Energya Prequalification...- Belt Conveyor - Pan conveyor - Screw conveyor. Factory Industrial Zone,...

www.energyasteel.com

[email protected]

Energya Prequalification

Factory

Industrial Zone, 6A East, 10th of Ramadan, Egypt

Tel: +20 55 44122 39 Fax: +20 55 441 22 36

www.energyasteel.com P a g e | 1

IndexIntroductionIntroduction Letter ……………………………………………… 2Company Profile ……………………………………………… 3Company Key Contact ……………………………………………… 4Bank Information ……………………………………………… 5Main Supplier ……………………………………………… 6FacilitiesFacilities Area ……………………………………………… 7Production Capacity ……………………………………………… 8Our Staff ……………………………………………… 8Programs & Software ……………………………………………… 9Equipment List ……………………………………………… 10 - 11Products & ServicesProducts ……………………………………………… 12 - 14Services ……………………………………………… 15Quality & Safety PolicyQuality Policy ……………………………………………… 16Safety Policy ……………………………………………… 17

Accreditation ……………………………………………… 18 - 25Customer List ……………………………………………… 26

Major ProjectsCement Sector ……………………………………………… 27– 38Power Sector ……………………………………………… 39 - 46Fertilizing & Petrochemical Sector ……………………………………………… 47 - 49Industrial except Cement Sector ……………………………………………… 50- 53Transportation Sector ……………………………………………… 54 - 56Oil & Gas Sector ……………………………………………… 57 - 59

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Introduction Letter

Welcome to energya STEEL SOLUTIONS, we are a member of energyaindustries group, which has two steel fabrication entities:

One is energya STEEL FABRICATIONS Co., located in 10th of RamadanCity- Egypt., and, the other is Hesham Helal El Sewedy & Partners for SteelIndustries Ltd., located in Rabigh - Saudi Arabia.

Our company was established in 2006 to serve the requirements of a wide range ofindustrial projects, meet the increased global demand, and to furnish specializedsupport to heavy process plants in Egypt, Middle East, GCC countries and Africa.

We have the capacity to provide multiple engineering services, starting fromdesign, supply, fabrication, galvanization, painting, site delivery and erection ofstructural steel, process steel equipment (plate works), tanks, pressure vessels,stacks, equipment, overhead transmission & telecommunication towers, pre-engineered buildings.

Our production capacity for two factories is approximately 150,000 Metric Tonsper year. The fabrication capacity of tonnage for the individual line of activity isoutlined hereunder:

- Structure Steel Fabrication (heavy, medium & light) with capacity of 24,000MT/annum.

- Pre-engineered Building with capacity of 6,000 MT/annum.- Plate Works of process steel equipment with capacity of 12,000 MT/annum.- Transmission and Telecommunications Towers with capacity of 12,000

MT/annum.- Hot dip galvanization plants with capacity of 100,000 MT/ annum.- Fabrication of Steel spare parts of Cement plants, Steel mills,

Petrochemicals Plants and Power Stations.

We are certified as per the standards of ISO 9001:2015, and the ASMECertification Stamps of U, S, and R, NB & PP and the CE Marking for our Egypt factory.

With our extensive capabilities, we shall execute all your projects' requirements withcomplete satisfaction.

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Company Profile

Mother Company : energya Industries GroupCommercial Name : energya STEEL SOLUTIONSLegal Status : Limited LiabilityFoundation : 2006Web Site : www.energyasteel.comEmail : [email protected]

Egypt Premises : energya STEEL FABRICATION Co.Head Office & Factory : Industrial Zone, A6 East, 10th of Ramadan.

Tel: +20 554 412 248/49Fax: +20 554 412 236

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Company Key Contacts

Position Name E-mail

Managing Director Hisham Sallam [email protected]

Plant General Manager Bassem Abd El-Tawab [email protected]

Commercial Dept. Manager Hisham Sadek [email protected]

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Bank Information

Paid up Capital:

Egyptian Pounds 200 Million (28.6 Million USD)

Name of Auditor:

Grant Thornton Mohamed Hilal, Public AccountantsThe Egyptian Member Firm of Grant Thornton International.

Banque Misr:

Misr El Gedida Branch129 EL Mirghany StreetSwift : BMISEGCX NILID NO. : 16796953AIC : 46400100026370 EGPAIC : 46412000009584USDAIC : 46413000002838EUR

Factory


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Main Supplier

Tiger for Investment

Factory


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Facility Area

Total Facilities Area: ≈ 150,000 SQM

Work Shop Area SQM

Structural Steel 22,500

Tower (Transmission & Telecom.) 3,600

Plate work 7,500

Galvanization 7,500

Sand Plasting & Painting 7,500

Raw Materials Storage Area 30,000

Admin Buildings 1,000

Final Products Storage Area 9,000

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Production Capacity

Total Production Capacity: 150,000 Metric Tons per year

Product MT/Annum

Structural Steel 24,000

Pre-Engineered Building 6,000

Tower (Transmission & Telecom.) 12,000

Plate Work 12,000

Hot dip Galvanization 100,000

Our Staff

Task Total

Engineering 40

Project Management 23

Shop floor personal 779

QA/QC 28

Commercial 5

Admin & Other Staff 200

Total Staff 1,075

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Program & Software

Program

Staad Pro2008Design steel structure work as per AISC standards (2D &3D models). Design of the transmission tower, andcommunication tower. (3 licenses)

Tekla- X steel: Prepare the workshop drawings of steel structure work bydoing 3D modelling. (10 licenses)

Solid Works: Preparing the workshop drawings of the plate works.

AutoCAD 2016: Preparing the workshop drawings of the plate works.

Auto desk inventor: Prepare the workshop drawings of plate work.

AISC Standards: Design of steel structure works.

UBC 1997: Design of steel structure works.

Steel Fabricationsystem -Database: Monitoring the sequence of project in various stages.

Factory


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Equipment List

Ser. Equipment Name Manufacturer Specifications Quantity

Fabrication Equipment

1 Profile Sawing Machine FICEP S.p.A.Min Profile = IPE 100 & U100 Max Profile = HEA400

1

2 Drill Arsenal Max Ø = 70 mm 4

3 Radial Drill APC Max Ø = 100 mm ArmLength = 2500 mm 8

4 Plate Punching Machine FICEP S.p.A. Max Ths =25 mmMax Ø = 26 mm 3

5 Drilling, Sawing, and Marking Line for Profiles FICEP S.p.A.Max Web L =1250 mmMax Flange L = 600 mmMax Ø = 40 mm

1

6 Plates Rolling Machine Haeusler AG.Max Ths = 78 mmMin Ø = 500 mmMax H = 6000 mm

4

7 Sections Rolling Machine Haeusler AG.Min Ø = 180 mmMax Thickness = 300 mm 1

8 HYDRULIC PRESS LVD Max Pressure = 300 tonMax Hight = 1500 mm 5

9 Band Saw UZAY 540 Max L = 600 mmMax H = 600 mm 2

10 Iron Worker FICEP S.p.A. Max = L120*120*15 5

11 Press Brake Gasparini S.r.l. Max Length = 6000 mmMax Pressure = 800 ton 1

12 Guillotine Shear Gasparini S.r.l. Max Length = 6000 mmMax Thickness = 25 mm 4

13 CNC Oxy‐Fuel Cutting Machine ESAB GmbH Max Length = 12 mMax Width = 3 m 2

14 CNC Plasma and Oxy‐Fuel Cutting Machine ESAB GmbH Max Length = 24 mMax Width = 4.5 m 1

15 CNC Angle Punching, Cutting, and Marking Line FICEP S.p.A. Max Angle = L100*100*Ø12 mm 1

16 CNC Angle Punching, Cutting, and Marking Line FICEP S.p.A. Max Angle = L250*250*Ø25 mm 1

17 Magnetic Drill Alfra Max Ø = 50 mm 7

Welding Machines

18 CNC Built‐Up Section assembly line (Vertical Web) CORIMPEX S.r.l.

Max Web L =1250 mmMax Flange L = 600 mmMax Welding Ths = 10 mm

1

19 Sections Assembling, and Welding Machine ESAB GmbH Horizontal WeldingMax Length =25 m 3

20 Column and Boom Welding Machine ESAB GmbH Vertical WeldingMax Hight = 8 m 2

21 GMAW Welding Machines 58

22 SMAW Welding Machines 107

23 CNC Built‐Up Section assembly line (Horizontal Web) PHI Max Web L = 1000 mmMax Thickness = 10 mm 1

Factory


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Equipment List

Ser. Equipment Name Manufacturer Specifications Quantity

Machining Equipements

24 Horizontal Facing Lathe Usines SchneiderØ = 5000 mmL = 8000 mm 1

25 Vertical Lathe DoerriesØ = 2000 mmH = 2000 mm 1

26 Horizontal Boring Machine ‐ Bed Type TOS VarnsdorfL= 1500 mmH = 1000 mm 1

27 Horizontal Boring Machine ‐ Floor Type WMW UnionL = 6000 mmW = 2500 mmH= 1500 mm

1

28 Planer WMW HECKERTL = 12000 mmW = 2000 mmH= 2000 mm

1

29 Thread Rolling Machine BAD Dueben From M10 up to M36 1

30 Thread Cutting Machine VEB Mageba From M10 up to M36 1

31 Horizontal Boring Machine ‐ Bed Type WMW UNIONMax L = 2000 mmMax W = 1500 mmMax H = 1500 mm

1

32 Plano Milling machine TOS KURIMMax L = 4000 mmMax W = 1250 mmMax H = 1500 mm

1

33 Horizontal Lathe SKODAMax L = 6000 mmMax Ø = 1500 mm 11

34 Shaper WMW Stroke Length = 700 mm 2

35 Milling Machine ReckermannMax L = 1500 mmMax W = 500 mmMax H = 500 mm

3

Handling Equipment

36 Mobile Crane Groove 50Ton GrooveMax Load = 50 tonBoom Length = 34 meters 2

37 Forkli 7 Ton TCM Max Load = 7 ton 4


39 Forkli Electrical 2.5 Ton TCM Max Load = 2.5 ton 1

40 Side Loader 7 Ton Baumann Max Load = 7 ton 1


42 Forkli TCM 10 Ton TCM Max Load = 10 ton 1

43 Trailer Mercedes‐Benz Max Load = 20 ton 1

44 Overhead Crane Konecranes Max Load = 20 ton 16

45 Overhead Crane Konecranes Max Load = 10 ton 7

Factory


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ProductsStructure/ Architecture StructureScope of Work:

Design, Prepare shop drawings, Fabricate, Galvanize, Paint, Job Site Delivery & Erection.Our annual capacity of Steel Structure is 24,000.00 MT of Heavy, Medium and Light.The fabrication is running in accordance with Internationalcodes: AISC, ASTM, AWS, BS, DIN, and JIS.The potential usages are in:

• Power Generation, Water Desalination.• Oil & Gas sector, Petrochemical, Defense & Aviation.• Seaports, Commercial I High-rise Buildings.• Cement Plants, Metal Smelters Industries.• Petrochemical, Sugar industries.• Steel Mills and Gold Mines.

Process Equipment & Plate WorksScope of Work:

Design, Prepare shop drawings, Fabricate, Galvanize, Paint, Job Site Delivery & Erection.We are offering a variety of Manufacturing of Steel Process Equipment with annualcapacity of 12,000 tons according to:

- API 650,620 - BS 2654 - Client specification

The potential usages are:• Ducts, Stacks, Chutes, Bins and Silos.• Kiln sections for Cement Plants.• Raw and Grinding Mills.• Power Plants, Desalination Plants.• Cement Plants, Refineries, & Industrial Units.• Power Boilers.

Design Supply and fabrication of metal handling equipment:- Belt Conveyor - Pan conveyor - Screw conveyor

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


ProductsTowersScope of Work:

Transmission Towers:

Design, Prepare Shop Drawings, Fabricate up to 500 KV, Galvanize, Paint & Job sitedelivery.

Telecommunication Towers:

Design, Prepare shop drawings, Fabricate up to 150 m, galvanize, Paint &Job site delivery.Our annual capacity of Transmission and Telecommunica on Towers is 12,000 MT.

Pre-Engineered BuildingScope of Work:

Design, Prepare shop drawings, Fabricate, Galvanize, Paint, Job Site Delivery & Erection.We fabricate Frames, Columns, Beams, Sheeting and Accessories with capacity exceeding500 tons per month.

We work under the highest level of sophistication in terms of machinery and engineeringsoftware.

All designs are done according to the latest versions of International and local codes &standards like:

- Egyptian Code of Practice (ECP)- American Institute of Steel Construction (AISC)- American Iron and Steel Institute (AISI)- American Welding Society (AWS)- Metal Building Manufacturing Association (MBMA)

PipingScope of Work:

Fabricate, Paint, Job Site Delivery & Erection of Piping of different Grades & PipeSupports.

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


ProductsMachiningScope of Work:

Energya Steel Solutions is specialized in manufacturing & machining different design ofcarbon steel and stainless steel according to client requests.

Galvanize FacilitiesScope of Work:

Energya Hot-dip galvanization plant has the biggest Kettle Dimension in the Middle Eastwith annual capacity about 100,000 ton/year.

Kettle Dimension : 16.5 Length X 2 Width X 2.95 DepthZinc Stripping Tank : 1 No.Fluxing Tank : 1 No.Acid Tank : 2 Nos.Rinsing Tank : 3 Nos.Pickling Tank : 5 Nos.

The equipment & Machinery for the Galvanization line are supplied by the most recognized& specialized companies’ world-wide.

The Plant is fully automated line, Friendly Environmental and has a Lifting capacity up to10 tons per piece.

Storage Tanks & Pressure VesselsScope of Work:

Fabrication of Storage Tanks, Pressure Vessels & Jobsite delivery.

Energya Steel Solutions is specialized in manufacturing of carbon steel and stainlesssteel ASME code pressure vessels and Storage tanks according to API 650, as well asrepair and installation for all units, custom and standard.

Pressure meters, tubing and other related products also can be sourced.

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


ServicesEngineering Services

Our engineering Team consists of more than 40 highly qualified engineersusing the most updated software and programs with international andnational standards.

Engineering department can provide its services to engineering consultants, EPCcompanies and equipment manufacturers starting from design, shop detailing,optimization material control.

International & National Standard Being Used:-- American Code (AISC)- Bri sh Code (BS5950)- Egyp an Code (ECOP2000)- Saudi Arabian Code (ECOP2000)

Steel Spare Parts, Machining & Overhauling

We provide integrated supply service for a variety of replacement parts,components related to high technology equipment. Our services rangedirected to:

Dismantling, erection and repair of all the mechanical equipment (rotary kilns,ball mills, vertical mills, pre-heater cyclones, screw conveyors, belt conveyors,ducts, stackers, recliners, apron feeders, EP filters, bag filters, crushers, weighfeeders, pipe lines, walk ways) in all the heavy industries, such as Cement,Sugar, Fertilizers, Steel mills. Also, we have qualified engineers, technicians, allthe necessary tools, and equipment (crane, forklifts, hydraulic jacks, weldingmachines ...etc.).

Factory


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PoliciesQuality Policy

Factory


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PoliciesSafety Policy

Factory


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Accreditation CertificatesISO 9001:2015

Factory


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Accreditation CertificatesOHSAS 18001:2007

Factory


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Accreditation CertificatesCE Mark

Factory


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Accreditation CertificatesThe National Board (R)

Factory


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Accreditation CertificatesASME (PP)

Factory


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Accreditation CertificatesASME (U)

Factory


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Accreditation CertificatesASME (S)

Factory


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Customer List

Factory


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Major Projects

Cement SectorHelwan Cement Company

Project Location:Helwan– Egypt

Main Client:Boldrocchi

Erection Duration:18 months

Weight:1,970 MT

Scope of Work: Demolishing, Fabrication & ErectionDemolishing of Electrostatic precipitators Filters of 2 Lines.Fabrication & Erection of:

• New Bag Filters• Ducts• Stacks

For 2 Lines

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Cement SectorWadi El Nil Cement Company

Project Location:Beni Suef– Egypt

Main Client:Wadi El Nil Cement plant


Weight:17,500 MT

Scope of Work: Demolishing, Fabrication & ErectionSupply & Fabrication of:

- Steel Structures (Including Handrails Ladders & Chequer Plates) 9,500 MT- BSD Equipment 7,500 MT

Including:

• Kiln Shell• Dedusting Pipes• Casing• Calciner• Cyclone• Stack• Belt Conveyors• Tanks

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Cement SectorWadi El Nil Cement Company

Plant’s Mechanical Equipment & Steel Structure Erection:Package 1: lime stone Crusher Lime stone Conveyor Additive Transport Lime stone Storage

Package 2: Raw Mill - Feed Exhaust Gas Conditioning Raw Meal Silo Kiln Feed Cyclone Pre-heater Clinker Cooler By-pass Cement Mill – Feed – Transport Oil Storage – Intake Unloading Compressor room Main water Tank Plant Utilities

Package 3: Gypsum Crusher Cement Silos Cement Transport & Bulk dispatch Packing Plant Workshop Vehicle Repair Shop Storage

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Cement SectorDejelfa Cement Company

Project Location:Algeria

Main Client:ASEC

Project Duration:12 months

Weight:8,377 MT

Scope of Work: Supply & Fabrication of:

- Steel Structures include oceanfreight CFR delivery 3,622 MT.

- BSD (Equipment/ Plate Supply)include ocean freight CFRdelivery 4,755 MT

- Grating 5,500 m2

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Cement SectorSinai White Portland cement Plant

Project Location:Sinai – Egypt

Main Client:RHI

Erection Duration:7.5 months

Weight:198 MT

Scope of Work: Supply & Fabrication

- Fabrication of Kiln shellØ 3750 X 57 mm

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Cement SectorQatar cement Plant

Project Location:Qatar

Main Client:FCB Cement

Project Duration:18.5 months

Weight:360 MT


- Dynamic Separator DN 5000 BF(Hardox 8mm, 20mm)

- Dynamic Separator DN 5000 BF(S235 JR)

- 2 inlet box, 2 flash box, 2 pre dryer- Steel Structure & Plate Work

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Cement SectorBeni Suef Cement Line2

Project Location:Beni Suef – Egypt

Main Client:FCB


Weight:7,400 MT


- Steel Structure, Miscellaneous

- Conveyor, Reclaimer

- Cyclone, Kiln Shell, Hopper&Tank

- Ducts & Stack

- Casing

- Kiln (Shells, Frames, Casing ofKirth Gear)

- 11Belt Conveyor in addition totheir design

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Cement SectorLibya Cement Project

Project Location:Ben-Ghazy – Libya

Main Client:KHD


Weight:1,580 MT


Raw Material transport to Silo

Pre-heater Feeding

Pre-heater upgrading

Kiln Mill Dedusting

Calcinatory Plant

By Pass Plant

Revamping Kiln Plant

Cooler Dedusting Plant

Supply and Fabrication of steel

structure and plat work for 2 Clinker

Coolers

Various Steel Structure

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Cement SectorArabian Cement Company

Project Location:Suez City – Egypt

Main Client:FCB


Weight:986 MT

Scope of Work:Rehabilitation & Modernization of 3rd line:

Supply & Fabrication of 2

Cement Mills Shell

Supply, Fabrication, Painting &

Delivery to Site for Kiln Shell

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Cement SectorAlexandria Portland cement

Project Location:Alexandria – Egypt

Main Client:Lafarge - France


Weight:50 MT

Scope of Work: Supply & Fabrication of: Mechanical Parts & Hoppers

South valley Cement Production PlantProject Location:Beni Suef – Egypt

Main Client:TIG


Weight:1,145 MT

Scope of Work: Supply & Fabrication of: Pre-heater (Platform & stairs,

Handrails & Safe Guarding, Stacks,Cable tray).

Diesel Oil Tank (10m³), ExpansionTank (6m³), Heavy Oil Tank(15000m³), Thermal Oil Tank (20m³)

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Cement SectorSafwa Cement Plant

Project Location:Saudi Arabia

Main Client:Polysius


Weight:894 MT


Steel Structure

Steel Structure & Plate Work

201 Poles (8M, 10M, 16M, Lighting

Poles)

Painting of Steel Structure

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Cement SectorMisr Beni Suef Cement Plant

Project Location:Beni Suef – Egypt

Main Client:Polysius


Weight:6,230 MT


Steel Structure

Dynamic Separator, Grate Cooler, FanCasing

Kiln Shell

Reclaimer, Hopper, Stack

Gratings in addition to delivery

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Power Sector6th of October Power Plant

Project Location:6th of October City – Egypt

Main Client:Ansaldo energia


Weight:502 MT

Scope of Work: Supply, Fabrication of:

Carbon, Stainless & alloyed Steel Piping

Erection of: Overhead carbon, stainless and

alloyed steel (P22 & P91) piping.

Preheating and PWHT (post weld heattreatment).

All included hand operated and servooperated valves.

Installation of the underground pipingincluding HDPE.

All piping supports with more than 42MT.

All needed auxiliary steel structure forthe piping system.

Testing for all the installed pipingsystems.

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Power SectorAl-Shabab Power Station

Project Location:Ismailia – Egypt

Main Client:Enexio


Weight:9,000 MT

Scope of Work: Supply & Fabrication of: Supporting Steel Structure Fan Bridge, Platform & Safety guard Exhaust Steam Duct Steam Distribution Duct Tanks & Deareator Piping Embedded Parts

Erection of: Supporting Steel Structure Fan Platform Partition wall Fan ring & Safety guard Fan Bridge Fan Drive Heat Exchangers bundle delta Tanks & Pumps Exhaust Steam Duct (ESD) Steam Distribution Duct (SDD) Small Bore Piping Wind Walls

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Power SectorAssiut Barrage & Hydropower Plant

Project Location:Assiut – Egypt

Main Client:Andritz Hydro GmbH

Owner:Ministry of Water Resources &Irrigation


Weight:3,237 MT


Steel Structure

Stoplogs & Culvert Gates

Navlocks, Mitre & Radial Gates

Slucieway & Navigation Locks

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Power SectorBanha Power Station

Project Location:Banha – Egypt

Main Client:Ansaldo Caldaie spA


Weight:7,000 MT

Scope of Work: Supply & Fabrication of: Casing Structure Inlet & Outlet Ducts Drop Hangers & Ligament Beams Deaerators Heater & Storage Tank IP & LP Drums Steel Structure of main Steel Secondary Steel of Stairs, Grating &

Handrails Stack Structure & Stack Inlet

Erection of: Casing of 2 HRSG Inlet & Outlet Ducts Harps 90 for each HRSG Piping (P91, P11, P22 & CS) HP, IP & LP Drums & Deaerator Steel Structure of main Steel Secondary Steel of Stairs, Grating &

Handrails Stack of 75m height & Stack Inlet Insulation of Piping & Stack

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Power SectorKurimate Power Station

Project Location:Kurimate – Egypt

Main Client:IBERDROLA


Weight:815 MT

Scope of Work: Supply & Fabrication of: Steam Turbine Building Water Treatment Plant Building Cooling Water Pump House Feed Water Pump House Fire Protection Building Deareator Structure and Stack

Structure

Main Pipe Rack HRSG Structure Fire Station Auxiliary Pipe Rack, HRSG and HTF

Zone Auxiliary Pipe Rack, Cooling Tower

Kurimate III Power Plant HRSGMain Client: CMI

Project Duration: 8 months

Weight: 375 MT

Scope of Work: Supply & Fabrication of: Casing, Inlet Duct & Outlet Stack (Height 80 meters) Closing Plates ST 304 Grating, Handrails & Ladder for Ducts

& Stack Supply of various steel plates and

sections Supply & Fabrication of temporary Hangers

Insulation of Casing, Inlet & Outlet Duct Expansion Joints Metallic parts Platform for Outlet Duct & Stack Supply of Steel plates grade S335 JR,

including waste 14% Supply of steel sections, St. 37-2 L

120/10, L80/8, HEA 260 Quantities

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Power SectorEl Atf Power Plant

Project Location:El Atf – Egypt

Main Client:Ansaldo


Weight:345 MT

Scope of Work: Fabrication of: Surface Condenser & Rolling

Expansion of Tubes Tubes rolling for Heat

Exchanger Stainless Steel Tubes Assembly & Erection of one

Condenser Deareator Structure & Stack

Structure

Mechanical Erection of: Condenser & Condenser

Cleaning System Vacuum Pumps and Drivers with

auxiliary Piping Prefabrication Piping Valves and Line accessories Servo operated Valves over ND

65 Pipe supports for Carbon Steel,

Alloyed Steel, Stainless Steel

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Power SectorSidi Krir Power Plant

Project Location:Sidi Krir – Egypt

Main Client:Ansaldo


Weight:825 MT

Scope of Work: Fabrication of: Casing & Inlet Duct Outlet Duct Stack (Height 80 meters) Condenser

Insulation of Casing, Inlet Duct Insulation of Outlet Duct Expansion Joints Metallic parts

Nubaria Power Plant HRSGProject Location: Nubaria - Egypt

Main Client: STF

Project Duration: 12.5 months

Weight: 1250 MT

Scope of Work: Supply & Fabrication of: Secondary Structure Platform Installation of welding studs & erect

stainless steel liner Casing main beams & Ducts Stack 90 m

Delivery of insulation mineral walldensity 115 Kg/Cm³

Anchor bolts and plates (Black) Grating with mesh opening 30x38,

bearing bar 30x3 with cross bar 5mmtwisted

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Power SectorExhaust Gas System-Relizane Power Station

Project Location:Algeria

Main Client:G+H (Germany)


Weight:

Scope of Work: Supply & Fabrication of: Stack, Silencer, Supporting

Steel Structure

6th of October Power PlantProject Location: 6th October - Egypt

Main Client: Boldrocchi srl /Remazel Engineering spA


Weight: 1,270 MT

Scope of Work: Supply & Fabrication of: Steel Structure for Fan Coolers & Surge

Tanks Painting & Testing of 4 Exhaust Stacks Column & Steel structure Works

Air Intake System for GT AE94.2 Expansion Joints Metallic parts Fire Retardant (1hour) of GIS Building

Roof

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Fertilizing & Petrochemical Sector1200 TPD PET-Chips Plant

Project Location:El Ain El Sokhna - Egypt

Main Client:Orlikon Barmag


Weight:2,876 MT

Scope of Work: Supply & Fabrication of: MEG, SEG & DEG Tanks SSP Reactors & SS Ducts Piping CS, SS & Jacket pipe

Erection of: Mechanical Equipment

Tanks Cyclones PumpsFilters Cooler ReactorsBlowers Agitators

Electrical & Instrumentation Equipment Insulation of Piping & Equipment

Main Client: EIPET


Weight: 6,312 MT

Scope of Work:Supply, Fabrication & Erection of:

- Steel Structure - Chequer Plates- Grating - Handrails- Metal Deck - Side Cladding

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Fertilizing & Petrochemical SectorSuez Co. for Fertilizer Production

Project Location:El Ain El Sokhna - Egypt

Main Client:Suez Co. for Fertilizer


Weight:240 MT

Scope of Work:Supply & Fabrication of:

Steel Structure Cladding Grating & Hand rails Chute H3330, Screw Conveyor,

Condensate Tank, DissolutionTank, Mother Liquor, UnderFlow Funnel & Upper FlowFunnel

Erection of: Steel Structure Electrical Equipment Mechanical Equipment Stainless Steel and Carbon

Steel Pipes 11,000 Inch Gama Welding test Pipes Painting and sand blasting Installing Pumps, Valves &

Flanges

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Fertilizing & Petrochemical SectorAgrium Ammonia & Urea Plant

Project Location:Damitta - Egypt

Main Client:Uhda


Weight:3,200 MT

Scope of Work:Supply & Fabrication of:

Bulk Storage Conveyors Ammonia Storage Conveyor Bulk Hall to jetty start Jetty – Structural steel conveyor

Support 2 Urea Granulation (CU1110,

CU2110)

Arab Potash ProjectProject Location:Jordon

Main Client:Petrojet


Weight:6,000 MT

Scope of Work:Fabrication & Painting of Steel Structure

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Industrial except Cement SectorAl EZZ Dekheila Steel Co.

Project Location:Alexandria - Egypt

Main Client:Al EZZ Dekhila Steel Co.


Weight:3,060 MT

Scope of Work:Supply & Fabrication of Plate works:

Fabrication & Installation of BagHouse for the New Fumetreatment Plants at shutdownprocess.

Supply & Fabrication of PlateWorks 1,760 MT.

Supply & Fabrication of SteelStructure including Plate works1,300 MT.

Erection of Duct Works 1760 MT Erection of steel Structure

Works 1,300 MT

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Industrial except Cement SectorSuez Steel Plant

Project Location:Suez - Egypt

Main Client:Suez Steel Co.


Weight:15,060 MT

Scope of Work:Divided into 10 contracts as follows:

Supply, Fabrication & Installation of Furnace. Erection of Mechanical equipment and piping

works for Rolling Mill #2 and spooler bay. Erection of Electrical Installation &

Instrumentation for Rolling Mill #2 and spoolerbay.

Supply, Fabrication & erection of 15,000 TonSteel structure.

Mechanical & Electrical Installation forDedusting Plant.

Electrical & Instrumentation Installation forLime Plant.

Supply & Fabrication of Spindle guard. Mechanical, Electrical, Instrumentation &

piping Works for 22,000 Ton Equipment. Rolling & erection of Plate works. Supply & fabrication of steel structure for

different areas in Suez steel Old plant.

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Industrial except Cement SectorXD EGYMAC

Project Location:Suez - Egypt

Main Client:EGYMAC Co.


Weight:3,500 MT

Scope of Work:Fabrication & Erection of:

Steel Structure Cladding Windows Doors Metal Deck

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Industrial except Cement SectorNile Sugar Company

Project Location:Egypt

Main Client:Nile Sugar Co.


Weight:7,000 MT

Scope of Work:Civil work, Supply, Fabrication and Erection of Steel Structure, StorageTanks & Process Equipment, Electrical and Mechanical Installation.

Supply & Fabrication of: Steel Structure for building and pipe racks.

5000 MT. Metal Sheet cladding. 23000 m². Steel Tanks.

Fabrication & Erection of: Steel Structure Pipe Racks Metal Sheet Cladding Steel Tanks Civil works for RO water, washing, sludge,

dewatering & sewage treatment plants. Installation of Elec. Equipment including Medium

& law voltage distribution panels, powertransformers, power, control & signal cables andcable racks.

Installation of Instrumentation Equipmentincluding measuring instruments, automaticcontrol panels, signal, measurement and datacables and hock up tubing.

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Transportation SectorCairo International Airport

Seasonal Flight Terminal

Project Location:Cairo - Egypt

Main Client:Orascom


Weight:1,200 MT

Scope of Work:

Fabrication & Erection ofMain Truss of the Terminal,cladding & Sandwich Panel

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Transportation SectorHurghada International Airport

New Terminal Building

Project Location:Hurghada - Egypt

Main Client:Marasem International Co.


Weight:8,000 MT

Scope of Work:

Fabrication, Apply of Fire Proof Painting & Erection of Steel Structure for thefollowings:

Departure Bridge Main Terminal Building Main Gate Garbage Transfer Station Travel Agents Kiosks

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Transportation SectorRabigh Railway Station

Project Location:Rabigh - KSA

Main Client:Dar El Handasa


Weight:10,000 MT

Scope of Work:

Design of Connections Fabrication Erection

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Oil & Gas SectorZohr Project

Project Location:Zohr - Egypt

Main Client:Petrojet &SCHLUMBERGER Egypt


Weight:2,884.5 MT

Scope of Work:

Supply & Fabrication ofSteel Structure

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Oil & Gas SectorSeparator skids


Main Client:Petrojet


Weight:43 MT

Scope of Work:

Supply & Fabrication of 2Separator skids of PressureVessels

Factory


Tel: +20 55 44122 39 Fax: +20 55 441 22 36


Major Projects

Oil & Gas SectorSeparator skid


Main Client:San Misr


Weight:250 MT

Scope of Work:

Supply & Fabrication of 3 PhaseSeparator

Energya Prequalification...- Belt Conveyor - Pan conveyor - Screw conveyor. Factory Industrial Zone,...

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