Engineering & Design Tools - SPI LTUFspi-ltuf.org/GTUF16/1-Engineering-Design Tools.pdf ·...

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Transcript of Engineering & Design Tools - SPI LTUFspi-ltuf.org/GTUF16/1-Engineering-Design Tools.pdf ·...

Engineering & Design Tools Frank Joop, Executive Director Business Development Sunday June 12, 2016

The Business

Logical Design

Physical Design Validation/ Information

Access The Partners

Why? SmartPlant Engineering &

Design Tools

The Business

Logical Design

Physical Design Validation The Partners

Why? SmartPlant Engineering &

Design Tools

Opportunity

Not knowing when the dawn will come I open every door.” Emily Dickinson

PPM Partner in Opportunities 5

Value Add

Making the right decisions early in the 13% to impact/lower the 87% Focus on Productivity Making the right Decision Early Implementing and verifying Best Practices

6% 7%

50%

37%

EPC $ split

Engineering Design Materials Construction

Bigger Picture

20% savings on 13% = 2.6 5% savings on 87% = 4.35

One day earlier production >Millions Less re-work > Thousands

Smart Engineering to save @ the 13% and impact the 87%

7

6% 7%

50%

37%

EPC $ split

Engineering Design Materials Construction

Leading, End-to-End Solution for Enterprise Project Controls

EcoSys EPC delivers the complete spectrum of project controls functionality in a single unified platform

o Seamlessly integrates with:

• ERP systems

• General Ledger systems

• Document Management systems

• Scheduling systems

• Timesheet systems

• Human Resources systems

• Microsoft Excel

Combines full-lifecycle, comprehensive functionality with a powerful built-in reporting and analytics engine and Excel-like ease-of-use

Leading Project Controls and Planning Solution Comprehensive

Integration Technology

Unique Reporting and Analytics Functionality

o Enterprise Project Controls

• Budgeting and Forecasting

• Change Management

• Contract Management

• Progress Measurement

• Performance and Earned Value Management (EVM)

o Capital Planning

o Project Portfolio Management

o Workforce Planning

Equipment 36%

Process 22%

People 42%

Plant Shutdown Factors

Root Cause

Source ARC

Need to empower people to make the right decisions early on

Support & Optimization 24x7x365 Monitoring

Redundancy and backup

Support with the service, app software and the infrastructure

Hypercare

Kick it off on the right foot

Be more efficient - focus on the task - EPCM/O

Collaboration

Right data, right time, right team

Full transparency and visibility across projects

Data Ownership

Data stays with the owner

Control of who can see, change, use data

Agility & Flexibility

Grow or compress based on the project requirements Jump on jump off the service Global access-offices, JV, hotels

Security

A constant worry

Consistent security policies applied to all projects and participants

Cost Reduction

Not business as usual

Tight market conditions demand adjustments

The Business

Logical Design

Reference Data Management

Validation The Partners

Why? SmartPlant Engineering &

Design Tools

Managing Reference Data @ SmartPlant Enterprise

Material Data Flow in SmartPlant Enterprise

The Business

Logical Design

Physical Design Validation The Partners

Why? SmartPlant Engineering &

Design Tools

Innovative Indispensable Inspirational

SmartPlant Engineering & Schematics

Intergraph SmartPlant Engineering & Schematics

Instrumentation Electrical

E&S Strategy

Quality – Lower/prioritize TR’s with

SR’s (Release criteria) Market Focus

– Look at market trends, Brownfield (leverage in OPEX tasks, safety, inspection)

Expand – Products like SPPE – New key capabilities driven

by market

User Experience – Task based user

experiences Access

– Upgrade to new viewing solution (Portal)

Harmonize – Same task same user

experience

16

Conc

ept

ual

Desig

n Conceptual Design with SPPE

Process Simulation

Detailed Design

SPPE

Case Management

Assorted Equipment &

Stream Sizing

Applications

Equipment Datasheets

PFD Creation

Cost Estimating

Equipment & Stream

Lists

Other SP Detail design applications

Interfacing with Multiple Simulation Tools + Rules-Based Mapping

SPPE

Simulation Case

Management PFD Creation

Equipment & Stream

Lists Translation & Validation

Mapping Rules

SPPE

20

17

Sub

sequ

ent S

PP

E R

elea

ses

SP

PE

-Rea

dine

ss

Util

ity

Reusability Accuracy

Consistency Data Security

High Level Primary workflow

Generate Simulation PFD

Import Simulation cases

Import Sizing Data Export Data to

External Design Tools

Determine Design Cases

Generate Drawing deliverables

Transfer Data to PID

Generate Reports and Datasheets

Compare Case Data

Modify PFD and Update Data

Case Management

Simple Case Management

hierarchy (Plant /

Technology / Topology /

Case

Simulation data (unit operations

and streams) is translated to Equipment and Pipelines

Compare Equipment and Pipelines across cases

Compare items across cases

Comparison Assistant to filter and highlight cases

‘Add In Mechanism’ to enable link to Complementary Tools

Add complementary solutions into

the task

P&ID

Multiple parties developing

accessing and sharing the P&ID

P&ID can start to vary from as-built

plant

P&ID SMARTPLANT

P&ID

Overview

MTR employing Integration 2.0 principals

25

Simple

Enable Faster Right Decisions by Engineers

Simple

Pipe Run 01-CHW-6-11-ASD

Easy access to project information

SP P&ID 2017

We are extending the product capability to support production of PFDs which will bring some long asked for features such as automated labelling improvements

We are investing heavily in the future by upgrading from VB6 to .NET. As

a tangible part of this, the new EDE will be introduced in the next release. As part of long term strategy to support Cloud applications, the SPPID API

is being extended to provide support for integration between Cloud and desktop based applications (Web Services)

28

Commitment to Quality

We are moving focus from continually adding features to software quality, with new policy on handling customer TRs

Focus is on significantly reducing TR especially associated with SR’s

29

Experience the Difference

30

New EDE 2017

Asking Filters

Commissioning with SP P&ID START-UP Workflow

Identify Create

Check Print

IDENTIFY: Start-up Codes CREATE: Symbology Filters Display Sets

PRINT: Issued Print Master Start-up Set Individual Start-up Prints

CHECK: Display Sets Start-up Code assignments

START-UP Workflow Printing Using the display sets for printing Start-up Packages

Leak Detection And Repair (LDAR)

SmartPlant P&ID to manage LDAR Inspection Points

Single source of instrumentation information

Overview

Instrumentation

Consistency across different tasks and deliverables

!

Enhanced To-Do List Design – P&ID Navigation

P&IDs

Access to Related Documents (P&ID) Color Coding of Tasks Using the same EDE interface users experience

Query Builder

Engineering Data Access for Engineers/Designers Configure EDE for your Task Reporting on Data

Engineering Data Editor

Configured for your Task Easy data adding/modifying/deleting/sorting Report Creation Compare Data

Project Management

Graphical Scope View Color Coded tasks Easier to manage the Shared Data

Customers Speaking About SPI 2016

40

Fluor Improved work practices with the new EDE

Nexen The new Owner Operator capabilities will enable better and informed decisions

Technip The new Query Builder and the EDE are the most exciting new capabilities that will help us improve the work process

Mangan The Query Builder and EDE will offer us flexibility. We will use this version in production as soon as it will be available.

Shell The version will have a big impact on the way we work at the plants using the new EDE, Query builder and the as-built.

SPI v2016, Overhaul of SPI – Fisher CV interface

Based on new Spec form Revised links (for import module) Includes DDP data

Flexibility More DDP symbols Increase productivity and Design Quality Add Vendors Domain Expertise

Top Reasons to move to SP Instrumentation 2016 Manage in the Data in SPI 2016

– New user Experience – Task Based Work Bench for Productivity

Setting up the Work Environment – Custom work environment for design quality and productivity

Connecting the Instruments – Bi-directional interface to S3D for automatic cable routing and management

Managing the Projects – Support of sub-contractor workflow

Integration/Data Sharing Streamlined – Managing shared data with document access and task color coding

Make the Supplier part of the Design Process – Bi-Directional interface to vendors for productivity and leverage of domain expertise

Getting to The Ease of Smart Instrumentation Design – Upgrade utilities and upgrade of existing browsers

Keeping the Operation Systems Current – Support Windows 10, Oracle 12

42

Plant start-up

Load identification

Business

success

! RISK

FAST TRACK

Electrical

Task-specific

Rule-driven

Data-centric

Overview

SPEL 2015R1 enhancements

Automating Graphical design work & User experience Composite drawing Automating & validating compound symbols Enhancing the UI of the association assistant Multiple placement of labels

44

SPEL 2015 R1

Calculations – Calculating and reporting on Load summaries based on Largest intermittent load

Naming Convention – Naming conventions of single core cable assemblies – Ability to remove parallel cables suffix from naming conventions – Ability to define cable routing path separator – Enabling editing of string type UDF in rename dialog

Integration: – ICC2 (Intercompany Collaboration 2); integration at project level

Reference Data/Content: – Ability to import reference cables from SPRD – Supply a richer set of SLD symbols out of the box

Cables and wiring – Ability to disconnect wiring in batch – Defining separately the Neutral and Grounding conductor for cables that have more than 3

conductors Ability to open and View last saved document from DB; without regenerating it.

45

SPEL One Line Diagram

46

The Business

Logical Design

Physical Design Validation The Partners

Why? SmartPlant Engineering &

Design Tools

SP Engineering Integrity

Adding Understanding to the P&ID

Uses a knowledge to apply real world view on the P&ID Translates the P&ID from distinct mechanical items to process system Reads a P&ID like a human – Understands the context.

+ SPI & SPEL!

Added more Complex Rules (CTCI Taiwan)

D Drain

Bypass

Block Block Reducer Reducer Actuator & Fail action

PG D

UC Reducer

PG

Check

Tangent nozzle

Internal nozzle

Strainer

Reducer UC

Isolation

Isolation

Drain

CWS

CWR

TW

D

V

TRV

LO

Block

Block Drain

TRV

Vent TW

LO

CWS

CWR

V

PSV

ILO

ILOReducer

Reducer

Vent ILO

ILO

Lessons Learned – P&ID Work flow Auxiliary tool for QA/QC before formally issue P&IDs

– Hours of checker decreased

– Recycle works reduced

Design Draft Review To Checker

To AE

Issue P&IDs

SPPID EI

Engineering Integrity Project Dashboard

One Fast Project Status Overview

Engineering Integrity for SPI

52

Index Validation of tag naming convention Check instrument types Check tags and CS Tags Specs Specs have forms Check on UOM’s Check on all required fields Wiring Check spare terminals in cabinets Check wiring types Check manufacturer and models Check min fields required Drawing have correct info All signals have a complete connected loop

Engineering Integrity for SPEL

53

Validation of tag naming convention Drawing attribute Cable validations Equipment type and markings Equipment codes Check all instrument electrical tags Check to see tags exist in both SPEL

and SPI Check data sheet min data fields Check wiring types Check the title block information Check min fields required Drawing have correct info

What SmartPlant P&ID Design Validation does

Replaces a manually intensive paper based work process

With an automated work process

= =

3D model (Pipes = IDF/PCF)

PID vs. lsometrics (IDF/PCF) SmartPlant P&lD

= =

Yellow-lined paper isometric Paper P&ID 3D model (Pipes = Paper isometrics)

Assuring Piping Design Quality & Consistency 54

Business Value / Benefit: • Assures design content consistency • Construct correct plant configuration

Consistent

Inconsistent

Not found

Design content: Reducer type (0053)

Assuring Piping Design Quality & Consistency 55

The Business

Logical Design

Physical Design Information Access

The Partners

Why? SmartPlant Engineering &

Design Tools

APIs for Enterprise Integration & Custom Apps

Mobile Apps • HTML5, iOS,

Windows

Proj

ect

1

Proj

ect

2

P&ID API ( OData service)

P&ID

Proj

ect

1

Proj

ect 2

SPF Integration (OData Service)

SPF

Proj

ect

1

Proj

ect

2

S3D API (OData service)

S3D

Transformation Engine

Integration Client +UI

Integration 2.0 (OData Service)

Integration Client +UI

Proj

ect

1

Proj

ect

2

SPI API (OData service)

SPI Integration Client +UI

Use cases • Enterprise Integration

Tool Data ( Tool Schema ) Common Data ( EF Schema)

• Tag/Data Comparison • Reports • Data Consolidation

Working Data

Approved/Consolidated Data

Internal Automation & Integration

Integration 2.0

(OData Service)

SmartPlant Explorer

A Smart View on your Engineering data

Explorer Upgrade

Intergraph SmartPlant Portal

single or multiple data sources Browser Agnostic

Accessible from multiple devices

Browser Agnostic

Accessible from multiple devices

Single or multiple data sources

minimum configuration

thin client architecture

scalable, responsive, cloud

deployable

Intergraph Smart Portal is a web based information search engine that supports the plant lifecycle process – engineering, procurement, construction, and operations.

Data Source Agnostic

60

Search Result from Grid

61

Opening a P&ID Drawing from Info Map

62

Viewing Intergraph 3D Drawing in SmartPlant Portal

Focus on Cost reduction for the industry Diversify in other segments Add strategic applications/tasks – process engineering, project/cost

control (Ecosys) Quality over new features Open the solution up with Web Services Moving to Integration 2.0 Leverage the solutions into operational tasks like inspection,

training Unification of information access - Portal

Summary