Post on 04-May-2018
Agenda
Valmet training concept
Valmet WebAcademy online training portal
Follow up and reporting in WebAcademy
Training simulators
27 April, 2016 © Valmet | Lisa Månsson2
Training throughout the plant’s lifecycle
27 April, 2016 © Valmet | Lisa Månsson5
Configure Training Portal
Customization
User Accounts
Admin Accounts
Self-paced Online
TrainingOperators
Project Teams
Follow-up & Reporting
Classroom TrainingOnline Tools
Plant Docs
Experiences
Discussions
Problem-solving
Simulator Training
Start-up Procedures
Emergency Procedures
Troubleshooting
Disturbances
Hands-on Training
Commissioning
Start-up
Follow-up Training
Recap of facts
Operational issues
Discussions
Feedback
Refresher TrainingOnline tools
Simulations
Hands-on
Troubleshooting
Safety training
Our training products
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Online Training
•Valmet Web Academy
•Online product courses
•24h access
• Individual user accounts
•Online assessment
•Tracking and reporting
Classroom Training
•Experienced process or commissioning engineers
•Customized courses at all levels
•Using Valmet training tools and plant documentation
Training Simulators
•Fully dynamic process simulations
•DCS-based or standalone
•Generic or customized
DCS Verification
•Verify DCS programming using simulator
•Done just after the DCS FAT
•Reduced cost for correcting errors during commissioning and start-up
Hands-on Training
•Commissioning
•Trouble-shooting
•Product training
Train-the-Trainer
•Provided for both online training and simulator training
•Target: selected experienced operators, team leaders, etc
Operator training packageOnline courses & training simulator
Online courses provide
theoretical foundation
Use online tests for
knowledge mapping and
assessment
Practice start-up and
shutdown in the simulator
Introduce disturbances to
practice troubleshooting and
safety procedures
RESULT:
– Short learning curve
– Confident & skilled operators
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Customized company access page
A single place for all your training material
Your selection of generic online courses
Upload your own training documentation
24h access
Individual training programs
Personal user accounts
Individual progress tracking
Role-based system
Online tests and exercises
Reporting and statistics for supervisors and HR staff
Valmet WebAcademyOnline training portal
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Valmet WebAcademyGeneric online courses
Interactive multimedia courses
Systems, equipment and
in-depth process knowledge
Self-paced courses to suit all user needs
Developed by Valmet experts:
– Design engineers
– Process engineers
– Commissioning engineers
– Instructional designers
Available for the entire pulp mill and
power plants
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Valmet WebAcademyCourse content (example from Recovery boiler course)
Systems
Introduction
Boiler pressure parts
Feed and boiler water
Superheated steam
Sootblowing
Draining and venting
Combustion air
Flue gas
Black liquor
Green liquor
Burners
Ash handling
Non-condensable gases (NCG)
Operations
Operations
Processes
Introduction
Black liquor
Combustion air
Flue gas
Green liquor
Life of a liquor droplet
Furnace chemistry
Deposits in upper furnace
Heat transfer and steam generation
Optimization of operation
Production economy
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Valmet training conceptCustomer references
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Pulping
Recovery boiler
Evaporation
Pulp, Power and Paper
Valmet WebAcademy offers
different ways of monitoring the
students’ activities and results.
The picture shows an overview
of how the activities have
varied during the last two
month for a specific course.
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Follow up and reporting - Statistics
© Valmet | Lisa Månsson
Follow up and reporting – Progress bar
A teacher of a course can follow
all students’ results.
The student can only view his/her
own progress and results.
The progress bar can be viewed
and sorted up in different groups
and roles.
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Different views show results from different
activities, groups and courses.
Activity completion reports can be
downloaded in spreadsheet or Excel
format (*.csv incl. UTF-8).
Follow up and reporting – Views
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Follow up and reporting – Certificates
When a student has completed a
course, he or she gets a certificate.
The teacher specifies the
requirements for passing a course.
Normally a certain percentage of a
course/test or test is required before
saving or printing the certificate.
As an option, the teacher can be
notified about students passing a
course.
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Quiz
Every generic course ends up
with a quiz, where the results
to pass a course has to
exceed 80%.
The review questions inside a
course consist of multiple
choice questions and the
student will receive feedback
directly after a completed
attempt.
As a teacher you can also
develop own quizzes in the
customized MyPlant page in
WebAcademy.
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The teacher role - MyPlant
The teacher can
– Make changes to the front page content
– Upload PPT, word, PDF files and pictures
etc
– Create lessons, chats, forum, wikis and
glossary, certificates etc
– Develop tests and surveys
– Work with a variety of statistics and
reports
– Back up and restore the course material
– All the course files are stored in an
archive in the course area
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Responsive design for mobile use
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Courses, tutorials, manuals…
Valmet has recently
implemented full-scale
mobile compatibility.
The design of
WebAcademy as well as
our course content is
responsive and can be
accessed from mobile
devices.
The system supports Apple
iOS and Android platforms.
The user experience is
currently optimized for
Apple iOS.
Training SimulatorsScope
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Recovery boiler
Power boiler
Evaporation
Lime kiln
Recausticizing
Continuous cooking
Pulp drying
TurbineWater treatment:
- Boiler feedwater
- Effluent water
Bleaching
Brown stock screening
Washing
O2 delignification
White liquor oxidation
Power distribution
Valmet training simulatorsCustomized vs. generic
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Interface
Displays, face plates, trends, alarm lists etc
Logic
Controls & interlocks
Plant design
Flowsheets, P&ID’s, process descriptions etc
Process models
Calculations, equations describing the process
Valmet process model library
(common for all simulators)
Customer’s plant
Copy of DCS logic
Copy of DCS
displays
Customized logic built in
simulator
Customized interface
Valmet standard
plant
Standard logic built in
simulator
Standard interface
Customized Generic