TRYOUT, MANUFACTURING AND MONITORING OF PROCESSES FOR DIES
Tryout
w w w . i b c - t r y o u t . c o m
Index
1. Enterprise
2. Services
3. Capacities
4. Work history
5. Contact details
TRYOUT, MANUFACTURING AND MONITORING OF PROCESSES FOR DIES
ibc-TRYOUT offers qualified staff for the technical
assistance in the automotive industry, including the
manufacturing of new tools, tryout and
maintenance.
1. Enterprise
TRYOUT, MANUFACTURING AND MONITORING OF PROCESSES FOR DIES
2. Services
ibc-TRYOUT offers qualified staff for the following services:
• assistance in manufacturing and assembly of dies
• fitting
• tryout in the production lines
• modifications and preventive maintenance
• tryout presses in Barcelona
• monitoring of the whole process, from manufacturing and tryout until the homologation of the tools
and the final parts
• monitoring and assistance in manufacturing and tryout of clinchers
• modifications, programming and optimization of robotic processes and preventive and corrective
maintenance
• reengineering and field work for optimization of metal plate pieces
• rework of parts: Qualified staff for metal sheet work and for the rework
of surface parts and reinforcements.
TRYOUT, MANUFACTURING AND MONITORING OF PROCESSES FOR DIES
3. Capacities
0
5000
10000
15000
20000
25000
30000
35000
40000
tryoutclinching
rework
36.000
9.000
18.000
Hours / year qualified staff
0
5000
10000
15000
20000
25000
30000
35000
processes
manufacturing
10.800
34.200 Hours / year engineering
TRYOUT, MANUFACTURING AND MONITORING OF PROCESSES FOR DIES
4. Projects in 2017:
Manufacturing and tryout work:
Matrici (Zamudio, Spain): Tryout of quarter panels for Opel Zaragoza
Molmatric (Barberá del Vallés, Spain): Manufacturing and assembly work
Opel Zaragoza (Zaragoza, Spain): Tryout of the front and rear doors and of the
reinforcement parts of the new PICASO, for Kohl&Hwang / ShinYoung
Gestamp Hungária (Mor, Hungary): Tryout of reinforcement parts, transfer and progressive
dies of the VW Crafter
GEBR. RATH WERKZEUGBAU GmbH (Kreuztal, Germany): Spotting and tryout of a
wheel arch for Porsche and VW
TRYOUT, MANUFACTURING AND MONITORING OF PROCESSES FOR DIES
4. Projects in 2016:
Manufacturing and tryout work:
Benteler Eisenach (Eisenach, Germany):Spotting and tryout of the aluminium longitudinal
beams, the transfer tools and the inner reinforcement parts of a Porsche model
Jordan Martorell (Martorell, Spain): Tryout of progressive dies
SD Automotive (Georgsmarienhütte, Germany): Tryout of prototypes
Whiston Industries (Cradley Heath, England): Tryout of reinforcement parts for Jaguar
and Landrover
Matrici (Zamudio, Spain): Tryout of quarter panels for Opel Zaragoza
Benteler Puebla (Puebla, Mexico): Tryout for the project Audi Q5
Molmatric (Barberá del Vallés, Spain): Manufacturing and assembly work
Moterma (Santa Perpètua de Mogoda, Spain): Manufacturing and tryout of reinforcement
parts of the hatchback doors from Seat (references 598 and 602) and modifications
Trokel S.A. (Esquiroz de Galar, Spain): Spotting of dies from Gestamp Poland
Gorenje Orodjarna (Velenje, Slovenia): Spotting and tryout of reinforcement parts from VW
and Audi
TRYOUT, MANUFACTURING AND MONITORING OF PROCESSES FOR DIES
4. Projects in 2016:
Manufacturing and tryout work:
Pune Tata Car Plant (Pune, India): Tryout of quarter panels for the project 876, for Matrici
Gestamp Polska (Wrzesnia, Poland): Tryout of the visible parts of the VW Crafter
PSA Rennes (Rennes, France): Tryout of two ranges of quarter panels (left and right) of the
Peugeot 5008 for the project JP 87, for Matrici
Opel Zaragoza (Zaragoza, Spain): Tryout of the front and rear doors and of the
reinforcement parts of the new PICASO, for Kohl&Hwang / ShinYoung
Gestamp Hungária (Mor, Hungary): Tryout of reinforcement parts, transfer and progressive
dies of the VW Crafter
TRYOUT, MANUFACTURING AND MONITORING OF PROCESSES FOR DIES
4. Projects in 2015:
Manufacturing and tryout work:
EMTISA (Sant Andreu de la Barca, Spain): MFI FUJO LIFT EU Mitsubishi Motors (Tryout
of sills of the shoe)
ICT-ICM (Gallarta, Spain): Tryout of the wheel arch of the Golf for VW
SMA (Ernadio, Spain): Tryout
VW Emden (Emden, Germany): Tryout of the roof, windows and reinforcement parts of the
Passat Limousine and the Passat Family Car
Benteler Puebla (Puebla, Mexico): Project Audi Q5 (Floor panels in the front and back and
their reinforcement parts)
Gestamp Abrera (Abrera, Spain): Q3 and MQV
Whiston Industries (Cradley Heath, England): Jaguar and Landrover (Aluminium
reinforcement parts)
Gestamp Kaluga (Kaluga, Russia): Tryout of the quarter panels of the VW Jetta
TRYOUT, MANUFACTURING AND MONITORING OF PROCESSES FOR DIES
4. Projects in 2015:
Manufacturing and tryout work:
FAW China (Changchun / Guangzhou, China): Tryout of the fenders of the Golf and of the
quarter panels (left and right) of the new VW Boroa for IPMA
Opel Kaiserslautern (Kaiserslautern, Germany): Tryout of the reinforcement parts from
TQM for IPMA
Renault Palencia (Palencia, Spain): Tryout of the bonnet, the reinforcement parts, visible
parts and body parts for the project Dacia BFB for Mecanizados Palencia
Jordan Martorell (Martorell, Spain): Tryout of progressive dies
Siebenwurst Werkzeugbau (Zwickau, Germany): Spotting and tryout of the quarter panels
of the VW Crafter
Benteler Eisenach (Eisenach, Germany):Spotting and tryout of the aluminium longitudinal
beams, the transfer tools and the inner reinforcement parts of a Porsche model
TRYOUT, MANUFACTURING AND MONITORING OF PROCESSES FOR DIES
4. Work history
GESTAMP DEUSTO (Zamudio, Spain)
Tryout of the BMW Mini (with and without the roof)
VW WOLFSBURG (Wolfsburg, Germany)
Tryout of reinforcement parts of the rear doors of the Golf for Gestamp
ICT-ICM (Gallarta, Spain)
Tryout of the wheel arch of the Golf for VW
SMA (Ernadio, Spain)
Tryout
VW EMDEN (Emden, Germany)
Tryout of the roof, windows and reinforcement parts of the Passat Limousine and the Passat Family Car
AUDI INGOLSTADT (Ingolstadt, Germany)
Tryout of the reinforcement parts of the windows of the Audi A3
ESTAMP (Terrassa, Spain)
Tryout for the PSA project EBO
POLYNORM (Schwäbisch Gmünd, Germany)
Tryout of the doors of the Porsche Coupé, of the fenders in the front (left/right) and of the hatchback door of the Spyder
TRYOUT, MANUFACTURING AND MONITORING OF PROCESSES FOR DIES
4. Work history
ESSA PALAU (Palau-solità i Plegamans, Spain)
Monitoring of the tryout for the project Nissan B12L and Ford V408.
SEAT (Martorell, Spain)
Monitoring of prototypes for the project SE376
VW WOLFSBURG (Wolfsburg, Germany)
Fitting and tryout of clinchers, Project 379 (front and rear doors)
MOL MATRIC (Barberà del Vallès, Spain)
Tryout of quarter panels for Kuka
EMTISA (Sant Andreu de la Barca, Spain)
MFI FUJO LIFT EU Mitsubishi Motors (tryout of sills of the shoe)
ESSA PALAU (Palau-solità i Plegamans, Spain)
Tryout for the project Nissan B12L and Ford V408
NISSAN (Montcada i Reixac, Spain)
Tryout of 9 parts for the project B12L (hatchback door, liner and frame, framo of the bonnet, C pillar, wheel arch, various
structural reinforcement parts).
TRYOUT, MANUFACTURING AND MONITORING OF PROCESSES FOR DIES
4. Work history
RENAULT Sandovillle- Le Havre (France)
Tryout of the upper reinforcement parts of the door frame in the Renault SAFRANE.
CITROEN VIGO (Spain)
Tryout of tools and clinching of the complete doors (left /right) of the CITROEN ZX (version with 3 doors).
SEAT Zona Franca-Barcelona (Spain)
Tryout of tools in the fenders in the front (left / right) for the VW POLO.
RENAULT Sandoville - Le Havre (France)
Tryout of tools in the in wheel arch in the back (left/right) of the RENAULT LAGUNA.
VOLKSWAGEN Chang-Chun (China)
Tryout of tools in the front doors (left/right) for the VW-Jetta.
AUDI Ingolstad (Germany)
Tryout of tools in the inner pannel in the back (left/right) for the AUDI-A3.
VOLKSWAGEN Wolfsburg (Alemania)
Tryout of tools and machining of the fenders in the front (left/right) for the VW-GOLF. We also assisted the manufacturing during
the whole process.
VOLKSWAGEN Puebla (Mexiko)
Tryout of tools and machining of the fender in the front (left/right) for the VW-Bora, also called JETTA.
TRYOUT, MANUFACTURING AND MONITORING OF PROCESSES FOR DIES
4. Work history
VOLKSWAGEN Navarra-Pamplona (Spain)
Adjustment of tools in the inner panel of the door on the right in the back of the VW Polo.
VOLKSWAGEN Anting-Shanghai (China)
Tryout of tools and machining of the fenders in the front (left/right) and of the roof of the VW Passat.
VOLKSWAGEN Campo Largo da Roseira- Curitiba (Brazil)
Tryout of tools and machining of the tenders in the front (left/right) for the VW Golf.
VOLKSWAGEN Wolfsburg (Germany)
Tryout of tools and machining of the tenders in the front (left/right) and of the hatchback door of the VW Bora.
VOLKSWAGEN Chang Chun (China)
Tryout of tools and machining of the tenders in the front (left/right), of the complete engine hood and blank dies for the VW Bora.
ROVER Swindon (Great Britain)
Tryout of tools in the wheel arch of the ROVER.
VOLKSWAGEN Emden (Germany)
Tryout of the roof of the new VW Polo and optimization of the window space (open roof).
SEAT Martorell(Spain)
Tryout of the tools and machining of the roof of the new SEAT IBIZA (SE-240).
TRYOUT, MANUFACTURING AND MONITORING OF PROCESSES FOR DIES
4. Work history
SEAT Zona Franca (Spain) for ESSA
Tryout of the reinforcement parts of the IBIZA SE-240 (SEAT).
INMAPA Industrial Matricería Palentina (Spain)
Manufacturing and adjustment of the tools, reinforcement parts and of the C-pillar for Mercedes.
UTYMAT (Spain)
Tryout of tools in the wheel arch of the IBIZA SE-240 (SEAT).
ARAULCE (Spain)
Tryout of tools in the lateral panelling of the Mercedes van and tryout of quarter panels.
NERVION (Spain)
Tryout of tools in the lateral panelling of the MERCEDES VITO.
VOLKSWAGEN Hannover (Germany) V.W. for the COMAU Group
Tryout of tools and machining of the inner quarter panel of the VW-T5.
TROQUEVI (Germany) Gross-Gerau
Tryout of the progressive die and of the C-pillar for VW in Gross-Gerau.
CANDEMAT ( Germany ) V.W. Wolfsburg
Tryout of tools and machining of reinforcement parts of the Golf in VW Wolfsburg.
FIAT Torino (Italy)
With the enterprise COMAU, tryout of different kind of pieces, both interior and exterior.
TRYOUT, MANUFACTURING AND MONITORING OF PROCESSES FOR DIES
MATRINOR (Spain)
Manufacturing and tryout of tools in the doors of the ALTEA-SEAT and of the inner panel of the VW-T5.
CANDEMAT (Germany) V.W. Mossel
Tryout of tools in the outer quarter panel in the back of the new sporty Bentley.
DEUSTO (Germany) V.W. Hannover
Tryout of tools in the wheel arch of the GOLF.
CANDEMAT (Germany) AUDI Neckarsulm
Tryout of tools in the roof, of reinforcement parts of the solar roof and of different reinforcement parts of the Audi A6.
MECANER( Spain)
Tryout of tools in the quarter panel of the AUDI A4.
LA FORMA INDUSTRIAL (Mexico)Puebla
Tryout of tools in the 9 reinforcement parts of the model JETTA (VW).
MATRINOR (Spain)
Adjustment and tryout of tools in the doors of the new SEAT-359.
TROQUEVI (Germany) Hann Münden and Marienfeld
Tryout of tools (progressive dies of VW in WESER METAL UMFORMTECHNIK).
ASCAMM FOUNDATION
Teaching courses of process and materials.
TRYOUT, MANUFACTURING AND MONITORING OF PROCESSES FOR DIES
4. Work history
TROQUEVI (Germany) V.W. Wolfsburg
Tryout of tools and machining of reinforcement parts of the Golf in VW Wolfsburg.
TROQUEVI (Germany) INGOLSTADT
Tryout of reinforcement parts.
MATRINOR (Spain) Martorell (SEAT)
Tryout of tools in the SEAT – 359.
CANDEMAT (Germany) V.W. Mossel
Tryout of tools in the outer quarter panels in the back of the new sporty Bentley.
CANDEMAT (Mexico) Puebla
Tryout of tools in the outer fenders of the new JETTA.
LA FORMA INDUSTRIAL (Mexico)Puebla, San Luis Potosí, Distrito federal
Tryout of reinforcement parts of the JETTA (VW) in the factories of Benteler, Metalsa and Cables y estampados S.A.
MATRINOR (Germany) Wolfsburg
Adjustment and tryout of reinforcement parts for Volkswagen in Wolfsburg.
BATZ (Spain)
Manufacturing and tryout of tools for different reinforcement parts for Mercedes, Ford and BMW.
TRYOUT, MANUFACTURING AND MONITORING OF PROCESSES FOR DIES
4. Work history
CANDEMAT - TALLERES ORÁN (Santander, Spain)
Manufacturing and tryout of tools in the fenders of the VW Bora from Mexico.
MECANER-ADRAL (Muskiz, Spain)
Manufacturing and tryout of tools in the doors in the front and in the back of the new Renault, as well as manufacturing
and tryout of quarter panels for the new Land Rover.
DEUSTO GESTAMP GROUP (Zamudio, Spain)
Manufacturing and tryout of tools in the doors and of the quarter panels of the new model of Renault and of the wheel
arch for VW Mexico.
Dover (Germany) Wolfsburg
Manufacturing, adjustment and tryout of doors and quarter panels of the VW Golf Variant.
GESTAMP B.AIRES (Argentina-Escobar)
Tryout of doors and quarter panels of the VW Amarok.
MOLMATRIC (Barcelona – Spain)
Manufacturing and adjustment of the quarter panels of the Seat Leon (SE371).
MOTERMA (Barcelona – Spain)
Manufacturing and adjustment of the window reinforcement of the Seat Leon (SE373).
GESTAMP B.AIRES (Argentina-Escobar)
Tryout of the reinforcement parts of the VW Amarok.
TRYOUT, MANUFACTURING AND MONITORING OF PROCESSES FOR DIES
4. Work history
GESTAMP B. AIRES (Escobar, Argentina)
VW Amarok (Manufacturing and tryout of doors, quarter panels and reinforcment parts.)
GESTAMP CHINA (TQM, China)
PSA (E3) (Manufacturing of quarter panels.)
DOVER (Wolfsburg, Germany)
VW Golf Variant (Manufacturing of doors and quarter panels.)
MB TOOLING (Renault Flins, France)
Renault Clío (Tryout of quarter panels.)
MB TOOLING (Socheaux, France)
PSA (Peugeot 3008) (Tryout of the window reinforcement.)
ESSA PALAU (Essa Palau, Spain)
Ford CONNECT V408 (Monitoring of the tryout of reinforcement parts of the quarter panel area.)
GESTAMP ARALUCE (Araluce, Spain)
Porche Panamera (Manufacturing of quarter panels.)
GESTAMP PALENCIA (Palencia, Spain)
PSA E3 (Tryout of quarter panels and other exterior parts.)
MB TOOLING (Boroa, Spain)
Citroën Picasso (Tryout of quarter panels.), Mercedes Vito VS-20 (Tryout of the bonnet.)
TRYOUT, MANUFACTURING AND MONITORING OF PROCESSES FOR DIES
4. Work history
MOLMATRIC (Molmatric, Spain)
Seat Leon SE371 (Manufacturing of quarter panels.), Mercedes Vito VS20 (inner rear quarter, floor panel, sliding door
coating, wheel housing, roof)
MOTERMA (Moterma, Spain)
Mercedes Vito VS-20 (Tryout of reinforcement parts.), Seat Leon SE373 (window frames)
GESTAMP CHINA DIVISION (Xurui, Huazhi, Baoshuo und Hongxiong, China)
Renault X-07 (Monitoring)
ESSA (ROYAL EG, HYUNSUNG, SDM, Korea)
Nissan R12L, FORD V408 (monitoring)
PSA (PSA Vigo, Spain)
Peugeot 301 and Citroën Elyse (Monitoring of tryout.)
ESSA (ESSA PALAU, Spain)
FORD CONNECT V408 (Monitoring and tryout of the reinforcement parts.)
ESSA (GESTAMP BEYCELIK, Turkey)
FORD CONNECT V408 (Monitoring of the manufacturing of dies and of the reinforcement parts.)
GESTAMP KALUGA (Kaluga, Russia)
Tryout of clinchers
TRYOUT, MANUFACTURING AND MONITORING OF PROCESSES FOR DIES
4. Work history
General Manager: Ángel Ferrando Borrás
Phone +34 93 724 3473
C/ Álava Nr. 140 – 146, 6th floor, door 4
Phone: +34 93 724 3473
Fax: +34 93 485 1000
08018 Barcelona (Spain)
E-mail: [email protected]
www.ibc-tryout.com
Contact person: Claudia Petsch
Phone +34 93 724 3473
TRYOUT, MANUFACTURING AND MONITORING OF PROCESSES FOR DIES
5. Contact details
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