Post on 09-Feb-2020
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 1
IndexIntroductionIntroduction Letter ……………………………………………… 2Company Profile ……………………………………………… 3Company Key Contact ……………………………………………… 4Bank Information ……………………………………………… 5Main Supplier ……………………………………………… 6FacilitiesFacilities Area ……………………………………………… 7Production Capacity ……………………………………………… 8Our Staff ……………………………………………… 8Programs & Software ……………………………………………… 9Equipment List ……………………………………………… 10 - 11Products & ServicesProducts ……………………………………………… 12 - 14Services ……………………………………………… 15Quality & Safety PolicyQuality Policy ……………………………………………… 16Safety Policy ……………………………………………… 17
Accreditation ……………………………………………… 18 - 25Customer List ……………………………………………… 26
Major ProjectsCement Sector ……………………………………………… 27– 38Power Sector ……………………………………………… 39 - 46Fertilizing & Petrochemical Sector ……………………………………………… 47 - 49Industrial except Cement Sector ……………………………………………… 50- 53Transportation Sector ……………………………………………… 54 - 56Oil & Gas Sector ……………………………………………… 57 - 59
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 2
Introduction Letter
Welcome to energya STEEL SOLUTIONS, we are a member of energyaindustries group, which has two steel fabrication entities:
One is energya STEEL FABRICATIONS Co., located in 10th of RamadanCity- Egypt., and, the other is Hesham Helal El Sewedy & Partners for SteelIndustries Ltd., located in Rabigh - Saudi Arabia.
Our company was established in 2006 to serve the requirements of a wide range ofindustrial projects, meet the increased global demand, and to furnish specializedsupport to heavy process plants in Egypt, Middle East, GCC countries and Africa.
We have the capacity to provide multiple engineering services, starting fromdesign, supply, fabrication, galvanization, painting, site delivery and erection ofstructural steel, process steel equipment (plate works), tanks, pressure vessels,stacks, equipment, overhead transmission & telecommunication towers, pre-engineered buildings.
Our production capacity for two factories is approximately 150,000 Metric Tonsper year. The fabrication capacity of tonnage for the individual line of activity isoutlined hereunder:
- Structure Steel Fabrication (heavy, medium & light) with capacity of 24,000MT/annum.
- Pre-engineered Building with capacity of 6,000 MT/annum.- Plate Works of process steel equipment with capacity of 12,000 MT/annum.- Transmission and Telecommunications Towers with capacity of 12,000
MT/annum.- Hot dip galvanization plants with capacity of 100,000 MT/ annum.- Fabrication of Steel spare parts of Cement plants, Steel mills,
Petrochemicals Plants and Power Stations.
We are certified as per the standards of ISO 9001:2015, and the ASMECertification Stamps of U, S, and R, NB & PP and the CE Marking for our Egypt factory.
With our extensive capabilities, we shall execute all your projects' requirements withcomplete satisfaction.
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 3
Company Profile
Mother Company : energya Industries GroupCommercial Name : energya STEEL SOLUTIONSLegal Status : Limited LiabilityFoundation : 2006Web Site : www.energyasteel.comEmail : Sales@energyasteel.com
Egypt Premises : energya STEEL FABRICATION Co.Head Office & Factory : Industrial Zone, A6 East, 10th of Ramadan.
Tel: +20 554 412 248/49Fax: +20 554 412 236
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 4
Company Key Contacts
Position Name E-mail
Managing Director Hisham Sallam h.sallam@energyasteel.com
Plant General Manager Bassem Abd El-Tawab btawab@energyasteel.com
Commercial Dept. Manager Hisham Sadek hisham.sadek@energyasteel.com
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 5
Bank Information
Paid up Capital:
Egyptian Pounds 200 Million (28.6 Million USD)
Name of Auditor:
Grant Thornton Mohamed Hilal, Public AccountantsThe Egyptian Member Firm of Grant Thornton International.
Banque Misr:
Misr El Gedida Branch129 EL Mirghany StreetSwift : BMISEGCX NILID NO. : 16796953AIC : 46400100026370 EGPAIC : 46412000009584USDAIC : 46413000002838EUR
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 6
Main Supplier
Tiger for Investment
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 7
Facility Area
Total Facilities Area: ≈ 150,000 SQM
Work Shop Area SQM
Structural Steel 22,500
Tower (Transmission & Telecom.) 3,600
Plate work 7,500
Galvanization 7,500
Sand Plasting & Painting 7,500
Raw Materials Storage Area 30,000
Admin Buildings 1,000
Final Products Storage Area 9,000
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 8
Production Capacity
Total Production Capacity: 150,000 Metric Tons per year
Product MT/Annum
Structural Steel 24,000
Pre-Engineered Building 6,000
Tower (Transmission & Telecom.) 12,000
Plate Work 12,000
Hot dip Galvanization 100,000
Our Staff
Task Total
Engineering 40
Project Management 23
Shop floor personal 779
QA/QC 28
Commercial 5
Admin & Other Staff 200
Total Staff 1,075
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 9
Program & Software
Program
Staad Pro2008Design steel structure work as per AISC standards (2D &3D models). Design of the transmission tower, andcommunication tower. (3 licenses)
Tekla- X steel: Prepare the workshop drawings of steel structure work bydoing 3D modelling. (10 licenses)
Solid Works: Preparing the workshop drawings of the plate works.
AutoCAD 2016: Preparing the workshop drawings of the plate works.
Auto desk inventor: Prepare the workshop drawings of plate work.
AISC Standards: Design of steel structure works.
UBC 1997: Design of steel structure works.
Steel Fabricationsystem -Database: Monitoring the sequence of project in various stages.
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 10
Equipment List
Ser. Equipment Name Manufacturer Specifications Quantity
Fabrication Equipment
1 Profile Sawing Machine FICEP S.p.A.Min Profile = IPE 100 & U100 Max Profile = HEA400
1
2 Drill Arsenal Max Ø = 70 mm 4
3 Radial Drill APC Max Ø = 100 mm ArmLength = 2500 mm 8
4 Plate Punching Machine FICEP S.p.A. Max Ths =25 mmMax Ø = 26 mm 3
5 Drilling, Sawing, and Marking Line for Profiles FICEP S.p.A.Max Web L =1250 mmMax Flange L = 600 mmMax Ø = 40 mm
1
6 Plates Rolling Machine Haeusler AG.Max Ths = 78 mmMin Ø = 500 mmMax H = 6000 mm
4
7 Sections Rolling Machine Haeusler AG.Min Ø = 180 mmMax Thickness = 300 mm 1
8 HYDRULIC PRESS LVD Max Pressure = 300 tonMax Hight = 1500 mm 5
9 Band Saw UZAY 540 Max L = 600 mmMax H = 600 mm 2
10 Iron Worker FICEP S.p.A. Max = L120*120*15 5
11 Press Brake Gasparini S.r.l. Max Length = 6000 mmMax Pressure = 800 ton 1
12 Guillotine Shear Gasparini S.r.l. Max Length = 6000 mmMax Thickness = 25 mm 4
13 CNC Oxy‐Fuel Cutting Machine ESAB GmbH Max Length = 12 mMax Width = 3 m 2
14 CNC Plasma and Oxy‐Fuel Cutting Machine ESAB GmbH Max Length = 24 mMax Width = 4.5 m 1
15 CNC Angle Punching, Cutting, and Marking Line FICEP S.p.A. Max Angle = L100*100*Ø12 mm 1
16 CNC Angle Punching, Cutting, and Marking Line FICEP S.p.A. Max Angle = L250*250*Ø25 mm 1
17 Magnetic Drill Alfra Max Ø = 50 mm 7
Welding Machines
18 CNC Built‐Up Section assembly line (Vertical Web) CORIMPEX S.r.l.
Max Web L =1250 mmMax Flange L = 600 mmMax Welding Ths = 10 mm
1
19 Sections Assembling, and Welding Machine ESAB GmbH Horizontal WeldingMax Length =25 m 3
20 Column and Boom Welding Machine ESAB GmbH Vertical WeldingMax Hight = 8 m 2
21 GMAW Welding Machines 58
22 SMAW Welding Machines 107
23 CNC Built‐Up Section assembly line (Horizontal Web) PHI Max Web L = 1000 mmMax Thickness = 10 mm 1
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 11
Equipment List
Ser. Equipment Name Manufacturer Specifications Quantity
Machining Equipements
24 Horizontal Facing Lathe Usines SchneiderØ = 5000 mmL = 8000 mm 1
25 Vertical Lathe DoerriesØ = 2000 mmH = 2000 mm 1
26 Horizontal Boring Machine ‐ Bed Type TOS VarnsdorfL= 1500 mmH = 1000 mm 1
27 Horizontal Boring Machine ‐ Floor Type WMW UnionL = 6000 mmW = 2500 mmH= 1500 mm
1
28 Planer WMW HECKERTL = 12000 mmW = 2000 mmH= 2000 mm
1
29 Thread Rolling Machine BAD Dueben From M10 up to M36 1
30 Thread Cutting Machine VEB Mageba From M10 up to M36 1
31 Horizontal Boring Machine ‐ Bed Type WMW UNIONMax L = 2000 mmMax W = 1500 mmMax H = 1500 mm
1
32 Plano Milling machine TOS KURIMMax L = 4000 mmMax W = 1250 mmMax H = 1500 mm
1
33 Horizontal Lathe SKODAMax L = 6000 mmMax Ø = 1500 mm 11
34 Shaper WMW Stroke Length = 700 mm 2
35 Milling Machine ReckermannMax L = 1500 mmMax W = 500 mmMax H = 500 mm
3
Handling Equipment
36 Mobile Crane Groove 50Ton GrooveMax Load = 50 tonBoom Length = 34 meters 2
37 Forkli 7 Ton TCM Max Load = 7 ton 4
38 Forkli 16 Ton TCM Max Load = 16 ton 1
39 Forkli Electrical 2.5 Ton TCM Max Load = 2.5 ton 1
40 Side Loader 7 Ton Baumann Max Load = 7 ton 1
41 Forkli 5 Ton TCM Max Load = 5 ton 5
42 Forkli TCM 10 Ton TCM Max Load = 10 ton 1
43 Trailer Mercedes‐Benz Max Load = 20 ton 1
44 Overhead Crane Konecranes Max Load = 20 ton 16
45 Overhead Crane Konecranes Max Load = 10 ton 7
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 12
ProductsStructure/ Architecture StructureScope of Work:
Design, Prepare shop drawings, Fabricate, Galvanize, Paint, Job Site Delivery & Erection.Our annual capacity of Steel Structure is 24,000.00 MT of Heavy, Medium and Light.The fabrication is running in accordance with Internationalcodes: AISC, ASTM, AWS, BS, DIN, and JIS.The potential usages are in:
• Power Generation, Water Desalination.• Oil & Gas sector, Petrochemical, Defense & Aviation.• Seaports, Commercial I High-rise Buildings.• Cement Plants, Metal Smelters Industries.• Petrochemical, Sugar industries.• Steel Mills and Gold Mines.
Process Equipment & Plate WorksScope of Work:
Design, Prepare shop drawings, Fabricate, Galvanize, Paint, Job Site Delivery & Erection.We are offering a variety of Manufacturing of Steel Process Equipment with annualcapacity of 12,000 tons according to:
- API 650,620 - BS 2654 - Client specification
The potential usages are:• Ducts, Stacks, Chutes, Bins and Silos.• Kiln sections for Cement Plants.• Raw and Grinding Mills.• Power Plants, Desalination Plants.• Cement Plants, Refineries, & Industrial Units.• Power Boilers.
Design Supply and fabrication of metal handling equipment:- Belt Conveyor - Pan conveyor - Screw conveyor
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 13
ProductsTowersScope of Work:
Transmission Towers:
Design, Prepare Shop Drawings, Fabricate up to 500 KV, Galvanize, Paint & Job sitedelivery.
Telecommunication Towers:
Design, Prepare shop drawings, Fabricate up to 150 m, galvanize, Paint &Job site delivery.Our annual capacity of Transmission and Telecommunica on Towers is 12,000 MT.
Pre-Engineered BuildingScope of Work:
Design, Prepare shop drawings, Fabricate, Galvanize, Paint, Job Site Delivery & Erection.We fabricate Frames, Columns, Beams, Sheeting and Accessories with capacity exceeding500 tons per month.
We work under the highest level of sophistication in terms of machinery and engineeringsoftware.
All designs are done according to the latest versions of International and local codes &standards like:
- Egyptian Code of Practice (ECP)- American Institute of Steel Construction (AISC)- American Iron and Steel Institute (AISI)- American Welding Society (AWS)- Metal Building Manufacturing Association (MBMA)
PipingScope of Work:
Fabricate, Paint, Job Site Delivery & Erection of Piping of different Grades & PipeSupports.
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 14
ProductsMachiningScope of Work:
Energya Steel Solutions is specialized in manufacturing & machining different design ofcarbon steel and stainless steel according to client requests.
Galvanize FacilitiesScope of Work:
Energya Hot-dip galvanization plant has the biggest Kettle Dimension in the Middle Eastwith annual capacity about 100,000 ton/year.
Kettle Dimension : 16.5 Length X 2 Width X 2.95 DepthZinc Stripping Tank : 1 No.Fluxing Tank : 1 No.Acid Tank : 2 Nos.Rinsing Tank : 3 Nos.Pickling Tank : 5 Nos.
The equipment & Machinery for the Galvanization line are supplied by the most recognized& specialized companies’ world-wide.
The Plant is fully automated line, Friendly Environmental and has a Lifting capacity up to10 tons per piece.
Storage Tanks & Pressure VesselsScope of Work:
Fabrication of Storage Tanks, Pressure Vessels & Jobsite delivery.
Energya Steel Solutions is specialized in manufacturing of carbon steel and stainlesssteel ASME code pressure vessels and Storage tanks according to API 650, as well asrepair and installation for all units, custom and standard.
Pressure meters, tubing and other related products also can be sourced.
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 15
ServicesEngineering Services
Our engineering Team consists of more than 40 highly qualified engineersusing the most updated software and programs with international andnational standards.
Engineering department can provide its services to engineering consultants, EPCcompanies and equipment manufacturers starting from design, shop detailing,optimization material control.
International & National Standard Being Used:-- American Code (AISC)- Bri sh Code (BS5950)- Egyp an Code (ECOP2000)- Saudi Arabian Code (ECOP2000)
Steel Spare Parts, Machining & Overhauling
We provide integrated supply service for a variety of replacement parts,components related to high technology equipment. Our services rangedirected to:
Dismantling, erection and repair of all the mechanical equipment (rotary kilns,ball mills, vertical mills, pre-heater cyclones, screw conveyors, belt conveyors,ducts, stackers, recliners, apron feeders, EP filters, bag filters, crushers, weighfeeders, pipe lines, walk ways) in all the heavy industries, such as Cement,Sugar, Fertilizers, Steel mills. Also, we have qualified engineers, technicians, allthe necessary tools, and equipment (crane, forklifts, hydraulic jacks, weldingmachines ...etc.).
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 16
PoliciesQuality Policy
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
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PoliciesSafety Policy
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
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Accreditation CertificatesISO 9001:2015
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 19
Accreditation CertificatesOHSAS 18001:2007
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 20
Accreditation CertificatesCE Mark
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
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Accreditation CertificatesCE Mark
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
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Accreditation CertificatesThe National Board (R)
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
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Accreditation CertificatesASME (PP)
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
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Accreditation CertificatesASME (U)
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
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Accreditation CertificatesASME (S)
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
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Customer List
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 27
Major Projects
Cement SectorHelwan Cement Company
Project Location:Helwan– Egypt
Main Client:Boldrocchi
Erection Duration:18 months
Weight:1,970 MT
Scope of Work: Demolishing, Fabrication & ErectionDemolishing of Electrostatic precipitators Filters of 2 Lines.Fabrication & Erection of:
• New Bag Filters• Ducts• Stacks
For 2 Lines
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 28
Major Projects
Cement SectorWadi El Nil Cement Company
Project Location:Beni Suef– Egypt
Main Client:Wadi El Nil Cement plant
Erection Duration:31 months
Weight:17,500 MT
Scope of Work: Demolishing, Fabrication & ErectionSupply & Fabrication of:
- Steel Structures (Including Handrails Ladders & Chequer Plates) 9,500 MT- BSD Equipment 7,500 MT
Including:
• Kiln Shell• Dedusting Pipes• Casing• Calciner• Cyclone• Stack• Belt Conveyors• Tanks
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 29
Major Projects
Cement SectorWadi El Nil Cement Company
Plant’s Mechanical Equipment & Steel Structure Erection:Package 1: lime stone Crusher Lime stone Conveyor Additive Transport Lime stone Storage
Package 2: Raw Mill - Feed Exhaust Gas Conditioning Raw Meal Silo Kiln Feed Cyclone Pre-heater Clinker Cooler By-pass Cement Mill – Feed – Transport Oil Storage – Intake Unloading Compressor room Main water Tank Plant Utilities
Package 3: Gypsum Crusher Cement Silos Cement Transport & Bulk dispatch Packing Plant Workshop Vehicle Repair Shop Storage
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 30
Major Projects
Cement SectorDejelfa Cement Company
Project Location:Algeria
Main Client:ASEC
Project Duration:12 months
Weight:8,377 MT
Scope of Work: Supply & Fabrication of:
- Steel Structures include oceanfreight CFR delivery 3,622 MT.
- BSD (Equipment/ Plate Supply)include ocean freight CFRdelivery 4,755 MT
- Grating 5,500 m2
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 31
Major Projects
Cement SectorSinai White Portland cement Plant
Project Location:Sinai – Egypt
Main Client:RHI
Erection Duration:7.5 months
Weight:198 MT
Scope of Work: Supply & Fabrication
- Fabrication of Kiln shellØ 3750 X 57 mm
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 32
Major Projects
Cement SectorQatar cement Plant
Project Location:Qatar
Main Client:FCB Cement
Project Duration:18.5 months
Weight:360 MT
Scope of Work: Supply & Fabrication of:
- Dynamic Separator DN 5000 BF(Hardox 8mm, 20mm)
- Dynamic Separator DN 5000 BF(S235 JR)
- 2 inlet box, 2 flash box, 2 pre dryer- Steel Structure & Plate Work
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 33
Major Projects
Cement SectorBeni Suef Cement Line2
Project Location:Beni Suef – Egypt
Main Client:FCB
Erection Duration:27 months
Weight:7,400 MT
Scope of Work: Supply & Fabrication of:
- Steel Structure, Miscellaneous
- Conveyor, Reclaimer
- Cyclone, Kiln Shell, Hopper&Tank
- Ducts & Stack
- Casing
- Kiln (Shells, Frames, Casing ofKirth Gear)
- 11Belt Conveyor in addition totheir design
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 34
Major Projects
Cement SectorLibya Cement Project
Project Location:Ben-Ghazy – Libya
Main Client:KHD
Project Duration:13 months
Weight:1,580 MT
Scope of Work: Supply & Fabrication of:
Raw Material transport to Silo
Pre-heater Feeding
Pre-heater upgrading
Kiln Mill Dedusting
Calcinatory Plant
By Pass Plant
Revamping Kiln Plant
Cooler Dedusting Plant
Supply and Fabrication of steel
structure and plat work for 2 Clinker
Coolers
Various Steel Structure
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 35
Major Projects
Cement SectorArabian Cement Company
Project Location:Suez City – Egypt
Main Client:FCB
Project Duration:18.5 months
Weight:986 MT
Scope of Work:Rehabilitation & Modernization of 3rd line:
Supply & Fabrication of 2
Cement Mills Shell
Supply, Fabrication, Painting &
Delivery to Site for Kiln Shell
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
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Major Projects
Cement SectorAlexandria Portland cement
Project Location:Alexandria – Egypt
Main Client:Lafarge - France
Project Duration:2 months
Weight:50 MT
Scope of Work: Supply & Fabrication of: Mechanical Parts & Hoppers
South valley Cement Production PlantProject Location:Beni Suef – Egypt
Main Client:TIG
Project Duration:8.5 months
Weight:1,145 MT
Scope of Work: Supply & Fabrication of: Pre-heater (Platform & stairs,
Handrails & Safe Guarding, Stacks,Cable tray).
Diesel Oil Tank (10m³), ExpansionTank (6m³), Heavy Oil Tank(15000m³), Thermal Oil Tank (20m³)
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 37
Major Projects
Cement SectorSafwa Cement Plant
Project Location:Saudi Arabia
Main Client:Polysius
Project Duration:6.5 months
Weight:894 MT
Scope of Work: Supply & Fabrication of:
Steel Structure
Steel Structure & Plate Work
201 Poles (8M, 10M, 16M, Lighting
Poles)
Painting of Steel Structure
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 38
Major Projects
Cement SectorMisr Beni Suef Cement Plant
Project Location:Beni Suef – Egypt
Main Client:Polysius
Project Duration:11 months
Weight:6,230 MT
Scope of Work: Supply & Fabrication of:
Steel Structure
Dynamic Separator, Grate Cooler, FanCasing
Kiln Shell
Reclaimer, Hopper, Stack
Gratings in addition to delivery
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 39
Major Projects
Power Sector6th of October Power Plant
Project Location:6th of October City – Egypt
Main Client:Ansaldo energia
Project Duration:9 months
Weight:502 MT
Scope of Work: Supply, Fabrication of:
Carbon, Stainless & alloyed Steel Piping
Erection of: Overhead carbon, stainless and
alloyed steel (P22 & P91) piping.
Preheating and PWHT (post weld heattreatment).
All included hand operated and servooperated valves.
Installation of the underground pipingincluding HDPE.
All piping supports with more than 42MT.
All needed auxiliary steel structure forthe piping system.
Testing for all the installed pipingsystems.
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 40
Major Projects
Power SectorAl-Shabab Power Station
Project Location:Ismailia – Egypt
Main Client:Enexio
Project Duration:18 months
Weight:9,000 MT
Scope of Work: Supply & Fabrication of: Supporting Steel Structure Fan Bridge, Platform & Safety guard Exhaust Steam Duct Steam Distribution Duct Tanks & Deareator Piping Embedded Parts
Erection of: Supporting Steel Structure Fan Platform Partition wall Fan ring & Safety guard Fan Bridge Fan Drive Heat Exchangers bundle delta Tanks & Pumps Exhaust Steam Duct (ESD) Steam Distribution Duct (SDD) Small Bore Piping Wind Walls
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 41
Major Projects
Power SectorAssiut Barrage & Hydropower Plant
Project Location:Assiut – Egypt
Main Client:Andritz Hydro GmbH
Owner:Ministry of Water Resources &Irrigation
Project Duration:12 months
Weight:3,237 MT
Scope of Work: Supply & Fabrication of:
Steel Structure
Stoplogs & Culvert Gates
Navlocks, Mitre & Radial Gates
Slucieway & Navigation Locks
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 42
Major Projects
Power SectorBanha Power Station
Project Location:Banha – Egypt
Main Client:Ansaldo Caldaie spA
Project Duration:14 months
Weight:7,000 MT
Scope of Work: Supply & Fabrication of: Casing Structure Inlet & Outlet Ducts Drop Hangers & Ligament Beams Deaerators Heater & Storage Tank IP & LP Drums Steel Structure of main Steel Secondary Steel of Stairs, Grating &
Handrails Stack Structure & Stack Inlet
Erection of: Casing of 2 HRSG Inlet & Outlet Ducts Harps 90 for each HRSG Piping (P91, P11, P22 & CS) HP, IP & LP Drums & Deaerator Steel Structure of main Steel Secondary Steel of Stairs, Grating &
Handrails Stack of 75m height & Stack Inlet Insulation of Piping & Stack
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
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Major Projects
Power SectorKurimate Power Station
Project Location:Kurimate – Egypt
Main Client:IBERDROLA
Project Duration:16 months
Weight:815 MT
Scope of Work: Supply & Fabrication of: Steam Turbine Building Water Treatment Plant Building Cooling Water Pump House Feed Water Pump House Fire Protection Building Deareator Structure and Stack
Structure
Main Pipe Rack HRSG Structure Fire Station Auxiliary Pipe Rack, HRSG and HTF
Zone Auxiliary Pipe Rack, Cooling Tower
Kurimate III Power Plant HRSGMain Client: CMI
Project Duration: 8 months
Weight: 375 MT
Scope of Work: Supply & Fabrication of: Casing, Inlet Duct & Outlet Stack (Height 80 meters) Closing Plates ST 304 Grating, Handrails & Ladder for Ducts
& Stack Supply of various steel plates and
sections Supply & Fabrication of temporary Hangers
Insulation of Casing, Inlet & Outlet Duct Expansion Joints Metallic parts Platform for Outlet Duct & Stack Supply of Steel plates grade S335 JR,
including waste 14% Supply of steel sections, St. 37-2 L
120/10, L80/8, HEA 260 Quantities
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
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Major Projects
Power SectorEl Atf Power Plant
Project Location:El Atf – Egypt
Main Client:Ansaldo
Project Duration:6.5 months
Weight:345 MT
Scope of Work: Fabrication of: Surface Condenser & Rolling
Expansion of Tubes Tubes rolling for Heat
Exchanger Stainless Steel Tubes Assembly & Erection of one
Condenser Deareator Structure & Stack
Structure
Mechanical Erection of: Condenser & Condenser
Cleaning System Vacuum Pumps and Drivers with
auxiliary Piping Prefabrication Piping Valves and Line accessories Servo operated Valves over ND
65 Pipe supports for Carbon Steel,
Alloyed Steel, Stainless Steel
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
www.energyasteel.com P a g e | 45
Major Projects
Power SectorSidi Krir Power Plant
Project Location:Sidi Krir – Egypt
Main Client:Ansaldo
Project Duration:6.5 months
Weight:825 MT
Scope of Work: Fabrication of: Casing & Inlet Duct Outlet Duct Stack (Height 80 meters) Condenser
Insulation of Casing, Inlet Duct Insulation of Outlet Duct Expansion Joints Metallic parts
Nubaria Power Plant HRSGProject Location: Nubaria - Egypt
Main Client: STF
Project Duration: 12.5 months
Weight: 1250 MT
Scope of Work: Supply & Fabrication of: Secondary Structure Platform Installation of welding studs & erect
stainless steel liner Casing main beams & Ducts Stack 90 m
Delivery of insulation mineral walldensity 115 Kg/Cm³
Anchor bolts and plates (Black) Grating with mesh opening 30x38,
bearing bar 30x3 with cross bar 5mmtwisted
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
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Major Projects
Power SectorExhaust Gas System-Relizane Power Station
Project Location:Algeria
Main Client:G+H (Germany)
Project Duration:7 months
Weight:
Scope of Work: Supply & Fabrication of: Stack, Silencer, Supporting
Steel Structure
6th of October Power PlantProject Location: 6th October - Egypt
Main Client: Boldrocchi srl /Remazel Engineering spA
Project Duration: 12 months
Weight: 1,270 MT
Scope of Work: Supply & Fabrication of: Steel Structure for Fan Coolers & Surge
Tanks Painting & Testing of 4 Exhaust Stacks Column & Steel structure Works
Air Intake System for GT AE94.2 Expansion Joints Metallic parts Fire Retardant (1hour) of GIS Building
Roof
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
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Major Projects
Fertilizing & Petrochemical Sector1200 TPD PET-Chips Plant
Project Location:El Ain El Sokhna - Egypt
Main Client:Orlikon Barmag
Project Duration:19 months
Weight:2,876 MT
Scope of Work: Supply & Fabrication of: MEG, SEG & DEG Tanks SSP Reactors & SS Ducts Piping CS, SS & Jacket pipe
Erection of: Mechanical Equipment
Tanks Cyclones PumpsFilters Cooler ReactorsBlowers Agitators
Electrical & Instrumentation Equipment Insulation of Piping & Equipment
Main Client: EIPET
Project Duration: 12 months
Weight: 6,312 MT
Scope of Work:Supply, Fabrication & Erection of:
- Steel Structure - Chequer Plates- Grating - Handrails- Metal Deck - Side Cladding
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
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Major Projects
Fertilizing & Petrochemical SectorSuez Co. for Fertilizer Production
Project Location:El Ain El Sokhna - Egypt
Main Client:Suez Co. for Fertilizer
Project Duration:8 months
Weight:240 MT
Scope of Work:Supply & Fabrication of:
Steel Structure Cladding Grating & Hand rails Chute H3330, Screw Conveyor,
Condensate Tank, DissolutionTank, Mother Liquor, UnderFlow Funnel & Upper FlowFunnel
Erection of: Steel Structure Electrical Equipment Mechanical Equipment Stainless Steel and Carbon
Steel Pipes 11,000 Inch Gama Welding test Pipes Painting and sand blasting Installing Pumps, Valves &
Flanges
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
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Major Projects
Fertilizing & Petrochemical SectorAgrium Ammonia & Urea Plant
Project Location:Damitta - Egypt
Main Client:Uhda
Project Duration:10 months
Weight:3,200 MT
Scope of Work:Supply & Fabrication of:
Bulk Storage Conveyors Ammonia Storage Conveyor Bulk Hall to jetty start Jetty – Structural steel conveyor
Support 2 Urea Granulation (CU1110,
CU2110)
Arab Potash ProjectProject Location:Jordon
Main Client:Petrojet
Project Duration:6 months
Weight:6,000 MT
Scope of Work:Fabrication & Painting of Steel Structure
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
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Major Projects
Industrial except Cement SectorAl EZZ Dekheila Steel Co.
Project Location:Alexandria - Egypt
Main Client:Al EZZ Dekhila Steel Co.
Project Duration:18 months
Weight:3,060 MT
Scope of Work:Supply & Fabrication of Plate works:
Fabrication & Installation of BagHouse for the New Fumetreatment Plants at shutdownprocess.
Supply & Fabrication of PlateWorks 1,760 MT.
Supply & Fabrication of SteelStructure including Plate works1,300 MT.
Erection of Duct Works 1760 MT Erection of steel Structure
Works 1,300 MT
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
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Major Projects
Industrial except Cement SectorSuez Steel Plant
Project Location:Suez - Egypt
Main Client:Suez Steel Co.
Project Duration:36 months
Weight:15,060 MT
Scope of Work:Divided into 10 contracts as follows:
Supply, Fabrication & Installation of Furnace. Erection of Mechanical equipment and piping
works for Rolling Mill #2 and spooler bay. Erection of Electrical Installation &
Instrumentation for Rolling Mill #2 and spoolerbay.
Supply, Fabrication & erection of 15,000 TonSteel structure.
Mechanical & Electrical Installation forDedusting Plant.
Electrical & Instrumentation Installation forLime Plant.
Supply & Fabrication of Spindle guard. Mechanical, Electrical, Instrumentation &
piping Works for 22,000 Ton Equipment. Rolling & erection of Plate works. Supply & fabrication of steel structure for
different areas in Suez steel Old plant.
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
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Major Projects
Industrial except Cement SectorXD EGYMAC
Project Location:Suez - Egypt
Main Client:EGYMAC Co.
Project Duration:8 months
Weight:3,500 MT
Scope of Work:Fabrication & Erection of:
Steel Structure Cladding Windows Doors Metal Deck
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
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Major Projects
Industrial except Cement SectorNile Sugar Company
Project Location:Egypt
Main Client:Nile Sugar Co.
Project Duration:18 months
Weight:7,000 MT
Scope of Work:Civil work, Supply, Fabrication and Erection of Steel Structure, StorageTanks & Process Equipment, Electrical and Mechanical Installation.
Supply & Fabrication of: Steel Structure for building and pipe racks.
5000 MT. Metal Sheet cladding. 23000 m². Steel Tanks.
Fabrication & Erection of: Steel Structure Pipe Racks Metal Sheet Cladding Steel Tanks Civil works for RO water, washing, sludge,
dewatering & sewage treatment plants. Installation of Elec. Equipment including Medium
& law voltage distribution panels, powertransformers, power, control & signal cables andcable racks.
Installation of Instrumentation Equipmentincluding measuring instruments, automaticcontrol panels, signal, measurement and datacables and hock up tubing.
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
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Major Projects
Transportation SectorCairo International Airport
Seasonal Flight Terminal
Project Location:Cairo - Egypt
Main Client:Orascom
Project Duration:5 months
Weight:1,200 MT
Scope of Work:
Fabrication & Erection ofMain Truss of the Terminal,cladding & Sandwich Panel
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
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Major Projects
Transportation SectorHurghada International Airport
New Terminal Building
Project Location:Hurghada - Egypt
Main Client:Marasem International Co.
Project Duration:20 months
Weight:8,000 MT
Scope of Work:
Fabrication, Apply of Fire Proof Painting & Erection of Steel Structure for thefollowings:
Departure Bridge Main Terminal Building Main Gate Garbage Transfer Station Travel Agents Kiosks
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
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Major Projects
Transportation SectorRabigh Railway Station
Project Location:Rabigh - KSA
Main Client:Dar El Handasa
Project Duration:18 months
Weight:10,000 MT
Scope of Work:
Design of Connections Fabrication Erection
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
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Major Projects
Oil & Gas SectorZohr Project
Project Location:Zohr - Egypt
Main Client:Petrojet &SCHLUMBERGER Egypt
Project Duration:3.5 months
Weight:2,884.5 MT
Scope of Work:
Supply & Fabrication ofSteel Structure
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
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Major Projects
Oil & Gas SectorSeparator skids
Project Location:Egypt
Main Client:Petrojet
Project Duration:3 months
Weight:43 MT
Scope of Work:
Supply & Fabrication of 2Separator skids of PressureVessels
Factory
Industrial Zone, 6A East, 10th of Ramadan, Egypt
Tel: +20 55 44122 39 Fax: +20 55 441 22 36
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Major Projects
Oil & Gas SectorSeparator skid
Project Location:Egypt
Main Client:San Misr
Project Duration:10 months
Weight:250 MT
Scope of Work:
Supply & Fabrication of 3 PhaseSeparator