7/31/2019 User Manual Forming Machine
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AN I SO 90 01 :200 8 CERTI FI ED COMPANYwww.electropower. in
Electro power EngineeringRAJKOT
Use manual of Roll forming machine
SHREE HARI INDUSTRY. RAJKOT
With Regards,
Mr.Kashyap Pithva | Electro Power Engineering|T +91 9510687577 | +91 281 2230678 |
No:6,Divya Park,Opp:Mavdi fire Station,Mavdi Main Road,Rajkot-360004 | Gujarat | India |
E:[email protected] | www.electropower.in|
7/31/2019 User Manual Forming Machine
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AN I SO 90 01 :200 8 CERTI FI ED COMPANYwww.electropower. in
Components:-
PLC:-
Make: - Delta
Technical specification:- (1) DVP-14SS(8DI/6DO Transistor)
(2) DVP-16 (8DI/8DO)
HMI:
Make: - Kinco
Technical specification:-7Inch color Touch Screen HMI
AC Drive:-
Make: - AC Tech
Technical specification:- (1) 10HP 3 PH 60Hz
(2) 1HP 3 PH 60Hz
AC Servo Motor and Driver:-
Make: - AC Tech
Technical specification:- 750Watt 1Phase 60Hz
Contactor and MCB and OLR:-
Make: - ABB
SMPS:
Make: - Omron
Technical specification:- 24 V @ 4.5Amp
Terminal:-
Make: L max
Technical specification:-2.5sqmm and 5sqmm
Wire:-
Make: Finolex
Technical specification:-0.75sqmm for control
7/31/2019 User Manual Forming Machine
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AN I SO 90 01 :200 8 CERTI FI ED COMPANYwww.electropower. in
Panel fabrication:-
Panel wiring:-
Detail Drawing is attach with this file
M
^
v
SE T
RUN
SET
AC
DRIVE
1HP
M ^ v SET
SERVODRIVE
OLR OLRM
^
v
SE T
RUN
SET
AC
DRIVE
10HP
7/31/2019 User Manual Forming Machine
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AN I SO 90 01 :200 8 CERTI FI ED COMPANYwww.electropower. in
Operating detail of forming panel:-
Whole manual Push button is mounted in front green Push button panel in desk. Touch screen control having Two mode of operation
1. Manual control mode and2. Auto control mode
Process Instruments:-
In This forming machine having control system as describe as below
This forming having
1)
D Coiler motor 1HP with AC Drive.2) Feeder servo motor 750watt for accurate length feeding.3) Compressor motor for operating pneumatic cylinder.4) Pneumatic cylinder control solenoid for punching.5) Loop zone for manage length and continues forming process. having two proxy
sensor for upper limit and lower limit
6) Forming machine motor 10HP with AC Drive
7/31/2019 User Manual Forming Machine
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AN I SO 90 01 :200 8 CERTI FI ED COMPANYwww.electropower. in
7) Having length accuracy we use two limit switch one for slow speed and second forstop of forming process so we get accurate length of you product.8) Having hydraulic cutting for length cutting of bar. Having hydraulic motor and we
use two limit switch for sensing cutting sequence.
Auto cycle description:-
First you have to set frequency and pulse in servo screen before start auto
cycle.
In auto cycle we having two Touch button One for auto/manual and one for
auto cycle start and first for you have to press both then auto cycle start at that
time compressor motor and hydraulic motor start at initially and then D-Coiler and
servo start as per pulse and frequency given after completing length by servo
hydraulic punching jack will down and punch on that after punch up input come
then again D-coiler and servo start and process rapidly up to loop bottom sensor
sensing.
When bottom loop sensor sensing, forming start working and up to upper
loop sensing.As per mounting length sensor for slow speed and final length forming
slow when slow sensor sensing and stop while second end sensor activated and
same time Hydraulic jack down for cutting and that jack having two sensor for
up/down of jack.
In auto this process continues working.
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