
3.4 CABLE CLAMP AND SHIELD PROCESSING If a cable connected to the PANEL i requires shielding, clamp the cable as shown below. The clamp both supports and shields the cable. Use this clamp to ensure stable operation of the system. Partially peel out the sheath and expose the shield. Push and clamp by the plate metal fittings for clamp at the part. The ground plate must be made by the machine tool builder, and set as follows :
ƒP[ƒuƒ‹
Metal fittings for clamp
Ground plate
Cable
40 to
80
mm
Fig. 3.4 (a) Cable clamp (1)
NOTE 1 Select a cable with a proper length. 2 If the cable is too long, the noise immunity may be
reduced or noise may be caused on other cables. In addition, when the excess length is coiled, the inductance is increased and a high voltage is induced during turning on or off of signals. This may cause malfunction due to a failure or noise.
3 Bring together the cables connected to a CNC or amplifier near the unit and shield them.
B-64223EN/02 CONNECTION 3.MOUNTING
- 39 -
Prepare ground plate like the following figure.
Mount screw hole
Hole for securing metal fitting clamp
Ground terminal(grounded)
Fig. 3.4 (b) Ground plate
For the ground plate, use a metal plate of 2 mm or thicker, which surface is plated with nickel.
12 mm
20 mm
8 mm
Ground plate
Fig. 3.4 (c) Ground plate holes
3.MOUNTING CONNECTION B-64223EN/02
- 40 -
(Reference) Outer drawings of metal fittings for clamp.
17mm
28mm
6mm
Max. 55mm
Fig. 3.4 (d) Outer drawings of metal fittings for clamp
Ordering specification for metal fittings for clamp A02B-0124-K001 (8 pieces)
B-64223EN/02 CONNECTION 3.MOUNTING
- 41 -
3.5 DUSTPROOF MEASURES FOR CABINETS AND PENDANT BOXES
The cabinet and pendant box that house a display and a operator's panel that are to be designed and manufactured by the machine tool builder are susceptible to dust, cutting debris, oil mist, etc. Note the following and make sure that they are structured to prevent their entry. (1) The cabinet and pendant box must be of a hermetically sealed
structure. (2) Apply packing to the panel mounting surface to which a display
and operator's panel are to be mounted. (3) Make sure that the door packing of the cabinet and pendant box
is sealed firmly. (4) For a cabinet or pendant box with a rear cover, apply packing to
the mounting surface. (5) Make sure that the cable entrance is sealed with packing,
connectors for conduits, etc. (6) Make sure that all other openings are blocked, if any. (7) Make sure that the display and operator's panel do not receive
cutting debris and coolant directly. (8) Oil can easily stay on the top of the cabinet and pendant box,
possibly dripping down the display and operator's panel. Make sure that the cabinet and pendant box is of such a structure that oil do not collect or that oil do not drip down the display or panel.
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/02
- 42 -
4 CONNECTION TO PERIPHERAL Chapter 4, "CONNECTION TO PERIPHERAL", consists of the following sections: 4.1 CONNECTOR LOCATION ....................................................43 4.2 MAIN POWER SUPPLY INPUT............................................47 4.3 SERIAL PORT 1 ......................................................................48 4.4 SERIAL PORT 2 ......................................................................51 4.5 PARALLEL PORT...................................................................57 4.6 HIGH SPEED SERIAL BUS (HSSB)......................................59 4.7 KEYBOARD AND MOUSE ...................................................61 4.8 HARD DISK UNIT ..................................................................63 4.9 FLOPPY DISK DRIVE............................................................64 4.10 USB ..........................................................................................66 4.11 ETHERNET .............................................................................68 4.12 VIDEO PORT...........................................................................75 4.13 MDI (FOR Series 300i /310i /320i)..........................................77 4.14 CONVERSION OF VERTICAL SOFT KEYS AND I/O
LINK.........................................................................................80 4.15 SOFT KEY CODES (FOR Series 300i /310i /320i) ................84 4.16 KEY CODES ON THE PANEL i for AUTOMOTIVE ...........85 4.17 PCMCIA CARD.......................................................................86 4.18 CF CARD UNIT.......................................................................87
B-64223EN/02 CONNECTION 4.CONNECTION TO PERIPHERAL
- 43 -
4.1 CONNECTOR LOCATION
4.1.1 PANEL i
CPD14
View from the back side
COP7 (150i/160i/180i/210i)COP21 (300i)
CD32L CD32U
CPD11B
JD9JD33 JD46
CA78A
CA78B
CD41L
CD41M
CA81B
CD34
CA81A
CPD11CCPE11C
CPD11A
CD38U
Main board PCI Back Panel PCB
Power supply PCB
JA63JA61
CD46L
Main board Connector
Number Connector
Name Function Reference
CA81A, B HDD1, HDD2 HDD signal (Primary, Secondary) 4.8 CD34 FDD FDD signal 4.9 CD38U ETHERNET Ethernet 4.11 JD33 232-1 Serial Port 1 4.3 JD46 232-2 Serial Port 2, USB port 4.4 JD9 CENTRO Parallel Port 4.5 JA61 MDI MDI (300i / 310i / 320i only) 4.13 JA63 CRT Video port 4.12 CD32L KEY BOARD Keyboard 4.7 CD32U MOUSE Mouse 4.7 CD41L,M CD46L
USB1,USB2 USB3
USB port (channel 1, 2, 3) (USB3 provided only for the 300i / 310i / 320i) 4.10
PCI Back Panel PCB
Connector Number
Connector Name Function Reference
COP7 or COP21 HSSB High Speed Serial Bus (HSSB) 4.6 CA78A, B PCI SLOT1、2 PCI extension slot 5
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/02
- 44 -
Power Supply PCB Connector
Number Connector
Name Function Reference
CPD14 + 24V INPUT Main Power Input 4.2 CPD11A FDD PWR FDD Power Output 4.9 CPD11B HDD PWR 1 HDD 1 Power Output 4.8 CPD11C HDD PWR 2 HDD 2 Power Output 4.8 CPE11C HDD FAN FAN for HDD 4.8
B-64223EN/02 CONNECTION 4.CONNECTION TO PERIPHERAL
- 45 -
4.1.2 PANEL i for AUTOMOTIVE
CPE11C
Power Supply PCB
CD46L
CPD14
View from the back side
CD32L CD32U
CPD11B
JD9JD33 JD46
CA78A
CA78B
CD41L
CD41M CA81B
CD34 CA81A
CPD11C
CPD11A
CD38U
Main board PCI Back Panel PCB
Floppy Disk Drive and CD-ROM Drive Unit
Hard Disk Drive Unit
JD1B JD1A I/O Link adapter PCB(Option)
COP7 (for 150i/160i/180i/210i) COP21 (for 300i)
Main board
Connector
Number Connector
Name Function Reference
CA81A HDD1 HDD signal - CA81B HDD2 CD-ROM Drive signal - CD34 FDD FDD signal - CD38U ETHERNET Ethernet 4.11. JD33 232-1 Serial Port1 4.3. JD46 232-2 Serial Port 2, USB port 4.4. JD9 CENTRO Parallel Port 4.5.
CD32L KEY BOARD Keyboard (This connector can not be used, because this connector is used on this unit
CD32U MOUSE Mouse 4.7. CD41L, M CD46L
USB1, USB2 USB3
USB port (channel 1, 2, 3) (USB2 and USB3 are located in front.)
4.10.
PCI Back Panel PCB
Connector Number
Connector Name Function Reference
COP7 or COP21 HSSB High Speed Serial Bus (HSSB) 4.6. CA78A, B PCI SLOT1, 2 PCI extension slot 5.
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/02
- 46 -
Power Supply PCB Connector
Number Connector
Name Function Reference
CPD14 +24V INPUT Main Power Input 4.2. CPD11A FDD PWR FDD Power Output - CPD11B HDD PWR 1 HDD Power Output - CPD11C HDD PWR 2 HDD Power Output - CPE11C HDD FAN FAN for HDD -
I/O Link adapter PCB (Option) Connector
Number Connector
Name Function Reference
JD1A I/O link I/O Link (connect to master device) 4.14. JD1B I/O link I/O Link (connect to slave device) 4.14.
B-64223EN/02 CONNECTION 4.CONNECTION TO PERIPHERAL
- 47 -
4.2 MAIN POWER SUPPLY INPUT
A1 +24V B1 +24VA2 0V B2 0V A3 B3
CPD14
PANEL i
Cable connection
+24V +24V
0V 0V
A1
A2
B1
B2
+24V
0V
Cable conductor Use wire of AWG#16 (1.3mm2) or thicker.
Recommended contact and housing for cable Contact Housing Manufacture
1-175218-5 (single) 1-175196-5 (connection)
2-178127-6 Tyco Electronics AMP
Recommended connector for cable
A08B-0084-K050 (housing + contact 6pcs)
NOTE Wire this cable separately from the other cables
connected to the PANEL i.
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/02
- 48 -
4.3 SERIAL PORT 1
1 RD 11 SD 2 0V 12 0V 3 DR 13 ER 4 0V 14 0V 5 CS 15 RS 6 (Reserve) 16 (Reserve) 7 CD 17 (Reserve) 8 (Reserve) 18 (Reserve)
9 RI 19 (+24V) 10 (+24V) 20 (Reserve) ( ): Used with FANUC I/O
device.
1 FG 2 SD 3 RD 4 RS 5 CS 6 DR 7 SG 8 CD 9 10 11 12 13
14 15 16 17 18 19 20 ER 21 22 RI 23 24 25
PANEL i Relay connector
JD33 (PCR-EV20MDT) (DSUB-25)
NOTE 1 The figure shows a sample relay connector
interface. Design the cable to suit the interface of the actual device to be connected.
2 The +24V pins of the interface for the PANEL i shown above can be used only with the FANUC I/O unit (such as FANUC CASSETTE and FANUC Handy File). Do not use these pins for other purposes. Also, do not attempt to simultaneously connect two or more FANUC I/O units to one the PANEL i.
If two or more I/O units are connected simultaneously, the power supply capacity of the +24 V pins may be exceeded.
B-64223EN/02 CONNECTION 4.CONNECTION TO PERIPHERAL
- 49 -
Cable connection
Relay connector
DSUB-25
RD
0V
DR
0V
CS
CD
RI
SD
0V
ER
0V
RS
+24V
+24V
Shield
1
2
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18
10
19
20
RD
DR
CS
CD
RI
SD
ER
SG
RS
+24V
FG
JD33
3
6
5
8
22
2
20
7
4
25
1
GND
Recommended cable conductor A66L-0001-0284#10P : 10 pairs of 0.08 mm2 wires
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/02
- 50 -
Recommended punch panel A02B-0236-C191(1m), A02B-0236-C192(2m), A02B-0236-C193(5m)
CAUTION CNC punch panels (A02B-0120-C191 to
A02B-0120-C193, etc.) other than the panels indicated above cannot be used with this interface. Use of such an incorrect punch panel can lead to a serious problem, e.g., incapability of starting the system.
Recommended connector and housing for cable (JD33 side)
Connector Housing Manufacture PCR-E20FA PCR-V20LA/PCS-E20LA Honda Tsushin Kogyo FI30-20S FI-20-CV2/FI-20-CV7 Hirose Electric FCN-247J020-G/E FCN-240C020-Y/S Fujitsu 52622-2011 52624-2015 Molex Japan
B-64223EN/02 CONNECTION 4.CONNECTION TO PERIPHERAL
- 51 -
4.4 SERIAL PORT 2
1 RD 11 SD 2 0V 12 USB1_0V 3 DR 13 ER 4 0V 14 USB2_0V 5 CS 15 RS 6 USB1+ 16 USB2+ 7 CD 17 USB2- 8 USB1- 18 USB2_5V 9 RI 19 (+24V) 10 (+24V) 20 USB1_5V ( ): Used with FANUC I/O device.
1 CD 2 RD 3 SD 4 ER 5 SG
6 DR 7 RS 8 CS 9 RI
USB port 1 1 USB1_5V 2 USB1- 3 USB1+ 4 USB1_0V
USB port 2 1 USB2_5V 2 USB2- 3 USB2+ 4 USB2_0V
4 3 2 1
4 3 2 1
Punch panel for USB port
JD46 (PCR-EV20MDT) (DSUB-9)
* Leave the pins marked (Reserve) open.
PANEL i Relay connector
NOTE 1 Do not connect the (Reserve) pins. 2 Note that serial port 2 consists of a serial interface
and USB interface (port 1 and port 2).
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/02
- 52 -
NOTE 3 The figure shows a sample relay connector
interface and USB. Design the cable to suit the interface of the actual device to be connected.
4 The +24V pins of the interface for PANEL i shown above can be used only with the FANUC I/O unit (such as FANUC CASSETTE and FANUC Handy File). Do not use these pins for other purposes. Also, do not attempt to simultaneously connect two or more FANUC I/O units to one PANEL i.
If two or more I/O units are connected simultaneously, the power supply capacity of the +24 V pins may be exceeded.
5 Commercial USB devices cannot be guaranteed its proper work with PANEL i. Careful checking by the customer will be required. And please be aware that those devices in the market are not almost considered about waterproof and dustproof.
6 Signals for USB 1 and 2 are short-circuited with signals for USB 1 and 2 in Section 4.10. When one of these connector is used, the other connector cannot be used.
7 The maximum current supplied from the +5V power supply of each USB port is 500 mA/port. For the maximum total currents supplied from the +5V power supply to all peripheral devices including the PCI extension board and PCMCIA card, see Subsection 2.3.2, "Power Supply".
B-64223EN/02 CONNECTION 4.CONNECTION TO PERIPHERAL
- 53 -
Cable connection - When an RS-232C connector is used
2
6
5
8
1
9
3
4
7
RD
0V
DR
0V
CS
CD
RI
+24V
SD
ER
RS
+24VShield
1
2
3
4
5
7
9
10
11
13
15
19
RD
DR
SG
CS
CD
RI
SD
ER
RS
JD46 Relay connector
DSUB-9
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/02
- 54 -
- When a USB port is used
1
2
3
4
USB1_5V
USB1-
USB1+
USB1_0V
Shield
20
8
6
12
USB1_5V
USB1-
USB1+
USB1_0V
JD46 Punch panel for
USB port
1
2
3
4
USB2_5V
USB2-
USB2+
USB2_0V
Shield
18
17
16
14
USB2_5V
USB2-
USB2+
USB2_0V
JD46 Punch panel for
USB port
B-64223EN/02 CONNECTION 4.CONNECTION TO PERIPHERAL
- 55 -
- When an RS-232C connector and USB port are used
RD
0V
DR
CS
CD
RI
0V
SD
ER
RS
USB1_5V
USB1-
USB1+
USB1_0V
USB2_5V
USB2-
USB2+
USB2_0V
Punch panel side
JD46
Shield
1
2
3
5
7
9
4
11
13
15
20
8
6
12
18
17
16
14
RD
0V
DR
CS
CD
RI
0V
SD
ER
RS
USB1_5V
USB1-
USB1+
USB1_0V
USB2_5V
USB2-
USB2+
USB2_0V
JD46
1
2
3
5
7
9
4
11
13
15
20
8
6
12
18
17
16
14
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/02
- 56 -
Recommended cable specifications For RS-232C signals : A66L-0001-0284#10P (0.08 mm2, 10 pairs) For USB ports : Use dedicated cables. For RS-232C signals and USB ports : A66L-0001-0285#25P AWG28 25 pairs
Recommended punch panel For RS-232C signals : A02B-0236-C191(1m), A02B-0236-C192(2m), A02B-0236-C193(5m)
CAUTION CNC punch panels (A02B-0120-C191 to
A02B-0120-C193, etc.) other than the panels indicated above cannot be used with this interface. Use of such an incorrect punch panel can lead to a serious problem, e.g., incapability of starting the system.
Punch panel for RS232-C, USB, parallel port : A08B-0082-C200 Cable for punch panel (A08B-0082-C200) (RS232-C, USB) :
A08B-0082-K810 Cable for punch panel (A08B-0082-C200) (parallel port) :
A08B-0082-K811 Cable for punch panel (A08B-0082-C200) (keyboard, mouse) :
A08B-0082-K812
Recommended connector and housing for cable (JD46 side) When the A66L-0001-0284#10P is used:
Connector Housing Manufacture PCR-E20FA PCR-V20LA/PCS-E20LA Honda Tsushin Kogyo FI30-20S FI-20-CV2/FI-20-CV7 Hirose Electric FCN-247J020-G/E FCN-240C020-Y/S Fujitsu 52622-2011 52624-2015 Molex Japan
When the A66L-0001-0285#25P is used:
Connector Housing Manufacture FI40B-20S FI-20-CV5 Hirose Electric
NOTE When the specification of the cable (RS232-C,
USB) used for the punch panel (A08B-0082-C200) is A08B-0082-K810, the cable on the USB device side must not be longer than 1 m.
B-64223EN/02 CONNECTION 4.CONNECTION TO PERIPHERAL
- 57 -
4.5 PARALLEL PORT
PANEL i
1 STD0 11 *STB 2 STD1 12 0V 3 STD2 13 *AFD 4 STD3 14 0V 5 STD4 15 *INIT 6 STD5 16 0V 7 STD6 17 *SLIN 8 STD7 18 *ACK 9 PE 19 *ERROR 10 SLCT 20 BUSY
1 *STB 19 0V 2 STD0 20 0V 3 STD1 21 0V 4 STD2 22 0V 5 STD3 23 0V 6 STD4 24 0V 7 STD5 25 0V 8 STD6 26 0V 9 STD7 27 0V 10 *ACK 28 0V 11 BUSY 29 0V 12 PE 30 0V 13 SLCT 31 *INIT 14 *AFD 32 *ERROR 15 33 0V 16 0V 34 17 FG 35 18 36 *SLIN
JD9 (PCR-EV20MDT)
(Example) Printer
NOTE 1 The figure shows a sample printer interface. Design
the cable to suit the interface of the actual device to be connected.
2 Some kinds of Printers and other devices may not work properly with the PANEL i, so careful checking by the customer will be required. And please be aware that I/O devices in the market are not almost considered about waterproof and dust-proof.
Recommended cable specifications
A66L-0001-0285#25P AWG28 25 pairs
Recommended connector and housing for cable (JD9 side) Connector Housing Manufacture
FI40B-20S FI-20-CV5 Hirose Electric
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/02
- 58 -
Cable connection
STD0
0V
STD1
STD2
STD3
STD4
STD5
STD6
0V
STD7
PE
SLCT
*STB
*AFD
*INIT
0V
*SLIN
*ACK
*ERROR
BUSY
Shield
1
12
2
3
4
5
6
7
14
8
9
10
11
13
15
16
17
18
19
20
STD0
0V
STD1
0V
STD2
0V
STD3
0V
STD4
0V
STD5
0V
STD6
0V
STD7
0V
PE
0V
SLCT
0V
*STB
0V
*AFD
0V
*INIT
0V
*SLIN
0V
*ACK
*ERROR
BUSY
FG
JD9
2
16
3
19
4
20
5
21
6
22
7
23
8
24
9
25
12
26
13
27
1
28
14
29
31
30
36
33
10
32
11
17
(Example) Printer
GND
B-64223EN/02 CONNECTION 4.CONNECTION TO PERIPHERAL
- 59 -
4.6 HIGH SPEED SERIAL BUS (HSSB)
PANEL i PANEL i for AUTOMOTIVE
HSSB interface board (CNC side)
Optical fiber cable COP7 (for 150i/160i/180i/210i) COP21 (for 300i)
COP7 (for 150i/160i/180i/210i) COP21 (for 300i)
RECOMMENDED CABLE(Optical Fiber Cable)
PANEL i for
150i/160i/180i/210i PANEL i for 300i/310i/320i
Name Specification Maximum transmission distance
Maximum transmission distance
Remarks
Cable for extension
A66L-6001 -0023#L~
Not applicable 10 m
Cable for office line
A66L-6001 -0026#L~
100 m 50 m
Low-loss cable for office line
A66L-6001 -0029#L~
55 m (Sum of two lines)
35 m (Sum of two lines)
Dedicated to relaying
High-speed low-loss cable for office line
A66L-6001 -0049#L~
Not applicable
100 m (The sum of the lengths of two lines must not exceed
55 m in the case of relaying.)
NOTE In the case of relaying, observe the following:
- Use a low-loss optical relay adaptor (A63L-0020-0004).
- Ensure that only one relay point is used. - Use two cables of the same type. - Ensure that the sum of the lengths of two lines
does not exceed the length data indicated above.
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/02
- 60 -
Drawing number and length of each cable A66L-6001 -0023#L~
A66L-6001 -0026#L~
A66L-6001 -0029#L~
A66L-6001 -0049#L~
# followed by
Cable length
# followed by
Cable length # followed by Cable
length # followed
by Cable length
L1R003 1m L1R003 1m L1R003 1m L25R03 25m L2R003 2m L3R003 3m L3R003 3m L30R03 30m L3R003 3m L5R003 5m L5R003 5m L70R03 70m L5R003 5m L7R003 7m L7R003 7m L100R3 100m L10R03 10m L10R03 10m L10R03 10m
L15R03 15m L15R03 15m L20R03 20m L20R03 20m L30R03 30m L30R03 30m L40R03 40m L40R03 40m L50R03 50m L50R03 50m L100R3 100m
For HSSB, optical fiber cables, and relay adapters, also refer to the relevant CNC connection manual and the following technical report.
Name Specificationnumber
FANUC HIGH SPEED SERIAL BUS TYPE 2 CONNECTING AND MAINTENANCE MANUAL
A-73527E
FANUC HIGH SPEED SERIAL BUS FOR 30i SERIES CONNECTING AND MAINTENANCE MANUAL
A-85114E
CAUTION
1 Optical fiber cable used for FANUC I/O Link, for FSSB inside wiring and for Serial Spindle can not be used.
2 Optical fiber cable can not be cut or joined by customer. Use one of above cables.
B-64223EN/02 CONNECTION 4.CONNECTION TO PERIPHERAL
- 61 -
4.7 KEYBOARD AND MOUSE
PANEL i
CD32L (mini DIN6)
6 5 KEYCLK
4 +5V 3 0V
2 1 KEYDATA KB
MS 6 5 MSCLK
4 +5V 3 0V
2 1 MSDATA
Mouse (commercial model)
Full keyboard (commercial model)
Alternatively, FA full keyboard
Mouse (commercial model)
NOTE 1 Commercial full keyboards are prone to
compatibility problems with personal computers to some degree. It is not guaranteed that a personal computer can operate with every commercial full keyboard. Machine tool builders are requested to check the operability of the full keyboards they select. Keep in mind that general commercial full keyboards are neither dust-proof nor moisture-resistant.
2 The keyboard port cannot be used for the PANEL i for AUTOMOTIVE.
Recommended mouse
A86L-0001-0212 : Standard PS/2 mouse (commercial model) for development and
maintenance use only
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/02
- 62 -
Recommended full keyboard A86L-0001-0210 : 101 type (commercial model) Only for
application development or maintenance A86L-0001-0211 : 106 type (commercial model) Only for
application development or maintenance A02B-0236-C131#JC : FA Full Keyboard (Japanese) for 10.4" LCD
type A02B-0236-C131#EC : FA Full Keyboard (English) for 10.4" LCD
type A02B-0236-C132#JC : FA Full Keyboard (Japanese) for 12.1" LCD
type A02B-0236-C132#EC : FA Full Keyboard (English) for 12.1" LCD
type A08B-0082-C150#JC : FA Full Keyboard (Japanese) for 15.0" LCD
type A08B-0082-C150#EC : FA Full Keyboard (English) for 15.0" LCD
type
B-64223EN/02 CONNECTION 4.CONNECTION TO PERIPHERAL
- 63 -
4.8 HARD DISK UNIT
Cable Connection Connect HDD signal cable to CA81A. Connect HDD power cable to CPD11B. Connect FAN cable to CPE11C. Connect the above cables. These cables are factory-connected to the hard disk unit.
Cable Length HDD power cable : 40cm Recommended cable drawing : A660-4004-T134 HDD signal cable : 30cm Recommended cable drawing : A66L-4040-0032 HDD FAN cable : 65cm
Show from behind
CA81A
CPE11C
CPD11B
PANEL i main board
HDD unit
HDD power cable
HDD signal cable
HDD FAN cable
HDD power supply
Fan for HDD
CPD11B
CPE11C
Show from side
CAUTION 1 Connect the HDD signal cable with extra slack. 2 Use a dedicated HDD unit and cables. HDD units and cables for other devices cannot be
used.
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/02
- 64 -
4.9 FLOPPY DISK DRIVE
Recommended floppy disk drive Drive unit (separate type): A08B-0084-K001 Panel-mounted type: A02B-0207-C009 When a conventional FDD unit is used, a setting on the master printed circuit board must be changed. (Make TM1 open.)
CA81B (HDD2)
CA81A (HDD)
CD34 (FDD) TM1
Recommended cable A02B-0207-K801 (FDD power and signal lines: 1m)
Cable connection Connect FDD signal cable to CD34. Connect FDD power cable to CPD11A. Connect these cables.
Show from behind
CD34 CPD11A
PANEL i main board
FDD unit
FDD power cable
FDD signal cable
TM1
FDD power supply CPD11A
Show from side
B-64223EN/02 CONNECTION 4.CONNECTION TO PERIPHERAL
- 65 -
Recommended mode of floppy disk connection
Connection diagram of drive A and drive B
Use environment In the case where this unit is installed and used on the machine at all times, pay special attention to the following: (a) Dust None of the sides of the unit, except the front door, are covered
by plates. So, install the unit in a sealed cabinet. When the front door is open, dust gets into the floppy disk unit and cabinet through the disk slot. So, when the unit is used in an environment exposed to much dust, more floppy disk failures can occur.
(b) Temperature +5°C to +45°C (operating) The ambient temperature requirement for this unit is severe
because of the requirement for the floppy disk itself. So, pay special attention to the cooling method.
Note, however, that direct blowing from a cooling fan is not recommended, because dust can build up.
Notes on use
Never turn off the power while a floppy disk is inserted. Never turn off the power particularly when the floppy disk is being accessed (when the LED is turned on). Ensure that end users also pay attention to this requirement.
Floppy disk drive A
Floppy disk drive B To PANEL i
main board (CD34)
FDD signal cable
FDD power cable
FDD signal cable
PANEL i power supply PC board (CPD11A)
To PANEL i power supply PC board (CPD11B or CPD11C)
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/02
- 66 -
4.10 USB
USB port 2 USB port 3
USB port 3
JD41L 1 USB1_5V 2 USB1- 3 USB1+ 4 USB1_0V
JD41M 1 USB2_5V 2 USB2- 3 USB2+ 4 USB2_0V
CD46L 1 USB2_5V 2 USB2- 3 USB2+ 4 USB2_0V
USB port 1
USB port 2
1 2 3 4
1 2 3 4
USB port 3
1 2 3 4
USB port 1 is located on the back. USB port 2 is located on the back of the PANEL i or on the front of the PANEL i for AUTOMOTIVE. USB port 3 is located on the front. (Only on the PANEL i and PANEL i for AUTOMOTIVE for the 300i/310i/320i)
PANEL i for AUTOMOTIVE
PANEL i for 300i
B-64223EN/02 CONNECTION 4.CONNECTION TO PERIPHERAL
- 67 -
NOTE 1 Commercially available USB devices are prone to
compatibility problems with personal computers to some degree. It is not guaranteed that every commercially available USB device can operate properly with personal computers. Machine tool builders are requested to check the operability of the USB devices they select. Keep in mind that commercially available USB devices are generally neither dust-proof nor moisture-resistant.
2 The maximum supply current from each USB port is 500 mA/port.
For the maximum total currents supplied to all peripheral devices including the PCI extension board, PCMCIA card, and mouse, see Subsection 2.3.2, "Power Supply".
3 When the PANEL i based on Pentium III is used, the signals of USB port 1 and port 2 are connected to serial port 2 described in Section 4.4. When one port is used, the other port cannot be used. When the PANEL i based on Pentium M is used, the signals of USB port 1 and port 2 are not connected to serial port 2, so that both ports can be used at the same time.
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/02
- 68 -
4.11 ETHERNET CAUTION
Before attaching or detaching cables, turn off the power to the PANEL i, and ensure that the power is off.
Please inquire of each manufacturer about the construction of network or the condition of using the equipment except the CNC unit (media converter, hub, transceiver, cable etc.). When configuring your network, you must take other sources of electrical noise into consideration to prevent your network from being influenced by electrical noise. Make sure that network wiring is sufficiently separated from power lines and other sources of electrical noise such as motors, and ground each of the devices as necessary. Also, a high and insufficient ground impedance may cause interference during communications. After installing the machine, conduct a communications test before you actually start operating the machine.
We cannot ensure operation that is influenced by network trouble caused by a device other than the CNC unit.
4.11.1 Connecting to Ethernet
Connection to the Ethernet Interface The 10BASE-T and 100BASE-TX interfaces are available. A hub (line concentrator) is used to connect the CNC unit to a system. A typical connection example is shown below.
PANEL i Twisted pair cable
HUB
Max. 100m Shield
Some devices (hub, transceiver, etc.) that are needed for building a network do not come in a dust-proof construction. Using such devices in an atmosphere where they are subjected to dust or oil mist will interfere with communications or damage these devices. Be sure to install such devices in a dust-proof cabinet.
B-64223EN/02 CONNECTION 4.CONNECTION TO PERIPHERAL
- 69 -
Leading out the Ethernet cable
The Ethernet cable must be fastened by a cable clamp to prevent tension being applied to the modular connector (RJ-45) that connects the cable to the control unit even if the Ethernet cable is pulled directly. This clamp is also used to ground the cable shield. This clamp is also used to ground the cable shield, and clamping must always be performed because it is essential to stable operation of the system. See Section 3.4, “CABLE CLAMP AND SHIELD PROCESSING” for details of clamps.
PANEL i
Ethernet cable
Clamp
Ground plate
10BASE-T/100BASE-TX Connector (CD38U) pin assignments CD38U
Pin No. Signal name Description 1 TX+ Send + 2 TX- Send - 3 RX+ Receive + 4 Not used 5 Not used 6 RX- Receive - 7 Not used 8 Not used
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/02
- 70 -
4.11.2 Twisted-Pair Cable Specification
Cable Connection The cable used for connection between the 10BASE-T/100BASE-TX interface CD38U and the hub is connected as follows:
CD38U
1 TX+
2 TX-
3 RX+
4
5
6 RX-
7
8
RJ-45
modular connector
Max. 100m
HUB
1 TX+
2 TX-
3 RX+
4
5
6 RX-
7
8
TX+
TX-
RX+
RX-
1
2
3
6
Shield
CD38U
TX+
TX-
RX+
RX-
1
2
3
6
NOTE 1 The cable can be up to 100 m long (for the
FANUC- recommended cable for movable sections, up to 50 m). Do not make the cable longer than necessary.
2 There are two types of commercially available cables: straight-connection and cross-connection types. Select an appropriate cable according to the purpose.
Cable Materials
Many cables without a shield (UTP cables) are commercially available as twisted pair cables conforming to 10BASE-T or 100BASE-TX. To improve noise immunity in factory automation environments, however, be sure to use twisted pair cables (STP cables) with a common shield in category 5.
B-64223EN/02 CONNECTION 4.CONNECTION TO PERIPHERAL
- 71 -
Recommended cables (for fixed parts) Manufacturer Specification Remark
Furukawa Electric Co., Ltd. DTS5087C-4P Twisted wires Nissei Electric Co., Ltd. F-4PFWMF Single-wire cable
Inquiries
Manufacturer Contact address Remark Furukawa Electric Co., Ltd. Sales Headquarters
2-6-1 Marunouchi, Chiyoda-ku. Tokyo 100-8322 TEL: 03-3286-3126 FAX: 03-3286-3979
Nissei Electric Co., Ltd. Machida Branch
3F MU Bldg., 1-9-1 Minami-narise, Machida City, Tokyo 194-0045 TEL: 0427-29-2531 FAX: 0427-29-3375
Overseas Sales Office
IWATANI International Corporation-Tokyo Head Office 21-8 NISHI-SHINBASHI 3-CHOME, MINATO-KU, TOKYO, 105-8458, JAPAN TEL: 03-5405-5810 FAX: 03-5405-5666 Telex: 2524256 IWATYO J
NOTE These recommended cables for fixed parts must
not be used for movable sections. Be sure to use the following recommended cables for movable sections.
Recommended cable (for movable sections)
Manufacturer Specification Remark Oki Electric Cable AWG26 4P TPMC-C5-F(SB) Dedicated to FANUC
products Cable specification (FANUC original product, with no connector) Drawing number: A66L-0001-0453 Manufacturer: Oki Electric Cable Co., Ltd.
Specification • Electrical characteristic: Complying with EIA/TIA 568A categories 3
and 5 The length of the cable to the hub must be kept
within 50 m because of its attenuation performance.
• Structure : Common-shield braided cable with drain wire The conductors of the cable are AWG26
annealed-copper strand wire, with a sheath 0.8 mm thick and an outer diameter of 6.7±0.3 mm
• Fire resistance : UL1581 VW-1 • Oil resistance : As per FANUC's internal standard (Equivalent
to conventional oil-resistant electrical cable) • Flex resistance : Million or more bending cycles with a bending
radius of 50 mm (U-shaped bend test) • UL style No. : AWM20276 (80°C/30V/VW-1)
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/02
- 72 -
NOTE Use the TM21CP-88P(03) connector made by
Hirose Electric Co., Ltd. to this cable. About cable assemblies Oki Electric Cable Co., Ltd. can offer a cable assembly that uses
the TM21CP-88P(03) connector made by Hirose Electric Co., Ltd. To get this cable assembly, negotiate directly with the manufacturer on its specifications (cable length, shipping test, package, etc.). Manufacturer: Oki Electric Cable Co., Ltd.
Connector specification
An 8-pin modular connector called the RJ-45 is used with a twisted-pair cable for Ethernet interfaces. Use the connector listed below or equivalent.
Specification Manufacturer RemarkConnector used with cable AWG26 4P TPMC-C5-F(SB) TM21CP-88P(03) Hirose Electric Co., Ltd. (*)
NOTE About TM21CP-88P(03) Connector (manufacturer's standard product) Drawing number: A63L-0001-0823#P Manufacturer: Hirose Electric Co., Ltd. Manufacturer's model number: TM21CP-88P(03) Complying with EIA/TIA 568A categories 3 and 5 Ask Hirose Electric Co., Ltd. for explanations about
how to attach the connector to a cable. (Hirose Electric Co., Ltd. offers the TM21CP-88P(03) Wiring Procedure Specification (Engineering Specification No. ATAD-E2367) to explain the related technical information.)
B-64223EN/02 CONNECTION 4.CONNECTION TO PERIPHERAL
- 73 -
4.11.3 Electrical Noise Countermeasures
Separating signal lines Ethernet cable wires belong to group C. See descriptions elsewhere for explanations about how to separate them from wires in group A or B.
Group Signal line Action Primary AC power line Secondary AC power line AC/DC power lines (containing the power lines for the servo and spindle motors)AC/DC solenoid
A
AC/DC relay
Bind the cables in group A separately (Note 1) from groups B and C, or cover group A with an electromagnetic shield (Note 2). Connect spark killers or diodes with the solenoid and relay.
DC solenoid (24VDC) DC relay (24VDC) DI/DO cable between the I/O unit and power magnetics cabinet DI/DO cable between the I/O unit and machine
B
24-VDC input power cables connected to the control unit and its peripherals
Connect diodes with DC solenoid and relay. Bind the cables in group B separately from group A, or cover group B with an electromagnetic shield. Separate group B as far from Group C as possible. It is more desirable to cover group B with the shield.
Cable between the CNC and I/O Unit Cable for position and velocity feedback Cable between the CNC and spindle amplifier Cable for the position coder Cable for the manual pulse generator Cable between the CNC and the MDI (Note 3) RS-232C and RS-422 interface cable Cable for the battery
C
Other cables to be covered with the shield
Bind the cables in group C separately from group A, or cover group C with an electromagnetic shield. Separate group C as far from Group B as possible. Be sure to perform cable clamp and shield processing in Section 3.4.
NOTE 1 The groups must be 10 cm or more apart from one
another when binding the cables in each group. 2 The electromagnetic shield refers to shielding
between groups with grounded steel plates. 3 The shield is not required when the cable between
the CNC and MDI is shorter than 30 cm.
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/02
- 74 -
4.11.4 Grounding the Network Even if the grounding condition on the machine side is satisfied, the communication line can pick up noise from the machine, depending on the machine installation condition and environment, thus resulting in a communication error. To protect against such noise, the machine should be separated and insulated from the Ethernet trunk cable and personal computer. Examples of connection are given below.
[Large-scale network]
[Small-scale network]
Note 1
PC and backbone cable side
Hub power supply HUB
Electrically separated by 10BASE-T/100BASE-TX cable connection
Machine system
STP cable STP cable
Machine Machine Machine
Note 1 Note 1 Note 1
Personal computer
Note 1
Note 1
Machine
STP cable
Hub power supply HUB
PC and backbone cable side
Machine system
Electrically separated by 10BASE-T/100BASE-TX cable connection
Personal computer
NOTE 1 Ground the PC and backbone cable separately from the machine system. If this is impossible because there is only one grounding point, use separate
grounding wires for the PC/backbone cable and the machine system up to the grounding point.
The grounding resistance must not be higher than 100 Ω (class 3 grounding). The grounding wire must not be thinner than the AC power line conductor, and its
cross-sectional area must not smaller than 5.5 mm2. 2 There is possibility that noise makes the obstacle of communication even if the
ground is separated using the 10BASE-T/100BASE-TX. In the case of using the FAST Ethernet board under the worst environment, please separate between the PC/Trunk line side and machine system side completely using the optical fiber media.
B-64223EN/02 CONNECTION 4.CONNECTION TO PERIPHERAL
- 75 -
4.12 VIDEO PORT
PANEL i
1 RED 2 GREEN3 BLUE 4 (PU_1)5 0V
6 0V 7 0V 8 0V 9 (+5V) 10 0V
11 (SENCE) 12 (DDA) 13 HS 14 VS 15 (DCK)
1 RED 11 (PU_1) 2 0V 12 VS 3 GREEN 13 0V 4 0V 14 0V 5 BLUE 15 (+5V) 6 0V 16 0V 7 0V 17 (+5V) 8 (DDA) 18 HS 9 0V 19 (SENCE) 10 (DCK) 20 0V
JA63 (PCR-EV20MDT)
(Example) Monitor
(Dsub-15)
Cable connection
RED
0V
GREEN
0V
BLUE
0V
HS
0V
VS
0V
RED
0V
GREEN
0V
BLUE
0V
HS
0V
VS
0V
1
2
3
4
5
6
18
16
12
14
Shield
JA63 (Example) Monitor
1
5
2
6
3
7
13
8
14
10
Specification of the recommended cable conductor A66L-0001-0371 : Coaxial 5 conductors (when the signals in
parentheses in the above figure need not be connected)
Recommended connector and housing for cable (JA63 side)
Connector Housing Manufacture FI40B-20S FI-20-CV5/6 Hirose Electric
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/02
- 76 -
Notes (1) When the PANEL i based on Pentium III is used, no particular
setting for using this port is required with PANEL i. When the PANEL i based on Pentium M is used, the setting of
the graphic driver needs to be modified as described below for display by Windows through the CRT I/F. (In the case of the BIOS level, however, an indication that no setting is needed is provided.) <1> Double-click the "Intel® extreme graphics 2 for mobile"
icon on the task bar. <2> Select "Graphic options" - "Graphic properties…". <3> Check "Intel® Dual Display Clone" on the left side of the
"Intel® 82852/82855 GM / GME Graphic Controller Properties" screen then click "OK".
(2) When an external monitor is connected to this port directly, the maximum cable length is 2 m if the above recommended cable is used.
To extend the cable beyond the maximum cable length, use a commercially available video extender. (Example: CAT5 KVM Extender manufactured by BLACK BOX)
In this case, the cable between the PANEL i and video extender should be as short as possible.
(3) The specifications for selecting a video extender are as follows: Interface: Analog RGB Resolution: XGA (1024 × 768 dots) Vertical refresh rate: 60Hz (4) When an external monitor is connected, the video quality varies
significantly depending on the performance and power supply status of the external monitor, cable quality, noise environment, and so on. Sufficient checking should be made in the environment in which the monitor is actually used.
(5) The power to the external monitor and video extender must be supplied from other than the PANEL i.
(6) The above figure shows a sample interface on the monitor side. Design the cable according to the interfaces of the external monitor and video extender actually connected.
(7) The display on the monitor has the same resolution as that of the display on the LCD.
B-64223EN/02 CONNECTION 4.CONNECTION TO PERIPHERAL
- 77 -
4.13 MDI (FOR Series 300i /310i /320i)
PANEL i
JA61 (PCR-EV20MDT)
MDI
CK1 (PCR-E20MDK-SL-A)
1 *KEY00 11 *KEY01
2 *KEY02 12 *KEY03
3 *KEY04 13 *KEY05
4 *KEY06 14 *KEY07
5 *COM00 15 *COM01
6 *COM02 16 *COM03
7 *COM04 17 *COM05
8 *COM06 18 *COM07
9 *COM08 19 *COM09
10 *COM10 20 *COM11
1 *KEY00 11 *KEY01
2 *KEY02 12 *KEY03
3 *KEY04 13 *KEY05
4 *KEY06 14 *KEY07
5 *COM00 15 *COM01
6 *COM02 16 *COM03
7 *COM04 17 *COM05
8 *COM06 18 *COM07
9 *COM08 19 *COM09
10 *COM10 20 *COM11
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/02
- 78 -
MDI connection to CNC In case of 300i / 310i / 320i, the soft key is connected internally and MDI signals are connected to CNC via HSSB.
Stand-alone type 300i / 310i / 320i
MDI
HSSB optical fiber cable
Stand-alone type 150i / 160i / 180i / 210i
MDI
MDI cable Soft key cable
Soft key
MDI cable
Soft key
300i / 310i / 320i 150i / 160i / 180i / 210i
NOTE 1 The MDI unit cannot be used for BIOS setup of the
PANEL i. For BIOS setup, a separate keyboard connected to the keyboard connector (CD32L) or USB connector is needed.
2 Data input through the MDI unit is sent via HSSB to the CNC for processing. So, before data input from the MDI unit can be input to the PANEL i, the following must be satisfied: - A connection between the CNC and HSSB is
established. - The operating system is loaded and the MDI
driver is operating on the PANEL i.
B-64223EN/02 CONNECTION 4.CONNECTION TO PERIPHERAL
- 79 -
Cable connection
*KEY00
*KEY02
*KEY04
*KEY06
*COM00
*COM02
*COM04
*COM06
*COM08
*COM10
*KEY01
*KEY03
*KEY05
*KEY07
*COM01
*COM03
*COM05
*COM07
*COM09
*COM11
Shield
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
*KEY00
*KEY02 *KEY04
*KEY06
*COM00
*COM02
*COM04
*COM06
*COM08
*COM10
*KEY01
*KEY03
*KEY05
*KEY07
*COM01
*COM03
*COM05
*COM07
*COM09 *COM11
JD61
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
(Example) MDI
Specification of the recommended cable conductor A66L-0001-0284#10P : 0.08mm2 × 10 pairs
Recommended connector and housing for cable Connector Housing Manufacture
PCR-E20FA PCR-V20LA/PCS-E20LA Honda Tsushin Kogyo FI30-20S FI-20-CV2/FI-20-CV7 Hirose Electric FCN-247J020-G/E FCN-240C020-Y/S Fujitsu 52622-2011 52624-2015 Molex Japan
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/02
- 80 -
4.14 CONVERSION OF VERTICAL SOFT KEYS AND I/O Link Vertical soft keys can be read from CNC directly via I/O Link if the PANEL i for AUTOMOTIVE have I/O Link conversion function. It depends on the specification of the unit the way of connection to vertical soft keys.
Vertical soft keys
a. No I/O Link conversion function (For A08B-0084-B400 to B403, B422, B423, A13B-0196-B400 to B403, B422, B423, and A08B-0086-B402, B403, B422, B423, B702, B703, B722, B723, A13B-0199-B402, B403, B422, B423, B702, B703, B722, B723) Vertical soft keys are usable only in PC.
PANEL i for AUTOMOTIVE
Vertical soft keys PC function
b. With I/O Link conversion function (A08B-0084-B410~1,
A13B-0196-B410~1) Vertical soft keys are usable only in CNC. Not usable in PC. (These can not be ordered.)
PANEL i for AUTOMOTIVE
Vertical soft keys
I/O Link conversion
CNC
PC function
B-64223EN/02 CONNECTION 4.CONNECTION TO PERIPHERAL
- 81 -
c. With I/O Link conversion function (For A08B-0084-B412, B413, B432, B433, A13B-0196-B412, B413, B432, B433, and A08B-0086-B412, B413, B432, B433, B712, B713, B732, B733,
A13B-0199-B412, B413, B432, B433, B712, B713, B732, B733) Vertical soft keys are usable both in CNC and in PC.
PANEL i for AUTOMOTIVE
Vertical soft keys
CNC
PC function
I/O Link conversion
Connection to CNC or I/O link device I/O Link master device (ex. CNC unit, cell controller or etc.)JD1A
PANEL i for AUTOMOTIVE
JD1B
JD1A
I/O Link slave device (ex. I/O unit, machine operatorspanel or etc.) JD1B
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/02
- 82 -
1 SIN 11 0V 2 *SIN 12 0V 3 SOUT 13 0V 4 *SOUT 14 0V 5 (Reserve) 15 (Reserve)
6 (Reserve) 16 (Reserve)
7 (Reserve) 17 (Reserve)
8 (Reserve) 18 (Reserve)
9 (Reserve) 19 (Reserve)
10 (Reserve) 20 (Reserve)
1 SIN 11 0V 2 *SIN 12 0V 3 SOUT 13 0V 4 *SOUT 14 0V 5 (Reserve) 15 (Reserve)
6 (Reserve) 16 (Reserve)
7 (Reserve) 17 (Reserve)
8 (Reserve) 18 (Reserve)
9 (Reserve) 19 (Reserve)
10 (Reserve) 20 (Reserve)
JD1A (PCR-E20MDA)
JD1B (PCR-E20MDA)
Cable connection
SIN
*SIN
SOUT
*SOUT
0V
0V
0V
0V
Shield
1
2
3
4
11
12
13
14
SOUT
*SOUT SIN
*SIN
0V
0V
0V
0V
JD1A
3
4
1
2
11
12
13
14
JD1B
NOTE 1 Do not connect the (Reserve) pins. 2 Make sure to use twisted pair wires for signal SIN
and *SIN, and signals SOUT and *SOUT. 3 Shielding wires should be connected to ground at
the JD1A side. 4 Maximum cable length = 10m.
B-64223EN/02 CONNECTION 4.CONNECTION TO PERIPHERAL
- 83 -
Recommended cable material A66L-0001-0284#10P: 0.08mm2 × 10 pairs
Recommended connector and housing for cable Connector Housing Manufacture
PCR-E20FA PCR-V20LA/PCS-E20LA Honda Tsushin KogyoFI30-20S FI-20-CV2/FI-20-CV7 Hirose Electric FCN-247J020-G/E FCN-240C020-Y/S Fujitsu 52622-2011 52624-2015 Molex Japan
Assignment of vertical soft keys to I/O Link
Assign 2 bytes input on the I/O Link. (Assign name : /2) DI address of soft keys are as follows in assignment from Xm.
7 6 5 4 3 2 1 0
Xm+0 L8 L7 L6 L5 L4 L3 L2 L1 Xm+1 R8 R7 R6 R5 R4 R3 R2 R1
BitAddress
L1
L2
L3
L4
L5
L6
L7
L8
R1
R2
R3
R4
R5
R6
R7
R8
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/02
- 84 -
4.15 SOFT KEY CODES (FOR Series 300i /310i /320i) A list of the key codes of the soft keys pressed on the PANEL i is provided below. For the key codes of the MDI keyboard, refer to various MDI key definition files located under the MDI\Common folder on the open CNC drivers disk (A08B-0084-K790).
FL FR
VF1
VF9
VF8
VF7
VF6
VF5
VF4
VF3
VF2
LCD display area
F6 F7 F8 F9 F10F1 F2 F3 F4 F5
Character code Application
Key name With SHIFT not pressed
With SHIFT pressed
Corresponding key on PC full
keyboard 150i /160i /180i /210i 300i
FL 8500 8700 F11 F1 3B00 5400 F1 F2 3C00 5500 F2 F3 3D00 5600 F3 F4 3E00 5700 F4 F5 3F00 5800 F5 F6 4000 5900 F6 F7 4100 5A00 F7 F8 4200 5B00 F8 F9 4300 5C00 F9
F10 4400 5D00 F10 FR 8600 8800 F12 VF1 64FE 64FF F13 × VF2 65FE 65FF F14 × VF3 66FE 66FF F15 × VF4 67FE 67FF F16 × VF5 68FE 68FF F17 × VF6 69FE 69FF F18 × VF7 6AFE 6AFF F19 × VF8 6BFE 6BFF F20 × VF9 6CFE 6CFF F21 ×
B-64223EN/02 CONNECTION 4.CONNECTION TO PERIPHERAL
- 85 -
4.16 KEY CODES ON THE PANEL i for AUTOMOTIVE The key codes of the soft keys (8 × 2) on the left and right sides of the screen are as indicated below.
L1
L2
L3
L4
L5
L6
L7
L8
R1
R2
R3
R4
R5
R6
R7
R8
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13
F14 F15 F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26
Table of correspondence between the soft keys and key codes
Key Code Key Code L1 Shift + F1 R1 Ctrl + F1 L2 Shift + F2 R2 Ctrl + F2 L3 Shift + F3 R3 Ctrl + F3 L4 Shift + F4 R4 Ctrl + F4 L5 Shift + F5 R5 Ctrl + F5 L6 Shift + F6 R6 Ctrl + F6 L7 Shift + F7 R7 Ctrl + F7 L8 Shift + F8 R8 Ctrl + F8
The key codes of the function keys located at the bottom of the screen are as indicated below.
Key Code Key Code Key Code F1 F1 F11 F11 F21 Ctrl+Alt+F11 F2 F2 F12 F12 F22 Ctrl+Alt+F12 F3 F3 F13 Ctrl+Alt+F3 F23 Shift+F11 F4 F4 F14 Ctrl+Alt+F4 F24 Shift+F12 F5 F5 F15 Ctrl+Alt+F5 F25 Ctrl+F11 F6 F6 F16 Ctrl+Alt+F6 F26 Ctrl+F12 F7 F7 F17 Ctrl+Alt+F7 F8 F8 F18 Ctrl+Alt+F8 F9 F9 F19 Ctrl+Alt+F9 F10 F10 F20 Ctrl+Alt+F10
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/02
- 86 -
4.17 PCMCIA CARD
PCMCIA card(Type I, Type II)
PCMCIAcard slot
Back side
Door
Front of PANEL i
NOTE 1 Only Type I or Type II PCMCIA card is usable. The
following card cannot be used. - Card-bus card - Dual mode card (Card-bus mode/PCMCIA
mode) with Card-bus mode - Type III card
2 Care about the direction of the card, and insert certainly.
CAUTION
If the door is opened, dust or coolant would enter and might cause any troubles. Please pay attention.
B-64223EN/02 CONNECTION 4.CONNECTION TO PERIPHERAL
- 87 -
4.18 CF CARD UNIT With the PANEL i of the compact flash (CF) card type, a CF card unit is used instead of a HDD unit.
4.18.1 Connector Locations
CA84A CF card
(master)
CA84B
CF card(slave)
CA81
4.CONNECTION TO PERIPHERAL CONNECTION B-64223EN/02
- 88 -
4.18.2 Mounting A CF card unit is mounted in PCI extension slot 1 (CA78A) before shipment.
CF card unit
CF card unit connection cable
(A66L-4040-0033#B)
B-64223EN/02 CONNECTION 4.CONNECTION TO PERIPHERAL
- 89 -
4.18.3 CF Card Up to two CF cards can be set in the CF card unit (master side and slave side). Master side: A CF card is connected to the connector CA84A. The CF card is used to store the OS and applications of the
machine tool builder. The CF card can also be used to store read-only data. The memory size is 2GB. The OS occupies slightly more than 1GB, so that a slightly less than 1GB can be used to store applications of the machine tool builder and read-only data. (The size used by the OS may change, depending on the upgrading of the version.) Be sure to enable the EWF function (write protection function). (This function is disabled at the time of shipment from FANUC.) If a CF card is used without enabling the EWF function, normal operation cannot be guaranteed.
Slave side: A CF card is connected to the connector CA84B. The CF card is used to store user data to be rewritten. Select a
memory size suitable for usage from 128MB, 256MB, 1GB, and 2GB according to the "Method of selecting a CF card memory size on the slave side" below. If no CF card is needed on the slave side, select a unit that has no CF card on the slave side.
Method of selecting a CF card memory size on the slave side (Tip)
Select a required memory size according to the calculation below. Note that when small-size data is rewritten frequently, a CF card with a large memory size becomes necessary. Remaining memory size of the CF card: C (bytes) Size of one write operation: Y (bytes) Number of rewrite operations per day: Z (operations) Suppose that the life is 50 years (18250 days). Then, the following can be obtained: C = 18250 * Z *( Y + 5120 ) / 400 When Y=10M bytes and Z=1: C=456MB → 1GB When Y=2K bytes and Z=3000: C=975MB → 1GB When Y=100 bytes and Z=500: C=119MB → 128MB
NOTE 1 The operation of a commercially available CF card
cannot be guaranteed, because some functions may be disabled. Be sure to use a CF card available from FANUC.
2 Access to a CF card may be slower than access to a HDD. When considering conversion from HDD type to CF card type, make a sufficient operation check on the actual machine.
CONNECTION B-64223EN/02
- 90 -
5. METHOD OF MOUNTING PCI EXTENSION BOARD
5 METHOD OF MOUNTING PCI EXTENSION BOARD
Chapter 5, "METHOD OF MOUNTING PCI EXTENSION BOARD", consists of the following sections: 5.1 USABLE BOARD ......................................................................91 5.2 METHOD OF MOUNTING PCI EXTENSION BOARD .........92 5.3 CONDITIONS FOR THE INSTALLATION ENVIRONMENT
OF A PCI EXTENSION BOARD ..............................................92
B-64223EN/02 CONNECTION
- 91 -
5.METHOD OF MOUNTINGPCI EXTENSION BOARD
5.1 USABLE BOARD The size of usable board on the PANEL i is defined as below figure, and one or two boards can be mounting on the PANEL i. (For CF card type, only one board can be mounted.)
Parts height of back side : up to 3mm
Up to 176.41mm
Up to 106.68mm
Unit : mm
Fix by screw Parts height of front side : up to 13mm
CONNECTION B-64223EN/02
- 92 -
5. METHOD OF MOUNTING PCI EXTENSION BOARD
5.2 METHOD OF MOUNTING PCI EXTENSION BOARD (1) Release vibration-proof fittings 1, 2 by loosening the screw at
point (B). (2) Push the board fully into the PCI connector. (3) Tighten the screw at point (A). (4) Press down vibration-proof fittings to the PCI extension board
and tighten the screw at point (B).
Fittings 1, 2
PCI extension board
(B)
(A)
5.3 CONDITIONS FOR THE INSTALLATION ENVIRONMENT OF A PCI EXTENSION BOARD
For the conditions for the installation environment of a PCI extension board, see the specifications of the PCI extension board. If the specifications of the PCI extension board are stricter than the conditions described in Section 2.2, "Installation Environmental Conditions", the conditions for the installation environment of the PANEL i are restricted to the conditions for the PCI extension board accordingly.
NOTE FANUC cannot take any responsibility for a
guarantee of operation, troubles during use, and maintenance when PCI extension boards are used.
B-64223EN/02 CONNECTION 6.OUTLINE DRAWINGS
- 93 -
6 OUTLINE DRAWINGS Chapter 6, "OUTLINE DRAWINGS", consists of the following sections: 6.1 BASIC UNIT 10.4” VGA LCD TYPE FOR
150i/160i/180i/210i ..................................................................94 6.2 BASIC UNIT 10.4” SVGA LCD TYPE FOR
150i/160i/180i/210i ..................................................................95 6.3 BASIC UNIT 12.1” SVGA LCD TYPE FOR
150i/160i/180i/210i ..................................................................96 6.4 BASIC UNIT 15.0” XGA LCD TYPE FOR
150i/160i/180i/210i ..................................................................97 6.5 BASIC UNIT 10.4” VGA LCD TYPE FOR 300i/310i/320i ...98 6.6 BASIC UNIT 10.4” SVGA LCD TYPE FOR 300i/310i/320i .99 6.7 BASIC UNIT 15.0” XGA LCD TYPE FOR 300i/310i/320i .100 6.8 BASIC UNIT (PANEL i for AUTOMOTIVE) ......................101 6.9 HARD DISK DRIVE UNIT A (FOR
150i/160i/180i/210i/300i/310i/320i) ......................................104 6.10 HARD DISK DRIVE UNIT B, C (FOR 300i/310i/320i).......105 6.11 MACHINE OPERATOR'S PANEL + HDD FOR
ATTACHMENT TO MACHINE OPERATOR'S PANEL ....106 6.12 FLOPPY DISK DRIVE..........................................................108 6.13 CD-ROM DRIVE...................................................................110 6.14 MDI UNIT OUTLINE DRAWING (WHEN HDD UNIT IS
MOUNTED)...........................................................................111 6.15 FA FULL KEYBOARD OUTLINE DRAWING
(WHEN HDD UNIT IS MOUNTED)....................................124
6.OUTLINE DRAWINGS CONNECTION B-64223EN/02
- 94 -
6.1 BASIC UNIT 10.4” VGA LCD TYPE FOR 150i/160i/180i/210i
5
Side View
Upper View
2
25
125
Front View
290
220
210 5 280
5 5
4-φ4
Cable connecting area
X 70
Cable connecting area for PCI cards
Paint Masking (Mounting side of this plate is unpainted in 8mm width from the edge )
280
210
204
4-M3
(Basic Unit is mounted from outside of the panel)
Panel Cutting
274
(HOLE)
Rear View (right-lower)
14
14
Grounding terminal M4 x 10mm
Weight: 3.5kg (HDD type) Unit : mm
288
218
NOTE Space for cable connection is required under the unit.
B-64223EN/02 CONNECTION 6.OUTLINE DRAWINGS
- 95 -
6.2 BASIC UNIT 10.4” SVGA LCD TYPE FOR 150i/160i/180i/210i
Upper View
Front View
Cable connecting area
X
Cable connecting area for PCI cards
220
290
125
2
25
280
210
204
4-M3
(Basic Unit is mounted from outside of the panel)
Panel Cutting
274
(HOLE)
288
218
5
210
5 280 55
Area for packing attachment
70
Rear View (right-lower)
14
14
Grounding terminal M4 x 10mm
Weight: 3.6kg (HDD type) Weight: 3.8kg (CF card type) Unit: mm
NOTE Space for cable connection is required under the unit.
Side View
Paint Masking (Mounting side of this plate is unpainted in 8mm width from the edge )
6.OUTLINE DRAWINGS CONNECTION B-64223EN/02
- 96 -
6.3 BASIC UNIT 12.1” SVGA LCD TYPE FOR 150i/160i/180i/210i
340
(Basic Unit is mounted from outside of the panel)
5
280
5270
6-φ4
270 324
264
6-M3
5 5 165 165
165 165
125
Upper view
Front View
Panel Cutting
2
25 30
(HOLE)
Rear View (right-lower)
16
14
Grounding terminal M4 x 10mm
Weight: 4.9kg (HDD type)Weight: 5.1kg (CF card type)Unit : mm
238
278
Area for packing attachment
X 40
Side View
Cable connecting area
Cable connecting area for PCI cards
Paint Masking (Mounting side of this plate is unpainted in 8mm width from the edge )
NOTE Space for cable connection is required under the unit.
B-64223EN/02 CONNECTION 6.OUTLINE DRAWINGS
- 97 -
6.4 BASIC UNIT 15.0” XGA LCD TYPE FOR 150i/160i/180i/210i
2
35
125
Upper View
400
195 5
5
195 320
8-φ4
155 5
5 155
Front View
X
Cable connecting area Cable connecting area for PCI cards
Side View
(Basic Unit is mounted from outside of the panel)
Weight: 5.7kg (HDD type) Weight: 5.9kg (CF card type)Unit : mm
Panel Cutting
310 384
304
8-M3 195 195
155155
(HOLE)
Rear View (right-lower)
25
20
Grounding terminal M4 x 10mm
Area for packing attachment
318
398
Paint Masking (Mounting side of this plate is unpainted in 8mm width from the edge )
NOTE Space for cable connection is required under the unit.
6.OUTLINE DRAWINGS CONNECTION B-64223EN/02
- 98 -
6.5 BASIC UNIT 10.4” VGA LCD TYPE FOR 300i/310i/320i
PCI card cable connection area
Weight: 3.5 kg (Unit: mm)
(Screw the unit from the outside of the cabinet then attach a cap to the screw holes.)
Upper view
Front view
Side view
Cable connection area
Frame ground
Drawing of the lower-right corner on the rear
Panel cut drawing
Area for packing attachment
NOTE Space for cable connection is required under the unit.
B-64223EN/02 CONNECTION 6.OUTLINE DRAWINGS
- 99 -
6.6 BASIC UNIT 10.4” SVGA LCD TYPE FOR 300i/310i/320i
Cable connection area
X
PCI card cable connection area
Front view
Upper view
220
290
135
13
(Screw the unit from the outside of the cabinet then attach a cap to the screw holes.)
Front View
Panel cut drawing
210 274
204
4-M3
280
(HOLE)
288
218
Area for packing attachment
5
210
5 5 5 280
70
Weight: 3.6 kg (HDD type) Weight: 3.8 kg (CF card type) Unit: mm
Drawing of the lower-right corner on the rear
14.2
14.2
Frame ground M4 x 10mm
Side view
NOTE Space for cable connection is required under the unit.
6.OUTLINE DRAWINGS CONNECTION B-64223EN/02
- 100 -
6.7 BASIC UNIT 15.0” XGA LCD TYPE FOR 300i/310i/320i
PCI card cable connection area
(Mount the unit onto the outside of the cabinet then securethe unit with nuts from the inside.)
Upper view
Front view
Side view
Cable connection area
Frame ground
Drawing of the lower-right corner on the rear
Panel cut drawing Area for packing attachment
8-M4 stud 400
Weight: 5.7 kg (HDD type) Weight: 5.9 kg (CF card type) Unit: mm
B-64223EN/02 CONNECTION 6.OUTLINE DRAWINGS
- 101 -
6.8 BASIC UNIT (PANEL i for AUTOMOTIVE)
125
12.65
Upper View (Without FDD&CD-ROM Drive Unit)
Front View
354.8
482.6
160
Upper View (With FDD&CD-ROM Drive Unit)
This size is 20mm at the screw of the doors of PCMCIA slot and USB interface.
There is no screw lock for doors in A08B-0084-B400, 1, B410, 1, and A13B-0196-B400, 1, B410, 1.
Screw lock for door
Screw lock for door
Weight: 10.0 kg (HDD type) Weight: 8.8 kg (CF card type) Unit: mm In either case, no FDD and CD-ROM drive units are used.
6.OUTLINE DRAWINGS CONNECTION B-64223EN/02
- 102 -
Rear view
76.2 8.1
29.6
101.6 101.6
29.6
8.114-M4
(Mount the unit from the outside of the cabinet andsecure it from the inside with nuts.)
Panel cutting
134.6
76.2
97.9 97.9 134.6
29.6
101.6101.6
29.6
450
325
6.8
7.5 14-φ5
Drawing of the lower-right corner on the rear
38
85 Frame ground M4 x 10mm
Area for packing attachment
473
346.6
8.8 8.8 97.9 97.9 134.6 134.6
4
4
4
6.8
B-64223EN/02 CONNECTION 6.OUTLINE DRAWINGS
- 103 -
Details of the vertical key sheet CF card type and HDD type differ from each other as shown below.
Vertical key sheet for CF card type Vertical key sheet for HDD type
NOTE The vertical key sheet for CF card type is basically the same as the
key sheet for the CNC display unit for AUTOMOTIVE. Note, however, that the "CARD" lamp is turned on differently as indicated in the table below.
When built-in CF
card is accessedWhen PCMCIA card inserted into PCMCIA
slot on front panel of unit is accessed PANEL i Turned on Turned off
CNC display unit for AUTOMOTIVE Turned off Turned on
Details of the horizontal key sheet
CARD
6.OUTLINE DRAWINGS CONNECTION B-64223EN/02
- 104 -
6.9 HARD DISK DRIVE UNIT A (FOR 150i/160i/180i/210i/300i/310i/320i)
A08B-0084-H100
Weight: 1.3 kg Unit: mm
4-φ6 6
136
6
44.6
37.6
26.2 25 83 39
66.9
44.1
40
B-64223EN/02 CONNECTION 6.OUTLINE DRAWINGS
- 105 -
6.10 HARD DISK DRIVE UNIT B, C (FOR 300i/310i/320i)
A08B-0084-H130
A08B-0084-H131
44.6
39.2
40 121.3
35.35
35.35
8.3
8.3
6
6
119.7
6 180
163 29 9.2
67
40 121.3
35.3
35.4
101.4 25.8 28.419.2
8
8
Weight: 1.1 kg Unit: mm
4-φ6
Weight: 1.2 kg Unit: mm
4-φ6
6.OUTLINE DRAWINGS CONNECTION B-64223EN/02
- 106 -
6.11 MACHINE OPERATOR'S PANEL + HDD FOR ATTACHMENT TO MACHINE OPERATOR'S PANEL
Stud for frame ground connection
B-64223EN/02 CONNECTION 6.OUTLINE DRAWINGS
- 107 -
- Mount the unit from the outside of the cabinet.
Weight: 4.2 kg Unit: mm
Area for packing attachment
Panel cutting
6.OUTLINE DRAWINGS CONNECTION B-64223EN/02
- 108 -
6.12 FLOPPY DISK DRIVE
A08B-0084-K001
The tolerance shall be ±1.0 unless otherwise specified.(Unit: mm)
Weight: 0.4KgUnit: mm
External View
Installation Orientations
B-64223EN/02 CONNECTION 6.OUTLINE DRAWINGS
- 109 -
A02B-0207-C009
145
J1
J2
104
FDD
ACRYLIC WINDOW
70
80
55
150
140
5 5
64
(HOLE)
70
140
134
4-M3
Front View Side view
Panel Cutting
4-φ3.6
Weight: 0.8Kg Unit: mm
6.OUTLINE DRAWINGS CONNECTION B-64223EN/02
- 110 -
6.13 CD-ROM DRIVE
A08B-0084-K010
Weight: 1.0kg Unit: mm
148
42.3
202
146
5
136 max.
41.3
11.8 10
52.4
79.2
139.7
12-M3 Depth: 5 max.
When the tray is open
B-64223EN/02 CONNECTION 6.OUTLINE DRAWINGS
- 111 -
6.14 MDI UNIT OUTLINE DRAWING (WHEN HDD UNIT IS MOUNTED)
Table of MDI outline drawing correspondence
MDI specification MDI unit drawing number HDD unit drawing number
Outline drawing number
61 full keys, English, Vertical, 220 × 290 mm
A02B-0261-C167#MCR A08B-0084-H100 1
61 full keys, symbol, Vertical, 220 × 290 mm
A02B-0261-C167#MCS A08B-0084-H100 1
61 full keys,English, Horizontal,220 × 230mm A02B-0261-C168#MCR A08B-0084-H100 2
61 full keys,symbol, Horizontal,220 × 230mm
A02B-0261-C168#MCS A08B-0084-H100 2
Lathe system ONG,English, Vertical,220 × 290mm
A02B-0281-C329#TBR A08B-0084-H100 3
Lathe system ONG, symbol, Vertical,220 × 290mm
A02B-0281-C329#TBS A08B-0084-H100 3
Millng system ONG,English, Vertical,220 × 290mm
A02B-0281-C329#MBR A08B-0084-H100 3
Millng system ONG, symbol, Vertical,220 × 290mm
A02B-0281-C329#MBS A08B-0084-H100 3
Lathe system ONG,English, Horizontal,220 × 230mm
A02B-0281-C328#TBR A08B-0084-H100 4
Lathe system ONG, symbol, Horizontal,220 × 230mm
A02B-0281-C328#TBS A08B-0084-H100 4
Millng system ONG,English, Horizontal,220 × 230mm
A02B-0281-C328#MBR A08B-0084-H100 4
Millng system ONG, symbol, Horizontal,220 × 230mm
A02B-0281-C328#MBS A08B-0084-H100 4
Lathe system ONG, symbol and English, Vertical,220 × 290mm
A02B-0303-C327#T A08B-0084-H130 5
Millng system ONG, symbol and English, Vertical,220 × 290mm
A02B-0303-C327#M A08B-0084-H130 5
Lathe system ONG, symbol and English, Horizontal,220 × 230mm
A02B-0303-C320#T A08B-0084-H130 6
Millng system ONG, symbol and English, Horizontal,220 × 230mm
A02B-0303-C320#M A08B-0084-H130 6
QWERTY, symbol and English, 160 × 290mm
A02B-0303-C328 A08B-0084-H130 7
QWERTY, symbol and English, 160 × 290mm
A02B-0303-C328 A08B-0084-H131 8
6.OUTLINE DRAWINGS CONNECTION B-64223EN/02
- 112 -
(Continued)
MDI specification MDI unit drawing number HDD unit drawing number
Outline drawing number
Lathe system ONG, English, Vertical, 220 × 340mm
A02B-0236-C321#TBR A08B-0084-H100 9
Lathe system ONG, symbol, Vertical,220 × 340mm
A02B-0236-C321#TBS A08B-0084-H100 9
Millng system ONG,English, Vertical,220 × 340mm
A02B-0236-C321#MBR A08B-0084-H100 9
Millng system ONG, symbol, Vertical,220 × 340mm
A02B-0236-C321#MBS A08B-0084-H100 9
Lathe system ONG,English, Horizontal,280 × 230mm
A02B-0236-C322#TBR A08B-0084-H100 10
Lathe system ONG, symbol, Horizontal,280 × 230mm
A02B-0236-C322#TBS A08B-0084-H100 10
Millng system ONG,English, Horizontal,280 × 230mm
A02B-0236-C322#MBR A08B-0084-H100 10
Millng system ONG, symbol, Horizontal,280 × 230mm
A02B-0236-C322#MBS A08B-0084-H100 10
56 keys, English, Vertical,220 × 340mm
A02B-0261-C155#MCR A08B-0084-H100 9
56 keys, symbol, Vertical,220 × 340mm
A02B-0261-C155#MCS A08B-0084-H100 9
56 keys,English, Horizontal,280 × 230mm A02B-0261-C156#MCR A08B-0084-H100 10
56 keys, symbol, Horizontal,280 × 230mm
A02B-0261-C156#MCS A08B-0084-H100 10
61 full keys,English, Vertical,220 × 340mm
A02B-0261-C165#MCR A08B-0084-H100 9
61 full keys, symbol, Vertical,220 × 340mm
A02B-0261-C165#MCS A08B-0084-H100 9
61 full keys,English, Horizontal,280 × 230mm A02B-0261-C166#MCR A08B-0084-H100 10
61 full keys, symbol, Horizontal,280 × 230mm
A02B-0261-C166#MCS A08B-0084-H100 10
B-64223EN/02 CONNECTION 6.OUTLINE DRAWINGS
- 113 -
Panel cutting
Stud for frame ground
connection
- Mount the unit from the outside
of the cabinet.
Weight: 2.9 kg Unit: mm
4-M3
M4×10mm
Outline drawing 1
Area for packing attachment
6.OUTLINE DRAWINGS CONNECTION B-64223EN/02
- 114 -
Outline drawing 2
- Mount the unit from the outside
of the cabinet.
Weight: 2.7 kg Unit: mm
Stud for frame ground
connection
4-M3
M4×10mm
Area for packing attachment
Panel cutting
B-64223EN/02 CONNECTION 6.OUTLINE DRAWINGS
- 115 -
Outline drawing 3
- Mount the unit from the outside
of the cabinet.
Weight: 2.9 kg Unit: mm
Area for packing attachment
Stud for frame ground
connection
4×M10
M4×10mm
Panel cutting
6.OUTLINE DRAWINGS CONNECTION B-64223EN/02
- 116 -
Outline drawing 4
Area for packing attachment
Stud for frame ground
connection
- Mount the unit from the outside
of the cabinet.
Weight: 2.7 kg Unit: mm
4-M3
M4×10mm
Panel cutting
B-64223EN/02 CONNECTION 6.OUTLINE DRAWINGS
- 117 -
Outline drawing 5
- Mount the unit from the outside
of the cabinet and install caps
on the screw holes.
Weight: 2.4 kg Unit: mm
Area for packing attachment
Stud for frame ground connection
Panel cutting
6.OUTLINE DRAWINGS CONNECTION B-64223EN/02
- 118 -
Outline drawing 6
- Mount the unit from the outside
of the cabinet and install caps
on the screw holes.
Weight: 2.2 kg Unit: mm
Area for packing attachment
Stud for frame ground
connection
Panel cutting
B-64223EN/02 CONNECTION 6.OUTLINE DRAWINGS
- 119 -
Outline drawing 7
- Mount the unit from the outside
of the cabinet and install caps
on the screw holes.
Weight: 2.2 kg Unit: mm
Area for packing attachment
Stud for frame ground connection
Panel cutting
6.OUTLINE DRAWINGS CONNECTION B-64223EN/02
- 120 -
Outline drawing 8
- Mount the unit from the outside
of the cabinet and install caps
on the screw holes.
Weight: 2.3 kg Unit: mm
Area for packing attachment
Stud for frame ground
connection
Panel cutting
B-64223EN/02 CONNECTION 6.OUTLINE DRAWINGS
- 121 -
Outline drawing 9
- Mount the unit from the outside
of the cabinet.
Weight: 3.2 kg Unit: mm
Connector panel
Blank panel
Blank panel
2-φ5 Do not paint color on rear side. (φ10)
Stud for frame ground
connection
Area for packing attachment
6-M3
Panel cutting
6.OUTLINE DRAWINGS CONNECTION B-64223EN/02
- 122 -
Outline drawing 10
- Mount the unit from the outside
of the cabinet.
Weight: 3.1 kg Unit: mm
Blank panel
2-φ5 Do not paint color on rear side. (φ10)
Connector panel Blank panel
Stud for frame ground connection
M4×10mm
Panel cutting
B-64223EN/02 CONNECTION 6.OUTLINE DRAWINGS
- 123 -
Panel cutting
Area for packing attachment
6.OUTLINE DRAWINGS CONNECTION B-64223EN/02
- 124 -
6.15 FA FULL KEYBOARD OUTLINE DRAWING (WHEN HDD UNIT IS MOUNTED)
Outline drawing details
Specification Name Reference outline drawing
A02B-0236-C131#JC FA Full Keyboard for 10.4" LCD (Japanese) Outline drawing 1 A02B-0236-C131#EC FA Full Keyboard for 10.4" LCD (English) Outline drawing 1 A02B-0236-C132#JC FA Full Keyboard for 12.1" LCD (Japanese) Outline drawing 2 A02B-0236-C132#EC FA Full Keyboard for 12.1" LCD (English) Outline drawing 2 A08B-0082-C150#JC FA Full Keyboard for 15.0" LCD (Japanese) Outline drawing 3 A08B-0082-C150#EC FA Full Keyboard for 15.0" LCD (English) Outline drawing 3
B-64223EN/02 CONNECTION 6.OUTLINE DRAWINGS
- 125 -
Outline drawing 1
Area for packing attachment
- Mount the unit from the
outside of the cabinet.
Weight: 2.3 kg
Unit: mm Panel cutting
Stud for frame ground connection
6.OUTLINE DRAWINGS CONNECTION B-64223EN/02
- 126 -
Outline drawing 2
Stud for frame ground
connection
Area for packing attachment
- Mount the unit from the
outside of the cabinet.
Weight: 2.6 kg
Unit: mmPanel cutting
B-64223EN/02 CONNECTION 6.OUTLINE DRAWINGS
- 127 -
Outline drawing 3
- Mount the unit from the
outside of the cabinet.
Weight: 2.8 kg
Unit: mm
Stud for frame ground
connection
Area for packing attachment
Panel cutting
7.WINDOWS XP EMBEDDED CONNECTION B-64223EN/02
- 128 -
7 WINDOWS XP EMBEDDED Chapter 7, "WINDOWS XP EMBEDDED", consists of the following sections: 7.1 WHAT IS WINDOWS XP EMBEDDED? ..............................129 7.2 FANUC WINDOWS XP EMBEDDED SYSTEM...................130 7.3 OS PROTECTION BY THE EWF FUNCTION......................132 7.4 NOTES ON OPERATION........................................................135 7.5 NOTES ON APPLICATION CREATION...............................136 7.6 FIRST SETUP OF WINDOWS XP EMBEDDED...................137 7.7 RECOVERY OF WINDOWS XP EMBEDDED .....................142
B-64223EN/02 CONNECTION 7.WINDOWS XP EMBEDDED
- 129 -
7.1 WHAT IS WINDOWS XP EMBEDDED? Windows XP Embedded is a Microsoft operating system (OS) that is based on Windows XP Professional and customizable for embedded use. Windows XP Embedded has the following features: • Those application software and drivers that operate on Windows
XP Professional can be reused easily. • As a mass storage device, a CF (compact flash) card with higher
environmental performance than the HDD can be used. • The EWF function (write protection function) for protecting
against careless writing to recording media is provided. • Windows XP Embedded is not a real-time OS, so that it is not
suitable for machine control. Windows XP Embedded should be used as a platform for applications with a GUI specific to the machine tool builder.
• Windows XP Embedded has features that are different from
those of the conventional PANEL i (HDD type) based on Pentium M that uses a HDD and Windows XP Professional. Check the specifications carefully.
• For information not covered by this chapter, see the preceding
chapters.
7.WINDOWS XP EMBEDDED CONNECTION B-64223EN/02
- 130 -
7.2 FANUC WINDOWS XP EMBEDDED SYSTEM
Function and size of OS FANUC Windows XP Embedded is an operating system (OS) optimized for the PANEL i. Its functions are almost equivalent to those of Windows XP Professional, and it occupies a memory size of slightly more than 1GB on a CF card.
OS language Windows XP Embedded is available not in multiple versions (Japanese version and English version) but in only one version. The basic language is English. However, the user can switch between English and Japanese on the Regional and Language Options screen.
Displayable language The following 18 languages can be displayed on application software:
English Japanese German French Spanish Italian Chinese (Traditional) Chinese (Simplified) Korean Portuguese Dutch Danish Swedish Hungarian Czech Polish Russian Turkish
Virtual memory
Virtual memory cannot be used. All of the OS and application software operate on the main memory. Immediately after the system is started, the size of memory used by the OS itself is about 128MB.
OS standard runtime The following runtime libraries are installed: Visual C / C++ Runtime Library, MFC Library, Visual Basic 5.0 / 6.0 Runtime Library, COM+ Service, .NET Framework 2.0, DirectX, OpenGL, etc.
License certification (activation) Not required
B-64223EN/02 CONNECTION 7.WINDOWS XP EMBEDDED
- 131 -
Software supplied by FANUC The following drivers and application software are installed: Touch panel driver HSSB driver MDI key driver Hardware monitor driver (temperature/fan/battery monitoring) Hardware monitor (temperature/fan/battery monitoring, EWF function control) NCBOOT32 FOCAS1/2 library (HSSB version) * To use this library, the corresponding software option is required. CNC display screen function (HSSB version) * To use this function, the corresponding software option is required.
7.WINDOWS XP EMBEDDED CONNECTION B-64223EN/02
- 132 -
7.3 OS PROTECTION BY THE EWF FUNCTION The EWF (Enhanced Write Filter) function protects against writing to a CF card, by writing data to be written to drive "C:" to a save area on the main memory. Data is read from the main memory, so that data appears to be written as usually done when viewed from the user and application software. However, when the OS is restarted, the previous contents of drive "C:" are restored. By enabling the EWF function, drive "C:" is made a read-only drive, thus protecting the OS and application software of the machine tool builder from careless writing. The EWF function is disabled at the time of shipment from FANUC. Be sure to enable the EWF function upon completion of the setup procedure described in Section 7.6, "FIRST SETUP OF WINDOWS XP EMBEDDED". The setting of the EWF function can be switched conversationally by using the "Hardware monitor" icon on the task bar. For the operation procedure, see Subsection 7.6.6, "Enabling EWF Protection", in Section 7.6, "FIRST SETUP OF WINDOWS XP EMBEDDED".
Changing OS settings Disable the EWF function when writing to drive "C:" to change OS settings, change the registry, or install application software after enabling the EWF function. Upon completion of such work, be sure to enable the EWF function again.
Event log By default, OS event log files are stored in the "C:\Windows\system32\config" folder. If these event log files are needed after restarting the OS, make an adequate folder in drive "D:" then modify the following registry entries to point to that folder.
Key: HKEY_LOCAL_MACHINE\SYSTEM\CurrentControlSet\Services\EventLog\Application\ Name: File Type: REG_EXPAND_SZ Value: <folder name on drive "D:">\AppEvent.evt Key: HKEY_LOCAL_MACHINE\SYSTEM\CurrentControlSet\Services\EventLog\Security\ Name: File Type: REG_EXPAND_SZ Value: <folder name on drive "D:">\SecEvent.evt Key: HKEY_LOCAL_MACHINE\SYSTEM\CurrentControlSet\Services\EventLog\System\ Name: File Type: REG_EXPAND_SZ Value: <folder name on drive "D:">\SysEvent.evt
B-64223EN/02 CONNECTION 7.WINDOWS XP EMBEDDED
- 133 -
Communication log of the FOCAS1/2 library
By default, FOCAS1/2 library communication log files are stored in the "C:\Windows\fwlib" folder. If these communication log files are needed after restarting the OS, create the following registry then set the value to 2:
Key: HKEY_LOCAL_MACHINE\SOFTWARE\FANUC\Fwlog\ Name: AlternativeDrive Type: REG_DWORD Value: 2 = Communication log files are output to the "D:\fwlib" folder. 0 = Communication log files are output to the "C:\Windows\fwlib" folder.
Temporary file folder
By default, the temporary files used by application software are stored in the "C:\Documents and Settings\<user name>\Temp" folder. All contents written to drive "C:" are cached on the main memory by the EWF function. So, if application software writes temporary files in large quantities or too frequently or an application is run continuously for a long time, the main memory may be used up, thus resulting in an insufficient memory alarm. In such a case, create an adequate folder in drive "D:" then specify the name of the folder in the environment variables TEMP and TMP. Alternatively, modify the registry entries indicated below. This setting is needed for each user name.
Key: HKEY_CURRENT_USER\Environment\ Name: TEMP Type: REG_SZ Value: <folder name on drive "D:"> Key: HKEY_CURRENT_USER\Environment\ Name: TMP Type: REG_SZ Value: <folder name on drive "D:">
7.WINDOWS XP EMBEDDED CONNECTION B-64223EN/02
- 134 -
Temporary Internet file folder By default, temporary Internet files are stored in the "C:\Documents and Settings\<user name>\Temporary Internet Files" folder. If these temporary files are needed after restarting the OS, create an adequate folder in drive "D:" then modify the registry entries as indicated below to point to that folder. This setting is needed for each user name.
Key: HKEY_CURRENT_USER\Software\Microsoft\Windows\Current Version\Explorer\User Shell Folders\ Name: Cache Type: REG_EXPAND_SZ Value: <folder name on drive "D:"> Key: HKEY_CURRENT_USER\Software\Microsoft\Windows\CurrentVersion\Explorer\Shell Folders\ Name: Cache Type: REG_EXPAND_SZ Value: <folder name on drive "D:">
B-64223EN/02 CONNECTION 7.WINDOWS XP EMBEDDED
- 135 -
7.4 NOTES ON OPERATION • Windows XP Embedded is an OS that is based on Windows XP
Professional and is rebuilt by selecting only those functions that are necessary for the PANEL i. So, when an application of the machine tool builder or a commercially available Windows XP application is used, the machine tool builder is requested to carefully check whether such an application can be executed normally on Windows XP Embedded of the PANEL i beforehand.
• Virtual memory cannot be used with Windows XP Embedded.
When installing an application that uses a large memory space, carefully check the operation of the application on the actual machine.
• The EWF function protects against writing to the CF card on the
master side (drive "C:"). When installing an application that may use drive "C:", carefully check the operation of the application on the actual machine.
• Before turning off the power to the PANEL i, be sure to perform
shutdown processing. With the EWF function, the CF card on the master side (drive "C:") is protected. However, the CF card on the slave side (drive "D:") may hold data that is under OS control but is not saved yet. So, user files may be destroyed if shutdown processing is not performed.
• The following are not permitted under the license of Windows
XP Embedded: - Installation of Office products (such as Word and Excel) in
the state where new documents can be freely created - Free installation of software by end users
• When using the PANEL i for AUTOMOTIVE, do not make a
keyboard layout setting with IME for Japanese, Korean, Chinese (Simplified), or Chinese (Traditional). Otherwise, a symbol different from a keyboard mark may be input.
7.WINDOWS XP EMBEDDED CONNECTION B-64223EN/02
- 136 -
7.5 NOTES ON APPLICATION CREATION When the machine tool builder creates application software, the machine tool builder is requested to note the following: • When designing an application, consider the sizes of the program
and internal data so that all operations can be performed on the main memory. - Virtual memory cannot be used, so that an application that
uses a large memory space may not be executed normally. • Do not write data to drive "C:".
- All contents written to drive "C:" are cached on the main memory by the EWF function. So, if application software writes data massively or too frequently to drive "C:", or an application is not run frequently but is run continuously for a long time, the main memory may be used up, thus resulting in "Insufficient memory alarm".
- When saving data, write the data to drive "D:". - When using a temporary file, specify a folder name on drive
"D:" in the environment variables TEMP and TMP. • Do not save application setting information to the registry.
- The EWF function restores the contents of the registry to the previous state when the OS is restarted.
- When saving application setting information, write the information the drive "D:".
B-64223EN/02 CONNECTION 7.WINDOWS XP EMBEDDED
- 137 -
7.6 FIRST SETUP OF WINDOWS XP EMBEDDED When the PANEL i for Windows XP Embedded is started for the first time, perform an initial setup operation according to the procedure below. 1. Logon 2. Calibration and right-click simulation of touch panel (for PANEL
i with a touch panel) 3. HSSB node setting 4. MDI keyboard setting (for PANEL i with MDI keys) 5. Application setup and OS setting 6. Enabling EWF protection
Notes • A password is set for the user name, Administrator, required for
initial logon. For details, see Subsection 7.6.1, "Logon". • The EWF (Enhanced Write Filter) function is disabled at the time
of shipment from FANUC, thus allowing writing to drive "C:". Upon completion of initial setup, be sure to enable EWF. For details, see Section 7.6.6, "Enabling EWF Protection".
Items to be prepared
• Full keyboard connected via PS/2 or USB • Mouse connected via PS/2 or USB (not required when PANEL i
with a touch panel is used)
7.6.1 Logon (1) Connect a full keyboard and mouse to the PANEL i correctly then
turn on the power. (2) Upon completion of BIOS Power-On-Self-Test (POST), the
following screen is displayed: (3) When the Windows logon screen is displayed, log on with the
following user name and password:
Username: Administrator Password: OPENCNC
Windows(R)XP Embedded with SP2
A08B - 0086 - J580 Edition x.x
System Loading... Wait a few minutes.
7.WINDOWS XP EMBEDDED CONNECTION B-64223EN/02
- 138 -
7.6.2 Calibration and Right-Click Simulation of Touch Panel (for PANEL i with a Touch Panel)
Perform touch panel position calibration as needed. (1) Open Control Panel from the [Start] menu then select [Other
Control Panel Options] from [See Also]. (2) Select the [Touch Panel] icon to open the Touch Panel Setting
screen. (3) Click the [Calibrate Now] button on the [Calibration] tab to call
the touch panel calibration program. (4) The calibration screen is displayed. (A cross-shaped mark
appears at the upper-left corner of the screen.) Press the center of the cross-shaped mark with the touch pen then
hold the point for about 1 second. Each time the center of the cross-shaped mark is pressed, the
cross-shaped mark moves to the next position. (5) After pressing the center of the cross-shaped mark nine times,
press the [Update] button to quit the touch panel calibration program.
(6) Click the [OK] button to close the Touch Panel Setting screen. (7) Close Control Panel. Set the right-click simulation of the touch panel as needed. (1) Open Control Panel from the [Start] menu then select [Other
Control Panel Options] from [See Also]. (2) Select the [Touch Panel] icon to open the Touch Panel Setting
screen. (3) Check [Enable the right click simulation] on the [Right button
simulation] tab then select a key used for right-clicking from the Ctrl key, Shift key, and Alt key.
(4) To regard a touch operation performed while a selected key is held down as a right-click operation, check [Right click is simulated whilst function key is pressed].
To regard a touch operation performed once after a selected key is pressed as a right-click operation, check [Right click happens only once after function key is pressed].
(5) Click the [OK] button to close the Touch Panel Setting screen. (6) Close Control Panel.
B-64223EN/02 CONNECTION 7.WINDOWS XP EMBEDDED
- 139 -
7.6.3 HSSB Node Setting
The node number of the built-in HSSB interface is 0. When an HSSB multi-connection (connecting multiple CNCs to one PANEL i unit) is made by using the PCI extension card, node numbers are assigned starting from 1 to 2 to 3 and so on in the ascending order of PCI slot numbers. Set each HSSB node according to the procedure below. (1) Open Control Panel from the [Start] menu then select [Other
Control Panel Options] from [See Also]. (2) Select the [HSSB] icon. (3) Select the node number corresponding to the HSSB interface
then click the [Setting...] button. (4) Enter an adequate name (such as "FS160 - No.1" and "Milling
Machine") in [Node Name:] by using a character string not longer than nineteen half-size characters.
(5) From the [CNC Type:] list, select and click a type of CNC to be connected to the HSSB interface.
(6) Click the [OK] button to close the window. (7) In the case of HSSB multi-connection, repeat the procedure
above from step (3) for each node. (8) Click the [Close] button. (9) A dialog box indicating that the HSSB setting modification is
completed is displayed. Click the [OK] button. (10) Close Control Panel.
7.6.4 MDI Keyboard Setting (for PANEL i with MDI keys) Set the MDI keyboard as needed. (1) Open Control Panel from the [Start] menu then select [Other
Control Panel Options] from [See Also]. (2) Select the [MDI] icon. (3) From the [MDI keyboard type:] list on the [General] tab, select
and click the type of the connected MDI keyboard. (4) Click the [OK] button to close the window. (5) Close Control Panel.
7.WINDOWS XP EMBEDDED CONNECTION B-64223EN/02
- 140 -
7.6.5 Application Setup and OS Setting When applications of the machine tool builder are used, install those applications. Moreover, when the machine tool builder requires particular OS settings, make those settings. (Example: User name registration, task bar setting, adding programs to Startup or NCBOOT32, creation of a folder for storing data, network setting, and so forth)
Setting for automatic logon Make a setting for automatic logon as needed. (1) Select [Run...] from the [Start] menu. Enter "control
userpasswords2" in [Open] then click the [OK] button. (2) The User Account screen is displayed. Uncheck [Users must
enter name a user name and password to use this computer.] on the [User] tab then click the [OK] button.
(3) The Automatically Log On screen is displayed. Enter the user name in [User name] and enter the password in [password] and [confirm password] (the same password) then click the [OK] button.
(4) When the system is restarted, an automatic logon operation is performed.
Switching the OS language
Switch the OS language to Japanese as needed. (1) Open Control Panel from the [Start] men then select [Date, Time,
Language, and Regional Options]. (2) Select [Regional and Language Options] to display the Regional
and Language Options screen. (3) Set Japanese in [Language used in menus and dialogs] on the
[Languages] tab. (4) Set Japanese in [Language for non-Unicode programs] on the
[Advanced] tab then click the [OK] button. (5) When the system is restarted, the OS language is switched to
Japanese. (6) Modify the settings of the regional option, text service and input
language, and time zone as needed.
B-64223EN/02 CONNECTION 7.WINDOWS XP EMBEDDED
- 141 -
IME setting When the keyboard layout is set to IME for Japanese, Korean, Chinese (Simplified), or Chinese (Traditional), make the following setting: (1) Open Control Panel from the [Start] menu then select [Date,
Time, Language, and Regional Options]. (2) Select [Regional and Language Options] to display the Regional
and Language Options screen. (3) Check [Apply all settings to the current user account and to the
default user profile.] in [Default user account settings] on the [Advanced] tab then click the [OK] button.
(4) Close Control Panel.
7.6.6 Enabling EWF Protection Upon completion of the series of setup operations, enable the EWF function to protect against writing to drive "C:". For this setting, the Administrator authority is needed. (1) Right-click the hardware monitor icon on the system tray then
select the [EWF] menu item. (2) Click the [Enable EWF protection] button. (3) Check that "ENABLE" is set in [Next EWF protection] then
click the [Close] button. (4) Shut down the PANEL i from the [Start] menu. When the
PANEL i is started next time, the EWF function is enabled. This setting enhances OS security and is needed to extend the life of media by avoiding frequent writing from the OS to the CF card. So, be sure to make this setting. When making modifications to the OS settings or installing application software after enabling the EWF function, disable the EWF function according to the procedure below to allow writing to drive "C:". For this operation, the Administrator authority is needed. (1) Right-click the hardware monitor icon on the system tray then
select the [EWF] menu item. (2) Click the [Disable EWF protection] button. (3) Check that "DISABLE" is set in [Next EWF protection] then
click the [Close] button. (4) Shut down the PANEL i from the [Start] menu. When the
PANEL i is started next time, the EWF function is disabled. Upon completion of work, be sure to enable the EWF function again.
7.WINDOWS XP EMBEDDED CONNECTION B-64223EN/02
- 142 -
7.7 RECOVERY OF WINDOWS XP EMBEDDED Recovery is the operation for restoring software such as the OS and drivers to the state present at the time of shipment from FANUC by using the Windows XP Embedded Recovery Disk. Perform a recovery operation when a problem such as a failure to start the OS occurs or when the CF card on the master side (set on the IDE Primary Master side) is replaced.
Notes • When a recovery operation is performed, all data of the CF card
on the master side is erased. Back up the data of the CF card on the master side beforehand if necessary.
• When the PANEL i with a CF card set on the slave side is used, the data of the CF card on the slave side is not erased.
• Software (such as applications of the machine tool builder) installed after shipment from FANUC is not recovered.
• If peripheral devices are connected, disconnect those peripheral devices to return to the state present at the time of shipment from FANUC. Moreover, disconnect an Ethernet cable if any.
• Until completion of recovery, do not remove the USB DVD-ROM drive and do not turn off the power to an external DVD-ROM drive.
Items to be prepared
• Full keyboard connected via PS/2 or USB • DVD-ROM drive connected via ATAPI or USB • Windows XP Embedded Recovery Disk (A08B-0086-K780)
Recovery procedure (1) Connect a full keyboard and DVD-ROM drive correctly to the
PANEL i then turn on the power. (2) While the following message is displayed in the lower-left area
of the screen, press the [F2] key to display the BIOS setup utility screen.
At this time, set the Windows XP Embedded Recovery Disk in
the DVD-ROM drive. (3) Select Boot Device Priority from the BOOT menu with the arrow
keys then press the [Enter] key.
Press <F2> to enter SETUP
B-64223EN/02 CONNECTION 7.WINDOWS XP EMBEDDED
- 143 -
(4) To start devices starting with the DVD-ROM drive, set the boot device recognition order with the [+ (plus)] key and [− (minus)] key as indicated below.
Boot Device Priority -----------------------------
+ Removable Devices CD-ROM Drive + Hard Drive • BIOS treats a DVD-ROM drive as a "CD-ROM Drive". So,
make a setting so that CD-ROM Drive is placed above Hard Drive.
(5) Press the [Esc] key to exit from the Boot Device Priority menu. (6) Select Exit Saving Changes from the Exit menu with the arrow
keys then press the [Enter] key. (7) The screen shown below is displayed. Select [Yes] with the
arrow keys then press the [Enter] key. (8) The PANEL i is automatically restarted. Upon completion of
BIOS Power-On-Self-Test (POST), the Windows logo screen is displayed.
After a while, the background of the screen changes and the following screen is displayed:
(9) Check that the CF card set on the master side is normal then
press the [Y] key then the [Enter] key. ・ To cancel recovery, press the [N] key then the [Enter] key
then turn off the power to the unit.
Setup Confirmation
----------------------------------------- Save configuration changes and exit now?
[Yes] [No]
================================================================== FANUC PANEL i Windows(R)XP Embedded with SP2 OS Recovery Tool ================================================================== This tool will recover the OS software "A08B - 0086 - J580 Edition x.x" from DVD media to CompactFlash card. All contents of the 1st CompactFlash card will be renewed. Are you sure(Y / N)?
7.WINDOWS XP EMBEDDED CONNECTION B-64223EN/02
- 144 -
(10) The message indicated below is displayed. When a unit with a touch panel is used, press the [Y] key then the [Enter] key. When a unit with no touch panel is used, press the [N] key then the [Enter] key.
(11) A recovery operation is started. A recovery operation requires 20
to 30 minutes. - The time required varies, depending on the type and
connection method of the DVD-ROM drive used. (12) Upon completion of recovery operation, the message indicated
below is displayed. Press the [Y] key then the [Enter] key. - At this stage, leave the Windows XP Embedded Recovery
Disk set. (13) The PANEL i is automatically restarted. While the message
indicated below is displayed in the lower-left area of the screen, press the [F2] key to display the BIOS setup utility screen.
After the BIOS setup utility screen is displayed, remove the Windows XP Embedded Recovery Disk from the DVD-ROM drive.
(14) Select Boot Device Priority from the BOOT menu with the arrow
keys then press the [Enter] key. (15) To start devices starting with the compact flash card, return the
boot device recognition order to the original order with the [+ (plus)] key and [− (minus)] key.
Boot Device Priority -----------------------------
+ Removable Devices + Hard Drive CD-ROM Drive
• BIOS treats a compact flash card as a "Hard Drive". So, make a setting so that Hard Drive is placed above CD-ROM Drive.
Is this Unit with a Touch panel(Y / N)?
Reboot OK(Y / N)? While rebooting, remove the DVD media.
Press <F2> to enter SETUP
B-64223EN/02 CONNECTION 7.WINDOWS XP EMBEDDED
- 145 -
(16) Press the [Esc] key to exit from the Boot Device Priority menu. (17) Select Exit Saving Changes from the Exit menu with the arrow
keys then press the [Enter] key. (18) The screen shown below is displayed. Select [Yes] with the
arrow keys then press the [Enter] key. (19) The PANEL i is automatically restarted. After a while, the screen
shown below is displayed. When the PANEL i is started for the first time immediately after recovery, the OS is initialized. So, this screen display lasts for about 7 minutes.
(20) After a while, the background of the screen changes. When a
PANEL i unit with a touch panel is used (when [Y] is selected in step (10) above), the touch panel calibration screen is displayed. Perform operations according to steps (4) and (5) described in Subsection 7.6.2, "Calibration and Right-Click Simulation of Touch Panel". • When [N] is selected in step (10), the touch panel
calibration screen is not displayed. (21) The PANEL i is automatically shut down. (22) Perform the rest of operation according to Section 7.6, "FIRST
SETUP OF WINDOWS XP EMBEDDED". If the DVD-ROM drive is unnecessary for the rest of operation, remove the DVD-ROM drive here.
Setup Confirmation
----------------------------------------- Save configuration changes and exit now?
[Yes] [No]
Windows(R)XP Embedded with SP2 A08B - 0086 - J580 Edition x.x
System Loading... Wait a few minutes.
II. MAINTENANCE
B-64223EN/02 MAINTENANCE 1.SYSTEM BLOCK DIAGRAM
- 149 -
1 SYSTEM BLOCK DIAGRAM
CPU
JD46 RS232-2/USB
JD33 RS232-1
JD9 CENTRO
FDD SIGNAL CD34
CD32L KEYBOARD
CD32U MOUSE
DV Clock Generator
HSSB Controller
Optical Module
Power +5V,+3.3V +12V,-5V -12V,-24V
LCD Signal
PCI Bus
PCI extension slot CA78A
PCI extension slot CA78B
HSSB COP7 or COP21M
+24V CPD14
PCMCIA I/FCA82
PCMCIA Controller
HDD Unit
Inve
rter
Battery
CA85
CN3
CPC11
Fuse
CN4
Fan
CA81A HDD-1
CPD11B HDD POWER
CPE11C HDD FAN
60mm Fan
CPE11B
LCD
Uni
t
Touch Panel Controller PCB CP1 In case of Touch Panel
Sof
t key
(Hor
izon
tal)
Refer to next page (Note 1)
CD37
CA79
In case of 10”/12”LCD
CPD11A FDD POWER
Chipset(GMCH)
Chipset(ICH2)
MemoryDIMM
Chipset(SIO)
Clock Generator
LVDS DV
LVDS RV
JA63 CRT
40mm Fan
Main Board
Backplane Power Board
CPD11C HDD POWER
JA61 MDI I/F
CA81B HDD-2
USB I/FCD46L
MDI Controller
CD41L USB1
CD41M USB2
CPE11A
Power Vtt,Vcore,1.5V,1.8V,
2.5V
1 dot line represents PANEL i for Automotive.
CPD12 JA64
CD38U ETHERNET PHY
CK20
CK21
CK22
(In case of 300i/310i/320i)
CK22
CNA1
Soft key (vertical)
USB
Keyboard and Controller
Touc
h P
anel
CF cardadapter
1.SYSTEM BLOCK DIAGRAM MAINTENANCE B-64223EN/02
- 150 -
NOTE 1 Detail of Inverter
Main board CPC11
10.4” VGA LCD unit
Inverter CN2 CN1
12.1” SVGA LCD unit
15.0” XGA LCD unit
Inverter CP1 CP2CP31
Inverter CN02 CN01CN03 CN04 CN05
In case of 10.4” VGA LCD
In case of 12.1” SVGA
In case of 15.0” XGA LCD
In case of 10.4”SVGA LCD
10.4”SVGA LCD unit
Inverter
CN1CN02
CN03
B-64223EN/02 MAINTENANCE
- 151 -
2.LIST OF THE PCBS, UNITS, MAINTENANCE SUPPLIES
AND TOOLS
2 LIST OF THE PCBS, UNITS, MAINTENANCE SUPPLIES AND TOOLS
Chapter 2, "LIST OF THE PCBS, UNITS, MAINTENANCE SUPPLIES AND TOOLS", consists of the following sections: 2.1 LIST OF PCBS .........................................................................152 2.2 LIST OF MAINTENANCE UNITS .........................................158 2.3 LIST OF DRAWING NUMBERS FOR CPU AND MEMORY
MAINTENANCE .....................................................................162 2.4 LIST OF MAINTENANCE PARTS.........................................163 2.5 LIST OF MAINTENANCE TOOLS ........................................163
MAINTENANCE B-64223EN/02
- 152 -
2. LIST OF THE PCBS, UNITS, MAINTENANCE SUPPLIES AND TOOLS
2.1 LIST OF PCBS
2.1.1 Main Board To replace the main board of the PANEL i for maintenance, order a new main board according to the table below after checking the drawing number of the basic unit or main board currently in use.
Pentium III type
CNC Unit LCD TYPE Specification of main board Applied basic unit
10.4” VGA A20B-8100-0930 A20B-8101-0500
A08B-0084-B001 to -B004 A13B-0196-B001 to -B004
10.4” SVGA A20B-8100-0938 A20B-8101-0500
A08B-0084-B061 to -B064 A13B-0196-B061 to -B064
12.1” SVGA A20B-8100-0930 A20B-8101-0500
A08B-0084-B011 to -B014 A13B-0196-B011 to -B014
PANEL i
15.0” XGA A20B-8100-0931 A20B-8101-0501
A08B-0084-B021 , -B023 A13B-0196-B021 , -B023
150 i /160 i /180 i /210 i
PANEL i for Automotive
15.0” XGA A20B-8100-0934 A20B-8101-0506
A08B-0084-B400 to -B403, -B410 to -B413 A13B-0196-B400 to -B403, -B410 to -B413
10.4” VGA A20B-8100-0935 A20B-8101-0505
A08B-0084-B501 to -B504 A13B-0196-B502 , -B504
10.4” SVGA A20B-8100-0939 A20B-8101-0505
A08B-0084-B531 to -B534, -B552, -B554 A13B-0196-B532 , -B534
12.1” SVGA A20B-8100-0935 A20B-8101-0505
A08B-0084-B511 to -B514 A13B-0196-B512 , -B514
PANEL i
15.0” XGA A08B-0084-B521 to -B524, -B572 , -B574 A13B-0196-B522 , -B524
300i /310i /320i
PANEL i for Automotive
15.0” XGA A20B-8100-0936 A20B-8101-0506 A08B-0084-B422 , -B423, -B432 , -B433
A13B-0196-B422 , -B423, -B432 , -B433
NOTE (PANEL i based on Pentium III)
- Note that the direction of the Ethernet connector is reversed, starting with board version 09.
- The drawing number of the main board of Pentium III type is changed to that of a new PCB, starting with shipment in October 2006. So, the old PCB (A20B-8100-093X) cannot be used on a unit where the new PCB (A20B-8101-050X) is used.
- When replacing the main board of the PANEL i based on Pentium III, check the version of BIOS installed on the main board of the PANEL i. If the version is 06 or earlier or the version cannot be identified, replace the BIOS ROM on the main board with a BIOS ROM of the latest version.
For the method of checking the BIOS version, see Section 6.3, "HOW TO BEGIN THE 'BIOS SET-UP'".
- Before use, check that each setting pin described in Subsection 3.2.1, "Settings of the Setting Pins on the Main Board" is set correctly.
B-64223EN/02 MAINTENANCE
- 153 -
2.LIST OF THE PCBS, UNITS, MAINTENANCE SUPPLIES
AND TOOLS
Pentium M type
CNC Unit LCD TYPE Specification of main board Applied basic unit
10.4” VGA A20B-8101-0360
A08B-0086-B001 to -B004 A13B-0199-B001 to -B004
A20B-8101-0368
A08B-0086-B061 to -B064 A13B-0199-B061 to -B064
10.4” SVGA
A20B-8101-0368 Overall version 06F or later
A08B-0086-B161 , -B163 A13B-0199-B161 to -B164
A20B-8101-0360 A08B-0086-B011 to -B014 A13B-0199-B011 to -B014
12.1” SVGA
A20B-8101-0360 Overall version 06F or later
A08B-0086-B111 , -B113 A13B-0199-B111 to -B114
A20B-8101-0361 A08B-0086-B021 , -B023 A13B-0199-B021 , -B023, -B024
PANEL i
15.0” XGA
A20B-8101-0361 Overall version 06F or later
A08B-0086-B121 , -B123 A13B-0199-B121 , -B123, -B124
A20B-8101-0364 A08B-0086-B402 , -B403, -B412, -B413 A13B-0199-B402 , -B403, -B412, -B413
150 i /160 i /180 i /210 i
PANEL i for Automotive
15.0” XGA
A20B-8101-0364 Overall version 06F or later
A08B-0086-B702 , -B703, -B712, -B713 A13B-0199-B702 , -B703, -B712, -B713
10.4” VGA A20B-8101-0365
A08B-0086-B501 to -B504 A13B-0199-B502 ,
A20B-8101-0369 A08B-0086-B531 to -B534 A13B-0199-B532 ,
10.4” SVGA
A20B-8101-0369 Overall version 06F or later
A08B-0086-B631 , -B633, -B652, -B654 A13B-0199-B632 , -B634
12.1” SVGA A20B-8101-0365 Overall version 06F or later
A08B-0086-B611 , -B613 A13B-0196-B612 , -B614
A20B-8101-0366 A08B-0086-B521 to -B524 A13B-0199-B522 , -B524
PANEL i
15.0” XGA
A20B-8101-0366 Overall version 06F or later
A08B-0086-B621 , -B623, -B672, -B674 A13B-0199-B622 , -B624
A20B-8101-0366 A08B-0086-B422 , -B423, -B432, -B433 A13B-0199-B422 , -B423, -B432, -B433
300i /310i /320i
PANEL i for Automotive
15.0” XGA
A20B-8101-0366 Overall version 06F or later
A08B-0086-B722 , -B723, -B732, -B733 A13B-0199-B722 , -B723, -B732, -B733
NOTE (PANEL i based on Pentium M)
- Before use, check that each setting pin described in Subsection 3.2.1, "Settings of the Setting Pins on the Main Board" is set correctly.
- The setting of TM7 differs between HDD type and CF card type. When the PCB is shipped from the FANUC factory, TM7 is set for HDD type. When the PCB is to be used for CF card type, be sure to change the setting of TM7.
- The main board of Pentium M type is upgraded to support CF card type (with the overall version upgraded from 05E to 06F). For maintenance of CF card type, use a main board of overall version 06F or later. For maintenance of HDD type, a main board of an earlier version may be used.
MAINTENANCE B-64223EN/02
- 154 -
2. LIST OF THE PCBS, UNITS, MAINTENANCE SUPPLIES AND TOOLS
2.1.2 Backplane PCB
CNC Specification of backplane PCB
Applied basic unit
Pentium III type 150 i /160 i /180 i /210 i
A20B-8002-0250 A08B-0084-B001 to -B004, -B011 to -B004,A08B-0084-B021 , -B023, -B061 to -B064,A08B-0084-B400 to -B403, -B410 to -B413
A13B-0196-B001 to -B004, -B011 to -B014,A13B-0196-B021 , -B023, -B061 to -B064,A13B-0196-B400 to -B403, -B410 to -B413
300i /310i /320i
A20B-8002-0330 A08B-0084-B422 , -B423, -B432 , -B433, A08B-0084-B501 to -B504, -B511 to -B514,A08B-0084-B521 to -B524, -B531 to -B534,A08B-0084-B552 to -B554, -B572 , -B574
A13B-0196-B422 , -B423, -B432 , -B433, A13B-0196-B502 , -B504, -B512 , A13B-0196-B514 , -B522, -B524 , A13B-0196-B532 , -B534
Pentium M type 150 i /160 i /180 i /210 i
A20B-8002-0251 A08B-0086-B001 to -B004, -B011 to -B014,A08B-0086-B021 , -B023, -B061 to -B064,A08B-0086-B111 , -B113, -B121 , A08B-0086-B123 , -B161, -B163 , A08B-0086-B402 , -B403, -B412 , -B413, A08B-0086-B702 , -B703, -B712 , -B713
A13B-0199-B001 to -B004, -B011 to -B014,A13B-0199-B021 , -B023, -B024 , A13B-0199-B061 to -B064, -B111 to -B114,A13B-0199-B121 , -B123, -B124 , A13B-0199-B161 to -B164, A13B-0199-B402 , -B403, -B412 , -B413, A13B-0199-B702 , -B703, -B712 , -B703
300i /310i /320i
A20B-8002-0331 A08B-0086-B422 , -B423, -B432 , -B433, A08B-0086-B501 to -B504, -B521 to -B524,A08B-0086-B531 to -B534, -B611 , -B613,A08B-0086-B621 , -B623, -B631 , -B633, A08B-0086-B652 , -B654, -B672 , -B674, A08B-0086-B722 , -B723, -B732 , -B733
A13B-0199-B422 , -B423, -B432 , -B433, A13B-0199-B502 , -B504, -B522 , -B524, A13B-0199-B532 , -B534, -B612 , -B614, A13B-0199-B622 , -B624, -B632 , -B634, A13B-0199-B722 , -B723, -B732 , -B733
2.1.3 CF Card Adapter PCB
Name Drawing number for maintenance Parent specification
CF Card Adapter PCB A20B-8002-0660
A08B-0086-H100 A08B-0086-H101 A08B-0086-H102 A08B-0086-H104 A08B-0086-H105
2.1.4 List of CF Cards for Maintenance
Name Drawing number for maintenance Parent specification
CF card (master)
2GB A87L-0001-0197#002GB
A08B-0086-H100 A08B-0086-H101 A08B-0086-H102 A08B-0086-H104 A08B-0086-H105
128MB A87L-0001-0197#128MB A08B-0086-H101 256MB A87L-0001-0197#256MB A08B-0086-H102
1GB A87L-0001-0197#001GB A08B-0086-H104 CF card (slave)
2GB A87L-0001-0197#002GB A08B-0086-H105
B-64223EN/02 MAINTENANCE
- 155 -
2.LIST OF THE PCBS, UNITS, MAINTENANCE SUPPLIES
AND TOOLS
2.1.5 Inverter PCB
LCD type
Specification of Inverter PCB
Applied basic unit
10.4”
VGA
A14L-0132-0001#A A08B-0084-B001 to -B004, -B501 to -B504
A08B-0086-B001 to -B004, -B501 to -B504
A13B-0196-B001 to -B004, -B502 , -B504
A13B-0199-B001 to -B004, -B502 , -B504
10.4”
SVGA
A14L-0143-0003 A08B-0084-B061 to -B064, -B552 ,
A08B-0084-B531 to -B534, -B554
A08B-0086-B061 to -B064, -B161 , -B163,
A08B-0086-B531 to -B534, -B631 ,
A08B-0086-B633 , -B652, -B654
A13B-0196-B061 to -B064,
A13B-0196-B532 , -B534
A13B-0199-B061 to -B064, -B161 to -B164
A13B-0199-B532 , -B534,
A13B-0199-B632 , -B634
12.1”
SVGA
A14L-0143-0001#A A08B-0084-B011 to -B014, -B511 to -B514
A08B-0086-B011 to -B014, -B111 , -B113,
A08B-0086-B611 , -B613
A13B-0196-B011 to -B014, -B512 , -B514
A13B-0199-B011 to -B014, -B111 to -B114
A13B-0199-B612 , -B614
15.0”
XGA
A14L-0143-0002 A08B-0084-B021 , -B023,
A08B-0084-B400 to -B403, -B410 to -B413
A08B-0084-B422 , -B423, -B432 , -B433,
A08B-0084-B521 to -B524, -B572 , -B574
A08B-0086-B021 , -B023, -B121 , -B123,
A08B-0086-B402 , -B403, -B412 , -B413,
A08B-0086-B422 , -B423, -B432 , -B433,
A08B-0086-B521 to -B524, -B621 , -B623,
A08B-0086-B672 , -B674,
A08B-0086-B702 , -B703, -B712 , -B713,
A08B-0086-B722 , -B723, -B732 , -B733
A13B-0196-B021 , -B023,
A13B-0196-B400 to -B403, -B410 to -B413
A13B-0196-B422 , -B423, -B432 , -B433,
A13B-0196-B522 , -B524
A13B-0199-B021 , -B023, -B024 ,
A13B-0199-B121 , -B123, -B124 ,
A13B-0199-B402 , -B403, -B412 , -B413,
A13B-0199-B422 , -B423, -B432 , -B433,
A13B-0199-B522 , -B524, -B622 , -B624,
A13B-0199-B702 , -B703, -B712 , -B713,
A13B-0199-B722 , -B723, -B732 , -B733
MAINTENANCE B-64223EN/02
- 156 -
2. LIST OF THE PCBS, UNITS, MAINTENANCE SUPPLIES AND TOOLS
2.1.6 Touch Panel PCB
CNC Unit
Specification of touch panel PCB
Applied basic unit
PANEL i A20B-8001-0621 A08B-0084-B003 to 4,A08B-0084-B023, -B063 to 4 A08B-0086-B003 to 4,A08B-0086-B023, -B063 to 4, A08B-0086-B113, -B123, -B163
A13B-0196-B003 to 4, -B013 to 4,A13B-0196-B023, -B063 to 4 A13B-0199-B003 to 4, -B013 to 4,A13B-0199-B023 to 4, -B063 to 4,A13B-0199-B113 to 4, -B123 to 4,A13B-0199-B163 to 4
150 i /160 i /180 i /210 i
PANEL i for Automotive
A20B-8002-0312 A08B-0084-B401, -B403, A08B-0084-B411, -B413 A08B-0086-B403, -B413, A08B-0086-B703, -B713
A13B-0196-B401, -B403, A13B-0196-B411, -B413 A13B-0199-B403, -B413, A13B-0199-B703, -B713
A20B-8002-0310 A08B-0084-B513 to 4 A13B-0196-B514 PANEL i A08B-0084-B503 to 4, -B523 to 4 A08B-0084-B533 to 4, -B554, -B574A08B-0086-B503 to 4, -B523 to 4, A08B-0086-B533 to 4, -B613, -B623,A08B-0086-B633, -B654, -B674
A13B-0196-B504, -B524, A13B-0196-B534 A13B-0199-B504, -B524, A13B-0199-B534, -B614, A13B-0199-B624, -B634
300i /310i /320i
PANEL i for Automotive
A20B-8002-0312
A08B-0084-B423, -B433 A08B-0086-B423, -B433, A08B-0086-B723, -B733
A13B-0196-B423, -B433 A13B-0199-B423, -B433, A13B-0199-B723, -B733
NOTE Starting with shipment in July 2007, the
specifications of touch panel PC boards are changed to new ones. An LCD unit with a touch panel of the new specification cannot be used with a touch panel PCB of the old specification, and an LCD unit with a touch panel of the old specification cannot be used with a touch panel PCB of the new specification. For maintenance of the touch panel, refer to Technical Report, "A-95201: Change of LCD units and PCB for touch screen function".
B-64223EN/02 MAINTENANCE
- 157 -
2.LIST OF THE PCBS, UNITS, MAINTENANCE SUPPLIES
AND TOOLS
2.1.7 Other PCB
Name Unit Specification of PCB Applied basic unit
Power supply PCB (Common to All unit) A20B-2100-0920 (Common)
I/O Link adapter PCB PANEL i for Automotive
A20B-8002-0270A08B-0084-B410 to 1 A13B-0196-B410 to 1
I/O Link adapter 2 PCB PANEL i for Automotive
A20B-8002-0500
A08B-0084-B412 to 3, -B432 to 3 A08B-0086-B412 to 3, -B432 to 3,A08B-0086-B712 to 3, -B732 to 3 A13B-0196-B412 to 3, -B432 to 3 A13B-0199-B412 to 3, -B432 to 3,A13B-0199-B712 to 3, -B732 to 3
Soft key adapter PCB PANEL i for Automotive
A20B-1008-0320A08B-0084-B410 to 1 A13B-0196-B410 to 1
MAINTENANCE B-64223EN/02
- 158 -
2. LIST OF THE PCBS, UNITS, MAINTENANCE SUPPLIES AND TOOLS
2.2 LIST OF MAINTENANCE UNITS
2.2.1 Drive Unit
Name Unit Specification of Maintenance Unit
Supplied Order Specification Remark
PANEL i for 150i /160i/180i /210i
A08B-0082-C102#*
A08B-0084-H100
PANEL i for Automotive
A08B-0084-C120#*
A08B-0084-H120
A08B-0084-C130#* A08B-0084-H130 In other case of below condition
3.5” HDD Unit (Note)
PANEL i for 300i /310i/320i A08B-0084-C131#* A08B-0084-H131 In case of 10.4” LCD
and QWERTY MDI FDD Unit (Common to All unit) A02B-0207-C009 ----- Panel Mount Type. FDD Cables (Common to All unit) A02B-0207-K801 ----- Length = 1m. FDD (Common to All unit) A08B-0084-K001 ----- Only FDD.
CD-ROM Drive Unit PANEL i for Automotive
A08B-0084-K010 ----- Only CD-ROM drive.
FDD & CD-ROM Unit PANEL i for Automotive
A08B-0084-C480 A08B-0084-J020 FDD and CD-ROM drive combined into one unit
NOTE 1 Specification of 3.5” HDD Unit may be updated. 2 For maintenance of the HDD unit, refer to
Technical Report, "A-73306E: Maintenance of HDD UNIT for OPEN CNC".
3 HDD unit is included fan unit for HDD, but is not included signal/power cables.
CAUTION
HDD, FDD or CD-ROM drive without FANUC designation may not work properly.
B-64223EN/02 MAINTENANCE
- 159 -
2.LIST OF THE PCBS, UNITS, MAINTENANCE SUPPLIES
AND TOOLS
2.2.2 Base Unit
Pentium III type
Unit CNC LCD type
I/O Link adapter
Soft key
Touch panel
Specification ofbase unit (Note) Applied unit
× × A08B-0084-D001 A08B-0084-B001 A13B-0196-B001 × A08B-0084-D002 A08B-0084-B002 A13B-0196-B002 × A08B-0084-D005 A08B-0084-B003 A13B-0196-B003
10.4” LCD (VGA)
None
A08B-0084-D006 A08B-0084-B004 A13B-0196-B004 × × A08B-0084-D061 A08B-0084-B061 A13B-0196-B061 × A08B-0084-D062 A08B-0084-B062 A13B-0196-B062 × A08B-0084-D065 A08B-0084-B063 A13B-0196-B063
10.4” LCD (SVGA)
None
A08B-0084-D066 A08B-0084-B064 A13B-0196-B064 × × A08B-0084-D015 A08B-0084-B011 A13B-0196-B011 × A08B-0084-D016 A08B-0084-B012 A13B-0196-B012 × A08B-0084-D036 A08B-0084-B013 A13B-0196-B013
12.1” LCD
None
A08B-0084-D037 A08B-0084-B014 A13B-0196-B014 × × A08B-0084-D025 A08B-0084-B021 A13B-0196-B021
PANEL i 150 i /160 i /180 i /210 i
15.0” LCD
None × A08B-0084-D038 A08B-0084-B023 A13B-0196-B023 × × A08B-0084-D501 A08B-0084-B501 × A08B-0084-D502 A08B-0084-B502 A13B-0196-B502 × A08B-0084-D505 A08B-0084-B503
10.4” LCD (VGA)
None
A08B-0084-D506 A08B-0084-B504 A13B-0196-B504 × × A08B-0084-D531 A08B-0084-B531
×A08B-0084-D532 A08B-0084-B532 A13B-0196-B532
A08B-0084-B552 × A08B-0084-D535 A08B-0084-B533
10.4” LCD (SVGA)
None
A08B-0084-D536 A08B-0084-B534 A13B-0196-B534
A08B-0084-B554 × × A08B-0084-D511 A08B-0084-B511 × A08B-0084-D512 A08B-0084-B512 A13B-0196-B512 × A08B-0084-D513 A08B-0084-B513
12.1” LCD
None
A08B-0084-D514 A08B-0084-B514 A13B-0196-B514 × × A08B-0084-D525 A08B-0084-B521
×A08B-0084-D526 A08B-0084-B522 A13B-0196-B522
A08B-0084-B572 × A08B-0084-D541 A08B-0084-B523
300i /310i /320i
15.0” LCD
None
A08B-0084-D542 A08B-0084-B524 A13B-0196-B524
A08B-0084-B574 × A08B-0084-D420 A08B-0084-B400 A13B-0196-B400 A08B-0084-D424 A08B-0084-B401 A13B-0196-B401
×A08B-0084-D422 A08B-0084-B402 A13B-0196-B402
A08B-0084-B422 A13B-0196-B422
None
A08B-0084-D425 A08B-0084-B403 A13B-0196-B403
A08B-0084-B423 A13B-0196-B423 × A08B-0084-D430 A08B-0084-B410 A13B-0196-B410 A08B-0084-D434 A08B-0084-B411 A13B-0196-B411
×A08B-0084-D432 A08B-0084-B412 A13B-0196-B412
A08B-0084-B432 A13B-0196-B432
PANEL i for Automotive
150 i /160 i /180 i /210 i or 300i /310i /320i
15.0” LCD
Exist
A08B-0084-D435 A08B-0084-B413 A13B-0196-B413
A08B-0084-B433 A13B-0196-B433
MAINTENANCE B-64223EN/02
- 160 -
2. LIST OF THE PCBS, UNITS, MAINTENANCE SUPPLIES AND TOOLS
Pentium M type
Unit CNC LCD type
I/O Link adapter
Soft key
Touch panel
Specification ofbase unit (Note) Applied unit
× × A08B-0086-D001 A08B-0086-B001 A13B-0199-B001 × A08B-0086-D002 A08B-0086-B002 A13B-0199-B002 × A08B-0086-D005 A08B-0086-B003 A13B-0199-B003
10.4” LCD (VGA)
None
A08B-0086-D006 A08B-0086-B004 A13B-0199-B004
× ×A08B-0086-D061 A08B-0086-B061 A13B-0199-B061
A08B-0086-B161 A13B-0199-B161
×A08B-0086-D062 A08B-0086-B062 A13B-0199-B062
A13B-0199-B162
× A08B-0086-D065 A08B-0086-B063 A13B-0199-B063
A08B-0086-B163 A13B-0199-B163
10.4” LCD (SVGA)
None
A08B-0086-D066 A08B-0086-B064 A13B-0199-B064
A13B-0199-B164
× ×A08B-0086-D011 A08B-0086-B011 A13B-0199-B011
A08B-0086-B111 A13B-0199-B111
×A08B-0086-D012 A08B-0086-B012 A13B-0199-B012
A13B-0199-B112
× A08B-0086-D015 A08B-0086-B013 A13B-0199-B013
A08B-0086-B113 A13B-0199-B113
12.1” LCD
None
A08B-0086-D016 A08B-0086-B014 A13B-0199-B014
A13B-0199-B114
× ×A08B-0086-D021 A08B-0086-B021 A13B-0199-B021
A08B-0086-B121 A13B-0199-B121
× A08B-0086-D025 A08B-0086-B023 A13B-0199-B023
A08B-0086-B123 A13B-0199-B123
150 i /160 i /180 i /210 i
15.0” LCD
None
A08B-0086-D024 A13B-0199-B024 A13B-0199-B124 × × A08B-0086-D501 A08B-0086-B501 × A08B-0086-D502 A08B-0086-B502 A13B-0199-B502 × A08B-0086-D505 A08B-0086-B503
10.4” LCD (VGA)
None
A08B-0086-D506 A08B-0086-B504 A13B-0199-B504 × × A08B-0086-D531 A08B-0086-B531 A08B-0086-B631
×A08B-0086-D532 A08B-0086-B532 A13B-0199-B532
A08B-0086-B652 A13B-0199-B632 × A08B-0086-D535 A08B-0086-B533 A08B-0086-B633
10.4” LCD (SVGA)
None
A08B-0086-D536 A08B-0086-B534 A13B-0199-B534
A08B-0086-B654 A13B-0199-B634 × × A08B-0086-D511 A08B-0086-B611 × A08B-0086-D512 A13B-0199-B612× A08B-0086-D513 A08B-0086-B613
12.1” LCD
None
A08B-0086-D514 A13B-0199-B614× × A08B-0086-D521 A08B-0086-B521 A08B-0086-B621
×A08B-0086-D522 A08B-0086-B522 A13B-0199-B522
A08B-0086-B672 A13B-0199-B622 × A08B-0086-D525 A08B-0086-B523 A08B-0086-B623
PANEL i
300i /310i /320i
15.0” LCD
None
A08B-0086-D526 A08B-0086-B524 A13B-0199-B524
A08B-0086-B674 A13B-0199-B624
B-64223EN/02 MAINTENANCE
- 161 -
2.LIST OF THE PCBS, UNITS, MAINTENANCE SUPPLIES
AND TOOLS
(Continued)
Pentium M type
Unit CNC LCD type
I/O Link adapter
Soft key
Touch panel
Specification ofbase unit (Note) Applied unit
× A08B-0086-D401
A08B-0086-B402 A13B-0199-B402 A08B-0086-B422 A13B-0199-B422 A08B-0086-B702 A13B-0199-B702 A08B-0086-B722 A13B-0199-B722
None
A08B-0086-D405
A08B-0086-B403 A13B-0199-B403 A08B-0086-B423 A13B-0199-B423 A08B-0086-B703 A13B-0199-B703 A08B-0086-B723 A13B-0199-B723
× A08B-0086-D403
A08B-0086-B412 A13B-0199-B412 A08B-0086-B432 A13B-0199-B432 A08B-0086-B712 A13B-0199-B712 A08B-0086-B732 A13B-0199-B732
PANEL i for Automotive
150 i /160 i /180 i /210 i
or
300i /310i /320i
15.0” LCD
Exist
A08B-0086-D406
A08B-0086-B413 A13B-0199-B413 A08B-0086-B433 A13B-0199-B433 A08B-0086-B713 A13B-0199-B713 A08B-0086-B733 A13B-0199-B733
NOTE *1 Base Unit is a Unit that main PCB, backplane PCB,
power supply PCB, inverter PCB, and rear cover are excluded from Basic Unit. Consequently this unit consists chiefly of base plate, LCD unit, plastic front cover, touch panel and soft key.
MAINTENANCE B-64223EN/02
- 162 -
2. LIST OF THE PCBS, UNITS, MAINTENANCE SUPPLIES AND TOOLS
2.3 LIST OF DRAWING NUMBERS FOR CPU AND MEMORY MAINTENANCE
Name Specification of maintenance parts
Applied order specification
Pentium III type
Celeron 733 MHz A08B-0084-C210 A08B-0084-H010
Pentium III 866 MHz A08B-0084-C220 A08B-0084-H020 CPU
Pentium III 1260 MHz A08B-0084-C230 A08B-0084-H030
128 MB A76L -0500-0020 A08B-0084-H001
256 MB A76L -0500-0021 A08B-0084-H002 Main memory
512 MB A76L -0500-0022 A08B-0084-H003
Name Specification of maintenance parts
Applied order specification
Pentium M type
Celeron M 1.3 GHz A08B-0086-C210 A08B-0086-H010 CPU
Pentium M 1.6 GHz A08B-0086-C220 A08B-0086-H020
256 MB A76L -0500-0026 A08B-0086-H001
512 MB A76L -0500-0027 A08B-0086-H002 Main memory
1 GB A76L -0500-0028 A08B-0086-H003
NOTE 1 The 256MB main memory cannot be used for CF
card type. 2 When replacing the memory module of the
PANEL i based on Pentium III without replacing the main board, check the version of BIOS installed on the main board of the PANEL i. If the version is 06 or earlier or the version cannot be identified, replace the BIOS ROM on the main board with a BIOS ROM of the latest version. For the method of checking the version of BIOS, see Section 6.3, "HOW TO BEGIN THE 'BIOS SET-UP'".
B-64223EN/02 MAINTENANCE
- 163 -
2.LIST OF THE PCBS, UNITS, MAINTENANCE SUPPLIES
AND TOOLS
2.4 LIST OF MAINTENANCE PARTS
Name Specification of
maintenance parts
Quantity
Fuse A08B-0084-K020 1 Battery A02B-0200-K102 1 40mm fan unit for base unit. A08B-0084-K100 1 60mm fan unit for base unit A08B-0084-K101 1 Fan unit for HDD unit A08B-0084-K102 1 Pen for Touch Panel ----- A02B-0236-K111 1
10.4” LCD for 300i/310i/300i or for 160i /180i /210i with soft key
A02B-0236-K110 1
10.4” LCD for 160i /180i /210i without soft key
A02B-0236-K130 1
12.1” LCD A02B-0236-K118 1
Protection Sheet for touch panel
15.0” LCD A08B-0082-K020 1
2.5 LIST OF MAINTENANCE TOOLS Following tools may be needed to install the application software or maintenance.
Name Specification 101 Type A86L-0001-0210 Full Keyboard
(PS/2 I/F) 106 Type A86L-0001-0211 Mouse (PS/2 I/F) A86L-0001-0212
MAINTENANCE B-64223EN/02
- 164 -
3. CONFIGURATION AND SETTING OF THE PCB
3 CONFIGURATION AND SETTING OF THE PCB
Chapter 3, "CONFIGURATION AND SETTING OF THE PCB", consists of the following sections: 3.1 PARTS LAYOUT.....................................................................165 3.2 ADJUSTMENT.........................................................................170 3.3 LED DISPLAY .........................................................................177
B-64223EN/02 MAINTENANCE
- 165 -
3.CONFIGURATION ANDSETTING OF THE PCB
3.1 PARTS LAYOUT
3.1.1 Main Board
(1) Pentium III type (A20B-8100-093X)
LED
CA81B CA81A
CD34
CD38U
JD33
JD46
JD9
JA63
CD32U (Upper) CD32L (Lower)
CD
41L
CD
41M
DIM
M S
ocke
t (SD
-RAM
)
CP
C11
CD37
CPU Socket
BIOS ROM
Chipset1 (GMCH)
Chipset2(ICH2)
Chipset3SIO
PCMCIA Controller
JA64
CPD
12
CA8
2
TM1 TM2 (TM18)TM3 TM4
GR
3 G
R5
GR
2 G
R4
GR
4
RE
2
RE
3
RE
1 G
R1 Setting plugs
JA61
CA7
9
CA85
VR1
CK
20
CK
21
CA
86
CK2
2
CK23
CD
46L
TM5 Setting plugs
Main board (A20B-8100-093X) Parts Layout
MAINTENANCE B-64223EN/02
- 166 -
3. CONFIGURATION AND SETTING OF THE PCB
(2) Pentium III type (A20B-8101-050X)
Main board (A20B-8101-050X) Parts Layout
LED
CA81B
CA81A
CD34
JD33
JD46
JD9
JA63
CD32U (Upper) CD32L (Lower)
CD
41L
CD
41M
DIM
M S
ocke
t (S
D-R
AM
)
CP
C11
CD37
CPU Socket
BIOS ROM
Chipset1 (GMCH)
Chipset2(ICH2)
Chipset3
SIO
PCMCIA Controller
JA64
CP
D12
CA
82
TM1 TM18 TM3 TM4
GR
3
GR
2
RE
2
R
E3
RE
1
R
E4
GR
1
JA61
CA
79
CA85
CK
20
CK
21
CA
86
CK
22
CD
46L
TM6 TM5 G
R5
TM7
Setting plugs
Setting plugs
GR4 GR6
LED
CD38U
TM19
Setting plugs
B-64223EN/02 MAINTENANCE
- 167 -
3.CONFIGURATION ANDSETTING OF THE PCB
(3) Pentium M type (A20B-8101-036X)
LED
CA81B
CA81A
CD34
CD38U
JD33
JD46
JD9
JA63
CD32U (Upper) CD32L (Lower)
CD
41L
CD
41M
DIM
M S
ocke
t (D
DR-S
DR
AM
)
CP
C11
C
D37
CPU Socket
BIOS ROM
Chipset1 (GMCH)
Chipset2 (ICH4)
Chipset3SIO
PCMCIA Controller
JA64
CPD
12
CA8
2
TM1 TM18 TM3 TM4
GR
3 G
R5
GR
2 G
R4
G
R6
R
E2
R
E3
R
E1
R
E4
GR
1
Setting plugs
JA61
CA7
9
CA85
CK
20
CK
21
CA
86
CK2
2 CK23
CD
46L
GR4 GR6
LED TM5
TM7 TM19 (Note) (Note)
(Note)
Main board (A20B-8101-036X) Parts Layout
NOTE GR4, GR6 (single LED) Installed with overall version 04D or earlier TM19 Installed with overall version 05E or later RE4 Installed with overall version 05E or later TM7 Installed with overall version 06F or later
MAINTENANCE B-64223EN/02
- 168 -
3. CONFIGURATION AND SETTING OF THE PCB
3.1.2 Back Panel
(1) For 150i /160i /180i /210i (A20B-8002-025X)
JA64 PC Extension I/F
CA78B PCI Slot 2
PeripheralController
CA78A PCI Slot 1
HSSB Controller
CO
P7
LED
2A
LED
1A
Backplane for 150i/160i/180i/210i (A20B-8002-025X) Parts Layout
(2) For 300i /310i /320i (A20B-8002-033X)
JA64 PC Extension I/F
CA78B PCI Slot 2
HSSB
Controller
CA78A PCI Slot 1
PCI I/F
LED
2A
LED
1A
CO
P21
M
Backplane for 300i/310i/320i (A20B-8002-033X) Parts Layout
B-64223EN/02 MAINTENANCE
- 169 -
3.CONFIGURATION ANDSETTING OF THE PCB
3.1.3 Power Supply Board
CPD12
CPD11A
CPD11B
CPD11C
CPE11C
CN
3C
PE
11B
C
PE
11A
CPD14
FU
SE
Power supply PCB (A20B-2100-0920) Parts Layout
MAINTENANCE B-64223EN/02
- 170 -
3. CONFIGURATION AND SETTING OF THE PCB
3.2 ADJUSTMENT
3.2.1 Settings of the Setting Pins on the Main Board
Pentium III type (A20B-8100-093X)
Name Meaning Settings
(Directions are matched with main board parts layout drawings of Chapter 3.)
Remark
Set this pin when using an FDD for this PANEL i. This position is factory-set.
TM1 FDD Mode
Set this pin when using a conventional FANUC FDD.
Board version 03 or earlier
Use these pins as factory-set, regardless of the board version. Do not change the settings. (TM4 may be temporarily set to the right position when the unit is not started.) TM2(TM18)
TM3 TM4
Reserved Board version 04 or later
Set this pin when using a main board for the 10.4”/12.1” LCD type PANEL i with the 12.1” LCD type PANEL i.
TM5 LCD type switching
Set this pin when using a main board for the 10.4”/12.1” LCD type PANEL i with the 10.4” LCD type PANEL i.
NOTE In case of special function settings will be changed.
TM1
TM1
TM18
TM3
TM4
TM5
TM2
TM3
TM4
: Open: Short
: Open: Short
: Open: Short
: Open: Short
TM5
B-64223EN/02 MAINTENANCE
- 171 -
3.CONFIGURATION ANDSETTING OF THE PCB
Pentium III type (A20B-8101-050X)
Name Meaning
Settings (Directions are matched with main
board parts layout drawings of Chapter 3.)
Remark
Set this pin when using an FDD for this PANEL i. This position is factory-set.
TM1 FDD Mode
Set this pin when using a conventional FANUC FDD.
TM18 TM3 TM4
Reserved
Use these pins as factory-set, regardless of the board version. Do not change the settings. (TM4 may be temporarily set to the right position when the unit is not started.)
This position is factory-set. Do not change the setting in all cases except when the main board is used with A08B-0084-B55X or A08B-0084-B57X.
TM19 (Note 1)
Support for PANEL i for the Ethernet display
function
Change the setting to this position when using the main board with A08B-0084-B55X or A08B-0084-B57X. If this pin is not set correctly, pressing of MDI keys and soft keys may be disabled or an invalid MDI key or soft key is input.
These pins are set for the main board for 10.4” VGA/10.4” SVGA/12.1” SVGA LCD type PANEL i. Set the pins to these positions when using the main board with the 10.4” VGA LCD type PANEL i.
These pins are set for the main board for 10.4” VGA/10.4” SVGA/12.1” SVGA LCD type PANEL i. Set the pins to these positions when using the main board with the 10.4” SVGA LCD type PANEL i.
TM5 TM6
(Note 2)
LCD type switching
These pins are set for the main board for 10.4” VGA/10.4” SVGA/12.1” SVGA LCD type PANEL i. Set the pins to these positions when using the main board with the 12.1” SVGA LCD type PANEL i.
This position is factory-set. Do not change the setting in all cases except when the main board is used with A13B-0196-B123. TM7
(Note 3) CF card type
switching
Set the pin to this position when using A20B-8101-0501 with A13B-0196-B123. If this pin is not set correctly, the HDD fan alarm is issued.
NOTE 1 This pin is installed on the main boards of
A20B-8101-0505 and A20B-8101-0506 only. 2 These pins are set as indicated here on the main boards
of A20B-8101-0500 and A20B-8101-0505. Change the settings according to the LCD type of the unit.
3 This pin is installed on the main board of A20B-8101-0501 only.
TM18
TM3
TM4
TM19
TM19
TM6 TM5
TM6 TM5
TM6 TM5
TM7
TM7
: Open: Short
: Open: Short
: Open: Short
: Open: Short
TM1
TM1
: Open: Short
MAINTENANCE B-64223EN/02
- 172 -
3. CONFIGURATION AND SETTING OF THE PCB
NOTE The pin is set as indicated here on the main boards
of A20B-8101-0360 and A20B-8101-0365. Change the setting according to the LCD type of the unit.
Pentium M type (A20B - 8101 - 036X)
Name Meaning
Settings (Directions are matched with main
board parts layout drawings of Chapter 3.)
Remark
Set this pin when using an FDD for this PANEL i. This position is factory-set.
TM1 FDD Mode
Set this pin when using a conventional FANUC FDD.
TM18 TM3 TM4
Reserved
Use the factory settings without changing them. (TM4 may be temporarily set to the right position when the unit is not started.)
10.4” VGA LCD setting (2 pins for 04D or earlier and 3 pins for 05E or later)
TM5 (Note)
LCD type switching
12.1”SVGA LCD setting This position is factory-set. (2 pins for 04D or earlier and 3 pins for 05E or later)
This position is factory-set. Do no change the settingin all cases except when the main board is used with the CF card type PANEL i.
TM7 CF card type
switching
Use this setting when the main board is used with the CF card type PANEL i. If this pin is not set correctly, the HDD fan alarm is issued.
This position is factory-set. Do not change the setting in all cases except when the main board is used with A08B-0086-B65X or A08B-0086-B67X .
TM19
Support for PANEL i for the Ethernet display
function
Change the setting to this position when using the main board with A08B-0086-B65X or A08B-0086-B67X . If this pin is not set correctly, pressing of MDI keys and soft keys may be disabled or an invalid MDI key or soft key is input.
TM9 TM10
Reserved
Use this pin without changing the factory setting, that is, Open.
TM1 : Open: ShortTM1
TM18
TM3
TM4
: Open: Short
TM5
3 pins 2 pins
TM5
3 pins 2 pins
: Open: Short
TM7
TM7
: Open: Short
TM19
TM19
: Open: Short
TM9
TM10 : Open: Short
B-64223EN/02 MAINTENANCE
- 173 -
3.CONFIGURATION ANDSETTING OF THE PCB
3.2.2 Settings of the Setting Pins on the CF Card Adapter PCB
3.2.3 Setting of Variable Register
NOTE VR1: Video signal adjusting Register for 15”LCD. Never change because this is set as best setting.
NOTE TM3, TM4: Use the factory
settings without changing them.
CA84B
CA84A
CA81
TM4
TM3
VR1
MAINTENANCE B-64223EN/02
- 174 -
3. CONFIGURATION AND SETTING OF THE PCB
3.2.4 Changing the Windows Device Driver As the main board is changed from A20B-8100-093X to A20B-8101-050X or from A20B-8101-036X overall version 04D or earlier to A20B-8101-036X overall version 05E, the specification of the PCMCIA controller installed on the main board is changed. (A20B-8100-093X, A20B-8101-036X overall version 04D or earlier) R5C478 (II) manufactured by Ricoh (A20B-8101-050X, A20B-8101-036X overall version 05E or later) PCI-1510 manufactured by Texas Instruments As the controller is replaced with a new one, the Windows device driver for the new controller becomes necessary. When the Windows OS is initially started after the controller is replaced, the Windows OS recognizes the new controller and automatically installs the device driver for the new controller. The device driver for the new controller is automatically installed, so that no particular operation by the user is needed. When Windows XP is used, the icon and dialog box shown below may be displayed on the task bar but disappear automatically after installation.
• Modifications in the device manager
- When Windows 2000 is used (A20B-8100-093X) Ricoh R / RL / RB / 5C478 (II), R5C522 or Compatible
CardBus Controller (A20B-8101-050X) General-purpose card bus controller - When Windows XP is used (A20B-8100-093X, A20B-8101-036X overall version 04D
or earlier) Ricoh R / RL / RB5C478 (II), R5C522 or Compatible
CardBus Controller (A20B-8101-050X, A20B-8101-036X overall version 05E
or later) Texas Instruments PCI-1510 CardBus Controller
B-64223EN/02 MAINTENANCE
- 175 -
3.CONFIGURATION ANDSETTING OF THE PCB
Operation of the PCMCIA card after the controller is changed The driver software itself remains unchanged after the controller is changed. So, it is considered that the general operation of the PCMCIA card is not affected. For safety, however, the operation of a PCMCIA card used daily, if any, should be checked.
3.2.5 Changing the Setting of Windows When using the PANEL i based on Pentium III, be sure to make the following modification to the setting if Windows 2000/XP is reinstalled: (1) Open "Power Options" in Control Panel. The screen shown
below is displayed. (2) Select the "Power Schemes" tag then select "Never" from the list
box located on the right of "Turn off monitor". Next, click "OK" to close the "Power Options" dialog box.
Display in the case of Windows 2000
MAINTENANCE B-64223EN/02
- 176 -
3. CONFIGURATION AND SETTING OF THE PCB
Display in the case of Windows XP
NOTE 1 If this modification to the setting of Windows is not
made, the display color of the screen may become abnormal in rare cases.
2 Disable the power saving function. However, enable the screen saver function to protect against an image persistence of the LCD panel.
B-64223EN/02 MAINTENANCE
- 177 -
3.CONFIGURATION ANDSETTING OF THE PCB
3.3 LED DISPLAY
3.3.1 LED on Main Board <1> PANEL i based on Pentium III (A20B-8100-093X) and PANEL i based on Pentium M (A20B-8101-036X overall version 04D or earlier) <2> PANEL i based on Pentium III (A20B-8101-050X) and PANEL i based on Pentium M (A20B-8101-036X overall version 05E or later)
Name1 Name2 Color Status RE1 TRM Red Thermal Alarm. Thermal is not in regulated range. RE2 BAT Red Battery alarm. The battery on PANEL i is exhausted. Please exchange it. RE3 FAN Red One of the two fans for the basic unit or the HDD fan has stopped. Replace
the fan. In the case of CF card type, no HDD fan is needed. No fan alarm is issued even when no connection is made. Note) If this LED is turned on even when the fan is rotating with no
indication provided on the screen, the cause may not be a fan failure mentioned above but may be the main unit being placed in the reset state without being started normally. In such a case, the main board or power PCB may be defective.
RE2
R
E3
RE1
GR
5 G
R4
GR
6 G
R3
GR
2
GR
1 CD
32
CD
41M
R
E2
RE3
R
E1
RE
4
GR
5 G
R3
GR
2
GR
1
CD
32 CD
41M
GR4 GR6
CD38U
MAINTENANCE B-64223EN/02
- 178 -
3. CONFIGURATION AND SETTING OF THE PCB
Name1 Name2 Color Status RE4 S5 Red This indicates power-off state (Soft Off).
Note) Usually, the state where this LED is turned on never lasts. The state where this LED is turned on may last for a cause such as a setting error. In such a case, clear the contents of the CMOS by setting TM4 temporarily to the right position. (See Subsection 3.2.1, "Setting of the Setting Pins on the Main Board".)
GR1 5V Green Power on LED.(+5V). GR2 HDD Green HDD access LED. GR3 PCM Green PCMCIA access LED. GR4 LINK Green Ethernet link LED. GR5 100M Green Ethernet 100MHz link LED. GR6 ACT Green Ethernet activity LED.
3.3.2 LED on Backplane PCB
In case of Backplane for 150i /160i /180i /210i (A20B-8002-025X)
Name1 Color Status
LED1A Red HSSB is not ready LED1B Green CNC status is normal.
In case of Backplane for 300i /310i /320i (A20B-8002-033X)
Name1 Color Status
LED1A Red Parity Alarm on Backplane. LED1B Green HSSB is ready
B-64223EN/02 MAINTENANCE
- 179 -
3.CONFIGURATION ANDSETTING OF THE PCB
3.3.3 LED on the Front Side of the PANEL i for Automotive
LED display 1 ABC : Turned on for A to Z. Turned off for F1 to F26. 2 CAPS LOCK : Turned on for CAPS LOCK 3 POWER : Turned on when power (5V of PS2KB) is supplied 4 HDD or CARD : Access lamp for the HDD or CF card 5 STATUS : Green for normal state. Orange for temperature
alarm. Turned off for battery alarm. Red for temperature alarm and battery alarm issued simultaneously.
CF card type HDD type
CARD
MAINTENANCE B-64223EN/02
- 180 -
4. MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL)
4 MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL)
Chapter 4, "MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL)", consists of the following sections: 4.1 OVERVIEW .............................................................................181 4.2 CHANGING START SEQUENCES........................................183 4.3 EXPLANATION OF SCREENS..............................................184 4.4 OTHER SCREENS...................................................................189
B-64223EN/02 MAINTENANCE
- 181 -
4.MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL)
4.1 OVERVIEW When the Series 150i /160i /180i /210i / 300i /310i /320i is used or the CNC is connected to the PC over HSSB, Ncboot32.exe can be used for the maintenance of the CNC.
NOTE When the CNC is connected to the PC over
Ethernet, use the standard LCD/MDI for the maintenance of the CNC.
Ncboot32.exe provides the following functions: • BOOT screen (for CNC system data maintenance, SRAM backup,
and so forth) • IPL screen (for clearing SRAM, and so forth) • Display of the CNC power-on screen • Display of CNC alarm screen • Re-connection in case of the occurrence of a communication
error • Start of a registered application program • Automatic display of the BOOT/IPL screen during the next
startup of the CNC (for the Series 300i/310i/320i only) Ncboot32.exe is copied to the System 32 folder of Windows during driver installation. At the start of Windows, Ncboot32.exe starts automatically, and resides in the system tray.
(Icon at the center)
Supplementary 1: Multi-connection Ncboot32.exe supports HSSB multi-connection. The CNCs connected by HSSB are managed as nodes. The boot, IPL, and system alarm screens are displayed in windows that are opened independently for each node. Supplementary 2: Termination method Normally, Ncboot32.exe need not be terminated. If you need to terminate it, however, see the "System tray" explanation, below: Display the popup menu and select "End". When the Ncboot32.exe window is open, "End" cannot be selected.
MAINTENANCE B-64223EN/02
- 182 -
4. MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL)
System tray Right-click the icon in the system tray, and the popup menu, shown below, appears at the lower left corner of the screen.
Selecting [Open] causes the status screen to open. Selecting [About] causes the version information dialog box to appear. Selecting [End] causes Ncboot32.exe to terminate. Double-clicking the icon in the system tray causes Open in the menu to be automatically selected.
B-64223EN/02 MAINTENANCE
- 183 -
4.MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL)
4.2 CHANGING START SEQUENCES Placing the rotary switch on the HSSB board in the option slot to the 0 position (for the Series 150i /160i /180i /210i /Power Mate i) or the rotary switch on the CNC main board to the F position (for the Series 300i /310i /320i) allows you to perform maintenance using the BOOT and IPL screens. During normal operation (rotary switch 2 (for Series 150i /160i /180i /210i /Power Mate i), rotary switch 0 (for Series 300i /310i /320i)) 1. The CNC starts without waiting for communication to be
established. (The CNC (Series 300i/310i/320i) starts after communication is
established. When old boot software is used, however, the CNC may start without waiting for communication to be established.)
2. After communication is established, the PC performs initialization described below.
3. Initialize the work area for the FOCAS1/2 library. 4. Start a registered application program. 5. Perform monitoring for communication errors and CNC system
alarms. During maintenance (rotary switch 0 (for Series 150i /160i /180i /210i /Power Mate i), rotary switch F (for Series 300i /310i /320i)) 1. Wait until HSSB communication with the CNC is established. 2. Display the boot screen. 3. Display the IPL screen. 4. Display the CNC power-on screen. 5. Initialize the work area for the FOCAS1/2 library. 6. Start a registered application program. 7. Perform monitoring for communication errors and CNC system
alarms.
NOTE For CNC maintenance operation, a keyboard is
required with the personal computer.
MAINTENANCE B-64223EN/02
- 184 -
4. MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL)
4.3 EXPLANATION OF SCREENS
NOTE To open each screen of Ncboot32.exe, you are
recommended to use either the mouse or touch panel.
4.3.1 BOOT Screen
The area where the file is to be placed can be changed by using the [Setting...] button.
Select the memory card on the CNC or the PANEL i folder. The file location may be changed at any time. "Memory Card on CNC": Specify the memory card slot of the CNC. "Folder": Specify a folder on the PC. To use the memory card slot beside PANEL i, select "Folder" and specify the drive name given to the memory card by Windows.
B-64223EN/02 MAINTENANCE
- 185 -
4.MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL)
4.3.1.1 System data manipulation The following screen is used for manipulating system data (including control software and ladder programs) on the NC.
[Load...] opens the file selection screen. Specify a file to be loaded. [Save] saves the selected NC system data in a file. [Check] checks the selected NC system data. [Delete] deletes the selected NC system data.
MAINTENANCE B-64223EN/02
- 186 -
4. MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL)
4.3.1.2 SRAM operation This screen is used to store and restore NC SRAM data.
[Backup]: Saves SRAM data to a file. [Restore]: Restore SRAM data from a file.
The progress of the operation is indicated in the lower part of the screen. The name of the backup file is automatically determined according to the SRAM size and cannot be changed. Fort the Series 300i/310i/320i, the CNC has the function of automatically saving the data of SRAM in FROM (boot software version 60W1-07 and later). The PC can restore the data that was saved automatically to SRAM. Press the [AutoBackup...] button to display the following screen.
Select a saved image under "Name" and press the [Restore] button to restore the SRAM data of the CNC.
B-64223EN/02 MAINTENANCE
- 187 -
4.MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL)
4.3.1.3 File operation The following screen is used for operating files on a memory card in the CNC or in a folder of the PANEL i.
[Delete] deletes a selected file. [Format] formats the memory card. This button is valid when the memory card is selected by [Setting...] [Refresh] updates the file list to the latest state. After changing memory cards or floppy disks, click this button.
MAINTENANCE B-64223EN/02
- 188 -
4. MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL)
4.3.2 IPL Screen
NOTE The contents of the IPL screen vary depending on
the CNC model. Follow the instructions displayed in the menu.
B-64223EN/02 MAINTENANCE
- 189 -
4.MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL)
4.4 OTHER SCREENS
4.4.1 CNC Alarm Screen
This screen appears when a system alarm is issued in the CNC. (The above screen is an example. The displayed information varies depending on the system alarm issued in the CNC.)
MAINTENANCE B-64223EN/02
- 190 -
4. MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL)
4.4.2 Status Screen To open the status screen, double-click the icon in the system tray. Alternatively, in the menu popped up by right-clicking, click OPEN.
Node: Node number Name: Node name. (Define the node name in advance by using the
HSSB applet on the control panel.) Bus: Hardware communication status (0: Communication error, 1:
Communication established) Status: Status (in hexadecimal)
CNC of Series 300i/310i/320i CNC other than Series 300i/310i/320i
Bit2: End of boot processing Bit3: End of IPL processing Bit4: Rotary switch position 0 Bit5: Display of 30 lines on
IPL/system alarm screen Bit8: CNC system alarm
Bit1: Rotary switch position 1 Bit2: End of boot processing Bit3: End of IPL processing Bit4: Rotary switch position 2 Bit5: Internal display interface in use (Series 150i only) Bit6: Connection with HSSB Port 2 Bit8: CNC system alarm
Pop up this window on communication error: By checking this item, this screen is opened automatically when a communication error occurs. Clicking the [Close] button closes the screen. Clicking the [Setting...] button opens the option setting screen. Clicking the [About...] button opens the version information screen.
B-64223EN/02 MAINTENANCE
- 191 -
4.MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL)
4.4.3 Option Setting Screen On the option setting screen, an application program can be registered. A program that uses FOCAS1/2 becomes operable only when the program is started after communication is established with the NC. (If an application program is registered with Start-up, the application program may not be started normally.) So, to start an application program immediately after Windows is started, register the application program with NCBoot32.exe. Clicking the [Settings...] button on the status screen causes the option setting screen to open. On the option setting screen, an application must be registered with each node that requires it. Moreover, a setting can be made to call the boot/IPL screen at the next start time.
[Node] selects a node. In the list box in the center of the screen, the programs registered for the selected node are displayed. [New...] registers a new program. When a blank character is included in the path, it is enclosed with double quotation marks. [Remove] deletes a selected line. [Edit] allows editing of a selected line. This button is used to edit arguments. The character string %d in the command line is replaced by a node number. To represent % itself, describe %%. Example: To start the CNC screen display function after FOCAS2
starts at that node, code the following: “C:¥Program Files¥CNCScreen¥CNCScrn.exe” /Node=%d
MAINTENANCE B-64223EN/02
- 192 -
4. MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL)
For the Series 300i/310i/320i, to set the display of the BOOT/IPL screen during the next startup of the CNC, select the "Boot Option" tab on the option setting screen.
If a CNC that is not grayed out is checked, the BOOT/IPL screen appears during the next startup of the CNC, regardless of the setting of the rotary switch on the CNC side. This display setting is enabled only once and automatically cleared by Ncboot32.exe.
B-64223EN/02 MAINTENANCE
- 193 -
5.MAINTENANCE OF OPEN CNC (HARDWARE MONITOR)
5 MAINTENANCE OF OPEN CNC (HARDWARE MONITOR)
Chapter 5, "MAINTENANCE OF OPEN CNC (HARDWARE MONITOR)", consists of the following sections: 5.1 OVERVIEW .............................................................................194 5.2 EXPLANATION OF SCREENS..............................................195 5.3 LOG OUTPUT FUNCTION.....................................................201
MAINTENANCE B-64223EN/02
- 194 -
5. MAINTENANCE OF OPEN CNC (HARDWARE MONITOR)
5.1 OVERVIEW The hardware monitor (HardMntr.exe) monitors the following during PANEL i operation: • CPU temperature abnormality • CPU fan alarm • HDD fan alarm • Main unit (power supply ) fan alarm • Ambient temperature abnormality on the high temperature side
(55°C) • Ambient temperature abnormality on the low temperature side
(5°C) • CMOS battery alarm When a PANEL i fault occurs, the following operations can be performed by setting: • Windows shutdown processing • Notification of abnormal state to all applications • PMC signal change
NOTE 1 Some types of PANEL i do not have a HDD fan
and CMOS battery and do not allow an ambient temperature abnormality on the low temperature side to be checked.
2 The hardware monitor is a function dedicated to the PANEL i, so that the hardware monitor cannot be used on general personal computers.
When Windows is started, the hardware monitor automatically starts and resides on the system tray. Method of quitting the hardware monitor Usually, the user need not quit the hardware monitor. To quit the hardware monitor, however, right-click the icon on the system tray then click "Exit" on the pop-up menu.
NOTE To open the hardware monitor screen, the mouse
is needed.
B-64223EN/02 MAINTENANCE
- 195 -
5.MAINTENANCE OF OPEN CNC (HARDWARE MONITOR)
5.2 EXPLANATION OF SCREENS
5.2.1 Monitor Screen Double-click or right-click the icon on the system tray to display a pop-up menu. Next, click "Open" on the pop-up menu to display the monitor screen. This screen is automatically displayed when an alarm or warning is issued or when the alarm state has changed.
"Status" : Status 1 : Normal : Warning : Alarm (without Windows shutdown) : Alarm (with Windows shutdown) "Item": Those items that are under monitoring are displayed. CPU Temperature : CPU temperature monitoring CPU Fan : CPU fan monitoring HDD Fan : HDD fan monitoring(Note 1) Case Fan : Main unit (power supply) fan
monitoring Ambient Temperature : Ambient temperature abnormality
monitoring CMOS Battery : CMOS battery monitoring(Note 1) Note 1) Not displayed when a HDD fan or a CMOS battery is not installed. "Condition": Status 2 The status of each item is displayed. CPU Temperature : CPU temperature is indicated by
Celsius. CPU Fan : "OK" for normal status. "Stopped" for
abnormal status. HDD Fan : "OK" for normal status. "Stopped" for
abnormal status.
MAINTENANCE B-64223EN/02
- 196 -
5. MAINTENANCE OF OPEN CNC (HARDWARE MONITOR)
Case Fan : "OK" for normal status. "Stopped" for abnormal status.
Ambient Temperature : "Normal" for normal status. "High" for abnormally high temperature/"Low" for abnormally low temperature.
CMOS Battery : "Normal" for normal status. "Low" for low level.
[Close]: The screen is closed by clicking this button. The field at the bottom of the screen displays the following information: When the condition is normal:
When a warning is issued:
When an alarm is issued: (Without Windows shutdown)
When an alarm is issued: (With Windows shutdown)
If an alarm that requires Windows shutdown is issued, the time used until shutdown is indicated together with status information as shown above. To shut down Windows immediately, click the [At Once] button. Even if the monitor screen is closed with the [Close] button, Windows shutdown processing is continued.
B-64223EN/02 MAINTENANCE
- 197 -
5.MAINTENANCE OF OPEN CNC (HARDWARE MONITOR)
5.2.2 Settings Screen Right-click the icon on the system tray to display a pop-up menu. Next, click "Setting" on the pop-up menu to open the settings screen.
[Windows shutdown at the alarm occurring]:
Set whether to shut down Windows when an alarm is issued. To shut down Windows, set a time (from 3 to 600 seconds) to be used until Windows is shut down. When "Forcibly shutdown is done." is checked, Windows is shut down forcibly. If Windows is forcibly shut down when a file is being edited, the contents of the file may not be saved. When "Forcibly shutdown is done." is not checked, the shutdown processing may be interrupted, depending on the running application.
MAINTENANCE B-64223EN/02
- 198 -
5. MAINTENANCE OF OPEN CNC (HARDWARE MONITOR)
[Broadcast message]:
When an alarm is issued, a message is sent to all currently running applications. For an application to use the message, the message "FANUC-HARDWARE-STATUS-MONITOR" needs to be registered with RegisterWindowMessage so that WindowProc can handle the message.
The message parameter wParam indicates an alarm status.
Wparam = Bit0 : CPU temperature abnormality Bit1 : CPU fan alarm Bit2 : HDD fan alarm Bit3 : Main unit (power supply) fan alarm Bit4 : Ambient temperature abnormality on the
high temperature side (55°C) Bit5 : Ambient temperature abnormality on the
low temperature side (5°C) Bit6 : CMOS battery alarm
Parameter 1 Param indicates CPU temperature (Celsius). (Temperature is valid in all cases.)
NOTE If an alarm status change (including a temperature
change in the case of CPU temperature abnormality) occurs, the message is sent. So, an application may receive the message more than once. The message is also sent when an alarm is reset from the alarm status.
Example of use
Step 1 The message is registered when an application is started. In this example, a message ID is saved to the global variable g_uMntrMsg with InitInstance. BOOL CMyApp::InitInstance() g_uMntrMsg = RegisterWindowMessage( "FANUC-HARDWARE-STATUS-MONITOR"); :
B-64223EN/02 MAINTENANCE
- 199 -
5.MAINTENANCE OF OPEN CNC (HARDWARE MONITOR)
Step 2 The message is handled. The message is sent to the top-level window. The message is not sent to a child window. If the received message matches the message ID saved in Step 1, the alarm issued is processed. LRESULT CMyDlg::WindowProc(UINT message, WPARAM wParam, LPARAM lParam) if ((message == g_uMntrMsg) && (wParam & 0x0000007F) ) // Processing for the issued alarm return 0; return CDialog::WindowProc(message, wParam, lParam);
[PMC signal]: The PMC signal set when an alarm is issued is changed. One-byte data is used to turn "on/off" the signal when the alarm status is changed.
Bit0 : CPU temperature abnormality Bit1 : CPU fan alarm Bit2 : HDD fan alarm Bit3 : Main unit (power supply) fan alarm Bit4 : Ambient temperature abnormality on the high
temperature side (55°C) Bit5 : Ambient temperature abnormality on the low
temperature side (5°C) Bit6 : CMOS battery alarm Bit7 : (Not used) NOTE 1 CPU temperature is not posted. 2 On the settings screen, nonexistent signals and
write-protected signals are not checked. 3 To use this function, the HSSB driver needs to be
installed and the FOCAS1/2 library is required.
[Log output]: Set a time interval (1 to 1440 minutes) for periodically outputting the current status as a log after the PANEL i is started, regardless of whether the status is normal or abnormal.
MAINTENANCE B-64223EN/02
- 200 -
5. MAINTENANCE OF OPEN CNC (HARDWARE MONITOR)
5.2.3 EWF Control Screen (for Windows XP Embedded) Right-click the icon on the system tray to display a pop-up menu. Next, click "EWF" on the pop-up menu to open the EWF control screen.
[Current EWF protection]
ENABLE : EWF is enabled presently. (Drive "C:" on the compact flash card is write-protected.)
DISABLE : EWF is disabled presently. (Drive "C:" on the compact card is not write-protected.)
[Next EWF protection]
ENABLE : EWF is enabled when the system is started next time. DISABLE : EWF is disabled when the system is started next time.
[Enable EWF protection] button
EWF is enabled when the system is started next time. [Disable EWF protection] button
EWF is disabled when the system is started next time. [Close] button
Clicking this button closes the screen.
B-64223EN/02 MAINTENANCE
- 201 -
5.MAINTENANCE OF OPEN CNC (HARDWARE MONITOR)
5.3 LOG OUTPUT FUNCTION The hardware monitor outputs a log (HardMntr.log): • When an application is started • At certain time intervals • When an alarm is issued • When an application is quit The contents of a log can be viewed using the log viewer (Fwlog.exe).
Example of log output
Error when or after an application is started
If the hardware monitor driver (mmchwm.sys) is not started yet when an application is started, the following alarm message is displayed and the application is terminated:
If an error occurs with the hardware monitor driver (mmchwm.sys) after an application is started, the following alarm message is displayed and the application is terminated:
6.BIOS SETUP MAINTENANCE B-64223EN/02
- 202 -
6 BIOS SETUP Chapter 6, "BIOS SETUP", consists of the following sections: 6.1 WHAT IS ‘BIOS SET-UP’.......................................................203 6.2 KEYS USED FOR OPERATION.............................................203 6.3 HOW TO BEGIN THE ‘BIOS SET-UP’..................................204 6.4 METHOD OF RETURNING BIOS SETTINGS TO
FACTORY-SET VALUES.......................................................205 6.5 HOW TO END THE ‘BIOS SET-UP’......................................206 6.6 BIOS DIAGNOSIS MESSAGE................................................207
B-64223EN/02 MAINTENANCE 6.BIOS SETUP
- 203 -
6.1 WHAT IS ‘BIOS SET-UP’ “BIOS Set-up” is a program to set up BIOS settings, and operating environment for the PANEL i is defined by these BIOS settings. It is unnecessary to run the set-up program normally because default BIOS settings are set at shipping. Use PANEL i with this default environment as far as possible because an inadvertent change to the operating environment may cause a failure. The settings made using BIOS Set-up are stored in the internal memory. A battery is used to preserve the settings stored in the memory.
CAUTION 1 Use PANEL i with default BIOS settings as far as
possible. Fanuc has not checked behavior of PANEL i in
case that any BIOS setting is changed from default settings. So if any setting is changed, make sufficient confirmations.
2 A keyboard is necessary at BIOS setup. Select one of following devices.
- A full keyboard connected to PS/2 port. - A full keyboard connected to USB port. - Front panel of PANEL i for Automotive. MDI unit or soft key is not available. Connect other
full keyboard. 3 Do not change the setting of Quick Boot. Ensure
that the setting remains unchanged from Disabled.
6.2 KEYS USED FOR OPERATION The keys used for set-up have the following functions. - [↓] [↑] keys : Move the cursor to the next or previous item. - [←] [→] keys : Move the cursor to the next or previous menu. - [Enter] key : Select the item on which the cursor is placed. - [ESC] key : Exit. - [-] [+] keys : Change values. - [F1] key : Display helps. - [F9] key : Setup defaults. - [F10] key : Setup previous values
6.BIOS SETUP MAINTENANCE B-64223EN/02
- 204 -
6.3 HOW TO BEGIN THE ‘BIOS SET-UP’ 1 Finish working and store the data. 2 Turn off and connect a full-keyboard, and turn on again. 3 Press the [F2] key while "Press <F2> to enter SETUP" is
displayed at the bottom of the initial screen.
Initial screen * On the initial screen, data such as the BIOS series/edition and
CPU type can be checked.
4. The BIOS setup utility is started and the main menu screen is displayed. Modify BIOS as needed.
Main menu screen
PhoenixBIOS 4.0 Release 6.0 Copyright 1985-2002 Phoenix Technologies Ltd. All rights Reserved FANUC BIOS, 6150/05 Copyright 2002, FANUC LTD All rights Reserved CPU = Intel (R) Pentium(R) III processor 866MHz 639K System RAM Passed 253M Extended RAM Passed System BIOS shadowed Video BIOS shadowed Fixed Disk 0 : ----- Press <F2> to enter SETUP
BIOS series/edition
CPU type
Press the [F2] key while this message is displayed.
PhoenixBIOS Setup Utility Main Advanced Security Power Boot Exit System Time: [02:15:30] System Date: [01/01/2003] Floppy Disk A: [1.44 MB 3 1/2"] Floppy Disk B: [Disabled] Primary Master [MAXTOR 4K020H1] Primary Slave [MATSHITADVD-ROM SR-8588] Secondary Master [None] Secondary Slave [None] CPU Type: Celeron(TM) CPU Speed: 733 MHz System Memory: 640 KB Extended Memory: 128512 KB BIOS Information: FANUC BIOS, 6150/05 F1 Help ↑↓ Select Item ‐/+ Change Values F9 Setup DefaultsEsc Exit ←→ Select Menu Enter Select Sub-Menu F10 Save and Exit
Information reflecting the actual system is displayed.
B-64223EN/02 MAINTENANCE 6.BIOS SETUP
- 205 -
6.4 METHOD OF RETURNING BIOS SETTINGS TO FACTORY-SET VALUES
BIOS settings can be returned to the factory-set values (default values) by BIOS set-up. Use one of the two methods indicated below. (Note, however, that some units are shipped from the FANUC factory with modifications made to the default values.) (Method 1) Press the [Esc] key several times or select the item of Exit with
the [←] and [→] keys. The Exit menu screen is displayed. Next, select "Load Setup Defaults" then press the [Enter] key.
Exit menu screen
(Method 2) Press the [F9] key. The message "Load default configuration
now?" is displayed. In response to this message, select "Yes".
PhoenixBIOS Setup Utility Main Advanced Security Power Boot Exit Exit Saving Changes Exit Discarding Changes Load Setup Defaults Discard Changes Save Changes F1 Help ↑↓ Select Item ‐/+ Change Values F9 Setup DefaultsEsc Exit ←→ Select Menu Enter Select Sub-Menu F10 Save and Exit
6.BIOS SETUP MAINTENANCE B-64223EN/02
- 206 -
6.5 HOW TO END THE ‘BIOS SET-UP’ Changed settings become effective after saving settings and restarting the system. Select either one of the following methods for saving and restarting. (Method 1) Press the [Esc] key several times or select the item of Exit with
the [←] and [→] keys. The Exit menu screen is displayed. Then select “Exit Saving Changes” and press ENTER key.
Exit menu screen (Method 2) Press F10 key then message as “Save Configuration changes and
exit now?” is displayed. Select “Yes” . To quit the BIOS set-up utility without saving changed settings, select "Exit Discarding Changes" on the menu screen above then press the [Enter] key.
PhoenixBIOS Setup Utility Main Advanced Security Power Boot Exit Exit Saving Changes Exit Discarding Changes Load Setup Defaults Discard Changes Save Changes F1 Help ↑↓ Select Item ‐/+ Change Values F9 Setup DefaultsEsc Exit ←→ Select Menu Enter Select Sub-Menu F10 Save and Exit
B-64223EN/02 MAINTENANCE 6.BIOS SETUP
- 207 -
6.6 BIOS DIAGNOSIS MESSAGE After turning on the system POST (Power On Self Test) is executed. Diagnosis messages in the following table may be displayed. Marks in item “To be solved” represent as bellow. A: Something of hardware may be failure. Solve these troubles. B: When battery supply is stopped, these messages are displayed
once. If these are displayed time and again, something of hardware may be failure.
Error Code
To be solved BIOS message (Note 1) Description
----- A CPU Temperature Exceeds the Upper Limit – FATAL
The CPU temperature is too high. The radiation fin may not be in contact with the CPU correctly.
----- A Ambient Temperature Exceeds the Upper Limit –FATAL (Note 2)
The ambient temperature is too high. The cabinet may not be cooled normally.
----- A
Ambient Temperature Exceeds the Upper Limit.
The ambient temperature is too high. The cabinet may not be cooled normally. When the ambient temperature returns to within the normal range, the unit is automatically started.
----- A
Ambient Temperature Exceeds the Lower Limit – HDD stopped. (Note 2)
The ambient temperature is too low. Wait until the ambient temperature sufficiently rises. (When the ambient temperature has risen sufficiently, turn on the power again.)
----- A
Ambient Temperature Exceeds the Lower Limit.
The ambient temperature is too low. Wait until the ambient temperature sufficiently rises. When the ambient temperature returns to within the normal range, the unit is automatically started.
----- A CPU Fan Failure. – FATAL The 60-mm-square fan unit for the base unit is stopped. ----- A Case Fan Failure. The 40-mm-square fan unit for the base unit is stopped. ----- A HDD Fan Failure. The HDD fan is stopped. ----- A CMOS Battery Failure. (Note 2) The battery is disconnected or dead.
----- A CMOS Battery Low – Press 'B' Key.
The battery level is too low. Until the battery is replaced, the unit can be operated by pressing the [B] key.
0200 A Failure Fixed Disk The hard disk cannot be recognized normally.
0210 A Stuck Key A keyboard operation error occurred. Check whether a key is held down.
0211 Keyboard error or not connected A keyboard error occurred. Check whether the keyboard is connected normally.
0251 B System CMOS checksum bad – Default configuration used.
A CMOS data check error occurred. So, the unit is started according to the default.
0271 B Check date and time settings The date and time setting is invalid. (This error occurs if battery
power supply is stopped.) Set the correct date and time with the BIOS set-up utility or the setting function of the OS.
0280 B Previous boot incomplete – Default configuration used
The previous start operation was unsuccessful, so the unit is started according to the default.
NOTE 1 BIOS message may be changed by BIOS version. 2 Message displayed on the PANEL i based on
Pentium III with BIOS overall version 5 or earlier
6.BIOS SETUP MAINTENANCE B-64223EN/02
- 208 -
(Continued)
Error Code
To be solved BIOS message (Note 1) Description
----- B
Cursor blinking on the left (After Power On Self Test)
The hard disk is out of order , or the hard disk was not recognized as a boot device. Please do the following operation. <1> The BIOS setup is started, and [←] key is pushed, and please
push [↓] key twice once, select "Load Setup Defaults", and push 'Enter'.
<2> Please select YES and push 'Enter' if it is displayed as 「Load default configuration now?」.
<3> Please select "Exit Saving Changes" on the screen, and push 'Enter'.
<4> Please select YES and push 'Enter' when "Save configuration changes and exit now?" displays it.
NOTE 1 BIOS message may be changed by BIOS version.
B-64223EN/02 MAINTENANCE 7.MAINTENANCE SUPPLIES
- 209 -
7 MAINTENANCE SUPPLIES Chapter 7, "MAINTENANCE SUPPLIES", consists of the following sections: 7.1 METHOD OF EXCHANGING A BATTERY.........................210 7.2 METHOD OF REMOVING CASE COVER ...........................211 7.3 MOUNTING THE CASE COVER...........................................215 7.4 METHOD OF EXCHANGING FUSE .....................................217 7.5 METHOD OF EXCHANGING FAN .......................................218 7.6 METHOD OF EXCHANGING CPU UNIT.............................220 7.7 METHOD OF EXCHANGING THE DIMM MODULE.........221 7.8 METHOD OF EXCHANGING TOUCH PANEL
PROTECTION SHEET ............................................................222
7.MAINTENANCE SUPPLIES MAINTENANCE B-64223EN/02
- 210 -
Connector(BAT1)
Lithium batteryA02B-0200-K102
7.1 METHOD OF EXCHANGING A BATTERY
CAUTION The time from disconnecting the cable of old battery to connecting the cable of new
battery should be shorter than 5 minutes. BIOS settings will be not erased when bellow procedures are done correctly. But if following message are displayed at power-on, BIOS settings may be erased. “251: System CMOS checksum bad – Default configuration used.” & “Press <F2>
to enter SETUP” In this case default BIOS settings are loaded, then BIOS setting will start. If BIOS settings were changed from default setting before this message is
displayed, change as same settings. Usually default settings are used.
(1) Turn on PANEL i for 5 seconds or more, then turn off. Take off PANEL i from attached panel to work from rear side.
(2) Pull out the connector of the lithium battery, then remove the battery from the holder.
(3) Connect the new battery connector (BAT1) until five minutes, put the new battery in the holder.
(4) Mount PANEL i again. (5) Turn on the power, then confirm that BIOS parameters have not
been erased (confirm that error message is not displayed).
Recommended timing of battery replacement
Fig. 7.1 Exchanging a battery
NOTE FANUC recommends periodical battery replacement at intervals
of one year, regardless of whether a battery alarm is issued.
B-64223EN/02 MAINTENANCE 7.MAINTENANCE SUPPLIES
- 211 -
7.2 METHOD OF REMOVING CASE COVER When it takes five minutes or more to remove the battery and to work, the BIOS setting might initialize it. In that case “251: System CMOS checksum bad – Default configuration used.” & “Press <F2> to enter SETUP” are displayed after next turning on. Therefore in case of usage with changing BIOS settings, confirm changed items before this operating. If the messages are displayed, change BIOS settings as before. In case of usage without changing BIOS setting (setting on manufacture), exit BIOS setting if the message is displayed. (1) Removing the LCD cable (for the 15.0” LCD only)
<1>
<2>
<3> <4>
Video connector fastener
Screw
Video connector
<1> Remove the screw from the upper right section of the unit. <2> Cut the cable clamp. <3> Remove the video connector fastener. <4> Detach the video connector.
7.MAINTENANCE SUPPLIES MAINTENANCE B-64223EN/02
- 212 -
(2) Pulling out the fan and battery cables
<1> Pull out the two fan cables. The connectors are latched in
a simple manner. Pull them out by holding down the latch with a flat-blade screwdriver.
<2> Pull out the battery cable. (3) Detaching the PCI card
<1> <2>
<1> Remove the PCI holding part. <2> Remove the screw, and pull out the PCI card.
B-64223EN/02 MAINTENANCE 7.MAINTENANCE SUPPLIES
- 213 -
(4) Removing screws from the case
a
b c
d e
<1> For units other than the 15” LCD, remove the screw (a)
from the upper right section of the unit. <2> Remove the other screws (b to e) from the case.
NOTE Screws a to c are locked to prevent them from
falling out of the case. (5) Checking the shape of the PCI holding plate at the bottom of the
unit
<1> Old type <2> New type
<1> If the holding plate is an old type, remove it first. <2> If the holding plate is a new type, remove the screw
indicated with an arrow, and loosen the fitting shown in a dotted circle. Remove the cover as shown in Procedure (8).
7.MAINTENANCE SUPPLIES MAINTENANCE B-64223EN/02
- 214 -
(6) Removing the PCI holding plate 1 (for the old type only)
<1> Remove two screws from the PCI holder.
(7) Removing the PCI holding plate 2 (for the old type only)
<1> <2>
<3>
<1> Open the PCI holding plate to about 30 degrees. <2> Tilt it a little to the far side. <3> Pull it out.
(8) Removing the cover
B-64223EN/02 MAINTENANCE 7.MAINTENANCE SUPPLIES
- 215 -
7.3 MOUNTING THE CASE COVER (1) Position the upper side of the cover in the right place, and lower
it.
Be careful not to have the case cover caught on the DIMM latch.
Series 300i/310i/320i : Be careful. They are tight.
Make sure that the power supply PCB and backplane PCB get in grooves.
(2) Mount the PCI holder, and fasten the case cover with screws (4
or 5 places). (3) Mount the PCI card and the PCI card holder.
7.MAINTENANCE SUPPLIES MAINTENANCE B-64223EN/02
- 216 -
(4) Attach the cable connector.
40-mm-square fan 60-mm-square fan Battery
(5) Attach the LCD cable, and mount the metal fitting and cable
clamp. (For the 15.0” LCD unit only)
LCD cable
Metal fitting for cable
Cable clamp
B-64223EN/02 MAINTENANCE 7.MAINTENANCE SUPPLIES
- 217 -
7.4 METHOD OF EXCHANGING FUSE
CAUTION Investigate the cause that fuse is blown out at first,
then remove it. Fuse is blown out when power lines are shorted in
PANEL i. If the fuse is blown out, check bellow points. - Any conductor is shorted to the main board. - Failure of PCI extended card or error at inserting
PCI extended card. - Miss-connection of cables.
When fuse is blown out, any damage may be existed in the main board. And the damaged parts must be exchanged.
(1) Take PANEL i off from cabinet after pulling out cables. (2) Remove case cover (Refer to 7.2). (3) Remove the old fuse, and put a new fuse to the socket exactly. (4) Attach case cover (Refer to 7.3). Mount PANEL i again. (5) Turn on the power, then confirm that PANEL i will start.
FUSE A08B-0084-K020
Cover removing/attaching (Refer to Sections 7.2 and 7.3)
Fig. 7.4 Exchanging fuse
7.MAINTENANCE SUPPLIES MAINTENANCE B-64223EN/02
- 218 -
7.5 METHOD OF EXCHANGING FAN
7.5.1 Method of Exchange Fan of the PANEL i (1) Make sure that PANEL i is turned off. (2) Prepare a new FAN . (3) Pull out the connector of fan power. This connector has a latch,
therefore release the latch and pull out it as below figure. (4) Exchange a fan. Attention to the direction of air flow. (5) Connect a plug of 60mm FAN(-K101) to CPE11B. Connect a
plug of 40mm FAN(-K100) to CPE11A.
(40mm FAN) CPE11A
40mm FAN A08B-0084-K100 Attention to the direction.
Air Flow
60mm FAN A08B-0084-K101 Attention to the direction.
(60mm FAN) CPE11B
Release the latch of the connector with the driver etc, then pull out the cable. Be careful not to damage the connector with excessive force.
Fig. 7.5.1 Exchanging Fan of Basic Unit
B-64223EN/02 MAINTENANCE 7.MAINTENANCE SUPPLIES
- 219 -
7.5.2 Method of Exchanging Fan for the HDD Unit (1) Make sure that PANEL i is turned off. (2) Prepare a new fan. (3) Disconnect the fan connector from CPE11C. The connector has a
latch, therefore disconnect it while raising upward it a little. (4) Screw the old fan off. (5) Screw a new fan on, and connect the fan connector to CPE11C.
Attention to the direction of air flow.
NOTE In the case of PANEL i for Automotive, remove
HDD unit at first.
2 screws
To CPE11C (3pin) of Power Supply PCB
Air Flow
FAN A08B-0084-K102 Attention to the direction.
Fig. 7.5.2(a) Exchanging FAN for HDD unit
Fig. 7.5.2(b) Exchanging FAN for HDD unit (In case of PANEL i for
Automotive)
7.MAINTENANCE SUPPLIES MAINTENANCE B-64223EN/02
- 220 -
7.6 METHOD OF EXCHANGING CPU UNIT (1) Make sure that PANEL i is turned off. (2) Remove case cover (Refer to Section 7.2). (3) Screw off 2 screws (3 screws for Pentium M type), then remove
holding plate of the CPU. (4) When using Pentium III type, remove the CPU unit after lifting
the CPU socket lever. (5) When using Pentium M type, remove the CPU unit after
releasing the CPU socket by inserting a flat-blade screwdriver into the screw of the CPU socket through the opening of the CPU fin then turning the screwdriver counterclockwise.
(6) Set new CPU unit. Mount parts in a reverse order.
Holding Plate of CPU
Holding Plate of CPU unit
Flat-blade screwdriver
Remove/Attach case cover.
(Refer to Sections 7.2 and 7.3)
Holding Plate of CPU unit
CPU unit
Pentium III type
Pentium M type
Fig. 7.6 Exchanging CPU Unit
B-64223EN/02 MAINTENANCE 7.MAINTENANCE SUPPLIES
- 221 -
7.7 METHOD OF EXCHANGING THE DIMM MODULE (1) Turn the power to the PANEL i off. (2) Remove the cover. (See Section 7.2.) (3) Push the latch for fixing the module outward as shown in detail
A. (The DIMM module is lifted.) (4) Pull out the DIMM module. (5) Insert a new DIMM module until it is fixed with the latch and
mount it by reversing the removal procedure.
Detail A
Fig. 7.7 Exchanging DIMM Module
7.MAINTENANCE SUPPLIES MAINTENANCE B-64223EN/02
- 222 -
7.8 METHOD OF EXCHANGING TOUCH PANEL PROTECTION SHEET
PANEL i has a Touch Panel Protection Sheet on the face of Touch Panel to protect the Touch Panel. When the screen cannot be watched clearly because of some damages or stains, exchange the Touch Panel Protection Sheet. Please prepare the following.
Name Specification150 i /160 i /180 i /210 i with softkey 300i /310i /320i
A02B-0236-K110For 10.4” LCD
150 i /160 i /180 i /210 i with softkey A02B-0236-K130For 12.1” LCD A02B-0236-K118
Touch panel protection sheet
For 15.0” LCD A08B-0082-K020Neutral detergent (having good oil removal properties. Neutral detergents for kitchen are applicable.)
Soft cloth (Towels are applicable.)
CAUTION Touch panel operations are performed by directly
specifying items on the LCD screen. For these operations, be sure to use the touch panel pen (A02B-0236-K111) supplied by FANUC. If you use a pointed pen to specify an item on the LCD screen, the surface of the LCD may be scratched or damaged. If you touch the LCD screen with your finger, operability may degrade or the screen may become dirty. Do not touch the LCD screen with your fingers.
B-64223EN/02 MAINTENANCE 7.MAINTENANCE SUPPLIES
- 223 -
7.8.1 Method of Exchanging Touch Panel Protection Sheet (except A02B-0236-K130)
(1) At first, strip the old Touch Panel Protection Sheet off.
Touch panel protection sheet
Tab for exchange
(2) Wipe off adhesive residue if any with alcohol. (3) Use a neutral detergent to remove oil and dirt stuck to the surface
of the touch panel. (4) With a soft, damp cloth, wipe off the detergent completely. If the surface of the touch panel is cloudy, oil is still left.
Remove oil completely. If oil or detergent is left on the surface of the touch panel, the
protection sheet cannot adhere to the panel completely and will sometimes peel off easily.
(5) With a soft, dry cloth, wipe off moisture completely. (6) Bend a tab for exchange to surface side in accordance with the
following left-side picture.(At an angle of about 60°) (7) Strip the white film on the back of the new Touch Panel
Protection Sheet (this side is to stick on the LCD face) off.
Protection Sheet
Tab for exchange
Surface
LCD side
(8) Position the sheet, then attach the top and bottom sides of the
sheet first so that the tab for exchange is placed at the upper-right corner.
At this time, check that each side of the protection sheet does not touch the escutcheon.
Be careful so as not to allow dirt to enter between the LCD and protection sheet.
NGOK
7.MAINTENANCE SUPPLIES MAINTENANCE B-64223EN/02
- 224 -
(9) Attach the right and left sides of the protection sheet while
pushing out air between the touch panel and protection sheet. With part of the protection sheet kept stuck to the touch panel, do
not attempt to correct the position of the protection sheet by pulling the sheet.
(10) Press the adhesive parts of the four sides, and attach the entire sheet completely.
B-64223EN/02 MAINTENANCE 7.MAINTENANCE SUPPLIES
- 225 -
7.8.2 Method of exchanging Touch Panel Protection Sheet (A02B-0236-K130)
(1) At first, strip the old Touch Panel Protection Sheet off.
Tab for exchange
(2) Wipe off adhesive residue if any with alcohol. (3) Use a neutral detergent to remove oil and dirt stuck to the surface
of the touch panel. (4) With a soft, damp cloth, wipe off the detergent completely. If the surface of the touch panel is cloudy, oil is still left.
Remove oil completely. If oil or detergent is left on the surface of the touch panel, the
protection sheet cannot adhere to the panel completely and will sometimes peel off easily.
(5) With a soft, dry cloth, wipe off moisture completely. (6) Strip the film on the back of the new Touch Panel Protection
Sheet (this side is to stick on the LCD face.) (7) Put the tab of exchange on the lower left side of the new one, and
stick the Touch Panel Protection Sheet. At this time, align the overhang edge at bottom of the gray plastic frame with the overhang edge of the Touch Panel Protection Sheet. In addition, prevent dust from entering between the LCD and the Touch Panel Protection Sheet.
Guide position
(8) Stick the four sides while pushing out air between the touch panel and the Touch Panel Protection Sheet.
Do not pull the Touch Panel Protection Sheet to correct its position with the part of the sheet kept stuck to the touch panel.
7.MAINTENANCE SUPPLIES MAINTENANCE B-64223EN/02
- 226 -
(9) Press the adhesive parts of the four sides, and stick the Touch Panel Protection Sheet completely.
Check that the four corners and four sides of the Touch Panel Protection Sheet is not floating.
7.8.3 Checks after Exchange
(1) Check that there is no wrinkle on the surface of the protection
sheet. (2) After power-on, check that there is no touch panel portion kept
pressed. (3) Press the touch panel, and check that correct operation takes
place.
B-64223EN/02 MAINTENANCE
- 227 -
8.METHOD FOR CORRECTING POSITIONS
ON THE TOUCH PANEL
8 METHOD FOR CORRECTING POSITIONS ON THE TOUCH PANEL
(1) Open the Control Panel and double-click the [Touch Panel] icon
to open the [Touch panel set-up and configuration utility] dialog.
MAINTENANCE B-64223EN/02
- 228 -
8. METHOD FOR CORRECTING POSITIONS ON THE TOUCH PANEL
(2) Click the [Calibration] tab. Click the [Calibrate Now] button with performing no other operations.
(3) The correction screen appears (a plus (+) sign appears at the
upper left of the screen). Press and hold the center of the plus sign with a touch pen for about 1 second. Each time you press the plus sign, the plus sign moves to the next position.
(4) After pressing the plus sign nine times, press the Enter key. (5) Press the Enter key again and terminate the touch panel
correction program. (6) Click the [OK] button on the [Touch panel set-up and
configuration utility] dialog.
NOTE The PANEL i is of a type that has no EEPROM.
B-64223EN/02 MAINTENANCE
- 229 -
9.METHOD OF MOUNTING AND REMOVING THE 10.4-INCH PANEL i
(FOR THE 300i/310i/320i) AND MDI UNIT
9 METHOD OF MOUNTING AND REMOVING THE 10.4-INCH PANEL i (FOR THE 300i/310i/320i) AND MDI UNIT
The 10.4-inch PANEL i (for the 300i/310i/320i) and MDI unit are secured on the front panel with screws. The screws are hidden with screw caps. Chapter 9, "METHOD OF MOUNTING AND REMOVING THE 10.4-INCH PANEL i (FOR THE 300i/310i/320i) AND MDI UNIT", consists of the following sections: 9.1 REMOVAL METHOD.............................................................230 9.2 MOUNTING METHOD...........................................................231
MAINTENANCE B-64223EN/02
- 230 -
9. METHOD OF MOUNTING AND REMOVING THE 10.4-INCH PANEL i (FOR THE 300i/310i/320i) AND MDI UNIT
9.1 REMOVAL METHOD
Screw caps (four places)
Indentation
(1) Insert a flat-blade precision screwdriver into the indentation of a
screw cap to pull out the cap. (2) Remove the screw under each screw cap and remove the unit.
B-64223EN/02 MAINTENANCE
- 231 -
9.METHOD OF MOUNTING AND REMOVING THE 10.4-INCH PANEL i
(FOR THE 300i/310i/320i) AND MDI UNIT
9.2 MOUNTING METHOD
A
Only A has a projection (for discrimination)
B
B
A
A B
(1) Fix the four corners with screws. (2) There are two types of screw caps. Mount the screw caps as
shown in the figure. Be careful about the orientation and push each cap until its top becomes level with the surface of the unit.
NOTE If screw caps are lost or damaged, order them with
the following specifications: A02B-0303-K190: Screw caps A and B, 100 each A02B-0303-K191: Screw caps A and B, 8 each
10.TROUBLE SHOOTING MAINTENANCE B-64223EN/02
- 232 -
10 TROUBLE SHOOTING
Status Measure LED all off? → (Yes) Power is not supplied, or fuse may be blown out. ↓ (No) After new device or cable is installed? → (Yes) Remove it and check again. ↓ (No) After case cover attached? → (Yes) DIMM latch may be unlocked.
Check DIMM is inserted tightly. ↓ (No) LCD Backlight has blinked in a moment at power-on?
→ (No) LCD backlight, backlight cable or inverter PCB may be fault.
↓ (Yes) Power off. Then set setting plug TM4 (Refer to Section 3.2) right for a few second. Then return it. Power on. (Even in the case of a thermal trip, this operation enables start-up.)
TM1 TM2(18) TM3 TM4
In case of TM2, right is default setting.
↓ (No change.) Is LED (RE3) (Yes) Are all fans (No) Replace fans not turned on in red? rotating? rotating. (Yes) Below PCB/unit may be fault.
1. Main board 2. Power PCB
(No) Below PCB/unit may be fault.
1 Power supply is good, but nothing displayed.
1. Main board 2. CPU Unit 3. DIMM. 4. Power PCB 5. Backplane PCB
Possibility High Possibility Low
APPENDIX
B-64223EN/02 APPENDIX A.PUNCH PANEL FOR PANEL i
- 235 -
A PUNCH PANEL FOR PANEL i Appendix A, “PUNCH PANEL FOR PANEL i ”, consists of the following sections: A.1 OVERVIEW .............................................................................236 A.2 SPECIFICATION .....................................................................236 A.3 CONSTRUCTION....................................................................237 A.4 ENVIRONMENTAL REQUIREMENT...................................237 A.5 CONNECTION TO PANEL i...................................................238 A.6 CONNECTION TO PERIPHERAL .........................................242 A.7 OUTLINE DIMENSIONS........................................................245
A.PUNCH PANEL FOR PANEL i APPENDIX B-64223EN/02
- 236 -
A.1 OVERVIEW FANUC PANEL i is provided with the interface connectors for PC function for example a serial port or a parallel port. But it is not easy to connect/disconnect cables to these connectors for customer or end user after PANEL i is integrated in the machine tool because these connectors are arranged on the rear side of PANEL i. Punch panel for PANEL i enables user to connect/disconnect cables with ease.
A.2 SPECIFICATION
Name Specification Punch panel (stand alone type)
A08B-0082-C200
FA Full keyboard with punch panel (For 15”LCD type, English)
A08B-0082-C151#EC
FA Full keyboard with punch panel (For 15”LCD type, Japanese)
A08B-0082-C151#JC
Cable for serial/USB interface A08B-0082-K810 Cable for parallel interface A08B-0082-K811
Punch panel for PANEL i
Cable for Keyboard/Mouse A08B-0082-K812
B-64223EN/02 APPENDIX A.PUNCH PANEL FOR PANEL i
- 237 -
A.3 CONSTRUCTION Punch panel (stand alone type) and FA Full keyboard with punch panel is as bellow figure.
Punch panel (stand alone type) USB × 2 Serial port Parallel port Keyboard/Mouse
FA Full keyboard with punch panel (15”LCD type)
USB × 2 Serial port Parallel port
A.4 ENVIRONMENTAL REQUIREMENT This unit should be mounted to the hermetically sealed cabinet because the connectors on the rear side of this punch panel are not covered with plates. The front door of this unit should be closed when the machine tool are operated. Environmental requirement of this unit is depend on that of PANEL i.
A.PUNCH PANEL FOR PANEL i APPENDIX B-64223EN/02
- 238 -
A.5 CONNECTION TO PANEL i
A.5.1 Connector Location
JD46
CD43B
CD44
PANEL i side
Punch panel side
View from the back side
JD46 Serial port 2
/ USB
JD9 Parallel port
CD32A Keyboard
CD32BMouse
Main board
NOTE In case of FA Full keyboard with punch
panel(A08B-0082-C151#EC, A08B-0082-C151#JC) , there is not the connector “CD44”.
B-64223EN/02 APPENDIX A.PUNCH PANEL FOR PANEL i
- 239 -
A.5.2 Serial Port 2 + USB Signal connections
JD46 (PCR-E20MD)
1 RD 11 SD 2 0V 12 USB1_0V 3 DR 13 ER 4 0V 14 USB2_0V 5 CS 15 RS 6 USB1+ 16 USB2+ 7 CD 17 USB2- 8 USB1- 18 USB2_5V 9 RI 19 (+24V) 10 (+24V) 20 USB1_5V
PANEL i side
JD46 (PCR-E20LMDGA)
1 RD 11 SD 2 0V 12 USB1_0V3 DR 13 ER 4 0V 14 USB2_0V5 CS 15 RS 6 USB1+ 16 USB2+ 7 CD 17 USB2- 8 USB1- 18 USB2_5V9 RI 19 10 20 USB1_5V
Punch panel side HIROSE Connector : FI40B-20SHousing : FI-20CV5
Recommended cable A08B-0082-K810 (Cable length : 80cm) Cable connecting
Recommended Wire A66L-0001-0285#25P : AWG28 25 pairs
PANEL i sideJD46
Punch panel sideJD46 RD
0VDR
CS
CD
RI0VSD
ER
RS
USB1_5V
USB1-USB1+
USB1_0V
USB2_5V
USB2-USB2+
USB2_0V
123
5
7
94
11
13
15
20
86
12
18
171614
RD 0V DR CS CD RI 0V SD ER RS USB1_5V USB1- USB1+ USB1_0V USB2_5V USB2- USB2+ USB2_0V
123
5
7
94
11
13
15
20
86
12
18
171614
Shield
A.PUNCH PANEL FOR PANEL i APPENDIX B-64223EN/02
- 240 -
A.5.3 Parallel Port
Signal connections
Recommended cable A08B-0082-K812 (Cable length : 80cm) Cable Connecting Recommended Wire A66L-0001-0285#25P: AWG28 25 pairs
Punch panel side
JD9 (PCR-E20MD)
1 STD0 11 *STB 2 STD1 12 0V 3 STD2 13 *AFD 4 STD3 14 0V 5 STD4 15 *INIT 6 STD5 16 0V 7 STD6 17 *SLIN 8 STD7 18 *ACK 9 PE 19 *ERROR 10 SLCT 20 BUSY
PANEL i side
CD43B (Dsub-25pin female)
1 *STB 14 *AFD 2 STD0 15 *ERROR 3 STD1 16 *INIT 4 STD2 17 *SLIN 5 STD3 18 0V 6 STD4 19 0V 7 STD5 20 0V 8 STD6 21 0V 9 STD7 22 0V 10 *ACK 23 0V 11 BUSY 24 0V 12 PE 25 0V
13 SLCT
HIROSE Connector: FI40B-20SHousing: FI-20CV5
JAE Connector: DB-25P Housing: DB-C2-J9-S6
2
183
4195
6207
8219
122213
12314
162417
102515
11
PANEL i sideJD9
Punch panel sideCD43B STD0
0VSTD1
STD2
STD3
STD4
STD5
STD60V
STD7
PE
SLCT
*STB
*AFD
*INIT0V
*SLIN
*ACK
*ERROR
BUSY
1122
3
4
5
6
7148
9
10
11
13
151617
18
19
20
STD0 0V STD1 STD2 0V STD3 STD4 0V STD5 STD6 0V STD7 PE 0V SLCT *STB 0V *AFD *INIT 0V *SLIN *ACK 0V *ERROR BUSY
Shield
B-64223EN/02 APPENDIX A.PUNCH PANEL FOR PANEL i
- 241 -
A.5.4 Keyboard / Mouse (For Stand-alone Type Punch Panel)
Signal connections
CD32A (Mini DIN6pin) (Keyboard)
6 5 KBCLK
4 +5V 3 0V
2 1 KBDATA
PANEL i side
CD32B (Mini DIN6pin) (Mouse)
6 5 MSCLK
4 +5V 3 0V
2 1 MSDATA
CD44 (LY20_08P)
A1 MSDATA B1 KBDATA
A2 +5V B2 0V
A3 MSCLK B3 KBCLK
A4 B4
Punch panel side
Mini DIN 6pin
JAE Connector: LY20-8P
Recommended cable A08B-0082-K812 (Cable length : 80cm)
Cable connecting
MSDATA + 5V MSCLK KBDATA 0V KBCLK
1 3 4 5
MSDATA0V
+ 5VMSCLK
KBDATA0V
+ 5VKBCLK
PANEL i side CD32B
PANEL i side CD32A
Punch panel side
CD44
A1A2A3B1B2B3
1 3 4 5
Recommended wire: AWG28 6 cores
A.PUNCH PANEL FOR PANEL i APPENDIX B-64223EN/02
- 242 -
A.6 CONNECTION TO PERIPHERAL
A.6.1 Connector Location
USB × 2
Serial port 2
Parallel port
Mouse
Keyboard
Punch panel (stand-alone type)
USB × 2
Serial port 2
Parallel port
FA Full keyboard with punch panel (15”LCD type)
A.6.2 USB Port * Output voltage is Min. 4.81V (500mA / 25°C).
USB1 USB2
5678
1234
CD41 (USB×2)
1 USB1_5V 5 USB2_5V
2 USB1- 6 USB2-
3 USB1+ 7 USB2+
4 USB1_0V 8 USB2_0V
USB device in the market
USB device in the market
B-64223EN/02 APPENDIX A.PUNCH PANEL FOR PANEL i
- 243 -
A.6.3 Serial Port 2
CD42 (D-sub9pin Male) 6 DR 1 CD
7 RS 2 RD
8 CS 3 SD
9 RI 4 ER
5 SG
Host computer etc.
A.6.4 Parallel Port
CD43A (D-sub25pin Female) 14 *AFD 1 *STROBE
15 *ERROR 2 Data 0
16 *INIT 3 Data 1
17 *SLCT IN 4 Data 2
18 0V 5 Data 3
19 0V 6 Data 4
20 0V 7 Data 5
21 0V 8 Data 6
22 0V 9 Data 7
23 0V 10 *ACK
24 0V 11 BUSY
25 0V 12 PE
13 SLCT
Parallel port device Printer etc.
A.PUNCH PANEL FOR PANEL i APPENDIX B-64223EN/02
- 244 -
A.6.5 Keyboard / Mouse (for Stand-alone Type Punch Panel for PANEL i)
Recommended Keyboard A86L-0001-0210 - 101 type(in the market):
Only for application development or maintenance. A86L-0001-0211 - 106 type(in the market):
Only for application development or maintenance.
Recommended Mouse A86L-0001-0212 - Standard PS/2 Mouse
Only for application development or maintenance.
NOTE Commercial devices cannot be guaranteed its
proper work. Careful checking by the customer will be required. And please be aware that those devices in the market are not almost considered about waterproof and dustproof.
Mouse
Keyboard CD32A (Mini DIN6pin) (Keyboard)
6 5 KBCLK
4 +5V 3 0V
2 1 KBDATA
CD32B (Mini DIN6pin) (Mouse)
6 5 MSCLK
4 +5V 3 0V
2 1 MSDATA
B-64223EN/02 APPENDIX A.PUNCH PANEL FOR PANEL i
- 245 -
A.7 OUTLINE DIMENSIONS
A.7.1 Punch Panel (Stand-alone Type)
Weight: 0.6Kg Unit : mm
Panel Cutting
38
210220
55
80 70 5
54-φ4 70 702
for cable connector
200
210
204
64
(HOLE)
704-M3
Upper View
Front View Side View
A.PUNCH PANEL FOR PANEL i APPENDIX B-64223EN/02
- 246 -
A.7.2 FA Full keyboard with Punch Panel (15”LCD Type)
38 20
210220
55
5 400 390 5
6-φ4
200
70 702
for cable connector
390 195 195
210
204
384 (HOLE)
Panel Cutting
6-M3
Weight: 3.2Kg Unit : mm
Upper View
Front View Side View
B-64223EN/02 APPENDIX
- 247 -
B.CONNECTION OF PANEL iFOR THE ETHERNET DISPLAY FUNCTION
B CONNECTION OF PANEL i FOR THE ETHERNET DISPLAY FUNCTION
Appendix B, "CONNECTION OF PANEL i FOR THE ETHERNET DISPLAY FUNCTION", consists of the following sections: B.1 OVERVIEW .............................................................................248 B.2 SPECIFICATION .....................................................................249 B.3 INSTALLATION......................................................................250 B.4 ENVIRONMENTAL REQUIREMENT...................................251 B.5 CONNECTION TO PANEL i...................................................251 B.6 SETTING ..................................................................................255 B.7 SHUTDOWN............................................................................257 B.8 OTHER NOTES........................................................................258 B.9 OUTLINE DIMENSIONS........................................................261
APPENDIX B-64223EN/02
- 248 -
B. CONNECTION OF PANEL i FOR THE ETHERNET DISPLAY FUNCTION
B.1 OVERVIEW PANEL i for the Ethernet Display function can be used as a host personal computer with the Ethernet Display function installed. The USB interface QWERTY MDI is available as a dedicated MDI usable in combination. This section describes the methods of using PANEL i for the Ethernet Display function and the USB interface QWERTY MDI and provides notes on their use.
PANEL i of 10.4” SVGA LCD type for the Ethernet
display function
USB interface
QWERTY MDI
B-64223EN/02 APPENDIX
- 249 -
B.CONNECTION OF PANEL iFOR THE ETHERNET DISPLAY FUNCTION
B.2 SPECIFICATION
PANEL i for Ethernet Display function
Description Name Specification LCD Soft key Touch panel
A08B-0086-B652 Provided Not provided A08B-0086-B654
10.4”SVGA type Provided Provided
A08B-0086-B672 Provided Not provided Basic unit
A08B-0086-B674 15.0”XGA type
Provided Provided
USB interface QWERTY MDI
Name Specification USB interface QWERTY MDI A02B-0303-C329
Cable (for soft key connection and USB connection) A08B-0084-K805
NOTE 1 When using a PANEL i basic unit with soft keys, be
sure to use the USB interface QWERTY MDI as the keyboard. When a PANEL i basic unit with soft keys is used with an FA Full keyboard, the soft keys are disabled.
Prepare items other than the above, namely, a CPU, memory, CF card unit, and so forth, according to the ordering list of PANEL i of Pentium M version supporting Windows XP Embedded (CF card type).
2 For PANEL i, select a CPU and memory that have a sufficient margin in connection with the number of CNCs connected and the load of application software used.
APPENDIX B-64223EN/02
- 250 -
B. CONNECTION OF PANEL i FOR THE ETHERNET DISPLAY FUNCTION
B.3 INSTALLATION PANEL i for the Ethernet Display function and the USB interface QWERTY MDI are installed as shown below. When PANEL i of 10.4" SVGA LCD type is used, the USB interface QWERTY MDI may be installed on the side of PANEL i.
10.4”SVGA LCD type PANEL i
15.0”XGA LCD type PANEL i
10.4”SVGA LCD type PANEL i
B-64223EN/02 APPENDIX
- 251 -
B.CONNECTION OF PANEL iFOR THE ETHERNET DISPLAY FUNCTION
B.4 ENVIRONMENTAL REQUIREMENT Ensure that the use environment of PANEL i for the Ethernet Display function satisfies the standard PANEL i specification.
B.5 CONNECTION TO PANEL i
B.5.1 Connector Location
View from the back side
PANEL i side
QWERTY MDI side
CD41L or CD41M
CK28 JD60
JA61
APPENDIX B-64223EN/02
- 252 -
B. CONNECTION OF PANEL i FOR THE ETHERNET DISPLAY FUNCTION
B.5.2 MDI
Signal connections
Recommended cable A08B-0084-K805 (A660-2042-T297#1R003) (Cable length : 1m)
Cable connecting
JA61 (PCR-EV20MDT) 1 *KEY00 11 *KEY01 2 *KEY02 12 *KEY03 3 *KEY04 13 *KEY05 4 *KEY06 14 *KEY07 5 *COM00 15 *COM01 6 *COM02 16 *COM03 7 *COM04 17 *COM05 8 *COM06 18 *COM07 9 *COM08 19 *COM09 10 *COM10 20 *COM11
PANEL i side
CK28(LY20-20P-DT1-P3) 1 *KEY00 11 *KEY01 2 *KEY02 12 *KEY03 3 *KEY04 13 *KEY05 4 *KEY06 14 *KEY07 5 *COM00 15 *COM01 6 *COM02 16 *COM03 7 *COM04 17 *COM05 8 *COM06 18 *COM07 9 *COM08 19 *COM09 10 *COM10 20 *COM11
MDI side
HIROSE Connector : FI40B-20S Housing : FI-20CV5
JAE Housing : LY10-DC20 Contact : LY10-C2-3
*KEY00*KEY02*KEY04*KEY06
*COM00*COM02*COM04*COM06*COM08*COM10*KEY01*KEY03*KEY05*KEY07
*COM01*COM03*COM05*COM07*COM09*COM11
*KEY00 *KEY02 *KEY04 *KEY06 *COM00 *COM02 *COM04 *COM06 *COM08 *COM10 *KEY01 *KEY03 *KEY05 *KEY07 *COM01 *COM03 *COM05 *COM07 *COM09 *COM11
Shield
123456789
1011121314151617181920
123456789
1011121314151617181920
B-64223EN/02 APPENDIX
- 253 -
B.CONNECTION OF PANEL iFOR THE ETHERNET DISPLAY FUNCTION
B.5.3 USB
Signal connections
Recommended cable
A08B-0084-K805 (A660-2042-T298#1R003) (Cable length : 1m)
Cable connecting USB_5V
USB-
USB+
USB_0V
Shield
1
2
3
4
USB_5V USB-
USB+
USB_0V
20
8
6
12
PANEL i side
JD60 (PCR-E20MDK-SL-A)1 11 2 12 USB_0V 3 13 4 14 5 15 6 USB+ 16 7 17 8 USB- 18 9 19 10 20 USB_5V
MDI side
HIROSE Housing : FI40B-20S Contact : FI-20CV5
USB port 1 1 USB1_5V 2 USB1- 3 USB1+ 4 USB1_0V
USB port 2 1 USB2_5V 2 USB2- 3 USB2+ 4 USB2_0V
4 3 2 1
4 3 2 1
JD41L
JD41M
APPENDIX B-64223EN/02
- 254 -
B. CONNECTION OF PANEL i FOR THE ETHERNET DISPLAY FUNCTION
Connection For protection against noise, the shield of the USB cable needs to be connected to the frame ground.
USB cable
Frame ground cable
Connect the frame ground cable to this stud.
USB interface QWERTY MDI
B-64223EN/02 APPENDIX
- 255 -
B.CONNECTION OF PANEL iFOR THE ETHERNET DISPLAY FUNCTION
B.6 SETTING When using the USB interface QWERTY MDI, make modifications to settings as described below.
B.6.1 Installation of the Driver To use the USB interface QWERTY MDI, the dedicated driver is required. Install the driver placed in the USBMDI folder on the Drivers Disk (A08B-0084-K790 Version 1.6 or later). For installation, select "FANUC USB MDI Keyboard (QWERTY, Standard)" from the [Models] list box on the [Select a Device Driver] screen according to Readmej.txt placed in the USBMDI folder.
B.6.2 Setting of the OS • If Windows XP of Japanese version is already installed on
PANEL i at the time of shipment from FANUC, modify the keyboard setting according to the procedure below after starting the OS.
If Windows XP of English version is installed, no modification is required. <1> Press the [CTRL] key and [HELP] key simultaneously. <2> The start menu is opened. Select "Control Panel" then
press the [INPUT] key. <3> Press the [TAB] key several times until the item of [Pick a
category] is made selectable. Next, select " Date, Time, Language, and Regional Options " then press the [INPUT] key.
<4> Press the [TAB] key several times until the item of [Pick a task …] is made selectable. Next, select "Add other languages" then press the [INPUT] key.
<5> Press the [TAB] key several times then select "Details…" from [Text Services and Input Languages] placed in the item of [Languages]. Next, press the [INPUT] key.
<6> Press the [TAB] key several times then select " Apply " from [Installed services] placed in the item of [Settings]. Next, press the [INPUT] key.
<7> Press the [TAB] key then select an input language or keyboard layout/input system.
Pressing the [SYSTEM] key displays a list. Make settings as described below then press the [SYSTEM] key again to close the list.
Input language: English (U.S.A.) Keyboard layout/input system: US <8> Press the [TAB] key several times then select "OK". Next,
press the [INPUT] key. <9> Press the [TAB] key several times then select [Defailt input
language] from the item of [Settings].
APPENDIX B-64223EN/02
- 256 -
B. CONNECTION OF PANEL i FOR THE ETHERNET DISPLAY FUNCTION
<10> Pressing the [SYSTEM] key displays a list. Select English (U.S.A.)-US then press the [SYSTEM] key again to close the list.
<11> Press the [TAB] key several times then select "Apply". Next, press the [INPUT] key.
<12> Press the [TAB] key several times then select "OK". Next, press the [INPUT] key.
(The text service and input language screen is closed.) <13> Press the [TAB] key several times then select "OK". Next,
press the [INPUT] key. (The region and language option screen is closed.) <14> Press the [ALT] key then select "File". Next, press the [↓]
key then select "Close". Then press the [INPUT] key. (The control panel screen is closed.)
• When the machine tool builder installs Windows XP by using the
installation CD for Windows XP of Japanese version, the machine tool builder is requested to select a type of keyboard. Select 101 (English keyboard).
B-64223EN/02 APPENDIX
- 257 -
B.CONNECTION OF PANEL iFOR THE ETHERNET DISPLAY FUNCTION
B.7 SHUTDOWN Before turning off the power to PANEL i, terminate the OS and applications according to the normal shutdown procedure. If the power is turned off without terminating the OS and applications, subsequent operation is unpredictable. In the worst case, the CF card may be damaged and become unrecognizable by the BIOS and OS. <1>Terminate all applications other than the CNC Screen Display
function. <2> Press the [CTRL] key and [HELP] key simultaneously. (When
using an FA Full keyboard, press the start key.) <3> The start menu is opened. Select "End option" then press the
[INPUT] key. <4> Select "Shut down" then press the [INPUT] key. <5> After "It is now safe to turn off your computer." is displayed,
turn off the power.
APPENDIX B-64223EN/02
- 258 -
B. CONNECTION OF PANEL i FOR THE ETHERNET DISPLAY FUNCTION
B.8 OTHER NOTES
B.8.1 Notes on PANEL i of 10.4" SVGA LCD Type
B.8.1.1 CNC screen display <1> To display a 10.4" CNC screen on the SVGA (800×600 dots) full
screen, make a setting modification as described below. (1) Select the submenu [Setting] from the [Option] menu of the
CNC Screen Display function. (2) Various setting screens are displayed. Select [Screen]. Select SVGA then click the <OK> button. (3) "Restart this application to restore this setting." is displayed.
Click the <OK> button then restart the CNC Screen Display function.
<2> Full screen display is possible on a 10.4" CNC screen only. Full screen display is impossible on a 15.0" CNC screen.
<3> The Chinese (simplified) font is not enlarged but is displayed without changing the original size.
<4> The other character fonts are enlarged. However, the font figures differ from those for 10.4" VGA, so that the screen appearance is slightly different. For the difference in appearance, see the screens below.
Screen of 10.4" SVGA LCD type Screen of 10.4" VGA LCD type
B-64223EN/02 APPENDIX
- 259 -
B.CONNECTION OF PANEL iFOR THE ETHERNET DISPLAY FUNCTION
B.8.1.2 Applications available from FANUC and the customer <1> When a 10.4" CNC screen is enlarged for full screen display,
application figures created with the C language executor or macro executor may not be filled formally. The machine tool builder is requested to make a check beforehand. If an application figure is not displayed normally, the application needs to be modified.
<2> If a Windows application screen created by the customer is designed for VGA size (640×480), the layout needs to be modified for SVGA size (800×600).
B.8.2 Notes on the USB Interface QWERTY MDI
<1> The USB interface QWERTY MDI is dedicated to PANEL i for the Ethernet Display function. The USB interface QWERTY MDI cannot be used with another type of PANEL i.
<2> Use the USB interface QWERTY MDI when the screen for the CNC Screen Display function is active.
If another application is active, the operations of the [RESET] key and [ABC/abc] key are limited.
<3> When the [RESET] key is pressed, only the CNC corresponding to the currently active CNC Screen Display function is reset. When multiple CNCs are connected to PANEL i, those CNCs with the CNC Screen Display function not being active are not reset. Moreover, when another application is active, the CNC is not reset.
<4> When the [ABC/abc] key is pressed, the mode is switched between uppercase and lowercase with only the CNC corresponding to the currently active CNC Screen Display function. When multiple CNCs are connected to PANEL i, the mode is not switched between uppercase and lowercase with those CNCs with the CNC Screen Display function not being active. Moreover, if the [ABC/abc] key is pressed when another application is active, an uppercase/lowercase mode mismatch occurs between PANEL i and the CNC. In such a case, activate the CNC Screen Display function then press the [ABC/abc] key twice to match the mode.
<5> To connect a Full keyboard for a purpose such as maintenance, use a keyboard of US layout.
With keyboards of other layouts, the characters that match marks cannot be input.
<6> Immediately after PANEL i is started, the tool (capslock.exe) for setting CapsLock to ON is automatically started to set the uppercase mode.
APPENDIX B-64223EN/02
- 260 -
B. CONNECTION OF PANEL i FOR THE ETHERNET DISPLAY FUNCTION
<7> To input a character (such as a symbol) placed in the shift state, press the [SHIFT] key then release the key then press another key.
Such a function for enabling the [SHIFT] key to be pressed simultaneously with another key as available on a commercial keyboard is not supported. When the [SHIFT] key is pressed simultaneously with another key, a character not matching the mark may be input.
<8> If the dedicated driver is installed normally, the MDI keys corresponding to the function keys on the keyboard for a personal computer are as indicated in the following table:
MDI key mark Corresponding key on PC keyboard MDI key mark Corresponding key on
PC keyboard HELP Esc EOB ; ABC / abc CapsLock POS Ctrl + F1 CTRL Ctrl PROG Ctrl + F2 ALT Alt SET / OFS Ctrl + F3 AUX Ctrl + F10 MESSAGE Ctrl + F5 TAB Tab GRAPH Ctrl + F6 CALC / ALTER Tab CUSTOM1 Ctrl + F7 INSERT Insert CUSTOM2 Ctrl + F8 DELETE Delete SYSTEM Ctrl + F4 CAN BackSpace INPUT Enter
B-64223EN/02 APPENDIX
- 261 -
B.CONNECTION OF PANEL iFOR THE ETHERNET DISPLAY FUNCTION
B.9 OUTLINE DIMENSIONS The outline dimensions of PANEL i for the Ethernet Display function are the same as for the standard PANEL i unit (10.4" SVGA LCD type or 15.0" LCD type). The outline dimensions of the USB interface QWERTY MDI are as follows:
Stud for frame ground connection
100MAX.
APPENDIX B-64223EN/02
- 262 -
B. CONNECTION OF PANEL i FOR THE ETHERNET DISPLAY FUNCTION
Packing attachment area
Mount the unit onto the cabinet with screws from the outside then install caps in the screw holes.
Weight: 1.5kgUnit: mm
Keytop Marks
Panel Cutting
B-64223EN/02 APPENDIX
- 263 -
C.MAINTENANCE OPERATION OF THE ETHERNET DISPLAY
FUNCTION
C MAINTENANCE OPERATION OF THE ETHERNET DISPLAY FUNCTION
NOTE 1 Before the Ethernet Display function can be used,
the Ethernet Display function must be installed on PANEL i.
2 The Ethernet Display function is shipped on the CNC Screen Display function disk (FOCAS2/Ethernet) (A02B-0207-K776) of version 2.7 or later.
Appendix C, "MAINTENANCE OPERATION OF THE ETHERNET DISPLAY FUNCTION", consists of the following sections: C.1 OVERVIEW .............................................................................264 C.2 NCBOOT32E.exe .....................................................................266 C.3 START SEQUENCE SWITCHING.........................................268 C.4 EXPLANATION OF SCREENS..............................................269 C.5 OTHER SCREENS...................................................................275 C.6 STARTING OF THE CNC SCREEN DISPLAY FUNCTION281
APPENDIX B-64223EN/02
- 264 -
C. MAINTENANCE OPERATION OF THE ETHERNET DISPLAY FUNCTION
C.1 OVERVIEW By using the Ethernet Display function, up to eight CNCs (Series 30i/31i/32i of stand-alone type) can be connected to one PANEL i unit (which may be hereinafter referred to as a personal computer) through Ethernet to use the personal computer as a CNC display unit. • CNC screens that can be displayed and operated by Ethernet
Display function Maintenance at power-on time: Boot, IPL operation
(NCBOOT32E.exe) - Display and operation of the boot screen - Display and operation of the IPL screen - Display of the CNC power-on screen - Display of the CNC alarm screen
In normal operation: CNC screen display (CNCScrnE.exe) - Display and operation of the general CNC screen
• Number of connectable CNCs Up to eight CNCs can be connected to one personal computer. • Ethernet address setting
- The IP address of a CNC is the half-fixed address 192.168.1.(10+N) [from 192.168.1.10 to 192.168.1.17]. The value of N at the end is set using a rotary switch. The IP address of the personal computer needs to be fixed at 192.168.1.200.
The TCP port numbers 8193 and 8198 are used for the CNCs, and the UDP port number 8197 is used for the personal computer. (No port number needs to be set.)
- When the Ethernet Display function option is not selected, the IP address of a CNC connectable to the personal computer is 192.168.1.10 only.
MM M
ハブ
PANEL i Ethernet
MMMM MM
. . . . . . .
Hub
Stand-alone type Series 30i/31i/32i(Up to eight CNCs can be connected.)
Embedded Ethernet (embedded port)
B-64223EN/02 APPENDIX
- 265 -
C.MAINTENANCE OPERATION OF THE ETHERNET DISPLAY
FUNCTION
NOTE 1 When using the Ethernet Display function (CNC Screen Display function based on
embedded Ethernet), note the following: - The screen update interval of the Ethernet Display function is longer than that of
a CNC-dedicated display unit. Even when a higher-performance personal computer is used, the screen update interval cannot be made shorter than that of a CNC-dedicated display unit.
- When high-load machining such as high-speed and high-precision machining is performed, the Ethernet Display function is more affected than a CNC-dedicated display unit, so a longer screen update interval may result.
- The Ethernet Display function is designed for application to a system where multiple CNCs share a display unit or a system where no CNC display unit is usually required. For example, when using a machine that the machine operator operates by displaying and operating the CNC screen at all times as in the case of using MANUAL GUIDE i, use a CNC-dedicated display unit.
2 Only CNCs of stand-alone type can be used. 3 When the Ethernet Display function is used, the PCMCIA Ethernet card cannot be
used. When using FANUC LADDER-III and the SERVO GUIDE, use the embedded port (Ethernet connector (CD38A) on the control unit).
4 The Ethernet Display function cannot be operated with Fast Ethernet board. 5 When the Ethernet Display function is used, the HSSB connection needs to be
cleared or the CNC-dedicated display unit needs to be disconnected. When a CNC-dedicated display unit is to be connected, software for the graphic function needs to be installed on the CNC.
6 For PANEL i, select a CPU and memory that have a sufficient margin in connection with the number of CNCs connected and the load of application software used.
7 When PANEL i is used, the USB interface QWERTY MDI, FA full keyboard, or general full keyboard is required. Refer to "PANEL i Connection and Maintenance Manual".
8 When the Ethernet Display function is used, the DHCP client function is automatically disabled.
9 In a personal computer environment based on Windows XP Service Pack 2 or later, a security warning screen as shown below is displayed when the Ethernet Display function is used for the first time. Select "Unblock".
APPENDIX B-64223EN/02
- 266 -
C. MAINTENANCE OPERATION OF THE ETHERNET DISPLAY FUNCTION
C.2 NCBOOT32E.exe NCBOOT32E.exe is software that monitors communication between the personal computer and CNCs and displays a maintenance screen as needed. NCBOOT32E.exe provides the following functions: • Boot screen (CNC system data maintenance, SRAM backup,
etc.) • IPL screen (SRAM clearing, etc.) • Display of the CNC power-on screen • Display of the CNC alarm screen • Reconnection in the case of a communication error • Starting of registered application programs
System tray NCBOOT32E.exe resides on the system tray after the start-up. Right-clicking the icon (circled in the figure above) on the system tray displays the following pop-up menu items: When [Open] is selected, the status screen is displayed. When [Settings...] is selected, the option setting screen is displayed. When [Screen Changer] is selected, the changer screen is displayed. When [About...] is selected, the version information dialog box is displayed. When [End] is selected, NCBOOT32E.exe ends.
B-64223EN/02 APPENDIX
- 267 -
C.MAINTENANCE OPERATION OF THE ETHERNET DISPLAY
FUNCTION
Double-clicking the icon on the system tray displays the status screen. By left-clicking the icon on the system tray, the pop-up menu shown below is displayed. Those CNCs that are not currently connected are dimmed.
When a node number is selected from the pop-up menu, the current screen (boot screen, IPL screen, CNC alarm screen, or screen of an automatically started application) of the currently connected CNC can be displayed in the forefront.
NOTE To operate NCBOOT32E.exe, the use of a mouse
or a touch panel is recommended.
APPENDIX B-64223EN/02
- 268 -
C. MAINTENANCE OPERATION OF THE ETHERNET DISPLAY FUNCTION
C.3 START SEQUENCE SWITCHING By setting the rotary switch on the main board of the Series 30i/31i/32i unit of stand-alone type to "F", maintenance work using the boot screen and IPL screen can be performed. In normal operation (When the rotary switch is set to "0".) 1 When a CNC is started, the CNC waits for establishment of
communication with the personal computer. 2 Upon establishment of communication, the personal computer
performs the following operations: - Starting of registered application programs - Monitoring for a communication error and CNC system
alarm When no display unit is connected (When the rotary switch is set to "E".) 1 When a CNC is started, the CNC does not wait for establishment
of communication with the personal computer. This means that the CNC is started even when no personal computer is connected as a display unit.
2 Upon establishment of communication, the personal computer performs the following operations: - Starting of registered application programs - Monitoring for a communication error and CNC system
alarm In maintenance operation (When the rotary switch is set to "F".) 1 When a CNC is started, the CNC waits for establishment of
communication with the personal computer. 2 Upon establishment of communication, the personal computer
performs the following operations: - Display of the boot screen - Display of the IPL screen - Starting of registered application programs - Monitoring for a communication error and CNC system
alarm
NOTE When the rotary switch is set to "0" or "F", the CNC
is not started until communication with the personal computer is established.
B-64223EN/02 APPENDIX
- 269 -
C.MAINTENANCE OPERATION OF THE ETHERNET DISPLAY
FUNCTION
C.4 EXPLANATION OF SCREENS
NOTE To open each screen of NCBOOT32E.exe, the use
of the mouse or touch panel is recommended.
C.4.1 Boot Screen If the rotary switch on a CNC is set to "F", the boot screen is displayed when communication between NCBOOT32E.exe and the CNC is established. When multiple CNCs are connected, multiple boot screens are displayed.
The following operations can be performed on the boot screen: • Selection of a location to which an F-ROM/S-RAM file is to be
saved (the memory card of the CNC or a folder on the hard disk of the personal computer)
• Writing files of system data (such as NC control software and ladder programs) to the F-ROM of the CNC
• Saving system data held on the F-ROM to a file • Checking system data held on the F-ROM • Deleting system data from the F-ROM • Backing up the data held on the S-RAM of the CNC to a file • Restoring the S-RAM data backed up to a file to the CNC • Restoring the S-RAM data automatically backed up to the
F-ROM • Formatting the memory card of the CNC
APPENDIX B-64223EN/02
- 270 -
C. MAINTENANCE OPERATION OF THE ETHERNET DISPLAY FUNCTION
C.4.1.1 File storage location selection With the [Settings...] button, the location of a file can be changed.
Select the memory card of the CNC or a folder on PANEL i. This selection can be changed at an arbitrary time. "Memory Card on CNC": Specifies the memory card slot of the CNC. "Folder": Specify a folder on PANEL i. When using the memory card slot on the side of the PANEL i screen, select "Folder" then specify the drive name assigned by Windows to the memory card.
B-64223EN/02 APPENDIX
- 271 -
C.MAINTENANCE OPERATION OF THE ETHERNET DISPLAY
FUNCTION
C.4.1.2 System Data Operation Clicking the [System Data] tab displays a screen as shown below. The screen is used to operate system data written in the F-ROM of the CNC.
Clicking the [Load...] button displays the file selection screen.
Select a file or files to be stored in the F-ROM of the CNC then click the [Load] button. The selected file or files are written into the F-ROM of the CNC. Clicking the [Save] button saves system data selected from the F-ROM of the CNC to a file. Clicking the [Check] button checks selected system data and displays check information. Clicking the [Delete] button deletes selected system data from the F-ROM of the CNC.
NOTE Only user files holding ladder programs and so
forth can be operated as system data with the [Save] button and [Delete] button.
APPENDIX B-64223EN/02
- 272 -
C. MAINTENANCE OPERATION OF THE ETHERNET DISPLAY FUNCTION
C.4.1.3 S-RAM Operation Clicking the [SRAM] tab displays a screen as shown below. This screen is used to operate data stored in the S-RAM of the CNC.
Clicking the [Backup] button backs up S-RAM data to a file. Clicking the [Restore] button restores S-RAM data backed up to a file to the CNC. Clicking the [AutoBackup...] button displays the file selection screen.
The screen displays S-RAM data automatically backed up by the CNC to the F-ROM. To restore data, select the data then click the [Restore] button. The name of a backup file is automatically determined and cannot be modified.
B-64223EN/02 APPENDIX
- 273 -
C.MAINTENANCE OPERATION OF THE ETHERNET DISPLAY
FUNCTION
C.4.1.4 File Operation Clicking the [File] tab displays a screen as shown below. This screen is used to operate files on the memory card of the CNC or on the hard disk of the personal computer.
Clicking the [Delete] button deletes a selected file. Clicking the [Format] button formats the memory card of the CNC. This button is enabled only when the memory card is selected with [Settings...]. Clicking the [Refresh] button updates the list of files. Click this button when the memory card is replaced.
NOTE When the memory card is formatted, all data on the
memory card is erased.
APPENDIX B-64223EN/02
- 274 -
C. MAINTENANCE OPERATION OF THE ETHERNET DISPLAY FUNCTION
C.4.2 IPL Screen By clicking the [Close] button on the boot screen, the boot screen disappears and the IPL screen is displayed. When multiple CNCs are connected, multiple IPL screens are displayed.
On the IPL screen, the following functions can be selected: • Starting of the IPL monitor • Clearing of data stored in the S-RAM of the CNC • Clearing of CNC parameters Supplement) If a CNC-dedicated display unit is connected, a function of
SYSTEM SERVICE MENU of the IPL screen can be operated according to the corresponding MDI key operation performed at CNC power-on time. If the Ethernet Display function is used, however, such MDI key operation is disabled. In this case, select a desired function from SYSTEM SERVICE MENU on the IPL screen.
SYSTEM SERVICE MENU items corresponding to the operations listed in
right-hand column
(Tip) MDI key operations on
CNC-dedicated display unitat power-on time
0. END None 1. IPL MONITOR <-> + <.> 2. BACK-UP CNC DATA ALL CLEAR <DELETE> + <RESET> 3. LOCKED PROGRAM ALL CLEAR <M> + <0>
B-64223EN/02 APPENDIX
- 275 -
C.MAINTENANCE OPERATION OF THE ETHERNET DISPLAY
FUNCTION
C.5 OTHER SCREENS
C.5.1 CNC Alarm Screen The CNC alarm screen is displayed when a system alarm occurs from a CNC. If a system alarm occurs from multiple CNCs, multiple CNC alarm screens are displayed.
(The screen above is just an example. Display information varies according to a system alarm issued from a CNC.)
CAUTION If a system alarm occurs due to a very serious fault
related to the memory, main CPU, or embedded Ethernet, the CNC system alarm screen might not be displayed.
For details of CNC alarm screen operation and display, see Section 11.25, "SYSTEM ALARMS", and Section 11.26, "SYSTEM ALARMS RELATED TO THE PMC AND I/O LINK" in the FANUC Series 30i/31i/32i-MODEL A MAINTENANCE MANUAL (B-63945EN).
APPENDIX B-64223EN/02
- 276 -
C. MAINTENANCE OPERATION OF THE ETHERNET DISPLAY FUNCTION
C.5.2 Status Screen When any of the following operations is performed, a screen as shown below is displayed: • Double-click the icon on the system tray • Right-click the icon on the system tray then click [Open] on the
pop-up menu By checking [Pop up this window on communication error] beforehand, the screen is displayed immediately when a communication error occurs.
On the status screen, the IP address and MAC address, current communication status, and other statuses of each CNC currently connected can be checked. Node : CNC node number (0 to 7) When a duplicate IP address or MAC address is specified for
a CNC, the node number is followed by "X". In this case, normal communication is disabled.
Name : Name of a CNC based on the IP address and MAC address Blank : Disconnected ---- : Duplicate IP address or MAC address
Com : Communication status Blank : Disconnected 0000 : Status that the communication was established
once but it is being disconnected now 0001 : Connecting 8000 : Communication error in progress ---- : Duplicate IP address or MAC address
Status : CNC status Blank : Disconnected 0001 : Boot processing in progress 0002 : Boot processing completed 0003 : IPL processing in progress 0004 : IPL processing completed 0010 : Steady state 0011 : The node number is not 0 though CNC does not
have the option of Ethernet Display function 8??? : System alarm issued ---- : Communication stopped, communication error,
duplicate IP address or MAC address
B-64223EN/02 APPENDIX
- 277 -
C.MAINTENANCE OPERATION OF THE ETHERNET DISPLAY
FUNCTION
C.5.3 Option Setting Screen When any of the operation is performed, a screen as shown below is displayed. • Right-click the icon on the system tray then click [Settings...] on
the pop-up menu • Click [Settings...] on the status screen
On the option setting screen, application software for display to be started after IPL processing can be registered. Moreover, checking the check box enables interaction with the changer screen. In this case, when a node screen on the changer screen is selected, such application software is displayed in the forefront to enable operation. When a node is selected from the [Node] list box, the name of the application software registered for the node is displayed at the center of the screen. Clicking the [New...] button can register an application name. If the path includes a blank character, enclose the path in double quotation marks. Clicking the [Remove] button deletes a selected application name. Clicking the [Edit] button enables a selected application name to be edited. When an argument is specified, the character string "%s" in the command line is replaced with an IP address. To represent "%" itself, code "%%". Example) To operate the CNC Screen Display function, code an application
name as follows: “C:¥Program Files¥CNCScreenE¥CNCScrnE.exe” /H=%s:8193
APPENDIX B-64223EN/02
- 278 -
C. MAINTENANCE OPERATION OF THE ETHERNET DISPLAY FUNCTION
For each node (CNC), multiple applications can be registered on the option setting screen. All registered applications are started simultaneously. If a register application cannot be started normally, the dialog box "Node [xxx]:Couldn't execute the Application Program.[yyy]" is displayed. ([xxx] represents a node number, and [yyy] represents a command line character string.)
B-64223EN/02 APPENDIX
- 279 -
C.MAINTENANCE OPERATION OF THE ETHERNET DISPLAY
FUNCTION
C.5.4 Changer Screen When any of the following operations is performed, a screen as shown below is displayed: • Right-click the icon on the system tray then click [Screen
Changer] on the pop-up menu • Click [Screen Changer] on the status screen • Press the hotkey (press the Ctrl-Alt-N keys simultaneously)
The changer screen is displayed in the forefront with other screens hidden behind. The node number concaved on the changer screen satisfies all of the following conditions: • Application started by NCBOOT32E.exe • Application displayed in the forefront By clicking a node number other than the one currently concaved, the application related to the clicked node number can be displayed in the forefront. Pressing the Shift+Fx key displays the application related to Shift+Fx in the forefront.
Shift+F1: Node0, Shift+F2: Node1, Shift+F3: Node2, Shift+F4: Node3, Shift+F5: Node4, Shift+F6: Node5, Shift+F7: Node6, Shift+F8: Node7
If the changer target application that should have been automatically started is terminated, the dialog box "Node [xxx]:The registered Application Program has terminated. Restart? [yyy]" is displayed. Clicking the [Yes] button starts the application again. ([xxx] represents a node number, and [yyy] represents a command line character string.)
NOTE When you click the [No] button, the changer target
application is not started again. Even if the changer target application is manually started later, interaction with the changer screen is disabled.
APPENDIX B-64223EN/02
- 280 -
C. MAINTENANCE OPERATION OF THE ETHERNET DISPLAY FUNCTION
If a registered application is not found, the dialog box "Node [xxx]:No Application Program exists for this node." is displayed. ([xxx] represents a node number.)
B-64223EN/02 APPENDIX
- 281 -
C.MAINTENANCE OPERATION OF THE ETHERNET DISPLAY
FUNCTION
C.6 STARTING OF THE CNC SCREEN DISPLAY FUNCTION To operate CNCScrnE.exe (CNC Screen Display function) after CNC initialization, the application name of the CNC Screen Display function needs to be registered on the option setting screen of NCBOOT32E.exe. At this time, add an argument (/H=%s:8193) for specification of the IP address and port number of the CNC to the application name. If the CNC Screen Display function is operated when no argument is added to the application name, the screen shown below is displayed, and the IP address and port number must be set.
When a connection is made with a CNC, a CNC screen as shown below is displayed. The title bar indicates the IP address and port number of the CNC.
NOTE To use the CNC Screen Display function, its option
is required.
APPENDIX B-64223EN/02
- 282 -
C. MAINTENANCE OPERATION OF THE ETHERNET DISPLAY FUNCTION
Related NC parameters
#7 #6 #5 #4 #3 #2 #1 #0
13114 P15
[Data type] Bit type
P15 With the CNC Screen Display function, the screen is displayed in: 1: 15-inch display unit mode 0: 10.4-inch display unit mode
NOTE This parameter is effective when the CNC Screen
Display function is used with the FS30i/31i/32i-A of stand-alone type.
B-64223EN/02 INDEX
i-1
INDEX<A>
ADJUSTMENT.............................................................170
Ambient Temperature during Operation .........................19
Application Setup and OS Setting.................................140
Applications available from FANUC and the customer 259
<B> Back Panel ....................................................................168
Backplane PCB .............................................................154
Base Unit.......................................................................159 BASIC UNIT (PANEL i for AUTOMOTIVE) .............101
BASIC UNIT 10.4” SVGA LCD TYPE FOR 150i/160i/180i/210i .........................................................95
BASIC UNIT 10.4” SVGA LCD TYPE FOR 300i/310i/320i .................................................................99
BASIC UNIT 10.4” VGA LCD TYPE FOR 150i/160i/180i/210i .........................................................94
BASIC UNIT 10.4” VGA LCD TYPE FOR 300i/310i/320i .................................................................98
BASIC UNIT 12.1” SVGA LCD TYPE FOR 150i/160i/180i/210i .........................................................96
BASIC UNIT 15.0” XGA LCD TYPE FOR 150i/160i/180i/210i .........................................................97
BASIC UNIT 15.0” XGA LCD TYPE FOR 300i/310i/320i ...............................................................100
BIOS DIAGNOSIS MESSAGE.................................... 207
BIOS SETUP ................................................................202
Boot Screen ...................................................................269
BOOT Screen................................................................184
<C> CABLE CLAMP AND SHIELD PROCESSING ...........38
Calibration and Right-Click Simulation of Touch Panel (for PANEL i with a Touch Panel)................................138
CD-ROM DRIVE..........................................................110
CF Card...........................................................................89
CF Card Adapter PCB...................................................154
CF CARD UNIT .............................................................87
Changer Screen .............................................................279
CHANGING START SEQUENCES ............................183
Changing the Setting of Windows.................................175
Changing the Windows Device Driver..........................174
Checks after Exchange..................................................226
CNC Alarm Screen................................................. 189,275
CNC screen display.......................................................258
CNC SCREEN DISPLAY FUNCTION (ONLY FOR THE PANEL i FOR AUTOMOTIVE)............................29
CONDITIONS FOR THE INSTALLATION
ENVIRONMENT OF A PCI EXTENSION BOARD.....92
CONFIGURATION AND SETTING OF THE PCB....164
Connecting to Ethernet....................................................68 CONNECTION OF PANEL i FOR THE ETHERNET
DISPLAY FUNCTION.................................................247 CONNECTION TO PANEL i................................238,251
CONNECTION TO PERIPHERAL.........................42,242
Connector Location ......................................... 238,242,251
CONNECTOR LOCATION ...........................................43
Connector Locations .......................................................87
CONSTRUCTION ........................................................237
CONVERSION OF VERTICAL SOFT KEYS AND
I/O Link...........................................................................80
<D> DEFINITION OF WARNING, CAUTION, AND
NOTE............................................................................. s-1
Drive Unit .....................................................................158
DUSTPROOF MEASURES FOR CABINETS AND
PENDANT BOXES ........................................................41
<E> Electrical Noise Countermeasures...................................73
Enabling EWF Protection..............................................141
ENVIRONMENT............................................................18
ENVIRONMENTAL REQUIREMENT ................237,251
ETHERNET ....................................................................68
EWF Control Screen (for Windows XP Embedded) .....200
EXPLANATION OF SCREENS .................... 184,195,269
External 24 VDC power supply specification .................21
<F> FA Full Keyboard and an MDI Unit Other than
QWERTY MDI...............................................................35
FA FULL KEYBOARD OUTLINE DRAWING
(WHEN HDD UNIT IS MOUNTED)...........................124
FA Full keyboard with Punch Panel (15”LCD Type) ...246
FANUC WINDOWS XP EMBEDDED SYSTEM .......130
File operation ................................................................187
INDEX B-64223EN/02
i-2
File Operation ...............................................................273
File storage location selection .......................................270
FIRST SETUP OF WINDOWS XP EMBEDDED .......137
FLOPPY DISK DRIVE............................................ 64,108
FRAME GROUNDING OF THE UNITS.......................37
<G> Grounding the Network...................................................74
<H> HARD DISK DRIVE UNIT A (FOR 150i/160i/180i/210i/300i/310i/320i) .............................104
HARD DISK DRIVE UNIT B, C (FOR 300i/310i/320i)....................................................105
HARD DISK UNIT.........................................................63
HARDWARE SPECIFICATIONS .................................10
HDD UNIT .....................................................................35
HIGH SPEED SERIAL BUS (HSSB).............................59
HOW TO BEGIN THE ‘BIOS SET-UP’ ......................204
HOW TO END THE ‘BIOS SET-UP’ ..........................206
HSSB Node Setting.......................................................139
<I> INSTALLATION..........................................................250
Installation of the Driver ...............................................255
Installation Space of the 10.4” LCD Type Basic Unit ....31
Installation Space of the 12.1” LCD Type Basic Unit ....32
Installation Space of the 15.0” LCD Type Basic Unit ....33 Installation Space of the PANEL i for AUTOMOTIVE .34
Inverter PCB .................................................................155
IPL Screen.............................................................. 188,274
<K> KEY CODES ON THE PANEL i for AUTOMOTIVE ..85
Keyboard / Mouse (for Stand-alone Type Punch Panel for PANEL i).................................................................244
Keyboard / Mouse (For Stand-alone Type Punch
Panel) ............................................................................241
KEYBOARD AND MOUSE ..........................................61
KEYS USED FOR OPERATION.................................203
<L> LED DISPLAY ............................................................. 177
LED on Backplane PCB................................................178
LED on Main Board......................................................177 LED on the Front Side of the PANEL i for
Automotive....................................................................179
List of CF Cards for Maintenance .................................154
LIST OF DRAWING NUMBERS FOR CPU AND
MEMORY MAINTENANCE.......................................162
LIST OF MAINTENANCE PARTS.............................163
LIST OF MAINTENANCE TOOLS ............................163
LIST OF MAINTENANCE UNITS..............................158
LIST OF PCBS .............................................................152
LIST OF THE PCBS, UNITS, MAINTENANCE
SUPPLIES AND TOOLS..............................................151
LOG OUTPUT FUNCTION.........................................201
Logon ............................................................................137
<M> MACHINE OPERATOR’S PANEL + HDD FOR
ATTACHMENT TO MACHINE OPERATOR’S
PANEL..........................................................................106
Main Board ............................................................152,165
MAIN POWER SUPPLY INPUT...................................47
MAINTENANCE OF OPEN CNC
(BOOT-UP AND IPL) ..................................................180
MAINTENANCE OF OPEN CNC
(HARDWARE MONITOR)..........................................193
MAINTENANCE OPERATION OF THE ETHERNET
DISPLAY FUNCTION.................................................263
MAINTENANCE SUPPLIES.......................................209
Maximum Wet Bulb Temperature...................................20
MDI...............................................................................252 MDI (FOR Series 300i /310i /320i).................................77
MDI Keyboard Setting (for PANEL i with MDI keys) .139
MDI UNIT OUTLINE DRAWING (WHEN HDD
UNIT IS MOUNTED)...................................................111
METHOD FOR CORRECTING POSITIONS ON
THE TOUCH PANEL...................................................227 Method of Exchange Fan of the PANEL i ....................218
METHOD OF EXCHANGING A BATTERY .............210
METHOD OF EXCHANGING CPU UNIT .................220
METHOD OF EXCHANGING FAN ...........................218
Method of Exchanging Fan for the HDD Unit ..............219
METHOD OF EXCHANGING FUSE..........................217
METHOD OF EXCHANGING THE DIMM
MODULE......................................................................221
METHOD OF EXCHANGING TOUCH PANEL
PROTECTION SHEET.................................................222
Method of exchanging Touch Panel Protection Sheet
(A02B-0236-K130) .......................................................225
B-64223EN/02 INDEX
i-3
Method of Exchanging Touch Panel Protection Sheet
(except A02B-0236-K130)............................................ 223
METHOD OF MOUNTING AND REMOVING THE 10.4-INCH PANEL i (FOR THE 300i/310i/320i) AND
MDI UNIT ....................................................................229
METHOD OF MOUNTING PCI EXTENSION
BOARD...................................................................... 90,92
METHOD OF REMOVING CASE COVER................211
METHOD OF RETURNING BIOS SETTINGS TO
FACTORY-SET VALUES ...........................................205
Monitor Screen..............................................................195
Mounting.........................................................................88
MOUNTING...................................................................30
MOUNTING METHOD ...............................................231
MOUNTING SPACE......................................................31
MOUNTING THE CASE COVER...............................215
<N> NCBOOT32E.exe .........................................................266
NOTES ON APPLICATION CREATION ...................136
NOTES ON OPERATION............................................135 Notes on PANEL i of 10.4” SVGA LCD Type.............258
Notes on the USB Interface QWERTY MDI ................259
<O> Option Setting Screen ............................................ 191,277
OS PROTECTION BY THE EWF FUNCTION ..........132
OTHER NOTES............................................................258
Other PCB.....................................................................157
OTHER SCREENS................................................ 189,275
OUTLINE DIMENSIONS ..................................... 245,261
OUTLINE DRAWINGS .................................................93
OVERVIEW ..................................... 181,194,236,248,264
<P> PANEL i..................................................................... 37,43
PANEL i (CF CARD TYPE) ............................................5
PANEL i (for Series 150i /160i /180i /210i /Power Mate
i-D/H)..............................................................................10
PANEL i (HDD TYPE).....................................................4
PANEL i for AUTOMOTIVE.......................... 13,16,37,45
PANEL i for AUTOMOTIVE (CF CARD TYPE) ...........7
PANEL i for AUTOMOTIVE (HDD TYPE)....................6
Parallel Port............................................................ 240,243
PARALLEL PORT .........................................................57
PARTS LAYOUT.........................................................165
PCMCIA CARD .............................................................86
Power Consumption ........................................................28
POWER SPECIFICATION.............................................21
Power Supply ..................................................................27
Power Supply Board......................................................169
Power Supply Requirement.............................................21
PREFACE ......................................................................p-1
Punch Panel (Stand-alone Type) ...................................245 PUNCH PANEL FOR PANEL i ...................................235
<Q> QWERTY MDI Used in Cases Other than Combination
Subsection 3.2.2 ..............................................................36
<R> RECOVERY OF WINDOWS XP EMBEDDED..........142
REMOVAL METHOD .................................................230
<S> SERIAL PORT 1.............................................................48
Serial Port 2...................................................................243
SERIAL PORT 2.............................................................51
Serial Port 2 + USB.......................................................239
SETTING ......................................................................255
Setting of the OS ...........................................................255
Setting of Variable Register ..........................................173
Settings of the Setting Pins on the CF Card Adapter
PCB ...............................................................................173
Settings of the Setting Pins on the Main Board.............170
Settings Screen ..............................................................197
SHUTDOWN................................................................257
SHUTDOWN OPERATION...........................................29 SOFT KEY CODES (FOR Series 300i /310i /320i)........84
SPECIFICATION .................................................. 236,249
SPECIFICATIONS ...........................................................9
SRAM operation ...........................................................186
S-RAM Operation .........................................................272
START SEQUENCE SWITCHING .............................268
STARTING OF THE CNC SCREEN DISPLAY
FUNCTION...................................................................281
Status Screen .......................................................... 190,276
SYSTEM BLOCK DIAGRAM.....................................149
System data manipulation .............................................185
System Data Operation..................................................271
INDEX B-64223EN/02
i-4
<T> Timing.............................................................................23
TOTAL CONNECTION DIAGRAMS.............................3
Touch Panel PCB ..........................................................156
TROUBLE SHOOTING ...............................................232 Turning on/off the power to the PANEL i for
AUTOMOTIVE with I/O Link .......................................23
Twisted-Pair Cable Specification....................................70
<U> USABLE BOARD ..........................................................91
USB.......................................................................... 66,253
USB Port .......................................................................242
<V> Vibration .........................................................................20
VIDEO PORT .................................................................75
<W> WHAT IS ‘BIOS SET-UP’ ...........................................203
WHAT IS WINDOWS XP EMBEDDED?...................129
When the QWERTY MDI and 10.4” LCD Type Basic
Unit Are Used .................................................................36
WINDOWS XP EMBEDDED......................................128
Rev
isio
n R
ecor
d
FAN
UC
PA
NE
L i
CO
NN
EC
TIO
N A
ND
MA
INTE
NA
NC
E M
AN
UA
L (B
-642
23E
N)
01
Jan.
, 200
8
Tota
l rev
isio
n -
Add
ition
of d
escr
iptio
ns o
f Win
dow
s X
P E
mbe
dded
- A
dditi
on o
f des
crip
tions
of C
F C
ard
unit
- A
dditi
on o
f mai
nten
ance
of O
pen
CN
C
- A
dditi
on o
f des
crip
tions
of P
entiu
m M
type
PA
NE
L i
and
so o
n
01
S
ep.,
2004
Edi
tion
Dat
e C
onte
nts
Edi
tion
Dat
e C
onte
nts