Spare Parts List Inline Filter NF up to 3500 l/min, up to ... · Spare Parts List Inline Filter NF...

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Spare Parts List Inline Filter NFup to 3500 l/min, up to 25 bar

1. MAINTENANCE1.1 GENERAL

Please follow the maintenance instructions!

1.2 INSTALLATIONBefore fitting the filter into the system, check that the operating pressure of the system does not exceed the permitted operating pressure of the filter.Refer to the name plate on the filter!Filters must be flexibly mounted and not fixed rigidly to the floor or used as a pipe support. When installing, ensure that system forces cannot be transferred to the filter. A filter with a stand may only be fixed to the ground if a compressor, expansion loop or similar device is fitted in the line.

1.3 COMMISSIONINGCheck that the correct filter element is fitted. Screw the cover on by hand fully and then a quarter-turn back again. (The sealing effect will not be improved by overtightening.)Switch on the hydraulic system and vent the filter by loosening the air bleed screw max. 1 turn. Check the filter for leakage.

1.4 TOOLS REQUIRED FOR MAINTENANCE

Type Code for clogging indicator or screw plugVD 0 A.1 VR 0 A.0

NF AF width 27 AF width 19

1.5 TORQUE VALUES FOR CLOGGING INDICATORS

Type Max. torqueVM 33 NmVR 33 Nm

15 Nm ( for B, BM F, LE and LZ indicators)

2 CHANGING THE ELEMENT2.1 REMOVING THE ELEMENT

1. Switch off hydraulic system and release filter pressure. On Version 1.x, release pressure in tank if necessary.

2. Loosen the air bleed screw(s) (if present) max. 1 rotation, remove the oil drain plug(s) and drain the oil into a container (not on Version 1.x).

3. Unscrew cover.

4. Remove filter element(s) with dirt retainer (if present) from the element spigot. Examine element surface for dirt residues and larger particles since these can be an indication of damage to components.

5. Remove dirt retainer (if present) by turning anti-clockwise – bayonet fitting (only on Version 1.x)

6. Replace or clean filter element(s) (only W/HC and V elements can be cleaned).

7. Clean housing, cover and dirt retainer (if present).

8. Examine filter, especially sealing surfaces, for mechanical damage.

9. Check O-rings – and replace if necessary.

2.2 FITTING THE ELEMENT

1. Lubricate the O-ring with clean operating fluid. Apply aluminium paste or another suitable lubricant to threads on filter head and bowl.

2. When fitting a new filter element, check that the designation corresponds to that of the old element.

3. If present, fit the dirt retainer onto the new or cleaned filter element by turning clockwise (only on Version 1.x).

4. Place filter element(s) carefully on to the element spigot. (Pay attention to the position of the handle on the element, change over as necessary!)

5. Screw the cover on by hand fully and then a quarter-turn back again.

6. Screw in oil drain plug(s).

7. Switch on the hydraulic system and fill filter until oil exits from the air bleed screw.

8. Close air bleed screw(s).

9. Check the filter for leakage.

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NOTICE:Dirt or incomplete pressure release on disassembly can lead to seizing of the bowl thread.

Filter elements which cannot be cleaned must be disposed of in accordance with environmental protection regulations.

NF 160

NF 240

NF 280

NF 330

NF 500

NF 750

NF 950

NF 1350

NF 2650

NF 1340

NF 2640

NF 5240

NF 7840

NF 10440

on request NF

1310 2.x

on request NF

2610 2.x

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3. SPARE PARTS3.1 SPARE PARTS DRAWING NF 160 – 280

2.1

2.2

2.32.4 3.1 (not shown)

3.2

1.1

3.2 SPARE PARTS LIST NF 160 – 280Item Contains Description Quantity 160 240 2801. Filter element 1 see Point 4. Replacement elements

1.1 Filter element 1 0160 R... 0240 R... 0280 R...2. Clogging indicator

or screw plug See Point 5. Replacement clogging indicator

2.1 Screw plug VD 0 A.0 VD 0 A.0 /-V

1

00305932 00305931

2.2 Screw plug G ¼” NA G ¼” NA /-V

1

00402880 00418512

2.3 Screw plug VSTI G ¼” NBR VSTI G ¼” FKM

1

00608658 00612685

2.4 Screw plug VSTI G ¾” NBR VSTI G ¾” FKM

1

00607167 00613726

3. Seal kit E NF Seal kit E NF /-V 1 01295740

012957413.1 O-ring (element) 1 34 x 3.53.2 O-ring (cover) 1 80 x 43.3 O-ring (head) 1 87 x 4

Other spare parts on request!

3.3 (not shown)

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3.3 SPARE PARTS DRAWING NF 330 – 750

3.4 SPARE PARTS LIST NF 330 – 750Item Con-

sistsDescription Quantity 330 500 750

1. Filter element 1 see Pt. 4. Replacement element1.1 Filter element 1 0330 R... 0500 R... 0750 R...

2. Clogging indicator or screw plug See Point 5. Replacement clogging indicator


1

00305932 00305931

2.2 Screw plug G ¼” NA G ¼” NA /-V

1

00402880 00418512

2.3 Screw plug VSTI G ¼” NBR VSTI G ¼” FKM

1

00608658 00612685

3. Seal kit E NF Seal kit E NF /-V 1 01295594

012955953.1 O-ring (element) 1 48 x 33.2 O-ring (cover) 2 117 x 4


2.1

2.2

2.3 3.1 (not shown)

3.2

1.1

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3.5 SPARE PARTS DRAWING NF 950 – 2650

2.1

2.2

2.3

3.1

3.2

1.1

3.6 SPARE PARTS LIST NF 950 – 2650Item Con-

sistsDescription Quantity 950 1350 2650

1. Filter element see Pt. 4. Replacement element1.1 Filter element 1 0950 R... 1300 R... 2600 R...



2

00305932 00305931

2.2 Screw plug VR 0 A.0 VR 0 A.0 /-V

1

00306006 00305928


2

00607167 00613726

3. Seal kit E NF Seal kit E NF /-V

1 1

01278658 01278696

3.1 O-ring (element) 1 97.8 x 5.333.2 O-ring (cover) 1 189.87 x 5.33


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3.7 SPARE PARTS DRAWING NF 1310/2610...1.X

3.8 SPARE PARTS LIST NF 1310/2610...1.XItem Con-

sistsDescription Quantity 1310 2610

1. Filter element see Pt. 4. Replacement element1.1 Filter element 1 1300 R... 2600 R...

2. Clogging indicator or screw plug See Point 5. Replacement clogging indicator for type 1.x


1

00306006 00305928

3. Seal kit E NFSeal kit E NF /-V

1 1

01295742 01295743

3.1 O-ring (element) 1 97.8 x 5.333.2 O-ring (cover) 1 189.87 x 5.333.3 O-ring (tank seal) 1 240.67 x 5.33

4.* Dirt retainer 1 01204141Other spare parts on request!*if present

2.2

3.1

3.2

3.3

4.

1.1

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1

00305932 00305931


2

00306006 00305928


1

00607167 00613726

2.4 Screw plug VSTI G ½” NBR VSTI G ½” FKM

1

00607166 00613168


1 1

01270370 01270371



2.1

2.2

2.2

2.3

2.4

3.1

3.2

1.1

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1

00305932 00305931


2

00306006 00305928


1

00607167 00613726


1

00607166 00613168


1 1

01270370 01270371



2.1

2.3

2.2

2.2

2.4

3.1

3.2

1.1

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8







2

00305932 00305931


2

00306006 00305928


1

00607167 00613726


2

00607166 00613168


1 1

01270370 01270371



2.1

2.3

2.2

2.2

2.4

3.1

3.2

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3.15 SPARE PARTS DRAWING NF 5210...1.X

3.16 SPARE PARTS LIST NF 5210...1.XItem Con-

sistsDescription Quantity 5210

1. Filter element see Point 4. Replacement elements1.1 Filter element 2 2600 R...



2

00306006 00305928


2 2

01295742 01295743

3.1 O-ring (element) 2 97.8 x 5.333.2 O-ring (cover) 2 189.87 x 5.333.3 O-ring (tank seal) 2 240.67 x 5.33

4. Dirt retainer 2 01204141Other spare parts on request!

2.2

4

3.3

3.1

1.1

3.2

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3.17 SPARE PARTS DRAWING NF 5210 - 10410...2.X

3.18 SPARE PARTS LIST NF 5210 - 10410...2.XItem Con-

sistsDescription 5210 7810 10410

1. Filter element see Pt. 4. Replacement element1.1 Filter element 2 x 2600 R... 3 x 2600 R… 4 x 2600 R...



2x 00305932 00305931

3x 00305932 00305931

4x 00305932 00305931


4x 00306006 00305928

6x 00306006 00305928

8x 00306006 00305928


2x 00607167 00613726

3x 00607167 00613726

4x 00607167 00613726


2x 00607166 00613168

3x 00607166 00613168

4x 00607166 00613168


2x 01270370 2x 01270371

3x 01270370 3x 01270371

4x 01270370 4x 01270371

3.1 O-ring (element) 2x 97.8 x 5.33 3x 97.8 x 5.33 4x 97.8 x 5.333.2 O-ring (cover) 2x 189.87 x 5.33 3x 189.87 x 5.33 4x 189.87 x 5.33


2.1

2.2

2.2

2.3

2.4

3.1

3.2

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3.19 SPARE PARTS DRAWING NF 5240 - 10440...2.X

3.20 SPARE PARTS LIST NF 5240 - 10440...2.XItem Con-

sistsDescription 5240 7840 10440

1. Filter element see Pt. 4. Replacement element1.1 Filter element 2 x 2600 R... 3 x 2600 R… 4 x 2600 R...



4x0030593200305931

6x0030593200305931

8x0030593200305931


4x0030600600305928

6x0030600600305928

8x0030600600305928


2x0060716700613726

3x0060716700613726

4x0060716700613726


4x0060716600613168

6x0060716600613168

8x0060716600613168


2x 012703702x 01270371

3x 012703703x 01270371

4x 012703704x 01270371

3.1 O-ring (element) 2x 97.8 x 5.33 3x 97.8 x 5.33 4x 97.8 x 5.333.2 O-ring (cover) 2x 189.87 x 5.33 3x 189.87 x 5.33 4x 189.87 x 5.33


2.1

2.2

2.2

2.3

2.4

3.1

3.2

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4. REPLACEMENT ELEMENT2600 R 010 ON /-V

Size 0160, 0240, 0280, 0330, 0500, 0750, 0950, 1300, 2600

Type R

Filtration rating ON: 001, 003, 005, 010, 015, 020 ECON2: 003, 005, 010, 020 ON/PP*: 005 W/HC: 025, 050, 100, 200 P/HC: 010, 020 BN4AM: 003, 010 AM: 040

Filter material ON, ON/PP*, ECON2, V, W/HC, P/HC, BN4AM, AM

Supplementary details V (For description see "NF" brochure)

* for filter element size 1300 and 2600

5. REPLACEMENT CLOGGING INDICATORVM 2 D . X /-L24

Type of indicator VR Dynamic pressure indicator (only with type code 1.x) VM Differential pressure indicator (only with type code 2.x / 3.x)

Response pressure 2 2 bar on VR indicator, other on request 2 2 bar on VM indicator, other on request

Type of clogging indicator A with steel blanking plug in indicator port BM visual C electrical D visual/electrical

Modification number X the latest version is always supplied

Supplementary details L..., LED, V (for description, see "Clogging Indicators" brochure)

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6. MAINTENANCE INSTRUCTIONS

6.1 USER INSTRUCTIONS FOR FILTERS

Notice

This pressure equipment must only be put into operation in conjunction with a machine or system.

Notice

The pressure equipment must only be used as stipulated in the operating instructions of the machine

or system.

Notice

This pressure equipment must only be operated using hydraulic or lubricating fluid.

Caution

The user must take appropriate action (e.g. venting) to prevent the formation of air pockets.

Caution

Repair, maintenance work and commissioning must be carried out by specialist personnel only.

Allow the pressure equipment to cool before handling. The stipulations of the operating instructions of the machine or system must be followed.

Danger

Caution: pressure equipment! Before any work is carried out on the pressure equipment,

ensure the pressure chamber concerned (filter housing) is depressurised.

Danger

On no account must any modifications (welding, drilling, opening by force etc.) be carried out on the pressure equipment.

Notice

It is the responsibility of the owner to comply with the water regulations of the country concerned.

Caution

Statutory accident prevention regulations, safety regulations and safety data sheets for fluids must be observed.

Caution

Filter housing must be earthed.

Caution

When working on, or in the vicinity of, hydraulic systems, naked flames, spark generation and

smoking are forbidden.

Caution

Hydraulic oils and water-polluting fluids must not be allowed to enter the soil or watercourses or sewer

systems. Please ensure safe and environmentally friendly disposal of hydraulic oils. The relevant regulations in the country concerned with regard to ground water pollution, used oil and waste must be complied with.

Caution

Whenever work is carried out on the filter, be prepared for hot oil to escape which can cause

injury or scalding as a result of its high pressure or temperature.

Danger

When using electrical clogging indicators, the electrical power supply to the system must be

switched off before removing the clogging indicator connector.

Customer Information in respect of Machinery Directive 2006/42/EC

Hydraulic filters are fluid power parts/components and are therefore excluded from the scope of the Machinery Directive. They do not bear the CE mark.Before using these components, ensure compliance with the specifications provided by HYDAC Filtertechnik GmbH in this documentation.The specifications also contain information on the relevant essential health and safety requirements (based on Machinery Directive 2006/42/EC) that are to be applied by the user.We hereby declare that the filters are intended to be incorporated into machinery within the terms of the Machinery Directive 2006/42/EC.It is prohibited to put the filters into service until the machinery as a whole is in conformity with the provisions of the Machinery Directive. Furthermore, our Terms of Sale and Delivery are available on our website (www.hydac.com).

SERVICE ADDRESSESHYDAC Service GmbH Postfach 1251 66273 Sulzbach / Saar, GermanyFactory address: Werk 13 Friedrichsthaler Str. 15 66540 Neunkirchen / Heinitz GermanyServiCenter: Tel.: +49 (0) 6897 / 509-9083 Fax: +49 (0) 6897 / 509-9881Customer service: Tel: +49 (0) 6897 / 509-412 Fax: +49 (0) 6897 / 509-828

6.2 MAINTENANCE, GENERALThis section describes maintenance work which must be carried out periodically. The operational safety and life expectancy of the filter, and whether it is ready for use, depend to a large extent on regular and careful maintenance.

6.3 MAINTENANCE MEASURES zSpare parts must fulfil the technical requirements specified by the manufacturer. This is always ensured when using original HYDAC spare parts. zKeep tools, working area and equipment clean. zAfter disassembling the filter, clean all parts, check for damage or wear and replace parts if necessary. zWhen changing a filter element, a high level of cleanliness must be observed!

6.4 INTERVAL BETWEEN ELEMENT CHANGESIn principle we recommend that the filter element is changed after 1 year of operation at the latest.We recommend installing the filter with a clogging indicator (visual and/or electrical or electronic) to monitor the filter element.If the clogging indicator responds, it is necessary to change or clean the filter element without delay (only W and V elements can be cleaned).When no clogging indicator has been fitted, we recommend changing the elements at specific intervals. (The frequency of changing the filter elements depends on the filter design and the conditions under which the filter is operated.) When filter elements are subject to high dynamic loading it may prove necessary to change them more frequently. The same applies when the hydraulic system is commissioned or repaired or when the oil is changed.The standard clogging indicators only respond when fluid is flowing through the filter. With electrical indicators the signal can also be converted into a continuous display on the control panel. In this case the continuous display must be switched off during a cold start or after changing the element.If the clogging indicator responds during a cold start only, it is possible that the element does not yet need to be changed.

NOTEThe information in this brochure relates to the operating conditions and applications described. For applications and operating conditions not described. please contact the relevant technical department. Subject to technical modifications.

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