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www.welding-and-cutting.infoTechnical journal for welding and allied processes
The Welding Institute
Welding Cutting final indd 2
24 01 2012 15:47:24
Issue
201404
TWI celebrates its first 15
NSIRC students
Brazing tungsten carbide -
Part 1: Setting the scene
One-sided Nd:YAG laser beam
welding for the manufacture of
T-joints made of aluminium
alloys for aircraft construction
/ Perfect Welding / Solar Energy / Perfect Charging
/ Newly designed from first principles, TPS/i is a MIG/MAG welding system that pushes out the
boundaries of the possible. Improving communication between man and machine was a big part
of what we built into this new system, but we didn’t stop there: we also created the option of
investing in an intelligent system that’s open to new applications and is constantly being evolved.
For users, this means being able to weld faster and more accurately, with less spattering and a
more stable arc. The intelligent revolution in welding technology is beginning right now.
www.fronius.com »ME AND MY WELDING
SYSTEM – WE TALK
PLAIN TEXT TO EACH
OTHER. EXACT
INFORMATION FOR
THE EXACT WELDING
TASK I WANT TO
ACCOMPLISH.«
Werner Karner, Magna Steyr Engineering
Fahrzeugtechnik AG & Co KG
1
0 15:31
U1_WC4__ 15.07.14 16:09 Seite 1
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FÜGEN VON KUNSTSTOFFEN
7499
9
1/2017
Topics of the Peer-reviewed Papers
Sewing welding of thermoplastics reinforced with
continuous fibres
Reducing contaminations during plastics joining
Investigation of component cooling as a basis for
simulating distortion during laser beam sintering
Welding of organic sheets using infrared heating
www.fuegen-von-kunststoffen.de
www.joining-plastics.infoJOINING PLASTICS
JOIN
ING
PLA
STIC
S -
FÜG
EN V
ON
KUN
STST
OFF
EN
1/1
7
Supported by
Themen der Fachbeiträge
Nähschweißen endlosfaserverstärkter Thermoplaste
Kontaminationsreduktion beim Kunststofffügen
Untersuchung der Bauteilabkühlung als Grundlage
für die Verzugssimulation beim Laserstrahlsintern
Überlappendes Schweißen von Organoblechen
mittels Infrarotstrahlungserwärmung
Kunststoffschweißtechnik
in Perfektion
Plastics Welding
Technology in Perfection
www.wegenerwelding.de
Warmgasschweißgeräte
Extrusionsschweißgeräte
Stumpfschweißmaschinen
Biegemaschinen
Sondermaschinen
Hot Air Welding Tools
Extrusion Welders
Butt Welding Machines
Bending Machines
Custom Designed Machines
NEW
NEW
NEW
U1_JP_1_Titel__ 09.02.17 11:05 Seite 1
GEN VON KUNSTSTOFFEN
1/2017
ToToT pics of the Peer-r-r reviewed Papers
Sewing welding of thermoplastics reinforced with
continuous fibres
Reducing contaminations during plastics joining
Investigation of component cooling as a basis for
simulating distortion during laser beam sintering
Welding of organic sheets using infrared heating
en-von-kunststoffen.dewww.joining-plastics.info
INING PLASTICS
Themen der Fachbeiträge
Nähschweißen endlosfaserverstärkter Thermoplaste
Kontaminationsreduktion beim Kunststofffügen
Untersuchung der Bauteilabkühlung als Grundlage
für die Verzugssimulation beim Laserstrahlsintern
Überlappendes Schweißen von Organoblechen
mittels Infrarotstrahlungserwärmung
Kunststoffschweißtechnik
in Perfektion
Plastics Welding
Technology in Perfection
www.wegenerwelding.de
Warmgasschweißgeräte
Extrusionsschweißgeräte
Stumpfschweißmaschinen
Biegemaschinen
Sondermaschinen
Hot Air Welding Tools
Extrusion Welders
Butt Welding Machines
Bending Machines
Custom Designed Machines
NEW
NEW
NEW
FÜGEN VON KUNSTSTOFFEN
7499
9
2/2017
Topics of the Peer-reviewed Papers
Short-time testing of welded fluoroplastics
Challenges during the welding of electrically and
thermally conductive plastic compounds
Release of hazardous substances during the laser
processing of carbon-fibre-reinforced plastics
www.fuegen-von-kunststoffen.de www.joining-plastics.info
JOINING PLASTICS
JOIN
ING
PLA
STIC
S -
FÜG
EN V
ON
KU
NST
STO
FFEN
2
/17
Supported by
Themen der Fachbeiträge
Kurzzeit-Prüfung von geschweißten Fluorkunststoffen
Herausforderungen beim Schweißen von elektrisch
und thermisch leitfähigen Kunststoffcompounds
Freisetzung von Gefahrstoffen bei der Laserbearbeitung
von kohlenstofffaserverstärkten Kunststoffen
HSK Kunststoff Schweisstechnik GmbH
Kunststoff Schweißtechnik
plastic welding technology
E-mail: [email protected]
Internet: www.hsk-kunststoff.de
Tel.: +49 2224 90175 01
Fax: +49 2224 90175 03
HSK Kunststoff Schweisstechnik GmbH
Zilzkreuz 1
D-53604 Bad Honnef
Germany
U1_JP_2_Titel__ 06.06.17 10:12 Seite 1
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GTV Verschleißschutz GmbH
Gewerbegebiet „Vor der Neuwiese“, D-57629 Luckenbach, Germany
Phone: +49 (0)2662 9576-0, Fax: +49 (0)2662 9576-30
E-mail: of� [email protected]
Internet: www.gtv-mbh.de, www.plasmaspritzen.deGTV Verschleißschutz GmbH
Gewerbegebiet „Vor der Neuwiese“, D-57629 Luckenbach, Germany
Phone: +49 (0)2662 9576-0, Fax: +49 (0)2662 9576-30
E-mail: of� [email protected]
Internet: www.gtv-mbh.de, www.plasmaspritzen.de
GTV Verschleißschutz GmbH
Gewerbegebiet „Vor der Neuwiese“ 7
D-57629 Luckenbach, Germany
Web: www.gtv-mbh.de | E-mail: of� [email protected] | Phone: +49 (0)2662 9576-0
GTVe olution
Seit
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ce 19
83
• Hartmetallbeschichtungslösungen für Hochtemperaturanwendungen • Hardmetal Coating Solutions for High-
temperature Applications • Atmosphärisches Plasmaspritzen mittels Drei-Kathoden-Plasmagenerator • Air Plasma
Spraying by Means of a Three-Cathode Spraying Torch • Korrosionsverhalten von thermisch gespritztem Aluminium
• Corrosion Performance of Thermally Sprayed Aluminium • Beschichtungen für den Einsatz in Hydrauliksystemen
2/2015
THER
MA
L SP
RA
YBU
LLET
IN2/
15
U1_TSB_2_15_Titel_tsb 01.10.15 11:40 Seite 1
GTV Verschleißschutz GmbH
Gewerbegebiet „Vor der Neuwiese“ 7
D-57629 Luckenbach, Germany
Web: www.gtv-mbh.de | E-mail: of�[email protected] | Phone: +49 (0)2662 9576-0
GTVGTVGTVGTVGTVe olutione olutione olutione olutione olution
GTVe olution
GTVGTVe olution
GTVGTVe olution
GTVGTVe olution
GTV
Seit
/Sin
ce19
83
chtungslösungen für Hochtemperaturanwendungen • Hardmetal Coating Solutions for High-
cations • Atmosphärisches Plasmaspritzen mittels Drei-Kathoden-Plasmagenerator • Air Plasma
s of a Three-Cathode Spraying Torch • Korrosionsverhalten von thermisch gespritztem Aluminium
ormance of Thermally Sprayed Aluminium • Beschichtungen für den Einsatz in Hydrauliksystemen
2/2015
GTV Verschleißschutz GmbH
Gewerbegebiet „Vor der Neuwiese“, D-57629 Luckenbach, Germany
Phone: +49 (0)2662 9576-0, Fax: +49 (0)2662 9576-30
E-mail: of� [email protected]
Internet: www.gtv-mbh.de, www.plasmaspritzen.de
GTV Verschleißschutz GmbH
Gewerbegebiet „Vor der Neuwiese“, D-57629 Luckenbach, Germany
Phone: +49 (0)2662 9576-0, Fax: +49 (0)2662 9576-30
E-mail: of� [email protected]
Internet: www.gtv-mbh.de, www.plasmaspritzen.de
GTV Verschleißschutz GmbH
Gewerbegebiet „Vor der Neuwiese“ 7
D-57629 Luckenbach, Germany
Web: www.gtv-mbh.de | E-mail: of� [email protected] | Phone: +49 (0)2662 9576-0
GTVe olution
Seit / S
ince 1
983
• Hartmetallbeschichtungslösungen für Hochtemperaturanwendungen • Hardmetal Coating Solutions for High-
temperature Applications • Atmosphärisches Plasmaspritzen mittels Drei-Kathoden-Plasmagenerator • Air Plasma
Spraying by Means of a Three-Cathode Spraying Torch • Korrosionsverhalten von thermisch gespritztem Aluminium
• Corrosion Performance of Thermally Sprayed Aluminium • Beschichtungen für den Einsatz in Hydrauliksystemen
2/2015
THER
MA
L SP
RA
YBULLET
IN2/
15
U1_TSB_2_15_Titel_tsb 01.10.15 11:40 Seite 1
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Career paths in welding technology
© D
VS
Med
ia G
mbH
, Düs
seld
orf
Welding personnel has excellent opportunities in the job market
Great opportunities for your professional future: www.dvs-perszert.de
DVS Welding Instructor (SWM)
according to DVS 1157, characterised by universal manual skills, to act as a welding co-ordinator for simple designs, support for inhouse education
Access conditions: Min. 19 years old and veri� cation of the skill of welder
Degree: DVS/IIW diploma
DVS Welding Teacher (SL)according to DVS 1158
for the education and training of welders.
Access conditions: SWM + SFM/EWS/
IWS + ADA
Degree: DVS
certi� cate
DVS Welding Designer (SK)according to DVS 1181 as an expert for the calculation and design of
welded structures in the following core areas:
… Basic design of welded constructions
… welded structures under cyclic loading
… welded structures of aluminium and aluminium alloy
… pressure equipment
… machinery
… automotive
Access conditions: higher technical education, state certi� ed technician, Bachelor of engineering
degree, DVS International Welding Engineer or -Technologist or specialist
Degree: DVS diploma
DVS International Welding Inspection Personnel (IWIP)according to DVS-IIW/EWF 1178 (IAB-041) Supervisors performing inspection tasks on welded components.
The inspector´s role begins well before welding starts, continues during the welding operation, involves action after welding is completed, and is � nished only when the results are properly reported.
Degree: DVS/IIW diploma
Certi� cate according to ISO 9712 possible subject to certain prerequisites
DVS-IIW/EWF Certi� cation of Personnel with Welding Coordination Responsibilities (SAP)according to DVS-IIW/EWF 1172 (IAB-341) Rules for Certi� cation of Personnel with Welding Coordination Responsibilities.
This certi� cation scheme provides a way to assess and recognize job competence.
Access conditions: IWE, IWT, IWS or IWP
Degree: DVS certi� cate
DVS International Welding Engineer (SFI/EWE/IWE)
according to DVS-IIW/EWF 1170 (IAB-252) “Personnel with quali� cation for welding coordination” in
the � eld of e. g. power station development, plant engineering, railway vehicle manufacturing
and structural steelwork
Access conditions: Bachelor of engineering degreeat university level with a minimum study of 3 years
Degree: DVS/IIW diploma
DVS certi� cation of Welding Coordinatorsaccording to DVS 1171 Rules for Certi� cation of Personnel with Welding Coordination
Responsibilities.Proof and declaration of intent, the acquired special knowledge in the Welding technology
to the state of the art.
Access conditions: IWE, IWT, IWS or IWP
Degree: DVS certi� cate
DVS International Welding Specialist (SFM/EWS/IWS)
according to DVS-IIW/EWF 1170 (IAB-252) “Personnel with quali� cation for welding coordination” in the � eld of e. g. power station development, plant engineering, railway vehicle manufacturing and structural steelwork
Access conditions: Speci� c technical education
Degree: DVS/IIW diploma
DVS-IWIP: Level S/StandardAccess conditions: SFM/EWS/IWS
DVS-IWIP: Level C/ComprehensiveAccess conditions: SFI/EWE/IWE or ST/EWT/IWT
DVS-IWIP: Level B/BasicAccess conditions: SP/EWP/IWP
DVS-certi� ed Welding
coordination personnel (CIWE, CIWT,
CIWS or CIWP)
DVS International Welding Practitioner (SP/EWP/IWP)
according to DVS-IIW/EWF 1170 (IAB-252), characterised by universal manual skills, to act as a welding coordinator for simple designs
Access conditions: Valid welder‘s quali� cation test
Degree: DVS/IIW diploma
International Welder
according to DVS-IIW/EWF 1111 (IAB-089), for the � llet, plate and/or tube welder levels including a welder’s quali� -cation test according to ISO 9606-1, comprehensive theoretical and practical training with an internationally
recognised diploma for more � exibility in the production
Access conditions: None, metal technology training recommended
Degree: DVS/IIW/EWF welder diploma and DVS Welder‘s quali� cation test certi� cate according to ISO 9606-1
Professional Training:
Specialist for Metal Technology (in the � eld of Design Technology)Entry into joining technology close to practical needs!
(Direct access to the „International Welding Specialist“ quali� cation is possible after at least three years of experience in welding related activities.)
About 340 DVS-approved training bodies provide education and training according to the DVS-IIW/EWF-Guideline “International Welder” in the four manual processes oxyacetylene welding, manual metal arc welding, tungsten inert gas welding and gas-shielded metal arc welding and are available to the industry as a competent partner in the � eld of professional training as a Specialist for Metal Technology (in the � eld of Design Technology). DVS as a partner for education and training in the � eld of joining, cutting and surfacing offers numerous quali� cation opportunities for skilled workers, foremen, technicians and graduates.
DVS Welder Quali� cation Test
According to ISO 9606-1 as evidence of manual skills for limited ranges
Access conditions: It is presumed that the welder has received training and/or has industrial practice within the range of quali� cation
Degree: DVS Welder‘s quali� cation test certi� cate according to ISO 9606-1
DVS International Welding Technologist (ST/EWT/IWT)
according to DVS-IIW/EWF 1170 (IAB-252) “Personnel with quali� cation for welding coordination” in the � eld of e. g. power station development, plant engineering, railway vehicle manufacturing and
structural steelwork
Access conditions: higher technical education below that required for the International Welding Engineer
Degree: DVS/IIW diploma
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