Trends in Automation Operator Interface and Data Management
Are You Up-to-Date?
Jacob KimballSchneider Electric Industry NOW Express
2Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
Trends
●Social networking & mobile access
●Laws and agency requirements
●Security
●Global workforce
●Others
3Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
Social Networking Impact
●Facebook●
900 million users●
250 million photos per day●Twitter
●
500 million accounts●
175 million tweets per day●LinkedIn
●
150 million members ●
120 new members per minute●Others
●
Pinterest, So.cl, Google+, Digg, StumbleUpon, Tumbler
4Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
Social Networks -
Fast & Powerful
●
Rapid growth●
Radio –
38 years to reach 50 million listeners●
TV –
13 years to reach 50 million viewers●
Internet –
4 years to connect 50 million users●
–
12 months to reach 200 million users●
Sudden shift●
Leaders become followers●
Startups become dominant●
Viral videos●
“United Breaks Guitars”
United Airlines stock -10% in 4 days
●
National news●
When there is loss of service or security failure●
Messages by sports figures, politicians, actors
5Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
Social Networks & Industry
●
Customer expectations●
Have a presence●
Be aware●
Respond●
SCADA, HMI & RTU in automation●
Browser security●
Relevant updates●
As a business, consider. . . ●
Official accounts●
People talking about your company●
Pro-active customer service●
Machines & processes are not on social networks, but. . . ●
Managers & investors expect production data updates●
Operators may have web access●
Cameras allow for remote troubleshooting●
Tech support can be provided via web tools
6Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
Mobile Access
●
Huge growth in use of smartphones●
Not just US but global●
Including developing nations
0
100
200
300
400
500
600
2007 2008 2009 2010 2011
●
Increased user expectations●
Instant●
Mobile●
Accurate
7Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
Mobile Access Users
●Operator
●Supervisor
●Maintenance
●OEM support
●Plant manager, finance, executives
8Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
Mobile Access Challenges
●
Technical challenges●
Automation technology●
Remote network access●
Administrative access to IT systems●
Access to LAN/WAN/wireless●
Mobile device support●
Mobile application updates●
Subscription costs
●
Risks●
Unintended operation & shutdown●
Reduced attentiveness●
Incorrect diagnostics●
Unauthorized access (hacking)●
Computer Virus
9Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
Mobile Access in Industry
●
Customer expectation●
Notification●
View●
Operation●
Diagnostics●
HMI, SCADA, RTU in industry●
Mobile access available●
Integrated operator access control●
As a business, consider. . . ●
What are the benefits?●
Do I have the infrastructure & support?●
What are the security risks?●
Remote access can save & cost●
Access the right information –
no more or less●
Evaluate security protocols
10Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
Laws & Agency Requirements
●FDA●
21 CFR Part 11 –
Traceability ●
Food Safety Modernization Act●Liability, product quality, recall
●
Tire recall in 2000●Clean Air & Water Act
●
Monitor & record data●Recycling
●
Reduce & track waste●Patient Privacy
●
Allow & prevent access
11Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
FDA Example
●HACCP –
Hazard Analysis & Critical Control Points●
Precooked ground beef patties●
Critical data at each step●
Arrival●
Storage●
Process●
Storage●
Transport●
Data follows product to final destination
12Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
Security
●Stuxnet
13Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
Security in Industry
●System security plan●
Example: NIST SP 800-18
●Balance●
Prevent tampering●
Allow operation
●Functional, not linear●
Higher pay ≠
more access●
Operator, manager, maintenance access by function
14Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
Global Workforce
● Immigration●
NCSL (National Conference of State Legislation)●1 in 9 US residents●1 in 7 US workers●1 in 2 new US workers
● Imports & exports●1991 –
Export $421 B –
Import $488 B●2001 –
Export $729 B –
Import $1,140 B●2011 –
Export $1,480 B –
Import $2,207 B●Challenges
●
Language●
Laws●
Certifications●
Currency
15Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
Global Workforce in Industry
● Immigration●
Multilanguage support for operators●
Graphical instructions●
Video Instructions
● Imports & exports●
Multilanguage support●
International certifications●
International product support●
Remote tools
16Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
GPS & Mapping
●Track materials
●Map systems
●Click on location to get more detail
17Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
Smartphones
& Tablets
● Increased use of touch screens● Intuitive screen navigation
●
Swipe●
Geographic layout●
Zoom & pan●Use of scalable smart parts
●
Wide zoom –
you see the building●
Next: the machine with basic statuses & alarms●
Next: the cooling system with basic flow, temperature & status●
Next: the pump with detail like speed, amps, volts, pressure difference●
Next: show the trends for specific details with scalable time●Apps & add-on features●Multiple platform support
18Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
Go Green
●Energy use
●Renewable energy
●Carbon footprint
●Recycled materials
19Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
●Trends implying change●
Mobile technology●
Regulations●
Security●
Globalization●Schneider Electric solutions
●
Magelis
HMI●
Citect
SCADA●
ClearSCADA
Remote TelemetryAKA
Control Microsystems SCADA pack●
Telvent
Smart City, Smart Grid
Schneider Electric Solutions
20Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
Bibliography of Resources●
Automation World, Will SCADA Evolve to the Cloud?, September 6, 2012●
Consulting Specifying Engineer, Energy Star Boosts Engineering Business, January 25, 2011●
Control Engineering, Codes And Regulations: Electrical Controls’ Dirty Little Secret: We Don’t Follow NFPA Rules, October 17, 2011
●
Control Engineering, Mobile Industrial Worker, March 2012●
Control Engineering, The Dark Side of Mobility, July 2012●
dol.gov/compliance/audience/foreign_workers.htm●
ge-ip.com, Understanding and Minimizing Your HMI/SCADA System Security Gaps, January 2010●
gigaom.com, Careful, Twitter – remember what happened to MySpace and Digg, Mathew Ingram, June 30, 2012
●
searchengineland.com/a-look-back-at-the-old-search-engines●
techland.time.com, Could What Happened to MySpace Happen to Facebook?, Ben Bajarin, July 15, 2011
●
customerthink.com, Social Media Measurement and ROI Next Focus of Inc. 500, Fortune 500, Jeannette Paladino, September 11, 2012
●
insidermonkey.com, Comparing Microsoft’s Social Network to Facebook Inc. (FB) and Google Inc. (GOOG), Jake Mann, September 19, 2012, 11:22 am
●
Industry Week, Four Steps to Successful Social-Media Strategies in the Workplace, July 24, 2012●
ncsl.org, Immigrants in the Workforce: Some Fast Facts, August 9, 2005●
Plant Engineering, EPA Fracking Regulations In Play, May 1, 2012●
SCADA System Alarm Notification Options for a Mobile Workforce, John Patoskie, Vice President, Engineering and Development, Recursion Software, Inc., November 10, 2011
●
slate.com, How Strong Are Your State’s Fracking Laws?, August 2, 2012●
United States Census Bureau, census.gov
(Foreign Trade, Language, Immigration)●
wikipedia.org
(Stuxnet, United Breaks Guitars, Prodigy online service, Languages of the United States)
21Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
Magelis
HMI Product Overview
Schneider Electric 22
Small Panel –
Family Overview
XBTN XBTR XBTRT HMISTO HMISTU
Monochrome Monochrome Monochrome Monochrome 16M Color TFT
Semi-Graphic Semi-Graphic Semi-Graphic Graphic Graphic
8 Keys 20 Keys 12 Keys & Touch Touch Touch
Vijeo Designer Lite Vijeo Designer Lite Vijeo Designer Lite Vijeo Designer (free) Vijeo Designer (free)
RS232/485 RS232/485 RS232/485 RS232/485USB (A & miniB)
RS232/485USB (A & miniB)Ethernet
1-4 lines5-20 characters122 x 32 pixels
1-4 lines5-20 characters122 x 32 pixels
2-10 lines5-33 characters198 x 80 pixels
3.4”
screen200 x 80 pixels
3.5”
& 5.7”
screens320 x 240 pixel (QVGA)
NEMA UL 4X outdoorClass 1, Div 2ATEX zone 2/2
NEMA UL 4X outdoorClass 1, Div 2ATEX zone 2/2
NEMA UL 4X indoorClass 1, Div 2ATEX zone 2/2
NEMA UL 4X indoorClass 1, Div 2ATEX zone 2/2
NEMA UL 4X indoorClass 1, Div 2ATEX zone 2/2
Schneider Electric 23
Advanced Panel –
Family Overview
GTO –
NEW Q4 2012 XBTGT XBTGK XBTGTW XBTGH
Color Touch screen
Monochrome & color Touch screen
Monochrome STN & color TFTTouch screen with 44 keys & pointer
Color TFTTouch screen
Color TFTTouch screen + keysE-stop + 3-position safety switch
3.5”
through 12”Up to 1024 x 768 pixels (XGA)
3.8”
through 15”Up to 1024 x 768 pixels (XGA)
5.7”
& 10.4” 8.4”, 12”, 15” 5.7”
VGA (640 x 480 pixels)
Vijeo Designer Vijeo Designer Vijeo Designer Vijeo Designer Vijeo Designer
Webgate
(with ethernet
units)Webgate
(with ethernet
units)Webgate Webgate
Windows XPeWebgate
RS232/485USBEthernet availableSD card slotsStainless Bezel option
RS232/485USBEthernet availableVideo availableCompact flash (avail 5.7”
and up)
RS232/485USBEthernet availableCompact flash
RS232/485USBEthernet availableVideo
RS232/485USBEthernet availableCompact flash
NEMA UL 4X indoorClass 1, Div 2ATEX zone 2/2
NEMA UL 4X indoorClass 1, Div 2ATEX zone 2/2
NEMA UL 4X indoorClass 1, Div 2ATEX zone 2/2
NEMA UL 4X indoorClass 1, Div 2ATEX zone 2/2
NEMA UL 4X indoorCategory 4 (EN 954-1)SIL3 (IEC 62061)PLe
(ISO 13849-1 )
Schneider Electric 24
●
Key Benefits:●
Reduced panel space & wiring●
Flexible I/O options ●
Over 20 screens to choose from●
Includes PLC, AC drives, motion & Te-sys programming●
One Software -
One Project -
One Download
●
Options:1.
Magelis
XBTGC Graphical Controllers●
3.8”
& 5.7”
screen●
Onboard I/O, I/O modules, remote I/O2.
Magelis
XBTGT/GK with CANopen
Master●
7.5”
to 15”
screens (>20 choices)●
Remote I/O
●
One software●
One cable●
One download
Combo HMI Controllers
SoMachine V3.1
Schneider Electric 25
Magelis
Industrial PC
Schneider Electric 26
Vijeo
Designer Software
●
One software for a large range●
From the 3.4”
STO to the largest PC screens●
Multi-protocol●
Connect simultaneously with a wide range of PLCs
and protocols
●
Multi-access●
With Web Gate functionality you can view, monitor, and control your HMI applications remotely with standard web browser
●
Multilingual●
Supports 38 alphabets and manages 15 languages simultaneously
●
Multimedia●
Featuring video record, playback, and screen capture●
Multi-target●
Data sharing for multiple HMI allows for small networks of controllers and interface
27Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
Magelis
GTO Introduction
28Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
Optimum
Panel Range Magelis
GTO
First
optimized terminal range that doesn’t compromise on features or performance for industrial applications
12.1”
3.5”
10.4”12.1”
5.7”
29Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
State-of-the-Art Graphic
Panels●TFT 65k color screen for brilliant visibility●LED backlight
●55% energy savings compared to compact fluorescent●Excellent brightness●Full dimming function
●Wide format (16/9) 7”
display●40% increase in screen area compared with standard 5.7”
terminal
●Function keys on 3.5”
and 7”
wide displays●Good click feeling●Space saving in visualization●Fine control
New Magelis
GTO Range
30Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
●Embedded ethernetfor web services (IT link, Webgate,ftp server, diagnostics, e-mail)2 serial lines for communicationswith PLCs
and other devices
•
Up-to-date USB 2.0 for easy maintenance and peripheral link
•
SD card up to 4 Gb
allows large log file•
Mini USB-B port for standard cable download
New Magelis
GTO Range Easy
Connectivity
31Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
Easy Installation and Sustainable Offer ●Same cut out as Magelis
XBTGT range for easy substitution●Same configuration software with Vijeo
Designer
With Magelis
GTO you can rely on a long-term investment.
●Optimized connector location for convenient and neat wiring●Power plug with fast connection●Simple installation fasteners require only 4 attachment points to
simplify installation
New Magelis
GTO
32Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
Whatever your requirements, you can find a solution!
New Magelis
GTO
●Extended temperature range
with all Magelis
GTO now operating up to 55°C
for hot environment.
●Worldwide certifications, including Hazardous Location (Class1 Div2 , ATEX Cat 3 certificates) and Marine Bridge and Deck.
33Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
New Magelis
GTO
●Smart environmental covers accessory to protect against chemical and oil
substances in machine tools environment
●Affordable stainless steel panels for applications in food and beverage
or pharmaceutical industry
Whatever your requirements, you can find a solution!
34Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
New Magelis
GTO Stainless Steel Models for Pharmaceutical and
Food and Beverage Applications3 sizes : 5’’7, 10’’4, 12’’1
•
Complies with DIN EN 1672-2 "Food processing machines –
Safety and hygiene requirements“
Corrosion-resistant stainless grade 304 cover•
IP66K
•
Conformal coating of electronic part•
Gasket conforms to FDA 21CFR177.2006
Combine with Vijeo
Designer software + IDS traceability add-
on designed for 21CFR part 11 •
Right solution for food and beverage and pharmaceutical applications
12.1”
10.4”
5.7”
35Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
Magelis
GTO Line-up
36Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
New Magelis
GTO Standard Line-up
Display 3’’5 TFT QVGA65K Colors
5’’7 TFT QVGA65K Colors
7’’ TFT WVGA65K Colors
7’’5 TFT VGA65K Colors
10’’4 TFT VGA65K Colors
12’’1 TFT SVGA65K Colors
Input method Touchscreen +6 F Keys
Touchscreen Touchscreen +8 F Keys
Touchscreen Touchscreen Touchscreen
Flash memory 64MB96MB
64MB96MB 96MB 96MB 96MB 96MB
Backup memory 128KB512KB
128KB512KB
128KB 512KB 512KB 512KB
Memory extensionSD card
No NoYes Yes Yes Yes Yes
Serial ports 1 RS232+ 1 RS4851 R232 / RS485
1 RS232+ 1 RS485 1 RS232+ 1 RS485 1 RS232+ 1 RS485 1 RS232+ 1 RS485 1 RS232+ 1 RS485
Ethernet NoYes
NoYes Yes Yes Yes Yes
USB ports 1 Host type A + 1 Device type miniB
Power supply 24 VDC
References HMIGTO1300HMIGTO1310
HMIGTO2300HMIGTO2310 HMIGTO3510 HMIGTO4310 HMIGTO5310 HMIGTO6310
37Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
New Magelis
GTO Stainless Steel
Line-up
Display 5’’7 TFT QVGA65K Colors
10’’4 TFT VGA65K Colors
12’’1 TFT SVGA65K Colors
Input method Touchscreen Touchscreen Touchscreen
Flash Memory 96MB 96MB 96MB
Backup Memory 512KB 512KB 512KB
Mem extensionSD card
Yes Yes Yes
Serial ports 1 RS232+ 1 RS485 1 RS232+ 1 RS485 1 RS232+ 1 RS485
Ethernet Yes Yes Yes
USB ports 1 Host type A + 1 Device type miniB
Power Supply 24 VDC
References HMIGTO2315 HMIGTO5315 HMIGTO6315
38Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012
Thank You!
Top Related