Mango Processing Plant - TriARD · Mango Processing Plant . Factory Layout The Packing plant will...

44
Mango Processing Plant www.triard.net

Transcript of Mango Processing Plant - TriARD · Mango Processing Plant . Factory Layout The Packing plant will...

Mango

Processing Plant

www.triard.net

Factory Layout The Packing plant will be laid out to receive fruit delivered and receipted to

the facility by means of a weighbridge and dispatched to a storage area

where it then can be easily loaded into the feed hoppers on the processing

line. The fruit is then washed dried and waxed and proceeds to the sorting

and grading line where it is separated in quality size . Rejected fruit is then

taken to be processed as peeled and cut fruit which is then

weighed/vacuum packed and placed in the cool rooms for distribution.

Export quality fruit is packed and palletised moved to the cool rooms to be

loaded into containers for shipping.

The flow of the processes will be such as to reduce the amount of double

handling and have an ergonomic flow. The Dispatch end of the facility

shall have a mezzanine floor to house offices and worker facilities such as

canteen and washrooms.

Factory Layout

• Efficiency of production depends on how well the various machines;

production facilities and employee’s amenities are located in the

factory.

• A properly laid out factory will ensure the smooth and rapid movement

of fruits, from the receiving stage to the packaged product stage.

• The ideal layout should provide the optimum relationship among the

output, floor area and storage and shipping

• An efficent factory layout is one that aims at achieving various

objectives like efficient utilization of available floor space, minimizes

cost, allows flexibility of operation, provides for employees

convenience, improves productivity

Axis View

Superstructure 6mtrs to

Gutter Line

Inside Concept View/

Mezzanine Floor

Sorting Grading 5 ton/hour

Processing Capacity 5 ton/hr

Plant Specification

Bubble Type Fruit Washing

Washing Machine

Plant Specification

Inspection Conveyor

Sorting and inspection

Roller Sorting Machine

Size Grading

Juice Plant (Optional)

•Complete sets of Mango Pulp & Juice Production Line:-

1. Washing Machine

2. Sorting Conveyor

3. Elevator

4. Pulping Machine / turbo refiners

5. Tubular Pre-heater Pasteurizer

6. Filling & Packaging Line - Can Filling Machine / Bottle

Filling Machine / Aseptic bag Filling Machine / Gable top

packaging / Easy to open can

Juice Plant Packaging

Weighbridge

Weighbridge

Weighbridge Details

There will be a separate Modular unit for

Security/Weighbridge located at the front

gate.

Weighbridge can be above or below

ground.

Weighbridge Plan

Admin and Facilities

Administration, Supervisors office, Accommodation

and Site office will be constructed as separate

Modular buildings outside the Main factory walls but

within the factory compound.

Rainwater and Grey water use

Grey water recycling offers consistent water availability to overcome

drought and water restrictions. Architects can design sustainable

buildings which can still offer residents lush gardens and water features,

using water that would otherwise be destined for the sewer. Grey water

treatment systems that are above ground and discreet in size, are

increasingly being requested for inclusion in "green buildings". In

addition to the saving in mains water consumption, there is a reduced

load on sewage systems with grey water treated and recycled rather

than going to sewer.

Water Conservation And

Recycling

Water Tanks

Inlet Height: 2.95M

Total Height: 3.16M

Diameter: 4.60M

46,400 LITRE

Water Recycling Plant

Standby Power Units

Auxiliary Power plant giving

independence and continued productivity

ensuring finished product does not spoil.

184kW/230kVA (Soundproof)

Frequency: 50hz - 1500rpm

Engine: Doosan Radiator Type

Customised units manufactured to

customers specification.

Doosan Powered

Turnkey Equipment from

Build to operation with 1

machine

V57/97 Features

•Forklift equipment adaptable

•Designed for long and stable operation

•Hand and foot accelerator

•Superior reach and lift capacity

•Unmatchable stability, quiet and very efficient

•Engineered for the toughest commercial environment

•Self levelling system, automatically keeping the

bucket level

•Certified Safety ROPS & FOPS

True Multipurpose Use

•Disclaimer:

•While every effort has been made to ensure that the information in this document is accurate,

contemporary and fit for purpose, and is derived from reports from professional organisations and the

writer’s knowledge of the project and market, it is provided only on a ‚ “Best efforts”‛basis. The provider

expressly disclaims to the maximum limit permissible by law the consequences of the reader’s use of any

information contained herein for any direct or indirect purpose.

•This disclaimer shall also extend to:

•a) Any errors in or omissions within the document or inaccuracies and typographical errors

•b) Any third party content directly or indirectly included

•c) The reader’s reproduction in part or in whole of the document for their future requirements