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3500Locomotive Engines
Introduction
Date Created: ### Serial Number: 9KF1-UP, 6TJ1-UP, 2WK1-UP
This work book contains the service tooling information compiled from Service Manual SENR4640 for the 3500 Locomotive Engines.
The last worksheet is a summary document of all tools listed and maximum quantities required with duplicates removed.
This document was created from the original documents in SIS and contain all the entries. Dealers can cut and paste from this document to customize the information for their own use.
3500Locomotive Engines
Introduction
This work book contains the service tooling information compiled from Service Manual SENR4640 for
The last worksheet is a summary document of all tools listed and maximum quantities required with
This document was created from the original documents in SIS and contain all the entries. Dealers can cut and paste from this document to customize the information for their own use.
3500Locomotive Engines
Service Tools
New Tools Date:
Part Number Part Name Tool Function
Testing and Adjusting Serial Number: 9KF1-UP, 6TJ1-UP, 2WK1-UP3500 Locomotive EnginesMedia Number -SENR4637-02 Publication Date -01/12/2005
Date Updated -22/12/2005
Fuel Pressure
SMCS - 1250-081 i02388767
Tool Part Number Part Description
- 1U-5470 Pressure Gp.-Eng
Finding the Top Center Position for the No. 1 Piston
SMCS - 1105-531 i02389395
Tool Part Number Part Description
- 9S-9082 Engine Turning Tool
Camshaft Timing
SMCS - 1210 i02492603
Timing Check
Tool Part Number Part Description
- 9S-9082 Engine Turning Tool
Timing Adjustment
Tool Part Number Part Description
- 9S-9082 Engine Turning Tool
- 6V-3010 Puller Group
- 8S-9089 Bolts
- 5P-1076 Hard Washers
Engine Speed Measurement
SMCS - 1901 i01493152
Tool Part Number Part Description
- 9U-7400 Multitach
Fuel Injector Timing
SMCS - 1290-025 i01374151
Tool Part Number Part Description
- 5P-4160 Indicator Contact Point
- 1U-8869 Dial Indicator
- 9U-5138 Setting Gauge
- 9U-5233 Magnetic Fixture Group
- 9S-9082 Engine Turning Tool
Fuel Injector Synchronization
SMCS - 1290-025 i01374252
Tool Part Number Part Description
- 8T-2684 Rack Synchronization Gauge
Fuel Setting
SMCS - 1257-025 i01549302
Tool Part Number Part Description
- 9U-5132 Engine Timing Tool Group
- 4C-8753 Extended Collet
- 6V-3075 Dial Indicator
- 5P-7263 Indicator Contact Point
- 8T-2684 Rack Synchronization Gauge
Measuring Inlet Manifold Pressure
SMCS - 1058-082 i02371518
Tool Part Number Part Description
- 1U-5470 Pressure Gp.-Eng
Measuring Exhaust Temperature
SMCS - 1088-082 i02492616
Tool Part Number Part Description
- 164-3310 Thermometer
- 6V-9130 Adapter Gp-Temp
- 237-5130 Multimeter Gp
Cylinder Heads
SMCS - 1100 i01665366
Valves
Tool Part Number Part Description
- 1P-3527 Lifter-Valve
Valve Seat Inserts
Tool Part Number Part Description
- 166-7441 Tool Gp
Valve Guides
Tool Part Number Part Description
- 5P-1729 Bushing-Driver
- 7M-3975 Driver As
Checking Valve Guide Bores
Tool Part Number Part Description
- 5P-3536 Gage Gp- V Guide
Bridge Dowels
Tool Part Number Part Description
- 5P-0944 Puller Gp-Dowel
- 5P-0942 Extractor-Dowel
- 6V-4009 Driver-Dowel
Valve Lash and Valve Bridge Adjustment
SMCS - 1102-036 i02013998
Tool Part Number Part Description
- 147-2060 Wrench
- 147-2059 Torque Wrench
- 148-7211 Bridge Nut Socket
- 145-5191 Gauge Support
- 147-2056 Dial Indicator
- 147-5536 Indicator Contact Point
- 147-2057 Indicator Contact Point
- 147-2058 Indicator Extension
- 147-5537 Dial Indicator (not shown)
Engine Oil Pressure - Test
SMCS - 1304-081 i01473950
Tool Part Number Part Description
- 1U-5470 Engine Pressure Group
Test Tools for the Cooling System
SMCS - 0781; 1350 i02605557
Tool Part Number Part Description
- 4C-6500 Digital Thermometer
- 285-0901 Blowby Tool Gp
- 285-0910 Multi-Tool Gp
- 9U-7400 Multitach Tool Gp
- 9S-8140 Pressurizing Pump
Testing the Cooling System
SMCS - 1350-081 i02492662
Testing for Freeze Protection
Tool Part Number Part Description
- 245-5829 Coolant/Battery Tester Gp
Testing the Radiator Fan (If Equipped)
Tool Part Number Part Description
- 9U-7400 Multitach Tool Gp
Testing the Cooling System for Leaks
Tool Part Number Part Description
- 9S-8140 Pressurizing Pump
Cylinder Block
SMCS - 1201-040 i01491831
Tool Part Number Part Description
- 1P-4000 Tool Gp-Boring
- 1P-3527 Lifter-Valve
Cylinder Liner Projection
SMCS - 1216-082 i02388965
Tool Part Number Part Description
- 1U-9895 Crossblock
- 3H-0465 Push-Puller Plate
- 8F-6123 Bolt
- 3B-1925 Washer (Copper)
- 0S-1575 Bolt
- 8T-0455 Liner Projection Tool Group
- 1P-2403 Indicator-Dial
- 1P-2402 Body-Gauge
- 1P-5507 Gage
Flywheel - Inspect
SMCS - 1156-040 i02391235
Tool Part Number Part Description
- 8T-5096 Dial Indicator Gp
Bore Runout (Radial Eccentricity) of the Flywheel
Tool Part Number Part Description
- 7H-1942 Indicator-Dial
- 7H-1940 Attachment-Univ
Flywheel Housing - Inspect
SMCS - 1157-040 i02391240
Tool Part Number Part Description
- 8T-5096 Dial Indicator Gp
Test Tools for the Electrical System
SMCS - 0785 i03439502
Tool Part Number Part Description
- 4C-4911 Battery Load Tester
- 271-8590 Starting/Charging Analyzer Gp
- 225-8266 Ammeter Tool Gp
- 146-4080 or 257-9140 Digital Multimeter Gp
225-8266 Ammeter Tool Gp
Tool Part Number Part Description
- 6V-6014 Cable
Battery
SMCS - 1401-081 i01305428
Tool Part Number Part Description
- 4C-4911 Load Tester-Batt
3500Locomotive Engines
Service Tools
New Tools Date:
Part Number Part Name Tool Function
Disassembly and Assembly Serial Number: 9KF1-UP, 6TJ1-UP, 2WK1-UP3512 & 3516 Locomotive EnginesMedia Number -SENR4638-00 Publication Date -01/10/1990
Date Updated -11/10/2001
Manual Shutoff
SMCS - 7418-010
Remove And Install Manual Shutoff
Tool Part Number Part Description
- 1P-1856 Pliers
- 1P-0510 Driver Gp
Water Temperature Regulators
SMCS - 1355-010
Remove And Install Water Temperature Regulators
Tool Part Number Part Description
- 6V-2156 Link Bracket
- 1P-0520 Driver Gp
Water Pump
SMCS - 1361-010; 1361-015; 1361-016
Disassemble Water Pump
Tool Part Number Part Description
- 5F-7465 Puller Assembly
- 4B-3903 Bolt (5/16"-18 NC X 4 Inch Long)
- 4B-5270 Washer (5/16")
- 4B-5271 Washer (3/8")
- 4B-5273 Washer (1/2")
- 1P-0458 Drive Plate
Assemble Water Pump
Tool Part Number Part Description
- 1P-0510 Driver Gp
Fuel Transfer Pump
SMCS - 1256-011; 1256-012; 1256-015; 1256-016
Assemble Fuel Transfer Pump
Tool Part Number Part Description
- 1P-0510 Driver Gp
- FT-1987 Driver
Oil Pump
SMCS - 1304-010; 1304-017
Remove And Install Oil Pump
Tool Part Number Part Description
- 6V-2156 Link Bracket
Disassemble And Assemble Oil Pump
Tool Part Number Part Description
- 1P-0510 Driver Gp
Oil Filter Housing
SMCS - 1306-010; 1306-017
Remove And Install Oil Filter Housing
Tool Part Number Part Description
- 6V-2156 Link Bracket
Turbochargers
SMCS - 1052-010; 1052-017
Disassemble And Assemble Turbocharger
Tool Part Number Part Description
- 6V-2156 Link Bracket
- FT-2299 Holding Fixture
- 5P-4758 Snap Ring Pliers
- 8T-5096 Indicator Group
Exhaust Elbow (Dry)
SMCS - 1061-010
Remove & Install Exhaust Elbow (Dry)
Tool Part Number Part Description
- 6V-2156 Link Bracket
Aftercooler
SMCS - 1063-010
Remove And Install Aftercooler
Tool Part Number Part Description
- 6V-2156 Link Bracket
Air Inlet Manifold
SMCS - 1058-010
Remove And Install Air Inlet Manifold
Tool Part Number Part Description
- 6V-2156 Link Bracket
Governor Fastener Group
SMCS - 7553-010
Remove And Install Governor Fastener Group
Tool Part Number Part Description
- 1P-0510 Driver Gp
Accessory Drive (Front)
SMCS - 1207-010; 1207-017
Disassemble And Assemble Accessory Drive (Front)
Tool Part Number Part Description
- 1P-0520 Driver Gp
Oil And Water Pump Drive
SMCS - 1313-010; 1313-017
Disassemble And Assemble Oil And Water Pump Drive
Tool Part Number Part Description
- 1P-0520 Driver Gp
Crankshaft Vibration Damper
SMCS - 1205-010
Remove And Install Crankshaft Vibration Damper
Tool Part Number Part Description
- 5P-9736 Link Bracket
Crankshaft Front Seal And Wear Sleeve
SMCS - 1160-011; 1160-012
Remove Crankshaft Front Seal And Wear Sleeve
Tool Part Number Part Description
- 1P-3075 Puller Group
- 5P-7409 Distorter
- 1U-7325 Distorter Adapter
Install Crankshaft Front Seal And Wear Sleeve
Tool Part Number Part Description
- 6V-4003 Locator
- 2N-5006 Bolt [1"-14 NF x 2.5 Inch Long]
- 8T-3099 Installer
- 9S-8858 Nut
Front Drive Housing
SMCS - 1151-010
Remove And Install Front Drive Housing
Tool Part Number Part Description
- 6V-2156 Link Bracket
- 1P-0074 Slide Hammer And Puller
- 8B-7557 Threaded Adapter
- 1P-0520 Driver Group
Flywheel
SMCS - 1156-010
Remove and Install Flywheel
Tool Part Number Part Description
- 5P-9736 Link Bracket
Crankshaft Rear Seal And Wear Sleeve
SMCS - 1161-011; 1161-012
Remove Crankshaft Rear Seal And Wear Sleeve
Tool Part Number Part Description
- 1P-3075 Puller Group
- 5P-7409 Distorter
- 1U-7325 Distorter Adapter
Install Crankshaft Rear Seal And Wear Sleeve
Tool Part Number Part Description
- 6V-4003 Locator
- 2N-5006 Bolt [1"-14 NF x 2.5 Inch Long]
- 8T-3099 Installer
- 9S-8858 Nut
Flywheel Housing
SMCS - 1157-010
Remove And Install Flywheel Housing
Tool Part Number Part Description
- 8B-7548 Push-Puller
- 8H-0684 Ratchet Wrench
- 8B-7559 Adapter
- 8B-7561 Step Plate
- 5P-9736 Link Bracket
Rocker Shaft Assemblies
SMCS - 1102-017
Disassemble And Assemble Rocker Shaft Assembly
Tool Part Number Part Description
- 1P-0510 Driver Gp
Fuel Injectors
SMCS - 1251-011; 1251-012
Install Fuel Injector
Tool Part Number Part Description
- 6V-4062 Injector Spring Compressor
Fuel Injection Control Linkage
SMCS - 1269-011; 1269-012
Remove Fuel Injection Control Linkage
Tool Part Number Part Description
- 1P-0510 Driver Gp
- 9S-9082 Engine Turning Tool
Install Fuel Injection Control Linkage
Tool Part Number Part Description
- 1P-0510 Driver Gp
- 9S-9082 Engine Turning Tool
Valves
SMCS - 1105-010
Remove And Install Valves
Tool Part Number Part Description
- 5S-1330 Pneumatic Valve Spring Compressor
- 8S-2263 Valve Spring Tester
Bridge Dowels
SMCS - 1121-010
Remove And Install Bridge Dowels
Tool Part Number Part Description
- 5P-0944 Dowel Puller Group
- 5P-0942 Extractor
- 6V-4009 Dowel Driver
Valve Seat Inserts
SMCS - 1103-010
Remove And Install Valve Seat Inserts
Tool Part Number Part Description
- 6V-4805 Extractor Gp
- 6V-4196 Extractor
- 1P-0510 Driver Gp
Valve Guides
SMCS - 1104-010
Remove And Install Valve Guides
Tool Part Number Part Description
- 7M-3975 Driver
- 5P-1729 Bushing
Connecting Rod Bearings
SMCS - 1219-010
Remove And Install Connecting Rod Bearings
Tool Part Number Part Description
- 9S-9082 Engine Turning Tool
- - Plastigage
Rear Gear Group
SMCS - 1212-010
Remove And Install Rear Gear Group
Tool Part Number Part Description
- 1P-0520 Driver Gp
Crankshaft Main Bearings
SMCS - 1203-010
Remove And Install Crankshaft Main Bearings
Tool Part Number Part Description
- 9S-9082 Engine Turning Pinion
- 6V-3147 Main Bearing Wrench
- 2P-5517 Tool As-Removal
- 8T-5096 Indicator Gp
Pistons And Connecting Rod Assemblies
SMCS - 1225-011; 1225-012
Remove Pistons And Connecting Rod Assemblies
Tool Part Number Part Description
- 9S-9082 Engine Turning Pinion
- 1P-1861 Pliers-Ring
- 6V-4020 Expander Gp
- 5P-8639 Press Gp
- 5P-9725 Cylinder Gp
- 8F-0024 Hose As
- 1P-2375 Coupler As
- 1P-2376 Coupler As
- 5P-8649 Adapter
- 6V-3043 Spacer
- 6V-3042 Adapter
Install Pistons And Connecting Rod Assemblies
Tool Part Number Part Description
- 9S-9082 Engine Turning Pinion
- 1P-1861 Pliers-Ring
- 6V-4020 Expander Gp
- 1U-7616 Compr Gp-Ring
Cylinder Liners
SMCS - 1216-011; 1216-012
Remove Cylinder Liners
Tool Part Number Part Description
- 5P-8665 Cylinder Liner Puller
- 6V-4133 Wedge Bracket
Install Cylinder Liners
Tool Part Number Part Description
- 1P-5510 Indicator Gp
- 2P-8260 Liner Installer Gp
- 7N-1961 Bolt
- FT-1543 Plate
- 8B-7548 Push-Puller
- 3H-0465 Plate
- 8F-6123 Bolt [3/4"-16 NF x 5 1/2 Inch Long]
- 3B-1925 Washer (3/4"-Copper)
- OS-1575 Bolt [3/4"-16 NF x 3 Inch Long]
Camshafts
SMCS - 1210-011; 1210-012
Remove Camshaft
Tool Part Number Part Description
- 9S-9082 Engine Turning Tool
- 8B-7548 Push-Puller
- 8B-7559 Adapter
- 8B-7561 Step Plate
- 8H-0684 Ratchet Wrench
- 8T-3168 Pilot As
- 4J-7945 Bolt
- 8T-3167 Guide As
- 8T-3169 Crank As
Install Camshaft
Tool Part Number Part Description
- 9S-9082 Engine Turning Tool
- 8T-3168 Pilot As
- 4J-7945 Bolt
- 8T-3167 Guide As
- 8T-3169 Crank As
Camshaft Bearings
SMCS - 1211-010
Remove And Install Camshaft Bearings
Tool Part Number Part Description
- OS-1621 Bolt
- 6V-4012 Plate
- 6V-4014 Pilot
- 6V-4015 Pulling Bar
- 6V-4005 Spacer
- 6V-4011 Spacer
- 6V-4010 Pulling Plate
- 8S-8292 Short Extension
- 8S-8293 Long Extension
- 6V-4013 Screw
- 4C-4865 Pump Gp-Hand
- 5P-5247 Hydraulic Puller
- 5P-8248 Washer-Hard
- 2J-3506 Nut
Crankshaft
SMCS - 1202-011; 1202-012
Install Crankshaft
Tool Part Number Part Description
- 8T-5096 Indicator Gp
3500Locomotive Engines
Service Tools
New Tools Date:
Part Number Part Name Tool Function
Operation and Maintenance Manu Serial Number: 9KF1-UP, 6TJ1-UP, 2WK1-UP3508, 3512 & 3516 Locomotive Engines Media Number -SEBU6406-00 Publication Date -04/06/1991
Cooling System Specifications
Tool Part Number Part Description
- 5P-3514 Tester Gp
Date Updated -11/10/2001
3500Locomotive Engines
Service Tools
Tool SummaryNew Tools Date:
Part Number Part Name Tool Function
Serial Number: 9KF1-UP, 6TJ1-UP, 2WK1-UP
Part Number Part Description
- Plastigage
145-5191 Gauge Support
146-4080 or 257-9140 Digital Multimeter Gp
147-2056 Dial Indicator
147-2057 Indicator Contact Point
147-2058 Indicator Extension
147-2059 Torque Wrench
147-2060 Wrench
147-5536 Indicator Contact Point
147-5537 Dial Indicator (not shown)
148-7211 Bridge Nut Socket
164-3310 Thermometer
166-7441 Tool Gp
1P-0074 Slide Hammer And Puller
1P-0458 Drive Plate
1P-0510 Driver Gp
1P-0520 Driver Gp
1P-1856 Pliers
1P-1861 Pliers-Ring
1P-2375 Coupler As
1P-2376 Coupler As
1P-2402 Body-Gauge
1P-2403 Indicator-Dial
1P-3075 Puller Group
1P-3527 Lifter-Valve
1P-4000 Tool Gp-Boring
1P-5507 Gage
1P-5510 Indicator Gp
1U-5470 Pressure Gp.-Eng
1U-7325 Distorter Adapter
1U-7616 Compr Gp-Ring
1U-8869 Dial Indicator
1U-9895 Crossblock
225-8266 Ammeter Tool Gp
237-5130 Multimeter Gp
245-5829 Coolant/Battery Tester Gp
271-8590 Starting/Charging Analyzer Gp
285-0901 Blowby Tool Gp
285-0910 Multi-Tool Gp
2J-3506 Nut
2N-5006 Bolt [1"-14 NF x 2.5 Inch Long]
2P-5517 Tool As-Removal
2P-8260 Liner Installer Gp
3B-1925 Washer (3/4"-Copper)
3H-0465 Plate
4B-3903 Bolt (5/16"-18 NC X 4 Inch Long)
4B-5270 Washer (5/16")
4B-5271 Washer (3/8")
4B-5273 Washer (1/2")
4C-4865 Pump Gp-Hand
4C-4911 Battery Load Tester
4C-6500 Digital Thermometer
4C-8753 Extended Collet
4J-7945 Bolt
5F-7465 Puller Assembly
5P-0942 Extractor
5P-0944 Dowel Puller Group
5P-1076 Hard Washers
5P-1729 Bushing
5P-3514 Tester Gp
5P-3536 Gage Gp- V Guide
5P-4160 Indicator Contact Point
5P-4758 Snap Ring Pliers
5P-5247 Hydraulic Puller
5P-7263 Indicator Contact Point
5P-7409 Distorter
5P-8248 Washer-Hard
5P-8639 Press Gp
5P-8649 Adapter
5P-8665 Cylinder Liner Puller
5P-9725 Cylinder Gp
5P-9736 Link Bracket
5S-1330 Pneumatic Valve Spring Compressor
6V-2156 Link Bracket
6V-3010 Puller Group
6V-3042 Adapter
6V-3043 Spacer
6V-3075 Dial Indicator
6V-3147 Main Bearing Wrench
6V-4003 Locator
6V-4005 Spacer
6V-4009 Dowel Driver
6V-4010 Pulling Plate
6V-4011 Spacer
6V-4012 Plate
6V-4013 Screw
6V-4014 Pilot
6V-4015 Pulling Bar
6V-4020 Expander Gp
6V-4062 Injector Spring Compressor
6V-4133 Wedge Bracket
6V-4196 Extractor
6V-4805 Extractor Gp
6V-6014 Cable
6V-9130 Adapter Gp-Temp
7H-1940 Attachment-Univ
7H-1942 Indicator-Dial
7M-3975 Driver As
7N-1961 Bolt
8B-7548 Push-Puller
8B-7557 Threaded Adapter
8B-7559 Adapter
8B-7561 Step Plate
8F-0024 Hose As
8F-6123 Bolt [3/4"-16 NF x 5 1/2 Inch Long]
8H-0684 Ratchet Wrench
8S-2263 Valve Spring Tester
8S-8292 Short Extension
8S-8293 Long Extension
8S-9089 Bolts
8T-0455 Liner Projection Tool Group
8T-2684 Rack Synchronization Gauge
8T-3099 Installer
8T-3167 Guide As
8T-3168 Pilot As
8T-3169 Crank As
8T-5096 Indicator Gp
9S-8140 Pressurizing Pump
9S-8858 Nut
9S-9082 Engine Turning Tool
9U-5132 Engine Timing Tool Group
9U-5138 Setting Gauge
9U-5233 Magnetic Fixture Group
9U-7400 Multitach Tool Gp
FT-1543 Plate
FT-2299 Holding Fixture
OS-1575 Bolt [3/4"-16 NF x 3 Inch Long]
OS-1621 Bolt
3500Locomotive Engines
Service Tools
20YY/MM/DD
Qty
Qty
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
1
1
-
1
1
1
-
-
1
-
-
-
1