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BARCELONA HEALTHCARE.

THE CASE OF THE HOSPITAL CLINIC

EMERGENCY DEPARTMENT Miquel Sánchez MD, PhD

Director, Accident & Emergency Department Hospital Clínic de Barcelona

Lean Practitioner Program Certification, UPC

UK LEAN SUMMIT 2016 Kenilworth 15th of November, 2016

AGENDA - Introducing Hospital Clinic ED

- Purpose

- People

- Process

- Creating Stability

- Lessons Learnt

AGENDA - Introducing Hospital Clinic ED

- Purpose

- People

- Process

- Creating Stability

- Lessons Learnt

700-bed university tertiary care hospital

LEVEL-3 AREA

LEVEL-4-5 AREA

LEVEL-2 AREA

OPERATING ROOMS

PSYCHIATRY AREA

ADMINISTRATIVE AREA

RELATIVES WAITING ROOM

TRIAGE + LEVEL-1 AREA

1.1

16.7

52.1

26.5

3.6

LEVEL 1 LEVEL 2 LEVEL 3 LEVEL 4 LEVEL 5

92.000 ATTENDANCES/YEAR

AGENDA - Introducing Hospital Clinic ED

- Purpose

- People

- Process

- Creating Stability

- Lessons Learnt

LEAN = Purpose + People + Process

Are you in the waiting list?

Our Purpose

78%

0%

20%

40%

60%

80%

100%

< 15 min

Level 2

53%

0%

20%

40%

60%

80%

100%

< 60 min

Level 3

70%

0%

20%

40%

60%

80%

100%

< 120 min

Level 4 97%

0%

20%

40%

60%

80%

100%

< 240 min

Level 5

LEVEL 3 AREA

LEVEL 4-5 AREA

LEVEL 2 AREA

OPERATING ROOMS

PSYCHIATRY AREA

ADMINISTRATIVE AREA

RELATIVES WAITING ROOM

TRIAGE + LEVEL 1 AREA

LEVEL 3: waiting time and hour of arrival (min)

Patients left without being seen (%)

Staff Job Satisfaction (Font Roja Questionnaire)

DOCTORS NURSES ADMINISTRATIVE STAFF

Patient (“client”) Satisfaction Survey (2013)

DOOR TO DOCTOR TIME

AGENDA - Introducing Hospital Clinic ED

- Purpose

- People

- Process

- Creating Stability

- Lessons Learnt

LEAN = Purpose + People + Process

May, 2014. Meeting for “the change”

(The New) Principles of the Team

-Patients’ problems are our problems. Patients’ perspective.

-Ok, generally speaking we work quite well but... Can we do it better? Seeking perfection.

-Despite all our efforts, we do have problems. What can we do to solve them? Problem-solving culture.

12 November 2014 18 December 2014 4 March 2015 27 April 2015 3 Juny 2015

207 people trained...

AGENDA - Introducing Hospital Clinic ED

- Purpose

- People

- Process

- Creating Stability

- Lessons Learnt

LEAN = Purpose + People + Process

WASTE IDENTIFICATION

Level 3 VSM

Problem-Solving Methodology

First Assessment Area

Observe and Measure

LEVEL-3 PROCESSES CYCLE TIME

ENTRY PREPARATION VITAL SIGNS

NURSE

DEPARTURE PREPARATION

COUNSEL

NURSE

TO DRAW BLOOD TO GIVE

MEDICATIONS

NURSE

DECISION: DISCHARGE

vs OBSERVATION

DOCTOR

ASSESSMENT TEST REQUEST

MEDICATION PRESCRIPTION

DOCTOR

X-RAY LABORATORY

PORTER

Cycle Time of our Processes

THE 7 WASTES or MUDAS

Rooms 1-8

Rooms 9-13

Waiting to be seen

X-ray

31 meters

First Assessment Area

First medical assessment

Lab results pending

START

END?

Transportation

Searching for patients

Searching for medication

Searching for documentation

Motion

Looking for each other

Nurse Resident

“ALL FOR ONE AND ONE FOR ALL”

SEEMS NOT TO WORK

Batching blood tests

Batching X-Rays

Overproduction

Inventary

Clarificar ordres

The same test performed in a

very different way

Overprocessing

The same information colleted many times

Chaos facilitates to make a mistake

Fixing and adding medications

Defects-Correction

A lot of reworks

X-RAY RACK

Waiting for a bed

Waiting for ancillary services

Esperes d’altresespecialistesEsperes d’altresespecialistes

Waiting… for the perfect specialist.

Waiting for consultors

Waiting Time

Staff Waiting for test result

Waiting time (“ques”)

Time in the First Assessment Area: (2014)

0

1

2

3

4

5

6

DISCHARGED HOME ADMITTED AT OBSERVATIONMedian 75P 90P

AGENDA - Introducing Hospital Clinic ED

- Purpose

- People

- Process

- Creating Stability

- Lessons Learnt

Our Purpose

A3 Structure

A3 Structure

A3 Structure

10 min 10 min 20 min 20 min 20 min

60 min

TIME IN THE FIRST ASSESSMENT AREA 90P = 160 min

40 min NURSE 40 min DOCTOR

ENTRY PREPARATION VITAL SIGNS

NURSE

DEPARTURE PREPARATION

COUNSEL

NURSE

TO DRAW BLOOD TO GIVE

MEDICATIONS

NURSE

DECISION: DISCHARGE

vs OBSERVATION

DOCTOR

ASSESSMENT TEST REQUEST

MEDICATION PRESCRIPTION

DOCTOR

X-RAY LABORATORY

PORTER

A3 Structure

Albert Einstein

“Insanity: doing the same thing over and over again and expecting different results.”

A3 Structure

STANDARD ZERO -Nurse-Doctor team -Assigned boxes to each team

STANDARD OPERATING SHEET

STANDARD OPERATING SHEET

STANDARD OPERATING SHEET

STANDARD ZERO -Nurse-Doctor team -Assigned boxes to each team -Staff needed time per patient: 40 min

-One patient to box every 40 min -2 parallel processes of 20 min each -First assessment area time = 160 min -4 patients simustaneously -Visual management of the process

NURSE Frees up box and enters new patient

Procedures and Meds

DOCTOR Assessment

Decision

Visual Management

STANDARD ZERO -Nurse-Doctor team -Assigned boxes to each team -Staff needed time per patient: 40 min

-One patient to box every 40 min -2 parallel processes of 20 min each -First assessment area time = 160 min -4 patients simustaneously -Visual management of the process

-First time quality: no reworks

JOB INSTRUCTIONS

Foto carro infermeria amb peticions a sobre

STANDARD ZERO -Nurse-Doctor team -Assigned boxes to each team -Staff needed time per patient: 40 min

-One patient to box every 40 min -2 parallel processes of 20 min each -First assessment area time = 160 min -4 patients simustaneously -Visual management of the process

-First time quality: no reworks -PCs assigned to each team -Nurse cart assigned to each nurse

STANDARD ZERO -Nurse-Doctor team -Assigned boxes to each team -Staff needed time per patient: 40 min

-One patient to box every 40 min -2 parallel processes of 20 min each -First assessment area time = 160 min -4 patients simustaneously -Visual management of the process

-First time quality: no reworks -PCs assigned to each team -Nurse cart assigned to each nurse -One patient’s relative allowed in the FAA

Patient arrivals per hour (2014)

Client Time (2014)

Client Time (2014)

ATT1

Client Time (2014)

ATT1

ATT1/2=ATT2

Client Time (2014)

ATT1

ATT1/2=ATT2

ATT1/3=ATT3

As much as 10 trials were done before definitively implementing

0

1

2

3

4

5

6

DISCHARGED HOME ADMITTED AT OBSERVATIONMedian 75P 90P TRIAL 90P

March, 25th: general trial: 3 teams

-39% -38%

JULIO AGOSTO SEPTIEMBRE1 2 al 15 15 al 31 1 al 15 15 al 31 1 al 15 15 al 27 28 29 30

VALORACIÓN POR EL GRUPOINFORMACIÓN AL STAFF MÉDICOINFORMACIÓN A MEAUSINFORMACIÓN A ENFERMERÍAINFORMACIÓN A ADMINISTRATIVOSINFORMACIÓN A RESIDENTESIMPLANTACIÓN

Implementation Plan

A3 Structure

Visits per day (october)

p=0.09

+5,9%

Time in the First Assessment Area (october)

p<0.001

Time in the First Assessment Area and Hour of Arrival (min) october

Door to Doctor Time (min) october

-44% p<0.001

Door to Doctor Time and Hour of Arrival (min) october

A3 Structure

1902

1779 1802

2050

1983 2017

1983 1982 2011

2141 2110

1983 2028

1889

2061 2094

2063

2358

2063

2166

1996

2235

2124 2136

1500

1750

2000

2250

2500

Oct Nov Des Gen Feb Mar Abr Mai Juny Jul Ago Set

2014-2015 2015-2016

Number of visits per month

75

88

99

121 125

48

58 56

75 77

62 68

42 45

61 67

78

86

45

53

43 44

36

48

0

20

40

60

80

100

120

140

Oct Nov Des Gen Feb Mar Abr Mai Jun Jul Ago Set

2014-2015 2015-2016

Door to Doctor Time (min) (median)

AGENDA - Introducing Hospital Clinic ED

- Purpose

- People

- Process

- Creating Stability

- Lessons Learnt

Factors for the success.

- The change is actually performed by the staff who do the work, the rest are mere enablers.

- Start transforming processes in which chances to succeed are high

- Focus on how the work is organised and simplify the process,

eliminating waste. - Put your effort in little, fast and efficient changes.

- Visual Management: visual and intuitive tools

... And the most important...

- Using only 6 tools: - VSM - Spaghetti Chart - PDCA - A3 - Standardised Work - Visual Management

- You can do it!!!! DIY

... THANKS SO MUCH!!!!!