Post on 18-Feb-2018
E1 Plus Electronic Motor Protection RelaysMotor protection with leading edge technology, expandable protection and communication.
MOTOR CONTROL
NHP Electrical Engineering Products Pty Ltd1300 NHP NHP0800 NHP NHP
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Electronic overload relays
E1 Plus comprehensive motor
Allen-Bradley have introduced their new E1 Plus, second generation electronic overload protection relays. The new E1 Plus overloads incorporate a greater use of sophisticated electronic control and monitoring. With recent advances in micro electronic technology and the introduction of the ASIC chip set, it has become possible to improve on and add new features to the popular E1 Plus range. The E1 Plus second generation overload now incorporates greater accuracy and versatility whilst providing increased overall protection.
The new E1 Plus incorporates the following improved features:
• A wider settable current range (5:1)
• Adjustable class trip settings (10, 15, 20 and 30) (EE version)
• Field installable side mount modules (EE version)
• An extremely low power consumption
• Robust mounting to contactor.
Range Overview193-ED1 basic model
The 193-ED1 is the standard or base model version. The ED1 model is available in the current range of 0.1 - 45 A, incorporates a fixed trip class of 10, and is suited to 3 phase operation. A manual reset function, visible trip indicator and test / reset button are also included.
193-EE enhanced model
The enhanced 193-EE variant covers an operating range of 0.1 - 800 A with adjustable trip class settings of 10, 15, 20 and 30 (via dip switch selection). The EE model can be further enhanced by the addition of side mounted plug-in modules.
193-E_P pass through model
For current ranges 1 - 27 A a version is available that mounts separate from the contactor. The motor wires pass through CT openings.
Superior Phase Failure ProtectionOnboard electronics constantly monitors all motor phases. If the ASIC chip set senses that one or more of the phases is missing during a steady state operation of a fully loaded motor, it will trip in 3 seconds. If a single phase condition is present during starting, the E1 Plus will trip within 8 seconds (for a motor loading of > 80 %). These trip times are significantly faster then conventional bimetal overloads. In addition, the E1 Plus relay detects a 50 % phase imbalance in the same way as a phase loss.
Rated Up To 1000 VACComplies to IEC-60997 for nominal operation voltage of 1000 volts.
27 A
55 A
90 A
27 A
800 A
Dip switch settings (EE version)
ROBUST MO
U
NT IN G T O CO
NT
AC
TOR •
5
193 Product Type
ED/EE/E_P Model
x Current Range Of Single Phase Motors
x Current Range Of Three Phase Motors
x Code To Suit 100-C / 100-D Contactors
193 = 3 phase ED1 = Basic model 3) P = 1.0...5.0 amps Rated Voltage: 690 V AC B = 100-C - 9...23
193S = 1 phase EE = Enhanced model R = 3.2...16 amps A = 0.1...0.5 amps D = 100-C - 30...55
EE_P = Enhanced pass through 2) S = 5.4...27 amps B = 0.2...1.0 amps E = 100-C - 60...97
T = 9.0...45 amps C = 1.0...5.0 amps F = 100-D - 115...180
U = 18...90 amps D = 3.2...16 amps G = 100-D - 210...420
E = 5.4...27 amps H = 100-D - 630...860 4)
F = 9.0...45 amps
Q = 11...55 amps
G = 18...90 amps
V = 60...120 amps
Rated Voltage: 1000 V AC
H = 30...150 amps
J = 40...200 amps
K = 60...300 amps
L = 100...500 amps
M = 120...600 amps
N = 160...800 amps
Modular In Design, Clever In ApplicationThe new 193-EE overloads now offer a formidable range of smart add on modules. These small side mounted plug-in modules extend the 193 capability to something more potent in terms of motor protection. Communication modules are also available.
193-EPRB Profibus® communication module
193-EDN DeviceNetTM communication module
193-ETN EtherNet / IP communication module
193-ERR Remote reset module
193-EJM Jam protection and remote reset module
193-EPT PTC thermistor relay and remote reset module
193-EGF Ground fault protection and remote reset module
193-EGJ Ground fault / jam protection and remote reset module
193-ERID Remote indication module (works with any side module1)
193-EE + EDN DeviceNetTM
193-EE + EPRB Profibus®
NOTE: 1) Not compatible with communication modules
2) Only available in 3 Phase. Current range options available are C, D and E only. Rated to 1000 V AC with 1000 V rated insulation cables 3) Only available in 3 Phase. Current range options available are A, B, C, D, E and F only. 4) Rated up to 690 V AC
Electronic overload relays for 3 phase motor applications to IEC 60947
6
193-ED1 standard electronic overload relays
Electronic overload relays for 3 phase motors to IEC 60947Manual reset, trip class 10 - standard 0.1…45 amps• 5 : 1 current adjustment range
• Low power consumption
• Self powered
• Visible trip indicator
• 1 N/C trip contact and 1 N/O alarm contact
• Direct mounting to 100-C contactors up to 100-C 43.
Approx kW Range Current Setting Range (A) To Suit Contactor Catalogue No.
0.02…0.12 0.1…0.5 100-C - 9/12/16/23 193-ED1AB
0.06…0.25 0.2…1.0 100-C - 9/12/16/23 193-ED1BB
0.25…2.2 1.0…5.0 100-C - 9/12/16/23 193-ED1CB
1.5…7.5 3.2…16 100-C - 9/12/16/23 193-ED1DB
2.2…15 5.4…27 100-C - 9/12/16/23 193-ED1EB
4…22 9.0…45 100-C - 30/37/43/55 193-ED1FD
Electronic overloads for single phase applications to IEC 60947Same features as above, plus:
• Optional jam / stall and ground fault protection module
• Selectable auto / manual reset.
Approx kW Range Current Setting Range (A) To Suit Contactor Catalogue No.
- 1.0…5.0 100-C - 9/12/16/23 193S-EEPB
- 3.2…16 100-C - 9/12/16/23 193S-EERB
- 5.4…27 100-C - 9/12/16/23 193S-EESB
- 9.0…45 100-C - 30/37/43/55 193S-EETD
- 18…90 100-C - 60/72/85/97 193S-EEUE
MANUAL RESET CLASS 10
SINGLE PHASE
Single phase 193S-EE/E_P3 phase 193-ED1/EE/E_P
Wiring diagrams
7
193-EPRB
193-EDN
193-ETN
Communication options with add-on modulesAll 193-EE versions from 0.1 - 800 A can be fitted with side accessories (1 per overload). In the case of fieldbus communication side modules, they provide the possibility to control the contactor or collect inputs over the fieldbus network. Further, it then becomes possible to monitor trips, warnings and motor operating parameters.
Profibus® - 193-EPRB
• Supports DP-V0 and DP-V1
• Auto-band up to 12 MB/s
DeviceNetTM - 193-EDN
• Can also be stand alone programmed using 193-DNCT programmer
EtherNet/IP - 193-ETN
• Built-in webserver support for configuration and monitoring
All communication modules add the following features:
• Overload warning
• Jam trip and warning
• Overload warning
• 2 inputs
• 1 output
• Diagnostics:
- % thermal utilised
- Average current % FLA
- Device status
- Trip and warn status
Overview of 193-EE features
Moulded Power ConnectorsContactor Connecting Mechanism
Test Button Reset Button
Dip Switches FLA Setting Dial
Mechanical Trip Test Trip Status Indicator
Load Terminations Control Terminals
8
193-EEAB
Auto / Manual Reset Class 10, 15, 20 Or 30
193-EEGE
193-EEJF
Electronic overload relays for 3 phase motors to IEC 60947Auto / manual reset, trip class 10, 15, 20 or 30 - enhanced 0.1 to 800 amps
• 5 : 1 current adjustment range
• Direct mounting to 100-C and 100-D contactors
• Self powered
• Low power consumption (150 mW)
• 1 N/C trip contact and 1 N/O alarm contact
• Visible trip indicator
• Selectable manual reset
• Adjustable trip class 10, 15, 20 and 30
• Optional DeviceNet™ communication module
• Optional Profibus® communication module
• Optional EtherNet / IP communication module
• Optional jam / stall and remote reset module
• Optional PTC thermistor relay and remote reset
• Optional ground fault protection and remote reset.
Approx kW Range Current Setting Range (A) To Suit Contactor Catalogue No.
Rated Operation Voltage: 690 Volts AC
0.02…0.12 0.1…0.5 100-C - 9/12/16/23 193-EEAB
0.06…0.25 0.2…1.0 100-C - 9/12/16/23 193-EEBB
0.25…2.2 1.0…5.0 100-C - 9/12/16/23 193-EECB
1.5…7.5 3.2…16 100-C - 9/12/16/23 193-EEDB
2.2…15 5.4…27 100-C - 9/12/16/23 193-EEEB
2.2…15 5.4…27 100-C - 30/37/43/55 193-EEED
4…22 9.0…45 100-C - 30/37/43/55 193-EEFD
5.5…30 11…55 100-C - 30/37/43/55 193-EEQD
11…45 18…90 100-C - 60/72/85/97 193-EEGE
25…55 60…120 100-C - 60/72/85/97 193-EEVE
Rated Operation Voltage: 1000 Volts AC
18.5…90 30…150 100-D - 115/140/180 193-EEHF
22…110 2) 40…200 100-D - 115/140/180 193-EEJF
22…110 40…200 100-D - 210/250/300/420 193-EEJG
37…180 60…300 100-D - 210/250/300/420 193-EEKG
55…300 100…500 100-D - 210/250/300/420 193-EELG
75…385 120…600 100-D - 630/860 193-EEMH
100…510 160…800 100-D - 630/860 193-EENH
NOTE: 1) EE versions can be fitted with side mount accessories - refer pages 9-10
193-EE enhanced electronic overload relays 1)
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The pass through version of the E1 Plus permits separate mount of the overload relay.
Motor load side cables simply pass through a window in the overload relay body. The internal current transformers monitor the current flow.
193-E_P pass through electronic overload relays The 193-E_P versions provide additional application flexibility and are designed to be mounted separately from the contactor. The motor wires are simply passed through the CT openings in the device and straight to the contactor which reduces the number of connection points. This makes them ideal in retrofit applications and when used with contactors other than 100-C or where space is restricted. The P version can be fitted directly onto DIN rail to speed up assembly. The EE_P version can also accept any of the side mount accessories including the communication modules; DevicenetTM, Profibus® or Ethernet / IP.
193-EE_P Enhanced modelCurrent Setting Range (A)
Control Terminal Wire Variable
Control Terminal Torque Variable
Trip Class Catalogue No.
Rated Operation Voltage: 1000 Volts AC 1)
1.0…5.0 0.5...4 mm2 0.55 Nm 10-30 193-EECP
3.2…16 0.5...4 mm2 0.55 Nm 10-30 193-EEDP
5.4…27 0.5...4 mm2 0.55 Nm 10-30 193-EEEP
NOTE: 1) With 1000 V rated insulated cables.
10
Accessory Description To Suit Catalogue No.
193-ERR
Remote reset module• Provision for reset after trip from remote pilot device or 193-ERID
193(S)-EE 193-EE_P 193-ERR
193-EJM
Jam protection and remote reset module• Dip switch adjustable jam protection - Jam set points - 150 %, 200 %, 300 %, or 400 % FLA - Trip delay - 0.5, 1, 2, or 4 sec.• Provision for reset after trip from remote pilot device or 193-ERID
193(S)-EE 193-EE_P 193- EJM
193-EPT
PTC thermistor relay and remote reset module• PTC protection and LED status indication Type of control unit Mark A Number of sensors 6 Maximum cold resistance of sensor chain 1500 Ω Trip resistance 3400 Ω ± 150 Ω Reset resistance 1600 Ω ± 50 Ω Short circuit trip resistance 25 Ω ± 10 Ω Open circuit trip resistance > 20,000 Ω Maximum voltage at 1T1 / 1T2 (Rptc=4 k Ω) < 7.5 V DC Maximum voltage at 1T1 / 1T2 (Rptc=open) < 30 V DC PTC response time 500…800 ms• Provision for reset after trip from remote pilot device or 193-ERID
193(S)-EE 193-EE_P 193-EPT
193-EGF
Ground fault protection and remote reset module 2) 3)
• Dip switch adjustable ground fault protection > GF current range set points - 20…100 mA - 100…500 mA - 0.2…1.0 A - 1.0…5.0 A > GF trip level 20 % - 100 %• LED status indication• Provision for reset after trip from remote pilot device or 193-ERID• Must use with 193 - CBCT current sensor
193(S)-EE_ 193-EE_P 193-EGF
193-EGJ
Ground fault/jam protection and remote reset module 2) 3) • Dip switch adjustable ground fault protection same as
193-EGF shown above• Jam trip when the motor current exceeds 400 % FLA
setting when enabled• LED status indication• Provision for reset after trip from remote pilot device or 193-ERID• Must use with 193 - CBCT current sensor
193(S)-EE 193-EE_P 193-EGJ
NOTE: 1) Side mount modules must have 24 - 240 V, 47 - 63 Hz or DC applied to terminals A1 and A2 for control power 2) Attention: The E1 Plus overload relay is not a ground fault circuit interruptor for personnel protection 3) Must be used with core balance transformer - refer page 11
E1 Plus side mount modules 1)
11
Ground fault current is sensed by passing all lines carrying current to and from a motor through the window of a special core balance current transformer often called a toroid / ground fault sensor. If all the current to the motor returns through the lines in the toroid, no significant current will be induced in the toroid secondary. If, however, ground fault current returns via a path external to the toroid, such as via the conduit walls, a current will be induced in the toroid secondary. This current will be sensed and amplified by solid state circuits. If the ground fault current is larger than the selected ground fault trip level of the overload relay, the overload relay will trip.
Communicatins ModulesDescription To Suit Catalogue No.
Ethernet / IP communication module Includes warning for jam trip, overload and underload Inputs/outputs - 2 inputs (24 V DC rated)
- 1 output relay (B300 rated) - status indication LED
Monitoring - % thermal utilised - average current % FLA - device, trip and warn status
193(S)-EE 193-EE_P 193-ETN
Profibus® communication module Includes warning for jam trip, overload and underload Inputs/outputs - 2 inputs (24 V DC rated)
- 1 output relay (B300 rated) - status indication LED
Monitoring - % thermal utilised - average current % FLA - device, trip and warn status
193(S)-EE 193-EE_P 193-EPRB
DeviceNet communication module 193(S)-EE 193-EE_P 193-EDN
DeviceNet™ Hand Held Programmer HMI 2)
Programming terminal includes 1 m communication cable To be used with 193-C1/C2/C3 and 193-EDN module
193(S)-EE 193-EE_P 193-DNCT
NOTE: 1) With a 3 phase system with one cable per phase
2) Can be used on any DeviceNetTM product or network. Compatible with E3 Plus
Sensor Type Approx. Current Rating
Inside Diameter
Max Rec. Cable Size @ 600 V
Typical Use With Contactor Size Catalogue No.
45 A 19 mm 10 mm2 1) 100-C09... 100-C43 193-CBCT1
90 A 40 mm 35 mm2 1) 100-C09... 100-C97 193-CBCT2
180 A 64 mm 120 mm2 1) 100-D115...100-D180 193-CBCT3
420 A 82 mm 185 mm2 1) 100-D115...100-D420 193-CBCT4
860 A 160 mm 300 mm2 1) 100-D115...100-D860 193-CBCT5
193-CBCT core balance transformers for 193-EGF / EGJ
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Accessory Description For Use With Catalogue No.
DIN-rail / panel adaptorFor separate mounting of overload relay to backpan or top hat DIN-rail
193-ED1_B 193(S)-EE_B
193-EPB
193-EE…D 193-EPD
193-EE…E 193-EPE
Current adjustment shieldPrevents inadvertent adjustment of the current setting
All E1 Plus 193-BC8
External reset button adaptorProvides a larger “target area” for resetting the overload relay when using an external reset button
All E1 Plus 193-ERA
External reset buttonManual reset pushbutton used for resetting overloads mounted in enclosures. To be used with 193-ERA
All E1 Plus 800 FP-R611
Reset rodTo suit D7 external reset pushbutton (D7P-R611) and 193-ERA adaptor
All E1 Plus 800 FP-ATR08
Adjustment cover for external modules All E1 Plus 193-EMC
Remote reset solenoids 24 V AC 110 V AC 240 V AC 24 V DC 48 V DC 110 V DC
All E1 PlusAll E1 PlusAll E1 PlusAll E1 PlusAll E1 PlusAll E1 Plus
193-EMRJ193-EMRD193-EMRA193-EMRZ24193-EMRZ48193-EMRZ01
1 metre communications cable with micro-connector 193-DNCT 193-CM1
1 metre communications cable with bare leads (included with the 193-DNCT) 193-DNCT 193-BC1
Door / panel mount bezel kit 193-DNCT 193-DNCT - BZ1
Accessories
13
Accessory Description For Use With Catalogue No.
Remote indication and reset module 1)
Panel mounted IP 66 uses 22.5 mm fixing hole. It must be used in conjunction with a side mount module and connects via two wires to the remote reset terminals R1 and R2.
Indication LEDS
Power
Overload
• Trip (solid)
• Warning (flash)
Phase loss
Module specific LED - ground fault, PTC, jam
193-ERR
193-EJM
193-EPT
193-EGF
193-EGJ
193-ERID
NOTE: 1) Must be used with side mount modules. Not compatible with communication modules
Works with 193-EE Overloads from 0.1 to 800 Amps
Overload Conditions LED• Trip (RED, solid) • Warning (YELLOW, flash)
Display Status• Module power
(GREEN, flash)• Module power and motor
current (GREEN, solid)• Hardware fault (RED, solid)
Module Fault LED• Ground fault trip (RED, one flash) • Jam trip (RED, two flashes) • PTC trip (RED, three flashes) • Fault detected (RED, rapid flash)
Phase Loss LED• Trip (RED, solid)
Remote Reset
IP 66 RATED
Dimensions (mm) Installation
46
38
17.5 14.5
14
355
300
420
250
210
180
140115
630860
500kW
Amps
250
185
150
132
110
9075
Current setting range (A)193-EEJG 40...200193-EEKG 60...300193-EELG 100...500
Current setting range (A)193-EEHF 30...150193-EEJF 40...200
Current setting range (A)193-EEMH 120...600193-EENH 160...800
193-EE
193-EE 193-EE
kW
Amps
Motor Protection E1 Plus Overload RelaysNHP have introduced the new Allen-Bradley E1 Plus, second generation electronic overload protection relays. The new E1 Plus overloads incorporate a greater use of sophisticated electronic control and monitoring. The E1 Plus second generation overload now incorporates greater accuracy and versatility whilst providing increased overall protection.
E1 Plus Side Mount Modules• Remote reset module 193-ERR
• Jam protection and remote reset module 193-EJM
• PTC thermistor relay and remote reset module 193-EPT
• Ground fault protection and remote reset module 193-EGF
• Ground fault/jam protection and remote reset module 193-EGJ
• Profibus® communication module 193-EPRB
• DeviceNetTM communication module 193-EDN
• Ethernet / IP communication module 193-ETN
E1 Plus Quick Reference Guide
100-
D (
1000
VAC
)E1 Plus Quick
Reference Guide
15
16
23
912
16
23
43
30
37
8597
7260
9
12
455540
32
22
18.5
15
4 5.57.5
11
4
5.5
7.5
11
Current setting range (A)193-EEGE 18...90 193-EEVE 30...150
Standard Electronic Overload Relays for 3 Phase Motors
Enhanced Electronic Overload Relays For 3 Phase Motors
193-EE 193-EE
193-ED Current Setting Range (A)
193-ED1AB 0.1...0.5193-ED1BB 0.2...1.0193-ED1CB 1.0...5.0
193-EECurrent Setting Range (A)
193-EEAB 0.1...0.5193-EEBB 0.2...1.0193-EECB 1.0...5.0193-EEDB 3.2...16193-EEEB 5.4...27
Features:• Manual reset• Trip class 10• 5:1 current adjustment range• Self powered• Low power consumption • Direct mounting to 100-C contactors• 1 N/C trip contact and 1 N/O alarm contact• Visible trip indicator
Features:
• Auto/manual reset• Adjustable trip class 10, 15, 20 and 30• 5:1 current adjustment range• Self powered• Low power consumption• Direct mounting to 100-C contactors• 1 N/C trip contact and 1 N/O alarm contact• Visible trip indicator• Optional side mount modules
Current setting range (A)193-EEED 5.4...27193-EEFD 9.0...45193-EEQD 11...55
100-C (690 VAC)
• Electronic overloads also available for single phase applications to IEC 60947. Current settings from 1...90 amps. See page 6.
• Electronic overloads 193-E_P pass through version also available. See page 9.
E1 Plus Quick
Reference Guide
16
Dimensions (mm)
E1 Plus Mounted to 100-C Contactor (with Side Mounted Module)
E1-Plus module technical information
NOTE: * No letter indicates 3 phase; ‘S’ indicates single phase
A
F
G
B
D
E
K
L
H
C
J
Wire size and torque specifications
1X
2X
0.2...3.3 mm2
0.2...1.3 mm2
0.55 Nm
1X
2X
0.2...2.5 mm2
0.25...1 mm2
0.55 Nm
1X
2X
0.2...2.5 mm2
0.2...1 mm2
0.55 Nm
mm Overload Catalogue No.
Contactor Catalogue No.A B C D E F G H J K L
63 148 85.2 24.5 13.9 35 60 86.5 2 4.5 18 193*-EE_B 100-C - 9/12/16/23
63 148 101.2 24.5 13.9 35 60 104 2 4.5 18193*-EE_D
100-C - 30/37
67.5 148 101.2 24.5 18.4 45 60 107 2 4.5 18 100-C - 43/55
90 191.6 120.4 29 23.8 55 100 126 2 5.4 18 193*-EE_E 100-C - 60/72/85/97
• Connect remote reset pilot device to terminals R1 and R2.• Do not apply external voltage to R1 and R2. Equipment damage will occur.• Recommend use of twisted pair for remote reset, 0.2 mm2 minimum.• Apply 24 - 240 V, 47 - 63 Hz or DC to terminals A1 and A2 for control power.• Rated insulation voltage (Ui) 300 V• Rated operating voltage (Ue) 24 - 240 V AC, 50/60 Hz 24 - 240 V DC• Power at rated operating voltage 24 V AC 0.3 W (Typical) 120 V AC 0.3 W 240 V AC 0.5 W• Rated impulse withstand voltage (U imp) 2.5 kV• Dynamic inhibit on start. A unique circuit within the E1 Plus protection modules monitors for motor
starting inrush current. The circuit inhibits the protection feature during the motor start period and arms the protection function after the inrush current falls to motor rated current. This allows the motor to start and run, avoiding nuisance tripping during the inrush period.
A
F
G
B
D
E
K
L
H
C
J
Wire size and torque specifications
1X
2X
0.2...3.3 mm2
0.2...1.3 mm2
0.55 Nm
1X
2X
0.2...2.5 mm2
0.25...1 mm2
0.55 Nm
1X
2X
0.2...2.5 mm2
0.2...1 mm2
0.55 Nm
17
Dimensions (mm)
193-EEVF mounted to 100-D contactor 193-EE_F...EE_H Mounted To 100-D Conductor
E1 Plus Pass Through Overload
261
Ø 5.6
145
46.4
100
120
12.5
CA6-110]
153.7
151.2
196.2
158.3 RESET BUTTONTRAVEL: 2.5
AWidth
BHeight
B1
CDepth
D E1 E2 F G H J K M Overload Catalogue No.
Contactor Catalogue No.Without
Terminal Covers
With Terminal
coversReset
120 336.3 418 311.8 152.7 156 36 226.3 12.5 100 145 135 22.3 8 - 5.6
193-EE_F
100-D - 115 (EI)
120 339.8 418 317.8 152.7 156 36 226.3 16 100 145 135 22.3 8 - 5.6100-D - 140 (EI)
100-D - 180 (EI)
155 385.8 487.4 360.8 176.5 180 36 265.5 21 130 180 140 23.5 8 - 6.5 193-EE_G100-D - 210 EI
100-D - 420 EI
255 552 915 508 269.3 270.7 36 384.1 52.5 226 230 108 109 8 - 13 193-EE_H100-D - 630 EI
100-D - 860 EI
18
NOTE: 1) The delay between the occurrence of a PTC out-of-range fault and a trip of the E1 Plus varies, but is generally described by one of the following: • 500 ms ± 250 ms, typical; - < 6 seconds, for a PTC out-of-range fault present at power-up of the side mount module. - Under no conditions should a PTC trip take longer than 6 seconds.
Wiring Diagrams
193-ERR and 193-EJM Wiring Diagrams 193-ERR / EJM Dip Switch 193-EJM Dip Switch
STATUS LED
Steady green - Module is powered up.
193-EPT Wiring Diagram 193-EPT Operational LED 193-EPT Dip Switch
• Apply 24 - 240 V, 47 - 63 Hz or DC to terminals A1 and A2 for control power.
• Connect remote reset pilot device or 193-ERID to terminals R1 and R2.
• Connect terminal IT1 and IT2 to PTC chain.
STATUS LED
Steady green - Module is powered up.
Flashing LED - The number of flashes followed by a pause identifies the specific trip code as follows:
(1) Flash - overload trip
(2) Flash - phase loss trip
(3) Flash - PTC trip
(4) Flash - PTC open circuit
(5) Flash - PTC short circuit
Fast flash - Impending trip. PTC thermistor fault detected and E1 Plus not yet capable of tripping.
Steady red - Hardware fault. Internal hardware fault detected and E1 Plus trip attempted.
2R
1R
2A
1A A1
A2
R1
R2Adjustment Settings
Remote Reset
Enable: ISW1 Disable: 0
Jam Protection
Jam Trip Level
Enable: 0
SW 3 SW 4
150% 0 0
200% 0 I
300% I 0
400% I I
SW2 Disable: I
Jam Trip Delay
SW 5 SW 6
0.5 sec I I
1 sec I 0
2 sec 0 I
4 sec 0 0
CEP7-EPT Wiring Diagrams
2R
1R
2TI
1TI
2A
1A A1
A2
R1
R2
IT2IT1 Adjustment Settings 1)
SW1 Manual: I
SW2 Enable: I
Overload Relay and PTC Reset Mode
PTC ProtectionDisable: 0
Automatic: 0
SW3 3 Phase: IOverload Relay Type
1 Phase: 0
• Apply 24 - 240 V, 47 - 63 Hz or DC to terminals A1 and A2 for control power.
• Connect remote reset pilot device or 193-ERID to terminals R1 and R2.
2R
1R
2A
1A A1
A2
R1
R2Adjustment Settings
Remote Reset
Enable: ISW1 Disable: 0
Jam Protection
Jam Trip Level
Enable: 0
SW 3 SW 4
150% 0 0
200% 0 I
300% I 0
400% I I
SW2 Disable: I
Jam Trip Delay
SW 5 SW 6
0.5 sec I I
1 sec I 0
2 sec 0 I
4 sec 0 0
CEP7-EPT Wiring Diagrams
2R
1R
2TI
1TI
2A
1A A1
A2
R1
R2
IT2IT1 Adjustment Settings 1)
SW1 Manual: I
SW2 Enable: I
Overload Relay and PTC Reset Mode
PTC ProtectionDisable: 0
Automatic: 0
SW3 3 Phase: IOverload Relay Type
1 Phase: 0
2R
1R
2A
1A A1
A2
R1
R2Adjustment Settings
Remote Reset
Enable: ISW1 Disable: 0
Jam Protection
Jam Trip Level
Enable: 0
SW 3 SW 4
150% 0 0
200% 0 I
300% I 0
400% I I
SW2 Disable: I
Jam Trip Delay
SW 5 SW 6
0.5 sec I I
1 sec I 0
2 sec 0 I
4 sec 0 0
CEP7-EPT Wiring Diagrams
2R
1R
2TI
1TI
2A
1A A1
A2
R1
R2
IT2IT1 Adjustment Settings 1)
SW1 Manual: I
SW2 Enable: I
Overload Relay and PTC Reset Mode
PTC ProtectionDisable: 0
Automatic: 0
SW3 3 Phase: IOverload Relay Type
1 Phase: 0
19
Wiring Diagrams
193-EGF and 193-EGJ Wiring Diagrams 193-EGF Operational LED 193-EGF Dip Switch
STATUS LED:
Steady green - Module is powered up.
Flashing LED - The number of flashes followed by a pause identifies the specific trip code as follows:
(1) Flash - overload trip
(2) Flash - phase loss trip
(3) Flash - ground fault trip
Fast flash - Impending trip ground fault detected and E1 Plus not yet capable of tripping.
Steady red - Hardware fault. Internal hardware fault detected and E1 Plus trip attempted.
193-EGF AND 193-EGJ Installation 193-EGJ Operational LED 193-EGJ Dip Switch
STATUS LED:
Steady green - Module is powered up.
Flashing LED - The number of flashes followed by a pause identifies the specific trip code as follows:
(1) Flash - overload trip
(2) Flash - phase loss trip
(3) Flash - ground fault trip
(4) Flash - jam trip
Fast flash - Impending trip ground fault detected and E1 Plus not yet capable of tripping.
Steady red - Hardware fault. Internal hardware fault detected and E1 Plus trip attempted.
• Apply 24 - 240 V, 47 - 63 Hz or DC to terminals A1 and A2 for control power.
• Connect remote reset pilot device or 193-ERID to terminals R1 and R2.
• Connect current sensor to terminal S1 and S2.
2A
1A A1
A2
R1R2
S1
S2
2R
1R
2S
1S
Adjustment Settings
SW1 Manual: I
SW 2 SW30 00 II 0I I
SW 4 SW 6SW 50 0
00
0 I00IIII
0
0
II I
I
III00
0
20...100 m A100...500 mA0.2...1.0 A1.0...5.0 A
Overload Relay Reset Mode
Ground Fault Current Range
Ground Fault Trip Level
Automatic: 0
SW7 3 Phase: I Overload Relay Type
1Phase: 0
SW8 Not Used
Disable/Off20 % Max GF Current35 % Max GF Current50 % Max GF Current65 % Max GF Current80 % Max GF Current90 % Max GF Current100 % Max GF Current
Ground Fault Sensor (193-CBCT) Control Wiring
Motor
L2 L3L1
GroundFault
Sensor
E2 PlusOverload Relay
with Side Mount Module
S1 S2
SW8 Enable: I Jam Protection
Disable: 0
Adjustment Settings
SW1 Manual: I
SW 2 SW30 00 II 0I I
SW 4 SW 6SW 50 0
00
0 I00IIII
0
0
II I
I
III00
0
20...100 mA100...500 mA0.2...1.0 A1.0...5.0 A
Overload Relay Reset Mode
Ground Fault Current Range
Ground Fault Trip Level
Automatic: 0
SW7 3 Phase: I Overload Relay Type
1Phase: 0
Disable/Off20 % Max GF Curren t35 % Max GF Curren t50 % Max GF Curren t65 % Max GF Curren t80 % Max GF Curren t90 % Max GF Current100 % Max GF Current
2A
1A A1
A2
R1R2
S1
S2
2R
1R
2S
1S
Adjustment Settings
SW1 Manual: I
SW 2 SW30 00 II 0I I
SW 4 SW 6SW 50 0
00
0 I00IIII
0
0
II I
I
III00
0
20...100 m A100...500 mA0.2...1.0 A1.0...5.0 A
Overload Relay Reset Mode
Ground Fault Current Range
Ground Fault Trip Level
Automatic: 0
SW7 3 Phase: I Overload Relay Type
1Phase: 0
SW8 Not Used
Disable/Off20 % Max GF Current35 % Max GF Current50 % Max GF Current65 % Max GF Current80 % Max GF Current90 % Max GF Current100 % Max GF Current
Ground Fault Sensor (193-CBCT) Control Wiring
Motor
L2 L3L1
GroundFault
Sensor
E2 PlusOverload Relay
with Side Mount Module
S1 S2
SW8 Enable: I Jam Protection
Disable: 0
Adjustment Settings
SW1 Manual: I
SW 2 SW30 00 II 0I I
SW 4 SW 6SW 50 0
00
0 I00IIII
0
0
II I
I
III00
0
20...100 mA100...500 mA0.2...1.0 A1.0...5.0 A
Overload Relay Reset Mode
Ground Fault Current Range
Ground Fault Trip Level
Automatic: 0
SW7 3 Phase: I Overload Relay Type
1Phase: 0
Disable/Off20 % Max GF Curren t35 % Max GF Curren t50 % Max GF Curren t65 % Max GF Curren t80 % Max GF Curren t90 % Max GF Current100 % Max GF Current
2A
1A A1
A2
R1R2
S1
S2
2R
1R
2S
1S
Adjustment Settings
SW1 Manual: I
SW 2 SW30 00 II 0I I
SW 4 SW 6SW 50 0
00
0 I00IIII
0
0
II I
I
III00
0
20...100 m A100...500 mA0.2...1.0 A1.0...5.0 A
Overload Relay Reset Mode
Ground Fault Current Range
Ground Fault Trip Level
Automatic: 0
SW7 3 Phase: I Overload Relay Type
1Phase: 0
SW8 Not Used
Disable/Off20 % Max GF Current35 % Max GF Current50 % Max GF Current65 % Max GF Current80 % Max GF Current90 % Max GF Current100 % Max GF Current
Ground Fault Sensor (193-CBCT) Control Wiring
Motor
L2 L3L1
GroundFault
Sensor
E2 PlusOverload Relay
with Side Mount Module
S1 S2
SW8 Enable: I Jam Protection
Disable: 0
Adjustment Settings
SW1 Manual: I
SW 2 SW30 00 II 0I I
SW 4 SW 6SW 50 0
00
0 I00IIII
0
0
II I
I
III00
0
20...100 mA100...500 mA0.2...1.0 A1.0...5.0 A
Overload Relay Reset Mode
Ground Fault Current Range
Ground Fault Trip Level
Automatic: 0
SW7 3 Phase: I Overload Relay Type
1Phase: 0
Disable/Off20 % Max GF Curren t35 % Max GF Curren t50 % Max GF Curren t65 % Max GF Curren t80 % Max GF Curren t90 % Max GF Current100 % Max GF Current
2A
1A A1
A2
R1R2
S1
S2
2R
1R
2S
1S
Adjustment Settings
SW1 Manual: I
SW 2 SW30 00 II 0I I
SW 4 SW 6SW 50 0
00
0 I00IIII
0
0
II I
I
III00
0
20...100 m A100...500 mA0.2...1.0 A1.0...5.0 A
Overload Relay Reset Mode
Ground Fault Current Range
Ground Fault Trip Level
Automatic: 0
SW7 3 Phase: I Overload Relay Type
1Phase: 0
SW8 Not Used
Disable/Off20 % Max GF Current35 % Max GF Current50 % Max GF Current65 % Max GF Current80 % Max GF Current90 % Max GF Current100 % Max GF Current
Ground Fault Sensor (193-CBCT) Control Wiring
Motor
L2 L3L1
GroundFault
Sensor
E2 PlusOverload Relay
with Side Mount Module
S1 S2
SW8 Enable: I Jam Protection
Disable: 0
Adjustment Settings
SW1 Manual: I
SW 2 SW30 00 II 0I I
SW 4 SW 6SW 50 0
00
0 I00IIII
0
0
II I
I
III00
0
20...100 mA100...500 mA0.2...1.0 A1.0...5.0 A
Overload Relay Reset Mode
Ground Fault Current Range
Ground Fault Trip Level
Automatic: 0
SW7 3 Phase: I Overload Relay Type
1Phase: 0
Disable/Off20 % Max GF Curren t35 % Max GF Curren t50 % Max GF Curren t65 % Max GF Curren t80 % Max GF Curren t90 % Max GF Current100 % Max GF Current
20
Wiring Diagrams
193-EDN DevicenetTM Module 193-EPRB Profibus® Module
193-ETN Ethernet / IP Module
193-ETN Ethernet / IP Module
21
EtherNet /IP Communications
TCP Connection 150
CIP Connection 48
CIP Unconnected Messages 128
I/O Packet Rates 500/s
Explicit Packet Rates 500/s
Speed Duplex (Half/Full) 10/100
Duplicate IP Detection Yes
Offers Integrated Web and E-mail Server
View the status and events of your overload relay on the web at
anytime, anywhere!
The 193-ETN contains a web server to allow users to read information and configure parameters via the web.
Uses a simple mail transfer protocol (SMTP) server to send email or text messages in the event of a warning or trip condition.
193-ETN Ethernet Network Communication Module Connects to the network via RJ45 (Cat 5) connector.
Supports I/O and explicit messaging for data access by programmable automatic controller.
Contains predefined ControlLogix style tags for direct software access.
Includes an integrated web server to allow users to read information and configure parameters via a computer web browser from remote locations.
Uses a Simple Mail Transfer Protocol (SMTP) server to send e-mail or text messages in the event of a warning or trip condition.
Power Supply RatingsRated Supply Voltage 24V DCRated Operation Range 20.4...26.4V DCRated Supply Current 0.1AMaximum Surge Current at Power-up 2.5 AMaximum Power Consumption 2.5...2.7 W
Output Relay RatingsTerminal OUT A 13/14Type of Contacts Form A SPST-NORated Thermal Current 5 ARated Insulation Voltage 300V ACRated Operating Voltage 240V AC
Rated Operating Current
3 A (@ 120V AC)1.5 A (@ 240V AC)
0.25 A (@ 110V DC)0.1 A (@ 220V DC)
Minimum Operating Current 10 mA (@ 5V DC)Rating Designation B300Utilization Category AC -15
Resistive Load Rating (p.f. 1.0)5 A, 250V DC5 A, 30V DC
Inductive Load Rating (p.f. = 0.4), (L/R = 7 ms)
2 A, 250V AC2 A, 30V DC
Short Circuit Current Rating 1000 ARecommended Control Circuit Fuse KTK-R-6 (6 A, 600V)
22
E1 Plus overload RELAY WITH 193-EGF or 193-EGJ (193-EE)
193-CBCT Core balance transformers
Control Wiring Installation193-CBCT ground fault trip data
• The control wiring must be a twisted pair
• Lines in excess of one metre long must be a shielded pair with the shield connected to ground at only one point
Important: The shield, if present, of the twisted pair must be connected to earth ground at the sensor, with no connection made at the overload relay
• Maximum length is 30 metres for the shielded cable
• Sensor fastener torque 2.94 - 3.39 Nm
• 193-CBCT lead wires should be twisted before termination by applying one twist per inch
Attention: the ground fault protection system is intended for equipment use only. This system is not a ground fault circuit interrupter for personnel protection.
Ground fault trip delay
The delay between the occurrence of a ground fault and a trip of the E1 Plus varies, but is generally described by one of the following:
< 6 seconds, for a ground fault present at power up of the side mount module
< 30 seconds, if the protection inhibit has not been cleared. Under no conditions should a ground fault trip take longer than 31 seconds
Motor
L2 L3L1
S1 S2
23
E1 Plus Overload Relay with 193-EGF or 193-EGJ (193-EE)
Power Cable Installation
1 All power cables, including the neutral when used, must pass through the sensor window. The equipment ground conductor (the conductor used to carry the non-current carrying metal parts of equipment) must not pass through the sensor window.
2 The power cables, going through the sensor window, must be straight, tightly bundled, centred in the window, and perpendicular to the sensor for a length equal to or greater than six times the cable bundle diameter (including insulation) from the sensor (see Figure 1).
3 All other conductors with available fault currents in excess of 1,000 A should be placed a distance equal to or greater than six times the cable bundle diameter (including insulation) from the sensor (see Figure 2).
4 The power cables of the branch circuit, to be protected by the overload relay, must not be grounded on the load side of the ground fault sensor.
5 If the power cables are enclosed in a conducting jacket, the jacket must be grounded on the line side of the sensor. The jacket must not pass through the sensor window, but must be cut at the window and joined with a conductor that passes outside the sensor window.
6 The power system must be solidly grounded or grounded through an impedance at the source, as long as the impedance allows for a magnitude of current to flow that is within the operational range of the overload relay.
Attention: To prevent electrical shock, disconnect from power source before installing or servicing. Install in a suitable enclosure, keep free from contaminants.
Do not apply power to a system with power cables going through the sensor unless the sensor is connected to the overload relay. Operation without a low impedence connection to the secondary windings may result in damage to the sensor.
24
Locating phase conductors in the sensor window
• Firmly secure the conductors in the centre of the sensor window so that they cannot be moved accidentally or under fault conditions
• Maintain as large a distance as possible between the bundled conductors and the wall of the sensor window
• For applications having one cable per phase, arrange the conductors per Figure A
• For applications having two cables per phase, arrange the conductors per Figure B. A spacer, having the same diameter as the conductors being used, should be used to separate the phase conductors
Attention: The ground fault protection system is intended for equipment use only. This system is not a ground fault circuit interrupter for personnel protection.
An ideal core-balanced ground fault toroid responds only to the sum of the currents flowing through the sensor window, however, an actual core balanced transformer may saturate if the phase currents are too large. This results in ground fault sensor output even if the sum of the phase currents is zero. Saturation can be minimised by choosing a ground fault sensor with adequate core size and symmetrically locating the phase conductors in the centre of the sensor window as shown above.
Single cable per phase Two cables per phase
B erugiFA erugiF
spacerA
B C
C
B B
A
A
C
25
Dimensions
193-CBCT 1
193-CBCT 2 and 3
193-CBCT 4
45.3
23.1
Ø 19.1
Ø 44.5
63.550.8
3.2 4
12.7
11.8
3.2
Ø D
5.3
E
F B
A
C44.5
56.2
74.4
123.2 96.7
11.8 146.8
143.5
5.5
74.93.2
82.6
Catalogue No.mm
A B C Ø D E F
193-CBCT 2 96 89 48.3 39.6 54.6 69.9
193-CBCT 3 122.4 115.9 59.7 63.5 54.1 96
26
Trip Curves 1)
NOTE: 1) Typical reset time for E1 Plus Second Generation devices set to “automatic reset” mode is 120 seconds
1000
100
10
Tim
e (s
econ
ds)
FLA multiple
Trip Class 10
1
0.11 10
1000
100
10
Tim
e (s
econ
ds)
FLA multiple
Trip Class 20
1
0.11 10
1000
100
10
Tim
e (s
econ
ds)
FLA multiple
Trip Class 15
1
0.11 10
1000
100
10
Tim
e (s
econ
ds)
FLA multiple
Trip Class 30
1
0.11 10
TRIP CURVE LEGEND
Cold tripHot trip
Technical informationElectromagnetic Compatibility
Electrostatic discharge immunity Test level [kV]
Performance level
8 kV air discharge6 kV contact discharge
1 1) 2)
RF immunity Test level [V/m] Performance level
10 V/mw1 1) 2)
Electrical fast transient burst immunity Test level [V/m] Performance level
4 kV1 1) 2)
Surge immunity Test level [V/m]
Performance level
2 kV (L-E)1 kV (L-L)
1 1) 2)
General
Standards UL, 508, CSA C22.2 No. 14, NEMA (CD2-1993 Part 4, EN 60947-4-1, EN 60947-5-1)
Approvals CE, C-Tick, CSA, UL, Atex (pending)
27
Technical InformationControl Circuit
Rated insulation voltage - UI [V] 690 AC
Rated insulation strength - Uimp [kV] 6 AC
Rated operation voltage - Ue [V] 690 AC (IEC) / 690 AC (UL/CSA)
Rated operation current - Ue 12...120 V [A] 220...240 V [A] AC-15 380...480 V [A] 500...600 V [A]
3/2 1)1.5 / 1.5
0.75 / 0.750.6 / 0.6
24 V [A] DC-13 110 V [A] at L/R 15 ms 220 V [A] 440 V [A]
1.1 / 1.10.4 / 0.40.2 / 0.2
0.08 / 0.08
Thermal current - Ithe [A]Contact reliability [kV]Screw terminal cross sectionTerminal screw One conductor [mm2] Flexible with wire Torque [Nm] end ferrule Two conductors [mm2] Torque [Nm]
517 V, 5 mA
M31 x (0.5...2.5)
0.552 x (0.25...1.5)
0.55
One conductor [mm2] Course stranded Torque [Nm] / solid Two conductors [mm2] Torque [Nm]
1 x (0.5...4)0.55
2 x (0.22...2.5)0.55
One conductor [mm2] Stranded Torque [Nm] / solid Two conductors [mm2] Torque [Nm]
1 x (0.2...5.3)0.55
2 x (0.2...3.3)0.55
Pozidrive screwdriver size 1
Slotted screwdriver size [mm] 0.6 x 3.5
Environmental Ratings
Ambient temperature Storage [°C] Operating [°C]
-40...+85-20...+60
Humidity Operating [%] Damp Heat
5...95, non-condensingper IEC 68-2-3 and IEC 68-2-30
Vibration (per IEC 68-2-6) [G] 3
Shock (per IEC 68-2-27) [G] 30
Maximum altitude [m] 2000
Pollution environment Pollution degree 3
Degree of protection IP 20
Type of relay Ambient compensated, time delay, phase loss standard
Nature of relay Solid state
Trip ratingTrip class Type ED Type EE
120 % FLA10
10, 15, 20, 30
Reset mode Type ED Type EE
ManualManual or automatic
NOTE: 1) Performance criteria 1 requires the DUT to experience no degradation or loss of performance 2) Environment 2
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