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Page 1: z-blok MODULE SYSTEMthorpeplantmaintenanceandengineering.com/...ZBlokBro_v2SPRD.pdf · z-blok ™ MODULE SYSTEM ZB_0516. 1 Z-BLOK ™MODULE DESIGN SPECIFICATIONS SiZE VARiABLES: Thickness

© 2016 Thorpe Specialty Services. All Rights Reserved. Printed in U.S.A.

CANADA OPERATIONSClayburn Services Ltd.

USA OPERATIONS

CORPORATEHEADQUARTERSThorpe Specialty ServicesCorporation6833 Kirbyville StreetHouston, TX 77033Phone: (713) [email protected]

OPERATINGSUBSIDIARIESThorpe Plant Services, Inc.

J T Thorpe Company

Thorpe International Services, Inc.

Thorpe Engineered ProductsCompany

Industrial Flooring Services, Inc.

Clayburn Services Ltd.

Field Service Offices

Corrosion Resistant Equipment

Beaumont Office6001 Highland AvenueBeaumont, TX 77705Phone: (409) 838-9121

Corpus Christi Office4602 Southview DriveCorpus Christi, TX 78408Phone: (361) 500-2001

Dallas Office – IndustrialFlooring Services, Inc.2736 Market Street Garland, TX 75041Phone: (214) 349-7891

Houston-Kirbyville Office6833 Kirbyville StreetHouston, TX 77033Phone: (713) 644-1247

Houston-Ranger St. Office4718 Ranger StreetHouston, TX 77028Phone: (713) 671-2458

Houston-Southbelt Office95 Southbelt Industrial DriveHouston, TX 77047Phone: (713) 433-7200

Texas

Houston-Kirbyville Plant6833 Kirbyville St.Houston, TX 77033Phone: (713) 644-1247

High Temperature Products

Madisonville OfficeMadisonville, KY 42431Phone: (270) 635-5421

St. Gabriel Office3605 Delta DriveSt. Gabriel, LA 70776Phone: (225) 642-8060

Kentucky

Louisiana

Broken Arrow Office7838 S. Elm PlaceBroken Arrow, OK 74011Phone: (918) 455-8928

Oklahoma

Edmonton Office(Headquarters)16010-118th AvenueEdmonton, ABT5V 1C6Phone: (780) 468-4100

Calgary Office#108 4140 – 6th Street NECalgary, ABT2E 8C8Phone: (403) 276-4421

Fort McMurray Office306-8535 Gordon AvenueFort McMurray, ABT9H 0B7Phone: (780) 468-4100

Abbotsford Office31543 King RoadAbbotsford, BCV2T 5Z2Phone: 1 (800) 859-4885

Prince George Office8603 North Kelly RoadPrince George, BCV2K 2W7Phone: (250) 962-2322

Vancouver Island Office1099 Popham RoadParksville, BC V9P 2T3Phone: (250) 248-5353

Alberta British Columbia

AlabamaBirmingham Office1273 24th AvenueHueytown, AL 35023Phone: (205) 426-4000

ArkansasHarrison Office228 West Industrial Park RoadHarrison, AR 72601Phone: (870) 391-4792

IowaCamanche OfficeCamanche, IA 52730Phone: (563) 508-2622

Houston-Ranger Plant4718 Ranger St.Houston, TX 77028Phone: (713) 671-2458

Texas Plant95 Southbelt Industrial Dr.Houston, TX 77047Phone: (713) 433-7200

Louisiana Plant3605 Delta Dr.St. Gabriel, LA 70776Phone: (225) 642-8060

Arkansas Plant228 West Industrial Park Rd.Harrison, AR 72601Phone: (870) 391-4792

Manufacturing Locations

INTERNATIONALThorpe InternationalServices, Inc.6833 Kirbyville StreetHouston, TX 77033Phone: (713) [email protected]

­z-blok™ MODULE SYSTEM

www.ThorpePME.comwww.ThorpePME.com

ZB_0516

Page 2: z-blok MODULE SYSTEMthorpeplantmaintenanceandengineering.com/...ZBlokBro_v2SPRD.pdf · z-blok ™ MODULE SYSTEM ZB_0516. 1 Z-BLOK ™MODULE DESIGN SPECIFICATIONS SiZE VARiABLES: Thickness

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Z-BLOK™ MODULE DESIGN SPECIFICATIONSSiZE VARiABLES: Thickness x width x length.

MoDuLE DEnSiTiES: Typically 8, 9, 9.3, 10.7, and 12 PCF.

MATERiAL TEMPERATuRE RATingS: Standards include 2300°F and 2600°F; Special designs available up to 3000°F.

FURNACE DESIGNVARIABLES CONSIDERATIONS

FURNACEENVIRONMENT

GEOMETRy

PENETRATIONS

MOVEMENT

Module shapes and sizes are engineered to meet furnace conditions and produce a complete system that optimizes performance and reliability.

To ensure the customer receives a world-class lining, Thorpe competencies range from complete turnkey installations to quick turnarounds for engineered linings.

Pioneering design helps maintain fiber integrity while the engineered hardware maximizes stability and reliability.

ATTACHMENT SPECIFICATIONS

Pre-Compressed Module.

Large 24" x 24" Format Reduces Joints and Mounting Hardware.

Strongest Anchoring and Attachment System.

THE STRONGEST, MOST FLEXIBLE AND MOST RELIABLE CERAMIC FIBER MODULE SYSTEM AVAILABLE

RESPONSIVENESS: Thorpe will provide a turnkey, installedpackage or work with the end user or contractor to design the lining and meet the turnaround schedule.

RAPID INSTALLATION: The large format 24" x 24" system, coupled with an engineered design using shop-fabricated modules aids installation efficiency.

FLExIBILITy: Whether the furnace requires a complete rebuild or a patch in an existing lining, the Z-BLoK™ system can be designedfor the job to minimize installation time.

REFRACTORy CERAMIC FIBERFormed from a continuous length of top quality ceramic blanket.

Blanket is accordion-folded, placedin compression and banded.

LARGE FORMAT MODULERecommended 24" x 24" module design minimizes joints and attachment points.

Better protects attachment hardware.

Helps control effects of fiber shrinkage.

Large format design lowers overallcosts for installation and operation.

24" x 24"

THE Z-BLOK™ MODULE COMPONENTS

HARDwAREProprietary stainless steel attachment hardware is installedwithin 1.25" of module cold face.

Multiple hardware options to meet requirements of an engineered installation.

Proprietary installation tools to enhance construction speedand quality.

FURNACE ANALySIS CUSTOM DESIGNBased on furnace variables, size and shape — every Z-BLoK™ lining is custom designed as an engineered system to address the specific needs of the installation.

12" x 12"

Temperature (up to 3000°F)VelocityChemical attackPressure

TransitionsBullnoseCustom designs

Burner tilesPeepholes/doorsSupport castings

Dynamic tube movementVibrations

Thorpe has numerous competencies and is in the uniqueposition to offer 3 Keys of Reliability.

Custom Designed Lining Includes: - Furnace Analysis - Special Shapes- Accessory Engineered Products- Engineering Drawings

Most Flexible Regarding Special Shapes and Sizes.

Lowest Overall Life-Cycle Costs.

Product Integrityincluding a superior folded module

system using the best fiber and hardware components available.

Engineering Capabilitydesigning a complete system

that addresses the furnace conditionsand optimizes performance.

Installation Expertiseoffering services ranging from complete

turnkey packages to field assistance to meet every customer’s need.

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3 KEYS TO RELIABILITY

www.ThorpePME.com

z-blok™