Post on 18-Dec-2015
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The execution of a Complex Project a guided tour
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The actors
Impossible dafficher limage.
The COMPANY
Client The EPC Contractor
The suppliers
The sub-contractors
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Conceptual evaluation + Pre-Project
By COMPANY
Basic Engineering By ENGINEERING
Project Execution by EPC CONTRACTOR
Sanction Sanction
The phases
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Design Procurement Manufacturing Shipping
Installation Construction & erection Inspection & tests Hand-over
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The multiple sides of a Project
Hum
an Resources M
anagement
Project Control
PROJECT
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Engineering Sub-Contractor (India) Detail Engineering (part)
Shipyard (Korea) Hull Engineering & Fabrication
Shipyards (Singapore & Malaysia) Topsides Fabrication & Integration
Home office (Paris) Project management Detail Engineering (part) Procurement
Satellite office Detail Engineering (part)
Fabrication yard (Nigeria): Fabrication (part)
Offshore (Nigeria): Installation, commissioning, start-up
The multiple sites of a Project
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Project
Engineering Procurement Construction
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Project
Engineering Procurement Construction
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Process facilities:
Feedstock and products flow
Feedstock composition
Battery limit conditions
Equipment Spare
Performance:
Products specifications
Energy efficiency, emissions
Utilities:
Electric power supply
Other utilities
Systems:
Process control
Fire/gas alarm
Public address, LAN, PABX
Infrastructure:
Administrative and technical buildings
Control room
Access road
Site fencing, gates, check point
Design criteria:
% of over design
Environment data:
Min/max temperature
Rain/snow fall
Wind
Geological conditions
Applicable codes and standards:
International standards
Local rules
0 5
10 15 20 25 30 35 40 45 50
-85 -80 -75 -70 -65 -60 -55
Pre
ssu
re (
ba
r)
The facilities design basis
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Engineering Documents for Purchase:
bill of quantity & specification
Documents for Construction:
Construction drawings & specifications
Design basis:
- Functional requirements
- Client specifications
- Design codes
Engineering in the Project
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Project
Engineering
Instruments& Control
Layout & Piping Process Electrical Equipment Civil Safety
Procurement Construction
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Project
Engineering
Instruments& Control
Layout & Piping Process Electrical Equipment Civil Safety
Procurement Construction
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Process simulations
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Heat & Material balance
Thermodynamic calculations
Process Flow Diagram (PFD)
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Equipment list
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Equipment duty
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Process data sheet
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Process Flow Diagram (PFD)
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Piping & Instrumentation Diagram (P&ID)
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Piping & Instrumentation Diagram (P&ID)
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Process control
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Emergency shut down
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Emergency relief
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Operating manual
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Project
Engineering
Instruments& Control
Layout & Piping Process Electrical Equipment Civil Safety
Procurement Construction
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Rotating machinery
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Pressure vessels
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Heat exchangers
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Packages,
Fired Equipment
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Process data sheet
Mechanical data sheet
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Material Requisition
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Project
Engineering
Instruments& Control
Layout & Piping Process Electrical Equipment Civil Safety
Procurement Construction
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Fire fighting
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Passive fire protection
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Fire & Gas detection layout
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Environmental Impact Assessment
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Project
Engineering
Instruments& Control
Layout & Piping Process Electrical Equipment Civil Safety
Procurement Construction
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Equipment supporting structures
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Piping supporting structures (pipe-racks)
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Structural design
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Structural design
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Structural drawings
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Architectural drawings
Equipment layout drawing
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Project
Engineering
Instruments& Control
Layout & Piping Process Electrical Equipment Civil Safety
Procurement Construction
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Layout/
principles
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Layout/consideration for all networks
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General Plot Plan
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Piping Layout drawing
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3D modelling
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3D model review
3D model clash check
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Piping Design
Design code for Process plants: ASME B31.3
)(
PY 2SWED * Pt+
=
P design pressure D (outside) diameter S stress value for material as per table in ASME B31.3 W weld joint reduction factor for long term strength of weld at elevated temperature E quality factor, from table in ASME B31.3 (1 for seamless, 0.85 for ER welded pipe, etc.) Y coefficient from table in ASME B31.3 (from 0.4 to 0.7 depending on material and temperature)
To the above calculated thickness shall be added: - The corrosion allowance, e.g., 3 mm - The manufacturing tolerance: 12.5%
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Thickness (mm) Number of passes
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Isometric drawing
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Piping Pre-fabrication
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Piping General Arrangement drawing
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Standard Pipe Support drawings
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Material Selection
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Material Specification
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Material Specification
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Project
Engineering
Instruments& Control
Layout & Piping Process Electrical Equipment Civil Safety
Procurement Construction
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Instrument data sheet
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System architecture drawing
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Mechanical Equipment Control
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PT JB
Process line
Marshalling
cabinet
Controller
cabinet
Instrument room Control room
VDU
CPU
LAN Secondary cable
Multi cable
The instrumentation hardware
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Building detail drawing/Telecom and PAGA layout
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Cable routing drawings
Cable list
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Project
Engineering
Instruments& Control
Layout & Piping Process Electrical Equipment Civil Safety
Procurement Construction
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Electrical consumers list
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Electrical Load Summary
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Electrical distribution
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General One Line Diagram
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Generators
Switchgear
Transformer
Equipment
specification
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Electrical equipment layout
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Electrical Control System
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Process design
PFDs
H&M balance
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Process design
PFDs
H&M balance
Rotating Pressure vessels Fired equipment Heat exchangers Packages etc.
Process data sheet
Equipment specification
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Process design
PFDs
H&M balance
P&IDs
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Process design
PFDs
H&M balance
Rotating Pressure vessels Fired equipment Heat exchangers Packages etc.
P&IDs
Piping
Instrumentation
Layout
Civil
Electrical
Process data sheet
Equipment specification
Vendor drawings
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Engineering work sequence
Extract from the book: The Oil & Gas Engineering Guide, Herv Baron, Editions Technip, 2015, page 209
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Typical 3 year EPC Project Engineering schedule
PR = Process, EQ = Equipment, PL = Plant Layout, PI = Piping, I&C = Instrumentation & Control, EL = ELectrcial, HSE = Safety & Environment, CIV = Civil
Extract from the book: The Oil & Gas Engineering Guide, Herv Baron, Editions Technip, 2015, page 211
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Process design
PFDs
H&M balance
Rotating Pressure vessels Fired equipment Heat exchangers Packages etc.
P&IDs
Piping
Instrumentation
Layout
Civil
Electrical
Process data sheet
Equipment specification
Vendor drawings
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Vendor Instrumentation &
Control
Electrical
Layout
Civil
Piping Process
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Vendor Instrumentation & Control
Electrical
Layout
Civil
P&ID
Functional analysis
C&E
Terminals dwgs
Power consumption
General Arrangement
Foundation drawing and loads, including auxiliaries!
Piping Purchaser Mechanical connection list and dwg
Process
Utility consumption
Battery limit conditions
Engineering / Vendor interfaces
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A unique synthesis for the busy Project professional 270 pages 300 illustrations
Interested and wanting to know more on Engineering?
2015 Herv Baron
HERVE BARON
The Oil & Gas Engineering Guide 2nd edition
Order direct from the publisher:
http://www.editionstechnip.com/en/catalogue-detail/1111/oil-gas-engineering-guide-the.html
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Project
Engineering Procurement Construction
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Procurement
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Inquiry (Call for Tender)
Short listing
Bid analysis
Clarifications
Negotiations
Purchase Order
Expediting
Inspection
Delivery
Warranty Period
Procurement / Steps
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Procurement / Supplier selection criteria
Technical Compliance
Price
Qualification of supplier
Schedule
Load of workshop
References
References with final Client
Financial situation
Annual turn-over
Internal feed-back
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Procurement
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Expediting
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Expediting
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Inspection
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Inspection
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Shipping
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Shipping
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Shipping
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Project
Engineering Procurement Construction
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Earthworks
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Pipeline
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Pipeline
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Roads
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Buildings
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Admixtures
Sand
Aggregate
Cement
Civil Works
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Civil Works
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Civil Works
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Civil Works
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Civil Works
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Civil Works
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Pre-fabrication
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Erection
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Underground networks
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Plant erection
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Steel structure erection
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Equipment installation
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Equipment installation
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Piping Pre-fabrication
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Piping erection
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Piping erection
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Field Instrumentation Installation
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Electrical equipment connection
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Cable pulling
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Arrangement of Technical rooms
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Cable connections
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Other Systems Field Equipment Installation
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Control room consoles installation
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Testing
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Sub-System
Junction Box
Instrument Loop
Instrument Cable
Mech Equip
Document Folder
Handover System
Elect Equip Circuit
Instrument Tag
Commissioning
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The multiple sides of a Project
Hum
an Resources M
anagement
Project Control
PROJECT
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Project Organisation
Project Manager
Engineering Manager
Project Engineers
Discipline Engineers
Process
Civil
Instrumentation
Electrical
Equipment
Procurement Manager
Purchasers Expediters Inspectors
Site Manager
Construction Manager
Construction Superintendent
Construction supervisor
Construction superintendent
Construction supervisor
Project Control Manager
Contract Manager
Scheduling Manager Cost Control
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Project procedures
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Project temporary facilities
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Project temporary facilities
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Project temporary facilities
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Project temporary facilities
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Project temporary facilities
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Construction Procedures
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Quality Control
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Slump
Sampling Temperature
Quality Control
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Quality Control
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Cost Control
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Insurance
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Contracts
P.O.
Sub
P.O.
P.O.
Main Contract
Purchase Orders
Sub-Contracts
EPC
Sub
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Contracts
Main Contract
EPC
Terms and Conditions
Price
Schedule
Performance guarantees
Technical basis
Specifications, codes & stds
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Contracts
E P C
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Contracts
+ x%
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Construction contracts
Civil
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Construction contracts
Mechanical
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Construction contracts
E&I
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Construction contracts
General Contractor
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Contracts Terms and Conditions
Main Contract
EPC
Obligations of the 2 parties
Limit of liability
Penalties in case of bad performance
Conflict resolution
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Quality Assurance (QA)
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Quality Assurance (QA)
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Quality Assurance (QA)
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Quality Assurance (QA)
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Discipline code
A Instrumentation & Control
C Civil engineering
E Electrical
G Project general documents
J Mechanical
K Safety
M Piping & Layout
P Processes
S Steel Structures
V Vessels Heat exchangers
W Materials Welding
Document code
1 Installation drawings
2 Detail drawings
3 Diagrams
4 Lists Bill of Quantities
5 Isometrics
6 Calculation notes
7 Specifications
8 Data sheets
9 Requisitions
Document Control
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Document Control
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Document Control
Engineering
Documents submitted to client
Client
Approval/
Comments
Vendors
Documents submission Comments
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Intranet / Internet
Intranet / Internet
Breakdown structures
Projects
Interfaces
Reports
Satellite Engineering
Center
Center 1 Sr. Mgmt Center 2 Sr.
Mgmt
Construction Site
Electronic Document Management System
Engineering documents
Vendor documents
Correspondence etc.
Electronic Document Management System
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Interface Management
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7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36PLANT START-UPPIPING PRE-FABRICATION & INSTALLATION X X X X X X X X X XPIPING MATERIAL & DRAWINGS AT SITEPIPING MATERIAL MANUFACTURING & SHIPPING X X X X X XPURCHASE OF PIPING MATERIALTECHNICAL & COMMERCIAL CLARIFICATIONS X XCALL FOR TENDER FOR PIPING MATERIALPREPARE PIPING MATERIAL TAKE-OFF XPIPING ROUTING STUDIES X X XPIPING & INSTRUMENTATION DIAGRAMS (PIDs)
PROJECT SCHEDULEMONTH
1
1
2 3
3
4 5
2
4 5
5
Scheduling
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Critical path of an Oil & Gas Project
Extract from the book: The Oil & Gas Engineering Guide, Herv Baron, Editions Technip, 2015, page 225
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Progress Monitoring How would you measure progress?
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Progress Monitoring
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Progress Monitoring
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Progress Monitoring
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15 years ago: 2D
Today: 3D
Tomorrow: 3D & data
IT
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IT
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Safety
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Safety
Guard Rail System with ToeBoards
Cross Bracing
Planking
Runner
Bearer
Longitudinal Brace
Post
Sill
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Safety
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Human resources / career path
3-5 yrs
5 yrs
Graduate Engineer, 25 years old
5-7 yrs
40-45 yrs old Project Manager
Engineering Manager/ Deputy Project Manager
Project Engineer
Process Engineer
Note: the career pattern shown here is a very fast track one to the PM position... One would enjoy oneself just as well taking more time!
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HERVE BARON
The Oil & Gas Engineering Guide 2nd edition
Do you want to know more... Much more?
2015 Herv Baron
HERVE BARON
The Oil & Gas Engineering Guide - 2nd edition
Table of Contents
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HERVE BARON
The Oil & Gas Engineering Guide - 2nd edition
Table of Contents
Discipline presentation: activities and deliverables
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The work of each
Engineering discipline is described
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Design activities are explained, e.g., Plant
Equipment layout
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Complex activities, such as
QRA, are explained through a practical
example.
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A sample of all common Engineering documents is
included
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Difference between
Engineering and Shop drawings
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Understand the main
technical aspects, e.g., DCS vs ESD
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The Oil & Gas Engineering Guide - 2nd edition
Table of Contents
The overall process
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HERVE BARON
The Oil & Gas Engineering Guide - 2nd edition
Table of Contents
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HERVE BARON
The Oil & Gas Engineering Guide - 2nd edition
Table of Contents
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HERVE BARON
The Oil & Gas Engineering Guide - 2nd edition
Table of Contents
2015 Herv Baron
HERVE BARON
The Oil & Gas Engineering Guide 2nd edition
Order direct from the publisher:
http://www.editionstechnip.com/en/catalogue-detail/1111/oil-gas-engineering-guide-the.html
Slide Number 1 The actorsSlide Number 3Slide Number 4 The multiple sides of a Project The multiple sites of a ProjectSlide Number 7Slide Number 8Slide Number 9Slide Number 10Slide Number 11Slide Number 12Slide Number 13Slide Number 14Slide Number 15Slide Number 16Slide Number 17Slide Number 18Slide Number 19Slide Number 20Slide Number 21Slide Number 22Slide Number 23Slide Number 24Slide Number 25Slide Number 26Slide Number 27Slide Number 28Slide Number 29Slide Number 30Slide Number 31Slide Number 32Slide Number 33Slide Number 34Slide Number 35Slide Number 36Slide Number 37Slide Number 38Slide Number 39Slide Number 40Slide Number 41Slide Number 42Slide Number 43Slide Number 44Slide Number 45Slide Number 46Slide Number 47Slide Number 48Slide Number 49Slide Number 50Slide Number 51Slide Number 52Slide Number 53Slide Number 54Slide Number 55Slide Number 56Slide Number 57Slide Number 58Slide Number 59Slide Number 60Slide Number 61Slide Number 62Slide Number 63Slide Number 64Slide Number 65Slide Number 66Slide Number 67Slide Number 68Slide Number 69Slide Number 70Slide Number 71Slide Number 72Slide Number 73Slide Number 74Slide Number 75Slide Number 76Slide Number 77Slide Number 78Slide Number 79Slide Number 80Slide Number 81Slide Number 82Slide Number 83Slide Number 84Slide Number 85Slide Number 86Slide Number 87Slide Number 88Slide Number 89Slide Number 90Slide Number 91Slide Number 92Slide Number 93Slide Number 94Slide Number 95Slide Number 96Slide Number 97Slide Number 98Slide Number 99Slide Number 100Slide Number 101Slide Number 102Slide Number 103The Oil & Gas Engineering Guide2nd editionSlide Number 105ProcurementProcurement / StepsProcurement / Supplier selection criteriaProcurementExpeditingExpeditingInspectionInspectionSlide Number 114Slide Number 115 ShippingSlide Number 117Slide Number 118Slide Number 119Slide Number 120Slide Number 121Slide Number 122Slide Number 123Slide Number 124Slide Number 125Slide Number 126Slide Number 127Slide Number 128Slide Number 129Slide Number 130Slide Number 131Slide Number 132Slide Number 133Slide Number 134Slide Number 135Slide Number 136Slide Number 137Slide Number 138Slide Number 139Slide Number 140Slide Number 141Slide Number 142Slide Number 143Slide Number 144Slide Number 145Slide Number 146Commissioning The multiple sides of a Project Project OrganisationProject proceduresSlide Number 151Slide Number 152Slide Number 153Slide Number 154Slide Number 155Slide Number 156Slide Number 157Slide Number 158Slide Number 159Slide Number 160Cost ControlSlide Number 162ContractsContractsContractsContractsConstruction contractsConstruction contractsConstruction contractsConstruction contractsContractsTerms and ConditionsQuality Assurance (QA)Quality Assurance (QA) Quality Assurance (QA)Quality Assurance (QA)Document ControlDocument ControlDocument Control Electronic Document Management System Interface ManagementSlide Number 181Slide Number 182 Progress Monitoring Progress Monitoring Progress Monitoring Progress Monitoring IT IT Safety Safety Safety Human resources / career pathThe Oil & Gas Engineering Guide2nd editionThe Oil & Gas Engineering Guide - 2nd editionThe Oil & Gas Engineering Guide - 2nd editionSlide Number 196Slide Number 197Slide Number 198Slide Number 199Slide Number 200Slide Number 201The Oil & Gas Engineering Guide - 2nd editionThe Oil & Gas Engineering Guide - 2nd editionThe Oil & Gas Engineering Guide - 2nd editionThe Oil & Gas Engineering Guide - 2nd editionThe Oil & Gas Engineering Guide2nd edition