Sustainable Mineral Processing Practices and Fundamentals ... · PDF fileSustainable Mineral...

51
Sustainable Mineral Processing Practices and Fundamentals: or vice-versa ? Roberto C. Villas-Bôas CETEM i i i S S S A R O

Transcript of Sustainable Mineral Processing Practices and Fundamentals ... · PDF fileSustainable Mineral...

Sustainable Mineral Processing Practices and Fundamentals

or vice-versa

Roberto C Villas-Bocircas

CETEM

iii SSS ARO

AVOIDING blaacuteblaacuteblaacute httpwwwdundeeacukcepmlpgatewayindexphpnews=28248

Roberto C Villas Bocircas CETEM

LOGICAL FORMALIZATIONS are needed regarding the concepts of

Sustainable Development and even Sustainable Ore body and Sustainable

Mine as referred to the minerals extraction industries

If this is done several MISCONCEPTIONS will be prevented and

EVERYONE will know what is been meant by such words

Likewise it seems that the old proposition of drawing a distinction between

RENEWABLE amp NON RENEWABLE resources does not quite fit anymore

as such within the current sustainable development framework for the sake of

resource exploration and development through its more recent paths and

practices

Therefore the suggestion of conceptualizing SUSTAINABLE amp NON

SUSTAINABLE resources for that matter subject to societal agreements as

proposed

Boreal Forest (Taiga) 17 million km2 worldacutes leading producer of NATURAL GOODS

Boreal Canadaacute maore than 100 (active) mines with 45 of the mineral production aroun

600 tribes

Roberto C Villas-Bocircas CETEM

Amazon Roberto C Villas-Bocircas CETEM

Whatthenare the challenges httpwwwdundeeacukcepmlpgatewayindexphpnews=28248

Roberto C Villas Bocircas CETEM

)(ii dddd SsSSSs

RENEWABLE amp NON RENEWABLE OR SUSTAINABLE

amp NON SUSTAINABLE Roberto C Villas Bocircas CETEM

Albanese 2010 Rio Tinto CEO

ldquoI would like to close this section by

dispelling the myth that

resources are finite a notion

some policymakers sometimes

like to promote

Resources will only become finite if

limits are placed on exploration

because a country has suddenly

become less attractive for

investmentrdquo

Resources Roberto C Villas Bocircas CETEM

R set of all resources

R1 natural

R2 environmental

R3 energy

R4 investment capital

R5 people

Rn any other

Ro when NO resources are available

What is DEVELOPMENT Roberto C Villas Bocircas CETEM

W R D

W a transform say WORK R set of resources as seen D set of development stages

Hypothesis of Development Roberto C Villas-Bocircas CETEM

given a set of hypothesis of development n is the

number of subsidiary hypothesis characterizing Si

respect D

ni

n

ii SSS 1

1

VISIONS of SD Roberto C Villas-Bocircas CETEM

54321 dddddd SSSSSDS

Visions of SD in Mining mineral processing included

Roberto C Villas-Bocircas CETEM

Sd1 set of minimum(al) use of natural resources

Sd2 set of optimum(al) use or maximum(al) of

physical flow resources

Sd3 set of minimum(al) use of energetic resources

Sd4 set of minimum(al) use of environmental

resources

Sd5 set of maximum(al) AGREED STAGES of

social satisfaction

Visions of SD in Mining mineral processing included

Roberto C Villas-Bocircas CETEM

Sd = set of VISIONS or scenarios of SD

belonging to D and having Sdi as

AGREED parameters

)(ii dddd SsSSSs

SD Roberto C Villas-Bocircas CETEM

targets and objectives of a GIVEN AGREEMENT establishing a set of SD steps

in mining mp included

5

1idS

Indicators of SD Roberto C Villas-Bocircas CETEM

To MEASURE an indicator is necessary

Let define as effort (E) a FUNCTION that attributes a POSITIVE NUMBER to all and any productive operation () or process

NPE

AGREEMENT (a measure of an)

Roberto C Villas-Bocircas CETEM

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

Subjected to

5

1idS

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

x = society community country

y = mining industry mining enterprise hellip

p = mine plant hellip

T(p) = capital expenditure in p hellip

Degree of Agreement

A (x y p) = 0

equal gains

A (x y p) lt 0

x X loses

A (x y p) gt 0

y Y gain less than x

Sustainable Ore bodies Roberto C Villas Bocircas CETEM

ASi (x y p) gt 0

iii SSS ARO

Where Sc and RampD+I into SD

iii SSS ARO

SUSTAINABLE MINERAL PROCESSING

PRACTICES AND FUNDAMENTALS

OR VICE-VERSA

Where Sc and RampD+I into SD

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

SOME PRACTICES

Georgius Agricola De Re Metallica 1556

DE RE METALLICA SUSTAINABILITY

MINING CLOSURE Aboriginal

Joint Venture for Aboriginal Firms

Colomac MINE Canadaacute

HEAP LEACHING Mulato MINE Sonora Meacutexico (14000 tday)

ldquoManaging mine drainage

water quality is a critical

concern for all mining

operations because discharges

must typically meet stringent

water quality standards set by

local regional and national

governments ldquo

ldquoAcidic drainage remains the

most significant issue due to

high concentrations of metals

and costs of treatment to

achieve acceptable levels ldquo

WATER MINE 7500 m 3 hoUr

Mina de Vazante Votorantim metais

Lack scarcity WATER CHUQUICAMARACHILE

UraniUm WATER MINE

INB Caetiteacute Bahia

URANIUM

INACTIVE Uranium mine ndash INB CALDAS MINAS GERAIS

PHOSPHOGYPSUM MOSAIC FLORIDAUSA PHOSPHOGYPSUM HEAPS ( heavy

metals amp Radionucliacutedes)

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

AVOIDING blaacuteblaacuteblaacute httpwwwdundeeacukcepmlpgatewayindexphpnews=28248

Roberto C Villas Bocircas CETEM

LOGICAL FORMALIZATIONS are needed regarding the concepts of

Sustainable Development and even Sustainable Ore body and Sustainable

Mine as referred to the minerals extraction industries

If this is done several MISCONCEPTIONS will be prevented and

EVERYONE will know what is been meant by such words

Likewise it seems that the old proposition of drawing a distinction between

RENEWABLE amp NON RENEWABLE resources does not quite fit anymore

as such within the current sustainable development framework for the sake of

resource exploration and development through its more recent paths and

practices

Therefore the suggestion of conceptualizing SUSTAINABLE amp NON

SUSTAINABLE resources for that matter subject to societal agreements as

proposed

Boreal Forest (Taiga) 17 million km2 worldacutes leading producer of NATURAL GOODS

Boreal Canadaacute maore than 100 (active) mines with 45 of the mineral production aroun

600 tribes

Roberto C Villas-Bocircas CETEM

Amazon Roberto C Villas-Bocircas CETEM

Whatthenare the challenges httpwwwdundeeacukcepmlpgatewayindexphpnews=28248

Roberto C Villas Bocircas CETEM

)(ii dddd SsSSSs

RENEWABLE amp NON RENEWABLE OR SUSTAINABLE

amp NON SUSTAINABLE Roberto C Villas Bocircas CETEM

Albanese 2010 Rio Tinto CEO

ldquoI would like to close this section by

dispelling the myth that

resources are finite a notion

some policymakers sometimes

like to promote

Resources will only become finite if

limits are placed on exploration

because a country has suddenly

become less attractive for

investmentrdquo

Resources Roberto C Villas Bocircas CETEM

R set of all resources

R1 natural

R2 environmental

R3 energy

R4 investment capital

R5 people

Rn any other

Ro when NO resources are available

What is DEVELOPMENT Roberto C Villas Bocircas CETEM

W R D

W a transform say WORK R set of resources as seen D set of development stages

Hypothesis of Development Roberto C Villas-Bocircas CETEM

given a set of hypothesis of development n is the

number of subsidiary hypothesis characterizing Si

respect D

ni

n

ii SSS 1

1

VISIONS of SD Roberto C Villas-Bocircas CETEM

54321 dddddd SSSSSDS

Visions of SD in Mining mineral processing included

Roberto C Villas-Bocircas CETEM

Sd1 set of minimum(al) use of natural resources

Sd2 set of optimum(al) use or maximum(al) of

physical flow resources

Sd3 set of minimum(al) use of energetic resources

Sd4 set of minimum(al) use of environmental

resources

Sd5 set of maximum(al) AGREED STAGES of

social satisfaction

Visions of SD in Mining mineral processing included

Roberto C Villas-Bocircas CETEM

Sd = set of VISIONS or scenarios of SD

belonging to D and having Sdi as

AGREED parameters

)(ii dddd SsSSSs

SD Roberto C Villas-Bocircas CETEM

targets and objectives of a GIVEN AGREEMENT establishing a set of SD steps

in mining mp included

5

1idS

Indicators of SD Roberto C Villas-Bocircas CETEM

To MEASURE an indicator is necessary

Let define as effort (E) a FUNCTION that attributes a POSITIVE NUMBER to all and any productive operation () or process

NPE

AGREEMENT (a measure of an)

Roberto C Villas-Bocircas CETEM

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

Subjected to

5

1idS

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

x = society community country

y = mining industry mining enterprise hellip

p = mine plant hellip

T(p) = capital expenditure in p hellip

Degree of Agreement

A (x y p) = 0

equal gains

A (x y p) lt 0

x X loses

A (x y p) gt 0

y Y gain less than x

Sustainable Ore bodies Roberto C Villas Bocircas CETEM

ASi (x y p) gt 0

iii SSS ARO

Where Sc and RampD+I into SD

iii SSS ARO

SUSTAINABLE MINERAL PROCESSING

PRACTICES AND FUNDAMENTALS

OR VICE-VERSA

Where Sc and RampD+I into SD

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

SOME PRACTICES

Georgius Agricola De Re Metallica 1556

DE RE METALLICA SUSTAINABILITY

MINING CLOSURE Aboriginal

Joint Venture for Aboriginal Firms

Colomac MINE Canadaacute

HEAP LEACHING Mulato MINE Sonora Meacutexico (14000 tday)

ldquoManaging mine drainage

water quality is a critical

concern for all mining

operations because discharges

must typically meet stringent

water quality standards set by

local regional and national

governments ldquo

ldquoAcidic drainage remains the

most significant issue due to

high concentrations of metals

and costs of treatment to

achieve acceptable levels ldquo

WATER MINE 7500 m 3 hoUr

Mina de Vazante Votorantim metais

Lack scarcity WATER CHUQUICAMARACHILE

UraniUm WATER MINE

INB Caetiteacute Bahia

URANIUM

INACTIVE Uranium mine ndash INB CALDAS MINAS GERAIS

PHOSPHOGYPSUM MOSAIC FLORIDAUSA PHOSPHOGYPSUM HEAPS ( heavy

metals amp Radionucliacutedes)

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

Boreal Forest (Taiga) 17 million km2 worldacutes leading producer of NATURAL GOODS

Boreal Canadaacute maore than 100 (active) mines with 45 of the mineral production aroun

600 tribes

Roberto C Villas-Bocircas CETEM

Amazon Roberto C Villas-Bocircas CETEM

Whatthenare the challenges httpwwwdundeeacukcepmlpgatewayindexphpnews=28248

Roberto C Villas Bocircas CETEM

)(ii dddd SsSSSs

RENEWABLE amp NON RENEWABLE OR SUSTAINABLE

amp NON SUSTAINABLE Roberto C Villas Bocircas CETEM

Albanese 2010 Rio Tinto CEO

ldquoI would like to close this section by

dispelling the myth that

resources are finite a notion

some policymakers sometimes

like to promote

Resources will only become finite if

limits are placed on exploration

because a country has suddenly

become less attractive for

investmentrdquo

Resources Roberto C Villas Bocircas CETEM

R set of all resources

R1 natural

R2 environmental

R3 energy

R4 investment capital

R5 people

Rn any other

Ro when NO resources are available

What is DEVELOPMENT Roberto C Villas Bocircas CETEM

W R D

W a transform say WORK R set of resources as seen D set of development stages

Hypothesis of Development Roberto C Villas-Bocircas CETEM

given a set of hypothesis of development n is the

number of subsidiary hypothesis characterizing Si

respect D

ni

n

ii SSS 1

1

VISIONS of SD Roberto C Villas-Bocircas CETEM

54321 dddddd SSSSSDS

Visions of SD in Mining mineral processing included

Roberto C Villas-Bocircas CETEM

Sd1 set of minimum(al) use of natural resources

Sd2 set of optimum(al) use or maximum(al) of

physical flow resources

Sd3 set of minimum(al) use of energetic resources

Sd4 set of minimum(al) use of environmental

resources

Sd5 set of maximum(al) AGREED STAGES of

social satisfaction

Visions of SD in Mining mineral processing included

Roberto C Villas-Bocircas CETEM

Sd = set of VISIONS or scenarios of SD

belonging to D and having Sdi as

AGREED parameters

)(ii dddd SsSSSs

SD Roberto C Villas-Bocircas CETEM

targets and objectives of a GIVEN AGREEMENT establishing a set of SD steps

in mining mp included

5

1idS

Indicators of SD Roberto C Villas-Bocircas CETEM

To MEASURE an indicator is necessary

Let define as effort (E) a FUNCTION that attributes a POSITIVE NUMBER to all and any productive operation () or process

NPE

AGREEMENT (a measure of an)

Roberto C Villas-Bocircas CETEM

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

Subjected to

5

1idS

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

x = society community country

y = mining industry mining enterprise hellip

p = mine plant hellip

T(p) = capital expenditure in p hellip

Degree of Agreement

A (x y p) = 0

equal gains

A (x y p) lt 0

x X loses

A (x y p) gt 0

y Y gain less than x

Sustainable Ore bodies Roberto C Villas Bocircas CETEM

ASi (x y p) gt 0

iii SSS ARO

Where Sc and RampD+I into SD

iii SSS ARO

SUSTAINABLE MINERAL PROCESSING

PRACTICES AND FUNDAMENTALS

OR VICE-VERSA

Where Sc and RampD+I into SD

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

SOME PRACTICES

Georgius Agricola De Re Metallica 1556

DE RE METALLICA SUSTAINABILITY

MINING CLOSURE Aboriginal

Joint Venture for Aboriginal Firms

Colomac MINE Canadaacute

HEAP LEACHING Mulato MINE Sonora Meacutexico (14000 tday)

ldquoManaging mine drainage

water quality is a critical

concern for all mining

operations because discharges

must typically meet stringent

water quality standards set by

local regional and national

governments ldquo

ldquoAcidic drainage remains the

most significant issue due to

high concentrations of metals

and costs of treatment to

achieve acceptable levels ldquo

WATER MINE 7500 m 3 hoUr

Mina de Vazante Votorantim metais

Lack scarcity WATER CHUQUICAMARACHILE

UraniUm WATER MINE

INB Caetiteacute Bahia

URANIUM

INACTIVE Uranium mine ndash INB CALDAS MINAS GERAIS

PHOSPHOGYPSUM MOSAIC FLORIDAUSA PHOSPHOGYPSUM HEAPS ( heavy

metals amp Radionucliacutedes)

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

Amazon Roberto C Villas-Bocircas CETEM

Whatthenare the challenges httpwwwdundeeacukcepmlpgatewayindexphpnews=28248

Roberto C Villas Bocircas CETEM

)(ii dddd SsSSSs

RENEWABLE amp NON RENEWABLE OR SUSTAINABLE

amp NON SUSTAINABLE Roberto C Villas Bocircas CETEM

Albanese 2010 Rio Tinto CEO

ldquoI would like to close this section by

dispelling the myth that

resources are finite a notion

some policymakers sometimes

like to promote

Resources will only become finite if

limits are placed on exploration

because a country has suddenly

become less attractive for

investmentrdquo

Resources Roberto C Villas Bocircas CETEM

R set of all resources

R1 natural

R2 environmental

R3 energy

R4 investment capital

R5 people

Rn any other

Ro when NO resources are available

What is DEVELOPMENT Roberto C Villas Bocircas CETEM

W R D

W a transform say WORK R set of resources as seen D set of development stages

Hypothesis of Development Roberto C Villas-Bocircas CETEM

given a set of hypothesis of development n is the

number of subsidiary hypothesis characterizing Si

respect D

ni

n

ii SSS 1

1

VISIONS of SD Roberto C Villas-Bocircas CETEM

54321 dddddd SSSSSDS

Visions of SD in Mining mineral processing included

Roberto C Villas-Bocircas CETEM

Sd1 set of minimum(al) use of natural resources

Sd2 set of optimum(al) use or maximum(al) of

physical flow resources

Sd3 set of minimum(al) use of energetic resources

Sd4 set of minimum(al) use of environmental

resources

Sd5 set of maximum(al) AGREED STAGES of

social satisfaction

Visions of SD in Mining mineral processing included

Roberto C Villas-Bocircas CETEM

Sd = set of VISIONS or scenarios of SD

belonging to D and having Sdi as

AGREED parameters

)(ii dddd SsSSSs

SD Roberto C Villas-Bocircas CETEM

targets and objectives of a GIVEN AGREEMENT establishing a set of SD steps

in mining mp included

5

1idS

Indicators of SD Roberto C Villas-Bocircas CETEM

To MEASURE an indicator is necessary

Let define as effort (E) a FUNCTION that attributes a POSITIVE NUMBER to all and any productive operation () or process

NPE

AGREEMENT (a measure of an)

Roberto C Villas-Bocircas CETEM

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

Subjected to

5

1idS

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

x = society community country

y = mining industry mining enterprise hellip

p = mine plant hellip

T(p) = capital expenditure in p hellip

Degree of Agreement

A (x y p) = 0

equal gains

A (x y p) lt 0

x X loses

A (x y p) gt 0

y Y gain less than x

Sustainable Ore bodies Roberto C Villas Bocircas CETEM

ASi (x y p) gt 0

iii SSS ARO

Where Sc and RampD+I into SD

iii SSS ARO

SUSTAINABLE MINERAL PROCESSING

PRACTICES AND FUNDAMENTALS

OR VICE-VERSA

Where Sc and RampD+I into SD

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

SOME PRACTICES

Georgius Agricola De Re Metallica 1556

DE RE METALLICA SUSTAINABILITY

MINING CLOSURE Aboriginal

Joint Venture for Aboriginal Firms

Colomac MINE Canadaacute

HEAP LEACHING Mulato MINE Sonora Meacutexico (14000 tday)

ldquoManaging mine drainage

water quality is a critical

concern for all mining

operations because discharges

must typically meet stringent

water quality standards set by

local regional and national

governments ldquo

ldquoAcidic drainage remains the

most significant issue due to

high concentrations of metals

and costs of treatment to

achieve acceptable levels ldquo

WATER MINE 7500 m 3 hoUr

Mina de Vazante Votorantim metais

Lack scarcity WATER CHUQUICAMARACHILE

UraniUm WATER MINE

INB Caetiteacute Bahia

URANIUM

INACTIVE Uranium mine ndash INB CALDAS MINAS GERAIS

PHOSPHOGYPSUM MOSAIC FLORIDAUSA PHOSPHOGYPSUM HEAPS ( heavy

metals amp Radionucliacutedes)

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

Whatthenare the challenges httpwwwdundeeacukcepmlpgatewayindexphpnews=28248

Roberto C Villas Bocircas CETEM

)(ii dddd SsSSSs

RENEWABLE amp NON RENEWABLE OR SUSTAINABLE

amp NON SUSTAINABLE Roberto C Villas Bocircas CETEM

Albanese 2010 Rio Tinto CEO

ldquoI would like to close this section by

dispelling the myth that

resources are finite a notion

some policymakers sometimes

like to promote

Resources will only become finite if

limits are placed on exploration

because a country has suddenly

become less attractive for

investmentrdquo

Resources Roberto C Villas Bocircas CETEM

R set of all resources

R1 natural

R2 environmental

R3 energy

R4 investment capital

R5 people

Rn any other

Ro when NO resources are available

What is DEVELOPMENT Roberto C Villas Bocircas CETEM

W R D

W a transform say WORK R set of resources as seen D set of development stages

Hypothesis of Development Roberto C Villas-Bocircas CETEM

given a set of hypothesis of development n is the

number of subsidiary hypothesis characterizing Si

respect D

ni

n

ii SSS 1

1

VISIONS of SD Roberto C Villas-Bocircas CETEM

54321 dddddd SSSSSDS

Visions of SD in Mining mineral processing included

Roberto C Villas-Bocircas CETEM

Sd1 set of minimum(al) use of natural resources

Sd2 set of optimum(al) use or maximum(al) of

physical flow resources

Sd3 set of minimum(al) use of energetic resources

Sd4 set of minimum(al) use of environmental

resources

Sd5 set of maximum(al) AGREED STAGES of

social satisfaction

Visions of SD in Mining mineral processing included

Roberto C Villas-Bocircas CETEM

Sd = set of VISIONS or scenarios of SD

belonging to D and having Sdi as

AGREED parameters

)(ii dddd SsSSSs

SD Roberto C Villas-Bocircas CETEM

targets and objectives of a GIVEN AGREEMENT establishing a set of SD steps

in mining mp included

5

1idS

Indicators of SD Roberto C Villas-Bocircas CETEM

To MEASURE an indicator is necessary

Let define as effort (E) a FUNCTION that attributes a POSITIVE NUMBER to all and any productive operation () or process

NPE

AGREEMENT (a measure of an)

Roberto C Villas-Bocircas CETEM

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

Subjected to

5

1idS

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

x = society community country

y = mining industry mining enterprise hellip

p = mine plant hellip

T(p) = capital expenditure in p hellip

Degree of Agreement

A (x y p) = 0

equal gains

A (x y p) lt 0

x X loses

A (x y p) gt 0

y Y gain less than x

Sustainable Ore bodies Roberto C Villas Bocircas CETEM

ASi (x y p) gt 0

iii SSS ARO

Where Sc and RampD+I into SD

iii SSS ARO

SUSTAINABLE MINERAL PROCESSING

PRACTICES AND FUNDAMENTALS

OR VICE-VERSA

Where Sc and RampD+I into SD

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

SOME PRACTICES

Georgius Agricola De Re Metallica 1556

DE RE METALLICA SUSTAINABILITY

MINING CLOSURE Aboriginal

Joint Venture for Aboriginal Firms

Colomac MINE Canadaacute

HEAP LEACHING Mulato MINE Sonora Meacutexico (14000 tday)

ldquoManaging mine drainage

water quality is a critical

concern for all mining

operations because discharges

must typically meet stringent

water quality standards set by

local regional and national

governments ldquo

ldquoAcidic drainage remains the

most significant issue due to

high concentrations of metals

and costs of treatment to

achieve acceptable levels ldquo

WATER MINE 7500 m 3 hoUr

Mina de Vazante Votorantim metais

Lack scarcity WATER CHUQUICAMARACHILE

UraniUm WATER MINE

INB Caetiteacute Bahia

URANIUM

INACTIVE Uranium mine ndash INB CALDAS MINAS GERAIS

PHOSPHOGYPSUM MOSAIC FLORIDAUSA PHOSPHOGYPSUM HEAPS ( heavy

metals amp Radionucliacutedes)

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

RENEWABLE amp NON RENEWABLE OR SUSTAINABLE

amp NON SUSTAINABLE Roberto C Villas Bocircas CETEM

Albanese 2010 Rio Tinto CEO

ldquoI would like to close this section by

dispelling the myth that

resources are finite a notion

some policymakers sometimes

like to promote

Resources will only become finite if

limits are placed on exploration

because a country has suddenly

become less attractive for

investmentrdquo

Resources Roberto C Villas Bocircas CETEM

R set of all resources

R1 natural

R2 environmental

R3 energy

R4 investment capital

R5 people

Rn any other

Ro when NO resources are available

What is DEVELOPMENT Roberto C Villas Bocircas CETEM

W R D

W a transform say WORK R set of resources as seen D set of development stages

Hypothesis of Development Roberto C Villas-Bocircas CETEM

given a set of hypothesis of development n is the

number of subsidiary hypothesis characterizing Si

respect D

ni

n

ii SSS 1

1

VISIONS of SD Roberto C Villas-Bocircas CETEM

54321 dddddd SSSSSDS

Visions of SD in Mining mineral processing included

Roberto C Villas-Bocircas CETEM

Sd1 set of minimum(al) use of natural resources

Sd2 set of optimum(al) use or maximum(al) of

physical flow resources

Sd3 set of minimum(al) use of energetic resources

Sd4 set of minimum(al) use of environmental

resources

Sd5 set of maximum(al) AGREED STAGES of

social satisfaction

Visions of SD in Mining mineral processing included

Roberto C Villas-Bocircas CETEM

Sd = set of VISIONS or scenarios of SD

belonging to D and having Sdi as

AGREED parameters

)(ii dddd SsSSSs

SD Roberto C Villas-Bocircas CETEM

targets and objectives of a GIVEN AGREEMENT establishing a set of SD steps

in mining mp included

5

1idS

Indicators of SD Roberto C Villas-Bocircas CETEM

To MEASURE an indicator is necessary

Let define as effort (E) a FUNCTION that attributes a POSITIVE NUMBER to all and any productive operation () or process

NPE

AGREEMENT (a measure of an)

Roberto C Villas-Bocircas CETEM

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

Subjected to

5

1idS

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

x = society community country

y = mining industry mining enterprise hellip

p = mine plant hellip

T(p) = capital expenditure in p hellip

Degree of Agreement

A (x y p) = 0

equal gains

A (x y p) lt 0

x X loses

A (x y p) gt 0

y Y gain less than x

Sustainable Ore bodies Roberto C Villas Bocircas CETEM

ASi (x y p) gt 0

iii SSS ARO

Where Sc and RampD+I into SD

iii SSS ARO

SUSTAINABLE MINERAL PROCESSING

PRACTICES AND FUNDAMENTALS

OR VICE-VERSA

Where Sc and RampD+I into SD

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

SOME PRACTICES

Georgius Agricola De Re Metallica 1556

DE RE METALLICA SUSTAINABILITY

MINING CLOSURE Aboriginal

Joint Venture for Aboriginal Firms

Colomac MINE Canadaacute

HEAP LEACHING Mulato MINE Sonora Meacutexico (14000 tday)

ldquoManaging mine drainage

water quality is a critical

concern for all mining

operations because discharges

must typically meet stringent

water quality standards set by

local regional and national

governments ldquo

ldquoAcidic drainage remains the

most significant issue due to

high concentrations of metals

and costs of treatment to

achieve acceptable levels ldquo

WATER MINE 7500 m 3 hoUr

Mina de Vazante Votorantim metais

Lack scarcity WATER CHUQUICAMARACHILE

UraniUm WATER MINE

INB Caetiteacute Bahia

URANIUM

INACTIVE Uranium mine ndash INB CALDAS MINAS GERAIS

PHOSPHOGYPSUM MOSAIC FLORIDAUSA PHOSPHOGYPSUM HEAPS ( heavy

metals amp Radionucliacutedes)

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

Resources Roberto C Villas Bocircas CETEM

R set of all resources

R1 natural

R2 environmental

R3 energy

R4 investment capital

R5 people

Rn any other

Ro when NO resources are available

What is DEVELOPMENT Roberto C Villas Bocircas CETEM

W R D

W a transform say WORK R set of resources as seen D set of development stages

Hypothesis of Development Roberto C Villas-Bocircas CETEM

given a set of hypothesis of development n is the

number of subsidiary hypothesis characterizing Si

respect D

ni

n

ii SSS 1

1

VISIONS of SD Roberto C Villas-Bocircas CETEM

54321 dddddd SSSSSDS

Visions of SD in Mining mineral processing included

Roberto C Villas-Bocircas CETEM

Sd1 set of minimum(al) use of natural resources

Sd2 set of optimum(al) use or maximum(al) of

physical flow resources

Sd3 set of minimum(al) use of energetic resources

Sd4 set of minimum(al) use of environmental

resources

Sd5 set of maximum(al) AGREED STAGES of

social satisfaction

Visions of SD in Mining mineral processing included

Roberto C Villas-Bocircas CETEM

Sd = set of VISIONS or scenarios of SD

belonging to D and having Sdi as

AGREED parameters

)(ii dddd SsSSSs

SD Roberto C Villas-Bocircas CETEM

targets and objectives of a GIVEN AGREEMENT establishing a set of SD steps

in mining mp included

5

1idS

Indicators of SD Roberto C Villas-Bocircas CETEM

To MEASURE an indicator is necessary

Let define as effort (E) a FUNCTION that attributes a POSITIVE NUMBER to all and any productive operation () or process

NPE

AGREEMENT (a measure of an)

Roberto C Villas-Bocircas CETEM

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

Subjected to

5

1idS

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

x = society community country

y = mining industry mining enterprise hellip

p = mine plant hellip

T(p) = capital expenditure in p hellip

Degree of Agreement

A (x y p) = 0

equal gains

A (x y p) lt 0

x X loses

A (x y p) gt 0

y Y gain less than x

Sustainable Ore bodies Roberto C Villas Bocircas CETEM

ASi (x y p) gt 0

iii SSS ARO

Where Sc and RampD+I into SD

iii SSS ARO

SUSTAINABLE MINERAL PROCESSING

PRACTICES AND FUNDAMENTALS

OR VICE-VERSA

Where Sc and RampD+I into SD

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

SOME PRACTICES

Georgius Agricola De Re Metallica 1556

DE RE METALLICA SUSTAINABILITY

MINING CLOSURE Aboriginal

Joint Venture for Aboriginal Firms

Colomac MINE Canadaacute

HEAP LEACHING Mulato MINE Sonora Meacutexico (14000 tday)

ldquoManaging mine drainage

water quality is a critical

concern for all mining

operations because discharges

must typically meet stringent

water quality standards set by

local regional and national

governments ldquo

ldquoAcidic drainage remains the

most significant issue due to

high concentrations of metals

and costs of treatment to

achieve acceptable levels ldquo

WATER MINE 7500 m 3 hoUr

Mina de Vazante Votorantim metais

Lack scarcity WATER CHUQUICAMARACHILE

UraniUm WATER MINE

INB Caetiteacute Bahia

URANIUM

INACTIVE Uranium mine ndash INB CALDAS MINAS GERAIS

PHOSPHOGYPSUM MOSAIC FLORIDAUSA PHOSPHOGYPSUM HEAPS ( heavy

metals amp Radionucliacutedes)

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

What is DEVELOPMENT Roberto C Villas Bocircas CETEM

W R D

W a transform say WORK R set of resources as seen D set of development stages

Hypothesis of Development Roberto C Villas-Bocircas CETEM

given a set of hypothesis of development n is the

number of subsidiary hypothesis characterizing Si

respect D

ni

n

ii SSS 1

1

VISIONS of SD Roberto C Villas-Bocircas CETEM

54321 dddddd SSSSSDS

Visions of SD in Mining mineral processing included

Roberto C Villas-Bocircas CETEM

Sd1 set of minimum(al) use of natural resources

Sd2 set of optimum(al) use or maximum(al) of

physical flow resources

Sd3 set of minimum(al) use of energetic resources

Sd4 set of minimum(al) use of environmental

resources

Sd5 set of maximum(al) AGREED STAGES of

social satisfaction

Visions of SD in Mining mineral processing included

Roberto C Villas-Bocircas CETEM

Sd = set of VISIONS or scenarios of SD

belonging to D and having Sdi as

AGREED parameters

)(ii dddd SsSSSs

SD Roberto C Villas-Bocircas CETEM

targets and objectives of a GIVEN AGREEMENT establishing a set of SD steps

in mining mp included

5

1idS

Indicators of SD Roberto C Villas-Bocircas CETEM

To MEASURE an indicator is necessary

Let define as effort (E) a FUNCTION that attributes a POSITIVE NUMBER to all and any productive operation () or process

NPE

AGREEMENT (a measure of an)

Roberto C Villas-Bocircas CETEM

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

Subjected to

5

1idS

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

x = society community country

y = mining industry mining enterprise hellip

p = mine plant hellip

T(p) = capital expenditure in p hellip

Degree of Agreement

A (x y p) = 0

equal gains

A (x y p) lt 0

x X loses

A (x y p) gt 0

y Y gain less than x

Sustainable Ore bodies Roberto C Villas Bocircas CETEM

ASi (x y p) gt 0

iii SSS ARO

Where Sc and RampD+I into SD

iii SSS ARO

SUSTAINABLE MINERAL PROCESSING

PRACTICES AND FUNDAMENTALS

OR VICE-VERSA

Where Sc and RampD+I into SD

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

SOME PRACTICES

Georgius Agricola De Re Metallica 1556

DE RE METALLICA SUSTAINABILITY

MINING CLOSURE Aboriginal

Joint Venture for Aboriginal Firms

Colomac MINE Canadaacute

HEAP LEACHING Mulato MINE Sonora Meacutexico (14000 tday)

ldquoManaging mine drainage

water quality is a critical

concern for all mining

operations because discharges

must typically meet stringent

water quality standards set by

local regional and national

governments ldquo

ldquoAcidic drainage remains the

most significant issue due to

high concentrations of metals

and costs of treatment to

achieve acceptable levels ldquo

WATER MINE 7500 m 3 hoUr

Mina de Vazante Votorantim metais

Lack scarcity WATER CHUQUICAMARACHILE

UraniUm WATER MINE

INB Caetiteacute Bahia

URANIUM

INACTIVE Uranium mine ndash INB CALDAS MINAS GERAIS

PHOSPHOGYPSUM MOSAIC FLORIDAUSA PHOSPHOGYPSUM HEAPS ( heavy

metals amp Radionucliacutedes)

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

Hypothesis of Development Roberto C Villas-Bocircas CETEM

given a set of hypothesis of development n is the

number of subsidiary hypothesis characterizing Si

respect D

ni

n

ii SSS 1

1

VISIONS of SD Roberto C Villas-Bocircas CETEM

54321 dddddd SSSSSDS

Visions of SD in Mining mineral processing included

Roberto C Villas-Bocircas CETEM

Sd1 set of minimum(al) use of natural resources

Sd2 set of optimum(al) use or maximum(al) of

physical flow resources

Sd3 set of minimum(al) use of energetic resources

Sd4 set of minimum(al) use of environmental

resources

Sd5 set of maximum(al) AGREED STAGES of

social satisfaction

Visions of SD in Mining mineral processing included

Roberto C Villas-Bocircas CETEM

Sd = set of VISIONS or scenarios of SD

belonging to D and having Sdi as

AGREED parameters

)(ii dddd SsSSSs

SD Roberto C Villas-Bocircas CETEM

targets and objectives of a GIVEN AGREEMENT establishing a set of SD steps

in mining mp included

5

1idS

Indicators of SD Roberto C Villas-Bocircas CETEM

To MEASURE an indicator is necessary

Let define as effort (E) a FUNCTION that attributes a POSITIVE NUMBER to all and any productive operation () or process

NPE

AGREEMENT (a measure of an)

Roberto C Villas-Bocircas CETEM

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

Subjected to

5

1idS

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

x = society community country

y = mining industry mining enterprise hellip

p = mine plant hellip

T(p) = capital expenditure in p hellip

Degree of Agreement

A (x y p) = 0

equal gains

A (x y p) lt 0

x X loses

A (x y p) gt 0

y Y gain less than x

Sustainable Ore bodies Roberto C Villas Bocircas CETEM

ASi (x y p) gt 0

iii SSS ARO

Where Sc and RampD+I into SD

iii SSS ARO

SUSTAINABLE MINERAL PROCESSING

PRACTICES AND FUNDAMENTALS

OR VICE-VERSA

Where Sc and RampD+I into SD

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

SOME PRACTICES

Georgius Agricola De Re Metallica 1556

DE RE METALLICA SUSTAINABILITY

MINING CLOSURE Aboriginal

Joint Venture for Aboriginal Firms

Colomac MINE Canadaacute

HEAP LEACHING Mulato MINE Sonora Meacutexico (14000 tday)

ldquoManaging mine drainage

water quality is a critical

concern for all mining

operations because discharges

must typically meet stringent

water quality standards set by

local regional and national

governments ldquo

ldquoAcidic drainage remains the

most significant issue due to

high concentrations of metals

and costs of treatment to

achieve acceptable levels ldquo

WATER MINE 7500 m 3 hoUr

Mina de Vazante Votorantim metais

Lack scarcity WATER CHUQUICAMARACHILE

UraniUm WATER MINE

INB Caetiteacute Bahia

URANIUM

INACTIVE Uranium mine ndash INB CALDAS MINAS GERAIS

PHOSPHOGYPSUM MOSAIC FLORIDAUSA PHOSPHOGYPSUM HEAPS ( heavy

metals amp Radionucliacutedes)

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

VISIONS of SD Roberto C Villas-Bocircas CETEM

54321 dddddd SSSSSDS

Visions of SD in Mining mineral processing included

Roberto C Villas-Bocircas CETEM

Sd1 set of minimum(al) use of natural resources

Sd2 set of optimum(al) use or maximum(al) of

physical flow resources

Sd3 set of minimum(al) use of energetic resources

Sd4 set of minimum(al) use of environmental

resources

Sd5 set of maximum(al) AGREED STAGES of

social satisfaction

Visions of SD in Mining mineral processing included

Roberto C Villas-Bocircas CETEM

Sd = set of VISIONS or scenarios of SD

belonging to D and having Sdi as

AGREED parameters

)(ii dddd SsSSSs

SD Roberto C Villas-Bocircas CETEM

targets and objectives of a GIVEN AGREEMENT establishing a set of SD steps

in mining mp included

5

1idS

Indicators of SD Roberto C Villas-Bocircas CETEM

To MEASURE an indicator is necessary

Let define as effort (E) a FUNCTION that attributes a POSITIVE NUMBER to all and any productive operation () or process

NPE

AGREEMENT (a measure of an)

Roberto C Villas-Bocircas CETEM

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

Subjected to

5

1idS

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

x = society community country

y = mining industry mining enterprise hellip

p = mine plant hellip

T(p) = capital expenditure in p hellip

Degree of Agreement

A (x y p) = 0

equal gains

A (x y p) lt 0

x X loses

A (x y p) gt 0

y Y gain less than x

Sustainable Ore bodies Roberto C Villas Bocircas CETEM

ASi (x y p) gt 0

iii SSS ARO

Where Sc and RampD+I into SD

iii SSS ARO

SUSTAINABLE MINERAL PROCESSING

PRACTICES AND FUNDAMENTALS

OR VICE-VERSA

Where Sc and RampD+I into SD

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

SOME PRACTICES

Georgius Agricola De Re Metallica 1556

DE RE METALLICA SUSTAINABILITY

MINING CLOSURE Aboriginal

Joint Venture for Aboriginal Firms

Colomac MINE Canadaacute

HEAP LEACHING Mulato MINE Sonora Meacutexico (14000 tday)

ldquoManaging mine drainage

water quality is a critical

concern for all mining

operations because discharges

must typically meet stringent

water quality standards set by

local regional and national

governments ldquo

ldquoAcidic drainage remains the

most significant issue due to

high concentrations of metals

and costs of treatment to

achieve acceptable levels ldquo

WATER MINE 7500 m 3 hoUr

Mina de Vazante Votorantim metais

Lack scarcity WATER CHUQUICAMARACHILE

UraniUm WATER MINE

INB Caetiteacute Bahia

URANIUM

INACTIVE Uranium mine ndash INB CALDAS MINAS GERAIS

PHOSPHOGYPSUM MOSAIC FLORIDAUSA PHOSPHOGYPSUM HEAPS ( heavy

metals amp Radionucliacutedes)

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

Visions of SD in Mining mineral processing included

Roberto C Villas-Bocircas CETEM

Sd1 set of minimum(al) use of natural resources

Sd2 set of optimum(al) use or maximum(al) of

physical flow resources

Sd3 set of minimum(al) use of energetic resources

Sd4 set of minimum(al) use of environmental

resources

Sd5 set of maximum(al) AGREED STAGES of

social satisfaction

Visions of SD in Mining mineral processing included

Roberto C Villas-Bocircas CETEM

Sd = set of VISIONS or scenarios of SD

belonging to D and having Sdi as

AGREED parameters

)(ii dddd SsSSSs

SD Roberto C Villas-Bocircas CETEM

targets and objectives of a GIVEN AGREEMENT establishing a set of SD steps

in mining mp included

5

1idS

Indicators of SD Roberto C Villas-Bocircas CETEM

To MEASURE an indicator is necessary

Let define as effort (E) a FUNCTION that attributes a POSITIVE NUMBER to all and any productive operation () or process

NPE

AGREEMENT (a measure of an)

Roberto C Villas-Bocircas CETEM

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

Subjected to

5

1idS

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

x = society community country

y = mining industry mining enterprise hellip

p = mine plant hellip

T(p) = capital expenditure in p hellip

Degree of Agreement

A (x y p) = 0

equal gains

A (x y p) lt 0

x X loses

A (x y p) gt 0

y Y gain less than x

Sustainable Ore bodies Roberto C Villas Bocircas CETEM

ASi (x y p) gt 0

iii SSS ARO

Where Sc and RampD+I into SD

iii SSS ARO

SUSTAINABLE MINERAL PROCESSING

PRACTICES AND FUNDAMENTALS

OR VICE-VERSA

Where Sc and RampD+I into SD

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

SOME PRACTICES

Georgius Agricola De Re Metallica 1556

DE RE METALLICA SUSTAINABILITY

MINING CLOSURE Aboriginal

Joint Venture for Aboriginal Firms

Colomac MINE Canadaacute

HEAP LEACHING Mulato MINE Sonora Meacutexico (14000 tday)

ldquoManaging mine drainage

water quality is a critical

concern for all mining

operations because discharges

must typically meet stringent

water quality standards set by

local regional and national

governments ldquo

ldquoAcidic drainage remains the

most significant issue due to

high concentrations of metals

and costs of treatment to

achieve acceptable levels ldquo

WATER MINE 7500 m 3 hoUr

Mina de Vazante Votorantim metais

Lack scarcity WATER CHUQUICAMARACHILE

UraniUm WATER MINE

INB Caetiteacute Bahia

URANIUM

INACTIVE Uranium mine ndash INB CALDAS MINAS GERAIS

PHOSPHOGYPSUM MOSAIC FLORIDAUSA PHOSPHOGYPSUM HEAPS ( heavy

metals amp Radionucliacutedes)

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

Visions of SD in Mining mineral processing included

Roberto C Villas-Bocircas CETEM

Sd = set of VISIONS or scenarios of SD

belonging to D and having Sdi as

AGREED parameters

)(ii dddd SsSSSs

SD Roberto C Villas-Bocircas CETEM

targets and objectives of a GIVEN AGREEMENT establishing a set of SD steps

in mining mp included

5

1idS

Indicators of SD Roberto C Villas-Bocircas CETEM

To MEASURE an indicator is necessary

Let define as effort (E) a FUNCTION that attributes a POSITIVE NUMBER to all and any productive operation () or process

NPE

AGREEMENT (a measure of an)

Roberto C Villas-Bocircas CETEM

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

Subjected to

5

1idS

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

x = society community country

y = mining industry mining enterprise hellip

p = mine plant hellip

T(p) = capital expenditure in p hellip

Degree of Agreement

A (x y p) = 0

equal gains

A (x y p) lt 0

x X loses

A (x y p) gt 0

y Y gain less than x

Sustainable Ore bodies Roberto C Villas Bocircas CETEM

ASi (x y p) gt 0

iii SSS ARO

Where Sc and RampD+I into SD

iii SSS ARO

SUSTAINABLE MINERAL PROCESSING

PRACTICES AND FUNDAMENTALS

OR VICE-VERSA

Where Sc and RampD+I into SD

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

SOME PRACTICES

Georgius Agricola De Re Metallica 1556

DE RE METALLICA SUSTAINABILITY

MINING CLOSURE Aboriginal

Joint Venture for Aboriginal Firms

Colomac MINE Canadaacute

HEAP LEACHING Mulato MINE Sonora Meacutexico (14000 tday)

ldquoManaging mine drainage

water quality is a critical

concern for all mining

operations because discharges

must typically meet stringent

water quality standards set by

local regional and national

governments ldquo

ldquoAcidic drainage remains the

most significant issue due to

high concentrations of metals

and costs of treatment to

achieve acceptable levels ldquo

WATER MINE 7500 m 3 hoUr

Mina de Vazante Votorantim metais

Lack scarcity WATER CHUQUICAMARACHILE

UraniUm WATER MINE

INB Caetiteacute Bahia

URANIUM

INACTIVE Uranium mine ndash INB CALDAS MINAS GERAIS

PHOSPHOGYPSUM MOSAIC FLORIDAUSA PHOSPHOGYPSUM HEAPS ( heavy

metals amp Radionucliacutedes)

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

SD Roberto C Villas-Bocircas CETEM

targets and objectives of a GIVEN AGREEMENT establishing a set of SD steps

in mining mp included

5

1idS

Indicators of SD Roberto C Villas-Bocircas CETEM

To MEASURE an indicator is necessary

Let define as effort (E) a FUNCTION that attributes a POSITIVE NUMBER to all and any productive operation () or process

NPE

AGREEMENT (a measure of an)

Roberto C Villas-Bocircas CETEM

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

Subjected to

5

1idS

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

x = society community country

y = mining industry mining enterprise hellip

p = mine plant hellip

T(p) = capital expenditure in p hellip

Degree of Agreement

A (x y p) = 0

equal gains

A (x y p) lt 0

x X loses

A (x y p) gt 0

y Y gain less than x

Sustainable Ore bodies Roberto C Villas Bocircas CETEM

ASi (x y p) gt 0

iii SSS ARO

Where Sc and RampD+I into SD

iii SSS ARO

SUSTAINABLE MINERAL PROCESSING

PRACTICES AND FUNDAMENTALS

OR VICE-VERSA

Where Sc and RampD+I into SD

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

SOME PRACTICES

Georgius Agricola De Re Metallica 1556

DE RE METALLICA SUSTAINABILITY

MINING CLOSURE Aboriginal

Joint Venture for Aboriginal Firms

Colomac MINE Canadaacute

HEAP LEACHING Mulato MINE Sonora Meacutexico (14000 tday)

ldquoManaging mine drainage

water quality is a critical

concern for all mining

operations because discharges

must typically meet stringent

water quality standards set by

local regional and national

governments ldquo

ldquoAcidic drainage remains the

most significant issue due to

high concentrations of metals

and costs of treatment to

achieve acceptable levels ldquo

WATER MINE 7500 m 3 hoUr

Mina de Vazante Votorantim metais

Lack scarcity WATER CHUQUICAMARACHILE

UraniUm WATER MINE

INB Caetiteacute Bahia

URANIUM

INACTIVE Uranium mine ndash INB CALDAS MINAS GERAIS

PHOSPHOGYPSUM MOSAIC FLORIDAUSA PHOSPHOGYPSUM HEAPS ( heavy

metals amp Radionucliacutedes)

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

Indicators of SD Roberto C Villas-Bocircas CETEM

To MEASURE an indicator is necessary

Let define as effort (E) a FUNCTION that attributes a POSITIVE NUMBER to all and any productive operation () or process

NPE

AGREEMENT (a measure of an)

Roberto C Villas-Bocircas CETEM

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

Subjected to

5

1idS

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

x = society community country

y = mining industry mining enterprise hellip

p = mine plant hellip

T(p) = capital expenditure in p hellip

Degree of Agreement

A (x y p) = 0

equal gains

A (x y p) lt 0

x X loses

A (x y p) gt 0

y Y gain less than x

Sustainable Ore bodies Roberto C Villas Bocircas CETEM

ASi (x y p) gt 0

iii SSS ARO

Where Sc and RampD+I into SD

iii SSS ARO

SUSTAINABLE MINERAL PROCESSING

PRACTICES AND FUNDAMENTALS

OR VICE-VERSA

Where Sc and RampD+I into SD

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

SOME PRACTICES

Georgius Agricola De Re Metallica 1556

DE RE METALLICA SUSTAINABILITY

MINING CLOSURE Aboriginal

Joint Venture for Aboriginal Firms

Colomac MINE Canadaacute

HEAP LEACHING Mulato MINE Sonora Meacutexico (14000 tday)

ldquoManaging mine drainage

water quality is a critical

concern for all mining

operations because discharges

must typically meet stringent

water quality standards set by

local regional and national

governments ldquo

ldquoAcidic drainage remains the

most significant issue due to

high concentrations of metals

and costs of treatment to

achieve acceptable levels ldquo

WATER MINE 7500 m 3 hoUr

Mina de Vazante Votorantim metais

Lack scarcity WATER CHUQUICAMARACHILE

UraniUm WATER MINE

INB Caetiteacute Bahia

URANIUM

INACTIVE Uranium mine ndash INB CALDAS MINAS GERAIS

PHOSPHOGYPSUM MOSAIC FLORIDAUSA PHOSPHOGYPSUM HEAPS ( heavy

metals amp Radionucliacutedes)

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

AGREEMENT (a measure of an)

Roberto C Villas-Bocircas CETEM

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

Subjected to

5

1idS

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

x = society community country

y = mining industry mining enterprise hellip

p = mine plant hellip

T(p) = capital expenditure in p hellip

Degree of Agreement

A (x y p) = 0

equal gains

A (x y p) lt 0

x X loses

A (x y p) gt 0

y Y gain less than x

Sustainable Ore bodies Roberto C Villas Bocircas CETEM

ASi (x y p) gt 0

iii SSS ARO

Where Sc and RampD+I into SD

iii SSS ARO

SUSTAINABLE MINERAL PROCESSING

PRACTICES AND FUNDAMENTALS

OR VICE-VERSA

Where Sc and RampD+I into SD

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

SOME PRACTICES

Georgius Agricola De Re Metallica 1556

DE RE METALLICA SUSTAINABILITY

MINING CLOSURE Aboriginal

Joint Venture for Aboriginal Firms

Colomac MINE Canadaacute

HEAP LEACHING Mulato MINE Sonora Meacutexico (14000 tday)

ldquoManaging mine drainage

water quality is a critical

concern for all mining

operations because discharges

must typically meet stringent

water quality standards set by

local regional and national

governments ldquo

ldquoAcidic drainage remains the

most significant issue due to

high concentrations of metals

and costs of treatment to

achieve acceptable levels ldquo

WATER MINE 7500 m 3 hoUr

Mina de Vazante Votorantim metais

Lack scarcity WATER CHUQUICAMARACHILE

UraniUm WATER MINE

INB Caetiteacute Bahia

URANIUM

INACTIVE Uranium mine ndash INB CALDAS MINAS GERAIS

PHOSPHOGYPSUM MOSAIC FLORIDAUSA PHOSPHOGYPSUM HEAPS ( heavy

metals amp Radionucliacutedes)

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

A (x y p)= E (x y p)ndash E (y x p) ndash T (p)

x = society community country

y = mining industry mining enterprise hellip

p = mine plant hellip

T(p) = capital expenditure in p hellip

Degree of Agreement

A (x y p) = 0

equal gains

A (x y p) lt 0

x X loses

A (x y p) gt 0

y Y gain less than x

Sustainable Ore bodies Roberto C Villas Bocircas CETEM

ASi (x y p) gt 0

iii SSS ARO

Where Sc and RampD+I into SD

iii SSS ARO

SUSTAINABLE MINERAL PROCESSING

PRACTICES AND FUNDAMENTALS

OR VICE-VERSA

Where Sc and RampD+I into SD

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

SOME PRACTICES

Georgius Agricola De Re Metallica 1556

DE RE METALLICA SUSTAINABILITY

MINING CLOSURE Aboriginal

Joint Venture for Aboriginal Firms

Colomac MINE Canadaacute

HEAP LEACHING Mulato MINE Sonora Meacutexico (14000 tday)

ldquoManaging mine drainage

water quality is a critical

concern for all mining

operations because discharges

must typically meet stringent

water quality standards set by

local regional and national

governments ldquo

ldquoAcidic drainage remains the

most significant issue due to

high concentrations of metals

and costs of treatment to

achieve acceptable levels ldquo

WATER MINE 7500 m 3 hoUr

Mina de Vazante Votorantim metais

Lack scarcity WATER CHUQUICAMARACHILE

UraniUm WATER MINE

INB Caetiteacute Bahia

URANIUM

INACTIVE Uranium mine ndash INB CALDAS MINAS GERAIS

PHOSPHOGYPSUM MOSAIC FLORIDAUSA PHOSPHOGYPSUM HEAPS ( heavy

metals amp Radionucliacutedes)

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

Degree of Agreement

A (x y p) = 0

equal gains

A (x y p) lt 0

x X loses

A (x y p) gt 0

y Y gain less than x

Sustainable Ore bodies Roberto C Villas Bocircas CETEM

ASi (x y p) gt 0

iii SSS ARO

Where Sc and RampD+I into SD

iii SSS ARO

SUSTAINABLE MINERAL PROCESSING

PRACTICES AND FUNDAMENTALS

OR VICE-VERSA

Where Sc and RampD+I into SD

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

SOME PRACTICES

Georgius Agricola De Re Metallica 1556

DE RE METALLICA SUSTAINABILITY

MINING CLOSURE Aboriginal

Joint Venture for Aboriginal Firms

Colomac MINE Canadaacute

HEAP LEACHING Mulato MINE Sonora Meacutexico (14000 tday)

ldquoManaging mine drainage

water quality is a critical

concern for all mining

operations because discharges

must typically meet stringent

water quality standards set by

local regional and national

governments ldquo

ldquoAcidic drainage remains the

most significant issue due to

high concentrations of metals

and costs of treatment to

achieve acceptable levels ldquo

WATER MINE 7500 m 3 hoUr

Mina de Vazante Votorantim metais

Lack scarcity WATER CHUQUICAMARACHILE

UraniUm WATER MINE

INB Caetiteacute Bahia

URANIUM

INACTIVE Uranium mine ndash INB CALDAS MINAS GERAIS

PHOSPHOGYPSUM MOSAIC FLORIDAUSA PHOSPHOGYPSUM HEAPS ( heavy

metals amp Radionucliacutedes)

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

Sustainable Ore bodies Roberto C Villas Bocircas CETEM

ASi (x y p) gt 0

iii SSS ARO

Where Sc and RampD+I into SD

iii SSS ARO

SUSTAINABLE MINERAL PROCESSING

PRACTICES AND FUNDAMENTALS

OR VICE-VERSA

Where Sc and RampD+I into SD

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

SOME PRACTICES

Georgius Agricola De Re Metallica 1556

DE RE METALLICA SUSTAINABILITY

MINING CLOSURE Aboriginal

Joint Venture for Aboriginal Firms

Colomac MINE Canadaacute

HEAP LEACHING Mulato MINE Sonora Meacutexico (14000 tday)

ldquoManaging mine drainage

water quality is a critical

concern for all mining

operations because discharges

must typically meet stringent

water quality standards set by

local regional and national

governments ldquo

ldquoAcidic drainage remains the

most significant issue due to

high concentrations of metals

and costs of treatment to

achieve acceptable levels ldquo

WATER MINE 7500 m 3 hoUr

Mina de Vazante Votorantim metais

Lack scarcity WATER CHUQUICAMARACHILE

UraniUm WATER MINE

INB Caetiteacute Bahia

URANIUM

INACTIVE Uranium mine ndash INB CALDAS MINAS GERAIS

PHOSPHOGYPSUM MOSAIC FLORIDAUSA PHOSPHOGYPSUM HEAPS ( heavy

metals amp Radionucliacutedes)

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

Where Sc and RampD+I into SD

iii SSS ARO

SUSTAINABLE MINERAL PROCESSING

PRACTICES AND FUNDAMENTALS

OR VICE-VERSA

Where Sc and RampD+I into SD

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

SOME PRACTICES

Georgius Agricola De Re Metallica 1556

DE RE METALLICA SUSTAINABILITY

MINING CLOSURE Aboriginal

Joint Venture for Aboriginal Firms

Colomac MINE Canadaacute

HEAP LEACHING Mulato MINE Sonora Meacutexico (14000 tday)

ldquoManaging mine drainage

water quality is a critical

concern for all mining

operations because discharges

must typically meet stringent

water quality standards set by

local regional and national

governments ldquo

ldquoAcidic drainage remains the

most significant issue due to

high concentrations of metals

and costs of treatment to

achieve acceptable levels ldquo

WATER MINE 7500 m 3 hoUr

Mina de Vazante Votorantim metais

Lack scarcity WATER CHUQUICAMARACHILE

UraniUm WATER MINE

INB Caetiteacute Bahia

URANIUM

INACTIVE Uranium mine ndash INB CALDAS MINAS GERAIS

PHOSPHOGYPSUM MOSAIC FLORIDAUSA PHOSPHOGYPSUM HEAPS ( heavy

metals amp Radionucliacutedes)

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

SUSTAINABLE MINERAL PROCESSING

PRACTICES AND FUNDAMENTALS

OR VICE-VERSA

Where Sc and RampD+I into SD

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

SOME PRACTICES

Georgius Agricola De Re Metallica 1556

DE RE METALLICA SUSTAINABILITY

MINING CLOSURE Aboriginal

Joint Venture for Aboriginal Firms

Colomac MINE Canadaacute

HEAP LEACHING Mulato MINE Sonora Meacutexico (14000 tday)

ldquoManaging mine drainage

water quality is a critical

concern for all mining

operations because discharges

must typically meet stringent

water quality standards set by

local regional and national

governments ldquo

ldquoAcidic drainage remains the

most significant issue due to

high concentrations of metals

and costs of treatment to

achieve acceptable levels ldquo

WATER MINE 7500 m 3 hoUr

Mina de Vazante Votorantim metais

Lack scarcity WATER CHUQUICAMARACHILE

UraniUm WATER MINE

INB Caetiteacute Bahia

URANIUM

INACTIVE Uranium mine ndash INB CALDAS MINAS GERAIS

PHOSPHOGYPSUM MOSAIC FLORIDAUSA PHOSPHOGYPSUM HEAPS ( heavy

metals amp Radionucliacutedes)

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

SOME PRACTICES

Georgius Agricola De Re Metallica 1556

DE RE METALLICA SUSTAINABILITY

MINING CLOSURE Aboriginal

Joint Venture for Aboriginal Firms

Colomac MINE Canadaacute

HEAP LEACHING Mulato MINE Sonora Meacutexico (14000 tday)

ldquoManaging mine drainage

water quality is a critical

concern for all mining

operations because discharges

must typically meet stringent

water quality standards set by

local regional and national

governments ldquo

ldquoAcidic drainage remains the

most significant issue due to

high concentrations of metals

and costs of treatment to

achieve acceptable levels ldquo

WATER MINE 7500 m 3 hoUr

Mina de Vazante Votorantim metais

Lack scarcity WATER CHUQUICAMARACHILE

UraniUm WATER MINE

INB Caetiteacute Bahia

URANIUM

INACTIVE Uranium mine ndash INB CALDAS MINAS GERAIS

PHOSPHOGYPSUM MOSAIC FLORIDAUSA PHOSPHOGYPSUM HEAPS ( heavy

metals amp Radionucliacutedes)

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

Georgius Agricola De Re Metallica 1556

DE RE METALLICA SUSTAINABILITY

MINING CLOSURE Aboriginal

Joint Venture for Aboriginal Firms

Colomac MINE Canadaacute

HEAP LEACHING Mulato MINE Sonora Meacutexico (14000 tday)

ldquoManaging mine drainage

water quality is a critical

concern for all mining

operations because discharges

must typically meet stringent

water quality standards set by

local regional and national

governments ldquo

ldquoAcidic drainage remains the

most significant issue due to

high concentrations of metals

and costs of treatment to

achieve acceptable levels ldquo

WATER MINE 7500 m 3 hoUr

Mina de Vazante Votorantim metais

Lack scarcity WATER CHUQUICAMARACHILE

UraniUm WATER MINE

INB Caetiteacute Bahia

URANIUM

INACTIVE Uranium mine ndash INB CALDAS MINAS GERAIS

PHOSPHOGYPSUM MOSAIC FLORIDAUSA PHOSPHOGYPSUM HEAPS ( heavy

metals amp Radionucliacutedes)

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

MINING CLOSURE Aboriginal

Joint Venture for Aboriginal Firms

Colomac MINE Canadaacute

HEAP LEACHING Mulato MINE Sonora Meacutexico (14000 tday)

ldquoManaging mine drainage

water quality is a critical

concern for all mining

operations because discharges

must typically meet stringent

water quality standards set by

local regional and national

governments ldquo

ldquoAcidic drainage remains the

most significant issue due to

high concentrations of metals

and costs of treatment to

achieve acceptable levels ldquo

WATER MINE 7500 m 3 hoUr

Mina de Vazante Votorantim metais

Lack scarcity WATER CHUQUICAMARACHILE

UraniUm WATER MINE

INB Caetiteacute Bahia

URANIUM

INACTIVE Uranium mine ndash INB CALDAS MINAS GERAIS

PHOSPHOGYPSUM MOSAIC FLORIDAUSA PHOSPHOGYPSUM HEAPS ( heavy

metals amp Radionucliacutedes)

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

HEAP LEACHING Mulato MINE Sonora Meacutexico (14000 tday)

ldquoManaging mine drainage

water quality is a critical

concern for all mining

operations because discharges

must typically meet stringent

water quality standards set by

local regional and national

governments ldquo

ldquoAcidic drainage remains the

most significant issue due to

high concentrations of metals

and costs of treatment to

achieve acceptable levels ldquo

WATER MINE 7500 m 3 hoUr

Mina de Vazante Votorantim metais

Lack scarcity WATER CHUQUICAMARACHILE

UraniUm WATER MINE

INB Caetiteacute Bahia

URANIUM

INACTIVE Uranium mine ndash INB CALDAS MINAS GERAIS

PHOSPHOGYPSUM MOSAIC FLORIDAUSA PHOSPHOGYPSUM HEAPS ( heavy

metals amp Radionucliacutedes)

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

WATER MINE 7500 m 3 hoUr

Mina de Vazante Votorantim metais

Lack scarcity WATER CHUQUICAMARACHILE

UraniUm WATER MINE

INB Caetiteacute Bahia

URANIUM

INACTIVE Uranium mine ndash INB CALDAS MINAS GERAIS

PHOSPHOGYPSUM MOSAIC FLORIDAUSA PHOSPHOGYPSUM HEAPS ( heavy

metals amp Radionucliacutedes)

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

Lack scarcity WATER CHUQUICAMARACHILE

UraniUm WATER MINE

INB Caetiteacute Bahia

URANIUM

INACTIVE Uranium mine ndash INB CALDAS MINAS GERAIS

PHOSPHOGYPSUM MOSAIC FLORIDAUSA PHOSPHOGYPSUM HEAPS ( heavy

metals amp Radionucliacutedes)

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

UraniUm WATER MINE

INB Caetiteacute Bahia

URANIUM

INACTIVE Uranium mine ndash INB CALDAS MINAS GERAIS

PHOSPHOGYPSUM MOSAIC FLORIDAUSA PHOSPHOGYPSUM HEAPS ( heavy

metals amp Radionucliacutedes)

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

URANIUM

INACTIVE Uranium mine ndash INB CALDAS MINAS GERAIS

PHOSPHOGYPSUM MOSAIC FLORIDAUSA PHOSPHOGYPSUM HEAPS ( heavy

metals amp Radionucliacutedes)

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

PHOSPHOGYPSUM MOSAIC FLORIDAUSA PHOSPHOGYPSUM HEAPS ( heavy

metals amp Radionucliacutedes)

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

PHOSPHOGYPSUM aerial view ndash CATALAtildeO MINE GOIAS BRASIL amp phosphogypsum waste

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

Suncor

Syncrude

(Mildred Lake)

Shell

CNRL Exxon

Syncrude

(Aurora)

5 km

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

ldquoIndeed it is claimed that when an underground mine

is established anywhere in the world 70ndash90 of the required

technology comes from either Finland or Swedenrdquo

Elijaumlrvi chromite - Open Pit in February

Outokumpu Oyj Floresta Boreal

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

MinING BOREAL FOREST

a Solution Not a problem

FINLAND VISION 2050

ldquoFinland is a global leader in the sustainable utilization of mineral resources and the minerals sector is one of the key foundations of the Finnish national economyrdquo

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

RENEWABLE amp NON RENEWABLE OR

SUSTAINABLE amp NON SUSTAINABLE

ldquoI would like to close this

section by dispelling the

myth that resources are

finite a notion some

policymakers sometimes

like to promote

Resources will only

become finite if limits are

placed on exploration

because a country has

suddenly become less

attractive for investmentrdquo TOM ALBANESE RioTinto

CEO(2010)

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

Sustainable Mineral Processing Practices and

Fundamentals

or vice-versa

FUNDAMENTALS

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

Roberto C Villas-Bocircas

CETEM

SD in the MINERAL INDUSTRY is

MINIMIZING

MASSES

ENERGY

ENVIRONMENTAL

IMPACT

MAXIMIZING

SATISFACcedilAtildeO

SOCIAL

ldquosocial satisfaction is the

degree of societal

acceptance of a given

policy or political

agendardquo

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

A (x y p) gt 0 AS SEEN SUSTAINABLE PRJECT

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

Where Sc and RampD+I into SD

ASi (x y p) gt 0

The roles of x y and p

iii SSS ARO

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

INTERPHASE

PHENOMENA

ARGONNE

UNDERSTANDING

1- molecular structure of mineral

surfaces and other phases

2- ordering of fluids adjacent to

these phases

3- electrical double-layer

structure and distribution

4- dynamical processes

LEADING TO

1- specific reaction mechanisms

at mineralfluid interfphase

2- kinetics and reaction

mechanisms at the atomic scale in

key mineralfluid systems

3- understanding of

mineralwatergas reactivity

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

IS THERE (STILL) A

PLACE FOR THE

HALLIMOND TUBE

ADVANTAGE ease to

operate and small amount

of ldquoorerdquo

DISADVANTAGES

physical process of

flotation ()

particle size

bubble size

agitation processes

froth structure

synergy between (different)

mineral particles

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

IS THERE (STILL) A PLACE FOR

THE HALLIMOND TUBE

advanced synchrotron-based interfacial x-ray tools for in-

situ studies of solid-liquid

high (lt1 Aring) resolution X-ray scattering techniques

element-specific sub-profiles and interfacial density profiles

from XR data

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

NANOBUBBLES

Nanobubbles

hydrophobic effect

heterocoagulation and

hydrodynamics in

flotation

Heinrich Schubert

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

SOME

BREAKTHROUGHS

Aphrons

FELIX SEBBA University of Witwatersrand

Virginia Polytechnic Institute and State

University

Inorganic amp organic ION

FLOTATION ( 1959 1960 )

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

SOME

BREAKTHROUGHS

CalciteApatite Serrana

Fosfertil

Goaisfertil

Copebras

Concentracao de apatita do

carbonatito de Jacupiranga

Estado de Sao Paulo 1967

Tese para concurso a catedra

n⁰33-Lavra de minas e

tratamento de mineraisrsquo EPUSP

Flotation of phosphate containing

materials Int Cl 209-167 amp

US34303783 (1968)

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

SOME

BREAKTHROUGHS

PRACTICE Pioneers

Texada Mines (Van Anda Gold Ltd) closed in 1976

From 1957 to 1970 23645219 g Ag 887401 g

Au 25432020 kg Cu and 7989280251 kg Fe

Mineras Carolina de Michilla (Antofagasta

Minerals) operated for more than 15 years a

flotation plant using sea water before changing to

S-X

Las Cenizas from 1995 at the chalcosite Cu-Au ore

plant in Las Luces-Taltal

SCIENCE

Bajo la direccioacuten de los acadeacutemicos Fernando Concha y

Sergio Castro la iniciativa -en marcha desde 2009- ha

estudiado la factibilidad teacutecnica del uso de agua de mar

en el procesamiento de minerales de cobre para sustituir

total o parcialmente el agua fresca Esto ndashagrega el

profesor Castro- dependeraacute de cada caso ldquopero no

hay duda de que el agua de mar resuelve el

problema de la sustentabilidad hiacutedrica a la industria

minera en el norte de Chilerdquo

SEA WATER

FLOTATION

Klassen amp Mokrousov1963

Rey amp Raffinot1966

Haig-Smillie 1972

Alvarez amp Castro1977

Laskowski amp Castro 2008

Castro amp Laskowski2011

Castro el at2012

Copperndashmolybdenum ores flotation

in sea water Floatability and

frothability in Physicochem Probl

Miner Process 50(1) 2013 17minus29

O RamosS CastroJS Laskowski

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

SOME (POSSIBLE)

BREAKTHROUGHS

ANATASE

Process for concentration of titanium

containing anatase ore

US 4176159 A - 1976

Jose Marcio Jardim Paixao Paulo

Ayres Falcao de Mendonca

Process for the production of

titanium concentrate from anatase

ores with high utilization of the iron

contents of the ore

US 6346223 B2 - 1997

Marcelo De Matos Lino Rodrigues De

Freitas Ronaldo De Moreira Horta

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

IN MEMORIAM

SOME (POSSIBLE)

BREAKTHROUGHS

ldquoInvisible goldrdquo recovery from

iron ores tailings

Personnal communicationcirca

1990

Elcio Marques Coelho

SPECTRUM from

197Au Moumlssbauer Spectroscopy of

Au25(SG)18-

Tatsuya Tsukuda Yuich Negishi

Yasushi Kobayashi Norimichi Kojima

Chemistry Letters 40 (11) 1292-

1293 (2011)

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

ISSUES

WATER QUALITY

Rao et al 1988

Rao and Finch 1989

Liu et al 1993

Rao and Leja 2004

ELECTRICAL DOUBLE

LAYER INTERACTION

ENERGY

Langmuir1938

Derjaguin-Landau e Verwey-

Overbeek1942

Hogg-Healy-Fuerstenau1966

Sad1995

Hoe2006 DLVO Theory in

industrial applications

X-DLVO hellip

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

UTILIZATION OF MUNICIPAL WASTE WATER FOR FROTH

FLOTATION OF

COPPER AND MOLYBDENUM SULFIDES

THE ARIZONA BUREAU OF

MINES MINERAL

TECHNOLOGY BRANCH

Fisher amp Rudy1976

Recovery

Water Type Cu Mo

Standard 897+ 12 717 + 10

Sewage 873+ o 9 555 + 1 7

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

NOT MENTIONING

Comminution theory and practice energy and breakage functions

(Claudio)

Fines recoveries and processing challenges and progresses (Armando)

Deep ocean mining and processing challenges and how to

proceed

Asteroid mining and processing opening new theoretical and

feasibility approaches

Deep underground mining and processing challenges to face

Recycling of Building Materials ( Pinto Chaves amp Mariano)

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0

IN CONCLUSION

x is asking

minimize use of

RESOURCES

maximize extraction from

used RESOURCES

act sustainably

y is pressured

ASi (x y p) gt 0

p has to

T (p) sustainable

needing

Sc + RampD+I gt gt 0