Fuji Electric has created many new businesses and products since it was founded nearly 100 years ago.
Fuji Electric has evolved to become a global leader in area of “energy and the environment.” Building upon a platform of core competencies, comprised of five technological fields—energy, industrial systems, social systems, power electronics, and electronic devices—Fuji Electric unlocks the potential of electricity with our innovative businesses and products.
Who is Fuji Electric?
• Fuji Electric is a global manufacturer with products ranging from the smallest IGBT module to the some of the world’s largest power generation systems
• Based in Tokyo, Japan, our company has a reputation for world-class engineering and innovation, with a firm commitment to the environment
• Fuji Electric Corp. of America (FEA) is a wholly-owned subsidiary of Fuji Electric, with Corporate HQ in Edison, NJ
• FEA is responsible for the Sales, Marketing, and Distribution of FE products in the Americas
– By The Numbers
Established in
1923
24,956 Employees Worldwide
290,000 Products
Designed & Engineered
104Sales & Service
Locations Worldwide
Products Sold in Over
52 Countries
$8.6Billion in
Annual Sales
Fuji Electric has delivered nearly 600 steam turbines and generators for power plants located throughout the world.
Small-Medium Size Steam Turbines (50MW to 300MW)Fuji Electric provides single-cylinder and two-cylinder condensing steam turbines, designed for small and medium scale power plants with reheat or non-reheat cycles. The small-medium size steam turbines are best fit to and are compatible with applications such as coal fired power, combined cycle power, biomass energy, solar thermal energy, and geothermal energy
Large Size Steam Turbines (up to 1000 MW)Fuji Electric’s large steam turbines are offered in three-cylinder and four-cylinder configurations. These condensing steam turbines are optimized for large-scale power plants, such as coal- fired and combined cycle power generation facilities
Fuji Electric Steam Turbine Generators
TurnkeyOutage
Managementby
Open, Clean, Inspect, Close
• OEM-Trained Project Managers• Comprehensive Toolsets
Repair• Rotor, Diaphragm, Valves, etc.• On-Site or in Sullivan Facility
Manufacturing• Turbine Blade Specialists• Reverse-Engineer virtually
any turbine component
Generators• OEM-Trained Generator
Specialists• Test, Inspect, and Repair most
makes and models
Engineering• Technical Field Advisor• Vibration Analysis• Steam Path Audits• Consultations
Balance of Plant
• Fans, Pumps, Compressors, etc.• Rapid Response within 24 Hours
Corporate OfficeRTS Repair FacilitySullivan, Missouri
U.S. Branch OfficeRTS Manufacturing Facility
Houston, Texas
RTS Latin American OfficeMedellin, Colombia
30 Years Of Growth And Expansion
RTS is founded as a specialized Turbine Component Repair Company in Sullivan, MO
RTS merges with Critical Path Services - located in Houston, TX
RTS completes construction of new 20,000 Sq. Ft. High Rotor Bay Shop Repair FacilityRTS Turbine Bucket and Component Shop opens in League City, TX
RTS Latin American Division begins operation in Colombia S.A.
RTS begins to offer OCIC Services with the launch of ROC Division.
RTS REM, REAP and ROC begin operations in new 35,000 Sq. Ft. Complex in North Houston, TX
RTS launches full-service Generator Services group RTS completes 18,000 Sq. Ft. expansion of Specialty Weld Shop and Office in Sullivan, MO RTS Manufacturing completes ISO 9001:2008 Certification
1984
2005
2007
2010
2011
2012
2013
RTS completes construction of new 10,000 sq. ft. Field Services Facility in Sullivan, MO1999
RTS is acquired by Fuji Electric2015
Reliable Turbine Services has grown steadily and deliberately, always focused onthe delivery of OEM-quality services to its customers
PresidentPaul “Tim” Weiss
Senior ManagementCEO
Mitchell Lardner
Executive Vice PresidentDon Haag
Sales/ Marketing ROCC RGEN
ROCC/RGEN Operations
Manager
Marketing
Sales
Key Account Management
RGENDivision Leader
ROCCDivision Leader
RepairsManufacturingFuji RTS Columbia
Operations Manager
Operations Manager
Operations Manager
Vice PresidentHomero Garcia
Field Repair Division
Field Repair Operations Manager
CFOYoshimi Meya
Accounting
Administration Division
Human Resources IT
Chief Technical Consultant
Ed Campbell Sr.
LatinAmerica
HoustonFacilities
SullivanFacilities
Management and EngineeringManagementWill Surman, ROCC-RGEN Operations Manager22 Years of industry experienceOEM Trained, GE
Ronnie Duncan, ROCC Field Service Manager23 Years of industry experienceOEM Trained, GE, Siemens & Westinghouse
Greg Duncan, ROCC Supervisor13 Years in the business and IndustryOEM Trained, GE, Siemens & Westinghouse
Marshall Duncan, ROCC Supervisor11 Years in the business and IndustryOEM Trained, Siemens & Westinghouse
Ben Irvine, RGEN Operations Manager23 Years in the business and IndustryOEM Trained, GE
Mike Valdes, Generator Specialist10 Years in the business and Industry
Amanda Stamper, Controls Administer10 Years in the business and Industry
Shawn Browning, Repair Field Service Manager17 Years of industry experience
Al Wizeman Sr, Repair Facility Operations Manager29 Years of industry experienceOEM Trained, GE & Westinghouse
Todd Magnuson, Rotor Repair Facility Foreman 24 Years of industry experienceOEM Trained, GE
Matt Cole, REM Operations Manager11 Years in the business and Industry
Donnie Cullers, REM Production Manager11 Years in the business and Industry
David Mata, REM QMS18 Years in the business and Industry
Ricardo Ibanez, South America Operations Manager10 Years in the business and Industry
EngineeringDon McNelly, PE, Corporate Engineering9 Years of industry experienceOEM Trained, Toshiba
Charlie Wolfe, RGEN Director of Engineering19 Years in the business and IndustryOEM Trained – GE, Siemens & Westinghouse
Brian Biggins, Repair Engineering3 Years in the business and Industry
Jeff Sowden, REM Engineering11 Years in the business and Industry
Commitment to Safety
Reliable Turbine Services considers accident prevention of primary importance in all phases of operation. RTS will meet or exceed OSHA, Federal, State and Local laws
and Customer rules and regulations
2014 EMR 0.74
2014 TRIR 4.64
2014 Fatality Rate 0
2014 DART Rate 0
Safety Performance Ratings
Safety Meetings• New Hire Safety Orientation• Daily Toolbox Meetings• Weekly Safety Meetings
Commitment to Safety
Planning & Hazard Assessments• Pre-job safety planning is conducted before starting any job or task
Substance Abuse Policy and Procedures• Fitness for Duty• Background Screening• Drug & Alcohol Screening
Commitment to Safety
Personal Protective Equipment (PPE)• RTS provides the required personal protective equipment to all employees
Incident Management, Investigation and Reporting
Occupational & Environmental HealthAsbestos
Hexavalent ChromiumLead
Fall ProtectionConfined SpaceHousekeeping
Electrical Safety RequirementsMaterials Handling Procedures
Lock Out Tag OutPPE
Power and Hand ToolsIndustrial Vehicles
Accident and Incident ReportingWelding Hot Work
Fire ProtectionHazard Communication
Quality Program Overview
Quality Statement“RTS and its employees work to meet the requirements of our customers through commitment to providing consistent quality, reliability, dependability, and a customer satisfaction that inspires customer loyalty, and recommendations for future work.”
7 Key Components to the RTS Quality Program• Requirements • Planning• Inspections & Testing• Data• Employee Competence• Continual Improvement• Customer Satisfaction
• Daily with Job Summary (cost to date)• Weekly with Job Summary (cost to date)• Final Job Summary
RTS Project T&M Cost Spreadsheets
Project Cost Reporting
Turnkey Turbine & Generator Outage Services
Experienced and Skilled Staff
World Class Tooling
Safety, Quality, Schedule and Value
Full Service Provider
Open-Clean-Inspect-Close Division
On-Site Turbine/Generator Turnkey Services
• Project Management Services
• Technical Field Advisor Services
• Steam Path Audit Service
• On-Site Turbine/Generator Repair
Services
• Craft Labor Supervisors
• Craft Working Foremen
• Turbine Millwrights
Major Inspection Toolkits
Up to one half million dollars invested in each Major Inspection Toolkit
Quality Control
Inspected, Organized, and Inventoried Before and After each Project
Quality Control (cont’d)Quality Control
Quality Control
Rapid Response Unit (RRU)
• Centrally based out of Houston, TX• Mobile and self contained tool unit• Provides the ability to be on site within 24 hours • Enough tooling and supplies to start Emergency Outage Repairs while
a Major tool set is in transit to site.• Capable of supporting (BOP) Balance Of Plant and minor projects
The RTS RRU is a standalone, self-contained tool unit specifically designed to support any customer within the lower 48 states with the fastest response time in the industry. No matter what the emergency is, the RTS RRU has the appropriate tooling to start any emergency outage large or small, major or minor. The RTS RRU has also executed countless BOP (Balance of Plant) outages as a standalone unit, saving our customers the cost of shipping major tool units.
Generator Division
Testing, Inspection, and Repair
• Insulation Resistance• Polarization Index• DC Step Voltage• EL-CID• AC Impedance• RSO
TEST
• Locate Coil Insulation Deterioration
• Detect corona activity• Boroscope Inspection
of windings and blockings
• Wedge Mapping
INSPECT
• Re-wedge• Rotor & Stator Rewind• Hi-Voltage Bushing
Replacement• Retaining Rings• Collector Rings
REPAIR
Generator Services
Generator Advanced Testing
• Transposition Testing• Vent Tube & Parallel Ring Flow Testing• Corona Probe Testing• Partial Discharge Analysis• Stator Wedge Analysis• Partial Discharge Testing• Flux Probe Testing
Generator Rotor Capabilities
• Brushless Exciter test, inspect, and overhaul
• Field Ground Detector troubleshooting
• Retaining Ring removal and inspection
• NDT of Retaining Rings
• Collector Ring Machining• Collector Assembly
Replacement• Radial Hydrogen Seal
Replacement• Rotor Rewinds and High Speed
Balancing
Generator Stator Capabilities
• Connection Ring Modifications• Bump Testing• Power Factor & EL CID• Winding Blocking & Re-tying• Liquid & Conventional Stator
Rewinds
• Stator Re-wedging• Flux Probe Installation• HIT Skid Testing• High Voltage Bushing
Replacement• Stator Core Iron Repairs• Silver-Plating• Corona & PD Abatement
• Thorough visual inspection is an integral component of any high-quality test and inspection
• Visual inspection may often produce results, which indicate further testing
• Visual inspection is quite inexpensive, while being extremely telling about the condition of your generator
Off-Line Inspection, Tests & Examinations
Critical Areas for Inspection and Monitoring
Off-Line Inspection, Tests & Examinations
RTS has designed a series of Generator Assessment Testing Evaluation Programs (GATE) that are designed to be performed during scheduled turbine outages, so that the critical path is not affected. GATE Testing includes brushless exciter testing and overhauls
Generator Assessment Testing & Evaluation
GATE Generator Testing Programs
GATE 1 GATE 2 GATE 3Minor Inspection – with
Generator Rotor in placeMajor Inspection with
rotor out, limited testingMajor Inspection extensive testing
• Limited Electrical Testing
• Visual Inspection of unit with rotor in place
• Reveals pending faults in winding of the rotor and armature
• Reveals deterioration of coil insulation caused by corona or end winding vibration
• Establishes a “base line” for evaluating future inspections and input for establishing planned major maintenance activities
• Bore scope Inspection of windings and blocking, stator core step laminations and fingerplates
• Insulation resistance of RTD’s, armature winding, and rotor winding
• Armature Winding Test - PI, Resistance, DC Step Voltage test, EL CID, Wedge Map
• Rotor Winding Test – Polarization Index, Resistance, AC Impedance, RSO
• Double, “Bump”, and EL CID included
• Reveals pending faults in winding of rotor and stator
• Reveals deterioration of coil insulation
• Reveals possible shorted laminations
• Reveals loose slot support system
• Establishes a “base line” for evaluating future inspections and input for establishing planned major maintenance activities
Generator Services Toolkits
Turbine Component
Repair Division
RTS Repair Facilities Onsite
Sullivan, Missouri Repair Facility• Centrally Located in U.S.
• Handles Large Rotors and Industrial Components
• Large High Capacity Lathes
• Large High Capacity VTLs
• Large High Capacity HBMs
• 100,000 lb. Crane Capability
• Slow Speed Balancing - Up to 100 Tons
• High Capacity Empire Sandblast Booth
• 60”x 60” x 80” Electric Stress Relieve Furnace
• Nozzles / Diaphragms• Blade Rings • Curtis & Reversing Rings• Complete Partition Repair• T.I.R.’s Flatness, Roundness, Drop,
Horizontal & Dishing Checks• Expert Installation of Seals, Spill Strips,
& Shaft Packing• Steam Seal Faces & Horizontal Joints• Appendages & Set-Back Faces• Packing Bores & Spill Strip Grooves• Radial/Axial Seals & Crush Pins
Stationary Equipment Repair
Complete Major & Minor Repairs
Stationary Equipment Repair
Blast clean and NDE / Visual Inspections• The NDE and Visual inspections provides a complete
listing of missing hardware, damage, and indications to the component/s
Mechanical inspection• T.I.R.’s, Flatness, Roundness, Drop, Horizontal & Dishing
Checks. The mechanical check allows the user to identify potential issues with the stationary components and monitor that condition over the life of the unit. The mechanical inspection also assists on the reassembly of the unit.
Complete Partition Repair• RTS has been providing partition and blade repairs for over
30 years
• 309L, 316L, 304L, Inconel 82, 410
Expert Installation of Seals, Spill Strips, & Shaft Packing
• Caulked in, Spring backed, & Knurled seals
Steam Seal Faces & Horizontal Joints• Seal face repairs: patch rings, weld repairs and machining
• Horizontal joint repairs : Picture frame to full joint
Appendages, Set-Back Faces, Packing Bores, & Spill Strip Grooves
• Repairs to re-establish retaining ledges or build up and machine to correct an out of round condition
• Repairs to location fits re-establish the L and N prime locations (or K readings)
• Repairs to re-establish seal groove depth to achieve the correct depth for installation of seals
Radial/Axial Seals, Centering slots, & Crush Pins Repairs
• Repairs to the locating fits to return the component location to design standards
Stationary Blading Process Overview
Rotating Equipment Repair
• Bucket Removal & Installation• Tenon Welding & Repair• Shroud Cover Repairs & Replacement• Tie Wire Repair & Replacement• Lashing Lug Repair or New Installation• Installation of Erosion Shields• Field & Shop Balancing• Coupling Bolt-hole Line Boring
On-Site Machining ServicesOnsite Machining Services
• Journal Refurbishment
• Stud Removal
• Valve Refurbishment
• Thrust Collar Refurbishment
• Stationary & Rotating Seal Replacement/Refurbishment
• Portable Machine Shop
Submerged Arc WeldingAutomatic TIG Welding
Automatic MIG Bore Welding
Advanced Welding Capabilities
Auto-TIG Stellite Overlay Auto-MIG Bore Welding Auto-TIG Shaft Repair
Sub-Arc Rotor Welding Valve Sleeve Auto-TIG Auto-TIG Bore Welding
Large Component Welding and Boring
Water Runner Erosion Auto-MIG Weld Prep Auto-MIG Bore Weld
Boring Bar Setup Large Bore Machining Bore Restoration Complete
Valve Maintenance & Repair Services
Boring Bars• 8” Boring Bars x 18’
• 6” Boring Bars x 12’, 8’, and 5’
• 4” x 14’ long, Boring bar
• BB 5000 Climax 2-1/4” Boring Bars
8’, 6’, and 4’ long
• Rotor Coupling Boring Machine
Turning Devices• Large Portable Turning Devices
(up to 200,000 lb. capacity)
• Small Portable Turning Devices
Field Repair Service Equipment
Field Repair Service Equipment
Portable Slow Speed Balance Machines• Large Portable Slow Speed Balance Machine (up to 200,000 lb. capacity)
• Small Portable Slow Speed Balance Machine
Vertical Turning Lathe• Portable 84” capacity (2)
• Portable 150” capacity
Field Repair Service Equipment
Milling Machines: • Portable Horizontal Mill, 6’ x 4’ table
• Horizontal Joint Milling Machines
• Climax Portable Key Cutters
• Climax Flange Facers
Stud Removal Machines: • Stud Buster - 15 HP hydraulic
• Knee Mill hydraulic
• Knee Mill hydraulic with single point
threading capability
• #5 Lamina Drill
Airfoil and Component
Manufacturing Division
Turbine Blades and Buckets
• RTS manufactures most OEM replacement blades, including GE, Alstom, Toshiba, Westinghouse, and others
• RTS’ full service manufacturing facility includes an advanced fleet of 4, 5 and 8 axis Milling Machines. Our CNC lathes and EDM’s are set up to handle all HP/IP and most LP blading needs
Using advanced reverse- engineering software and hardware, RTS is a leader in both Quality and Delivery of airfoils and blading in the power generation industry.
Large Variety of Components
RTS’ Manufacturing Division supports our customers with the rapid delivery of turbine blading and a large variety of other turbine components.
RTS stocks a wide array of material including: B-7, B-16, 403, 422, 17-4 PH, and Hastalloy. This allows RTS to respond to our customers’ needs immediately
• Utilizing State of the Art Scanning and CMM technology, RTS is capable of turning a customers sample into a detailed manufacturing drawing with speed and precision. This allows us to provide a vast array of Turbine and Generator Components ahead of the competition.
• We utilize the Industry Standard Design and Programming platforms of Solidworks and Mastercam, which enable us to provide high quality results and allow us to work seamlessly with Your Engineers when required or desired
• RTS’s skilled engineers, drafters and programmers allow us to meet and many times exceed OEM specifications
Engineering
REM Quality Quality Policy Statement
“Reliable Turbine Services is committed to our customer’s
satisfaction through continual improvement of our manufacturing
processes and services to ensure they meet or exceed the requirement's
and specifications of our customers and industry standards.”
- Paul ”Tim” Weiss, President
ISO 9001:2008• As of November 2013 RTS has
received ISO 9001:2008 quality system certification.
• RTS’s full quality manual and ISO certificate is available upon request to all customers.
What Makes A Great Service Provider?
Experience• RTS has a combined 300 Years Management
Industry Experience
Turnkey Service Capabilities• Experience Field Service Teams
• Able to perform virtually any Turbine Repair
• Critical Component Manufacturing such as Turbine Blades
• Generator Test, Inspect, and Repair
• Balance of Plant Equipment
Engineering Capabilities• Reverse Engineering of components
• Project Technical Advisors
• Steam Path Audits
• OEM-Trained Engineers available for critical problem solving
Customer Service• Dedicated year-round customer service
specialists
• Dedicated on-site single point of contact for your outage team
• Dedicated RTS Project Control Specialists to manage your project from the RTS Corporate Offices
Guarantees• Turnkey Project Warranties – we take
responsibility for your outage
• We take accountability for the project success and will continue to work with you until everyone is satisfied with the outage results
• RTS has a 98% customer retention rate due to the fact that we listen to our customers, and follow through to ensure every outage is a success
Experience Customer Service Turnkey Service Capability Project Accountability Engineering Reliable Turbine Services Powered By Fuji Electric Quality Turbine And Generator Services Turnkey Service Capability
Engineering Customer Service Experience Powered By Fuji Electric Project Accountability Reliable
Turbine Services Quality Turbine and Generator Services Turnkey Service Capability Powered By Fuji Electric
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Everything you need in a Quality Service Provider
Experience Customer Service Turnkey Service Capability Project Accountability Engineering Reliable Turbine Services Powered By Fuji Electric Quality Turbine And Generator Services Turnkey Service Capability
Engineering Customer Service Experience Powered By Fuji Electric Project Accountability Reliable
Turbine Services Quality Turbine and Generator Services Turnkey Service Capability Powered By Fuji Electric
Project Accountability Reliable Turbine Services Customer Service Engineering Experience
Quality Turbine And Generator Services Customer Service Turnkey Service
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Experience Customer Service
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Turnkey Service Capability
Everything you need in a Quality Service Provider
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