Look For the Mark On Your
Plasma Consumable Parts
CONSUMABLES
GENUINE
Page �
Unit/Torch Comparisonfor
Thermal Dynamics Cutting Systems
Page �
Unit Torch
Drag-Gun PCH-10
Cougar 1�5 PCH-10
Drag-Gun �8 PCH-�5/�8
Econopak �5 PCH-�5
Econopak 50 PCH-�6
Econopak 100 PCH-76
Pak Master �5 PCH-�5
Pak Master 50 PCH/M-�5
Pak Master 75 PCH/M-75
Pak Master 100 PCH/M-5�, PCH-5�P
Pak Master �8XL PCH0-�5/�8
Pak Master 50XL PCH/M-�8
Pak Master 75XL PCH/M-75
Cut Master 80XL PCH/M-75
Pak Master 100XL PCH/M-100XL
Pak Master 150XL PCH/M-1�0
Dynapak 100 PCH-�0
Dynapak �XT PCH-�0
Dynapak 4Xi PCH/M-51
Dynapak 6Xi PCH/M-51
Pak � PCH-�0
Pak 5 PCH-50, PCM-4BT
Pak �XR, Pak-5XT PCH/M-51
Pak 5XR, Pak-6�5XR PCH/M-51, PCH/M-5�, PCH/M-75
Pak 5XT PCH/M-51
Pak 6XR, Pak-750XR PCH/M-51, PCH/M-5�
Pak 7XR PCH/M-5�
Pak 8XR, Pak-1000XR PCH/M-5�
Pak 10XR PCH/M-5�, PCH/M-100, PCM-4BT
Pak 1�50XR PCH/M-5�
Pak-10 PCH/M-4B, PCHM-4BT
Stak Pak PCH/M-�5, PCH/M-70, PCH/M-140, PCH/M145
Pak-15XC PCH/M-150
Pak-44, Pak 45 PCH/M-6B
TA-�50, TA-500 M-�00
Ther
mal
Dyn
amic
s Pl
asm
a Cu
tting
Con
sum
able
sD
rag-
Gun
Eco
nopa
k Pa
kmas
ter C
utm
aste
r Pak
mas
ter X
L
* fit
s ov
er 9
-600
3
Part
s ph
oto
for P
CH/M
-120
not
sho
wn
Page 4 Page 5
Ele
ctro
de
Std
Cro
wn
Max
Lif
eD
rag
Sta
nd
off
Sta
nd
off
Sta
nd
off
Go
ug
ing
Cu
ttin
gG
ou
gin
gA
ir
Dra
g-G
unP
CH
-10
9-60
0�N
/AN
/A9-
6099
N/A
N/A
N/A
9-60
07N
/A9-
6006
Cou
gar
1�5
PC
H-1
09-
600�
N/A
N/A
9-44
76N
/AN
/AN
/AN
/A9-
6007
N/A
9-60
06
Dra
g-G
un �
8P
CH
-�5/
�89-
600�
N/A
9-65
01N
/AN
/AN
/AN
/A9-
6507
N/A
9-65
06
Eco
nopa
k �5
PC
H-�
59-
600�
N/A
N/A
9-44
76N
/AN
/AN
/AN
/A9-
6007
N/A
9-60
06
Eco
nopa
k 50
PC
H-�
69-
600�
N/A
N/A
9-65
01N
/AN
/AN
/AN
/A9-
6507
N/A
9-65
06
Eco
nopa
k 10
0P
CH
-76
8-75
008-
7507
8-74
968-
750�
8-75
05 (
60/7
0A)
8-75
068-
7501
8-75
088-
750�
Pak
Mas
ter
�5P
CH
-�5
9-60
0�N
/A9-
4476
N/A
N/A
N/A
N/A
9-60
07N
/A9-
6006
Pak
Mas
ter
50P
CH
/M-�
59-
600�
9-60
04*
9-65
0�*
9-65
019-
6500
N/A
N/A
9-65
0�9-
6507
N/A
9-65
06
Pak
Mas
ter
75P
CH
/M-7
58-
7500
8-75
078-
7496
8-75
0�8-
7504
(55
A)
N/A
N/A
8-75
068-
7501
8-75
088-
750�
Pak
Mas
ter
�8X
LP
CH
-�5/
�89-
600�
N/A
N/A
9-65
01N
/AN
/AN
/AN
/A9-
6507
N/A
9-65
06
Pak
Mas
ter
50X
LP
CH
/M-�
89-
600�
9-60
04*
9-65
0�*
9-65
019-
6500
N/A
N/A
9-65
0�9-
6507
N/A
9-65
06
Pak
Mas
ter
75X
LP
CH
/M-7
58-
7500
8-75
078-
7496
8-75
0�8-
7504
(55
A)
N/A
N/A
8-75
068-
7501
8-75
088-
750�
Cut
Mas
ter
80X
LP
CH
/M-7
58-
7500
8-75
078-
7496
8-75
0�8-
7504
(55
A)
8-75
05 (
60/7
0A)
N/A
8-75
068-
7501
8-75
088-
750�
Pak
Mas
ter
100X
LP
CH
/M-1
00X
L8-
7500
8-75
078-
7496
8-75
0�8-
7504
(55
A)
8-75
05 (
60/7
0A)
N/A
8-75
068-
7501
8-75
088-
750�
Pak
Mas
ter
150X
LP
CH
/M-1
�0�0
-1��
5�0
-1��
6N
/AN
/A�0
-1��
0 (�
5A)
�0-1
��1
(70A
)�0
-1��
� (1
�0A
)S
ee M
anua
l�0
-1�1
5S
ee M
anua
l�0
-1�1
0
Gas
Dis
trib
uto
rU
nit
Mo
del
#S
hie
ld C
up
Tip
Shi
eld
Cup
Max
imum
Life
Tip
Ele
ctro
de
Gas
Dis
trib
utor
Cro
wn
Shi
eld
Cup
Sta
ndar
dS
hiel
d C
up
PC
H-1
0P
CH
-�5
PC
H-�
6P
CH
/M-�
5/�8
PC
H/M
-�8
PC
H/M
-�5
Shi
eld
Cup
Cro
wn
Shi
eld
Cup
Tip
Ele
ctro
de
Gas
Dis
trib
utor
PC
H/M
-75
PC
H-7
6P
CH
/M-1
00X
L
PCH-10
Thermal Tech Tips
Page 4 Page 5
Item Catalog Number Description
1 9-600� Shield Cup
� 9-6099 Tip - Air
� 9-6007 Gas Distributor
4 9-6006 Electrode
5 9-0016 PCH-10 70˚ Torch Head
Drag-Gun, Cougar 125
PCH-25
Item Catalog Number Description
1 9-600� Shield Cup
� 9-4476 Tip - Air
� 9-6007 Gas Distributor
4 9-6006 Electrode
5 9-5807 PCH-�5 70˚ Torch Head
5 9-5808 PCH-�5 90˚ Torch Head
Econopak 25, Pak Master 25
Page 6 Page 7
PCH-25/38
Thermal Tech Tips
Item Catalog Number Description
1 9-600� Shield Cup
� 9-6501 Tip - Air
� 9-6507 Gas Distributor
4 9-6506 Electrode
5 9-5807 PCH-�5/�8 70˚ Torch Head
5 9-5808 PCH-�5/�8 90˚ Torch Head
Pak Master 38XL, Drag-Gun 38
Page 6 Page 7
Page 8 Page 9
PCH-26
Item Catalog Number Description
1 9-600� Shield Cup
� 9-6501 Tip - Air
� 9-6507 Gas Distributor
4 9-6506 Electrode
5 9-5807 PCH-�6 70˚ Torch Head
5 9-5808 PCH-�6 90˚ Torch Head
Econopak 50
Page 8 Page 9
PCH/M-28
Thermal Tech Tips : Cutting w/ Standoff Cup
Item Catalog Number Description
1 9-650� Shield Cup - Maximum Life (requires 9-600�)
� 9-6004 Shield Cup - Crown (requires 9-600�)
� 9-600� Shield Cup - Std
4 9-6501 Tip - Drag
4 9-6500 Tip - Standoff
5 9-6507 Gas Distributor
6 9-6506 Electrode
7 9-5807 PCH-�8 70˚ Torch Head
7 9-5808 PCH-�8 90˚ Torch Head
7 9-5809 PCH-�8 180˚ Torch Head
Pak Master 50XL
PCH/M-35
Item Catalog Number Description
1 9-650� Shield Cup - Maximum Life (requires 9-600�)
� 9-6004 Shield Cup - Crown (requires 9-600�)
� 9-600� Shield Cup - Std
4 9-6501 Tip - Drag
4 9-6500 Tip - Standoff
4 9-650� Tip - Gouging
5 9-6507 Gas Distributor
6 9-6506 Electrode
7 9-5807 PCH-�5 70˚ Torch Head
7 9-5808 PCH-�5 90˚ Torch Head
7 9-5809 PCM-�5 180˚ Torch Head
Pak Master 50, Stak Pak
Page 10 Page 11
Item Catalog Number Description
1 9-650� Shield Cup - Maximum Life (requires 9-600�)
� 9-6004 Shield Cup - Crown (requires 9-600�)
� 9-600� Shield Cup - Std
4 9-6501 Tip - Drag
4 9-6500 Tip - Standoff
4 9-650� Tip - Gouging
5 9-6507 Gas Distributor
6 9-6506 Electrode
7 9-8055 PCH-40 70˚ Torch Head
7 9-8054 PCH-40 90˚ Torch Head
7 9-805� PCM-40 180˚ Torch Head
PCH/M-40
Pakmaster 50XL
Page 10 Page 11
PCH/M-75
Thermal Tech Tips : Cutting Direction
Item Catalog Number Description
1 8-7500 Shield Cup - Std
� 8-7507 Shield Cup - Crown
� 8-7496 Shield Cup - Maximum Life
4 9-7501 Canted Coil Spring
5 8-750� Tip - Drag (�5A)
5 8-7504 Tip - Standoff (55A)
5 8-7506 Tip - Gouging
6 8-7501 Gas Distributor - Cutting
6 8-7508 Gas Distributor - Gouging
7 8-750� Electrode
8 8-7510 PCH-75 70˚ Torch Head
8 8-7511 PCH-75 90˚ Torch Head
8 8-751� PCH-75 180˚ Torch Head
Pak Master 75, Pakmaster 75XL, 625 XR, Cutmaster 80XL
Page 1�
PCH/M-76
Item Catalog Number Description
1 8-7500 Shield Cup - Std
� 8-7507 Shield Cup - Crown
� 8-7496 Shield Cup - Maximum Life
4 9-7501 Canted Coil Spring
5 8-750� Tip - Drag (�5A)
5 8-7505 Tip - Standoff (60A)
5 8-7506 Tip - Gouging
6 8-7501 Gas Distributor - Cutting
6 8-7508 Gas Distributor - Gouging
7 8-750� Electrode
8 8-7510 PCH-76 70˚ Torch Head
8 8-7511 PCH-76 90˚ Torch Head
8 8-751� PCH-76 180˚ Torch Head
Econopak 100
Page 1�
Item Catalog Number Description
1 8-7500 Shield Cup - Std
� 8-7507 Shield Cup - Crown
� 8-7496 Shield Cup - Maximum Life
4 9-7501 Canted Coil Spring
5 8-750� Tip - Drag (�5A)
5 8-7504 Tip - Standoff (55A)
5 8-7505 Tip - Standoff (70A)
5 8-7506 Tip - Gouging
6 8-7501 Gas Distributor - Cutting
6 8-7508 Gas Distributor - Gouging
7 8-750� Electrode
8 8-7510 PCH-100XL 70˚ Torch Head
8 8-7511 PCH-100XL 90˚ Torch Head
8 8-751� PCH-100XL 180˚ Torch Head
Pak Master 100XL
Thermal Tech Tips : Plasma Gouging
Page 14 Page 15
PCH/M-100XL
PCH/M-100
Item Catalog Number Description
1 8-1100 Shield Cup - Std
1 9-4�45 Shield Cup - Mach
� 8-1101 Shield Cup - Crown
� 9-4�4� Tip - �5A Air
� 9-4�4� Tip - 70A Air
� 9-4�41 Tip - 105A Air
4 9-4�40 Electrode
5 8-1106 Liner
6 9-4��9 Gas Distributor
7 8-1108 Electrode Holder
8 8-111� PCH-100 70˚ Torch Head
8 8-111� PCM-100 180˚ Torch Head
Pak 10XR
Page 14 Page 15
PCH/M-120
Pakmaster 150XL
Item Catalog Number Description
1 �0-1��5 Shield Cup - Standard
1 �0-1��6 Shield Cup - Crown
1 �0-1��7 Shield Cup - Gouging
� �0-1��0 Tip �5A
� �0-1��1 Tip 70A
� �0-1��� Tip 1�0A
� �0-141� Tip .110 - Gouging
� �0-141� Tip .1�5 - Gouging
� �0-1414 Tip .156 - Gouging
� �0-1415 Tip .171 - Gouging
� �0-1�15 Gas Distributor - Cutting
� �0-1409 Gas Distributor - Gouging
4 �0-1�10 Electrode Air - Cutting
4 �0-1�11 Electrode Multi-Gas - Cutting
4 �0-1404 Electrode Air/N� - Gouging
4 �0-1405 Electrode Ar - H� Gouging
N/S �0-140� Coolant Tube Extension - Gouging
5 9-78�0 PCH-1�0 70˚ Torch Head
5 9-78�1 PCH-1�0 90˚ Torch Head
5 9-6410 PCH-1�0 180˚ Torch Head
Page 16
Page 17
Maximizer 300
Item Catalog Number Description
1 �0-100� End Cap 50A
1 �0-1004 End Cap 100 - ��5A
1 �0-1005 End Cap �00A
1 �0-1007 End Cap Underwater, 100-�00A
� �0-100� Shield Cup Body
� �0-10�0 Tip 50A
� �0-10�1 Tip 100A
� �0-10�� Tip 150A
� �0-10�� Tip ��5A
� �0-10�4 Tip �00A
4 �0-0008 Gas Distributor 50-��5A
4 �0-1009 Gas Distributor �00A
5 �0-1015 Electrode O�, 100A
5 �0-1016 Electrode O�, 150A
5 �0-1017 Electrode O�, ��5A
5 �0-1018 Electrode O�, �00A
5 �0-1018 Electrode Air, 50-��5A
5 �0-10�1 Electrode Air, O� �00A
5 �0-10�� Electrode N�, 50-�00A
5 �0-10�5 Electrode, Ar-H�, 100-�00A
6 9-6457 Maximizer �00 70˚ Torch Head
6 9-6459 Maximizer �00 90˚ Torch Head
6 9-6410 Maximizer �00 180˚ Torch Head
Merlin Pak 15XC, Merlin 3000, Merlin 6000
Maximizer 300
Merlin 6000 GST
Item Catalog Number Description
1 �0-100� End Cap 50A
1 �0-1004 End Cap 100 - ��5A
1 �0-1005 End Cap �00A
1 �0-1007 End Cap Underwater, 100-�00A
� �0-100� Shield Cup Body
� �0-10�0 Tip 50A
� �0-10�1 Tip 100A
� �0-10�� Tip 150A
� �0-10�� Tip ��5A
� �0-10�4 Tip �00A
4 �0-0008 Gas Distributor 50-��5A
4 �0-1009 Gas Distributor �00A
5 �0-1010 Electrode O�, 100-��5A
5 �0-1018 Electrode Air, 50-��5A
5 �0-10�1 Electrode Air, O� �00A
5 �0-10�� Electrode N�, 50-�00A
5 �0-10�5 Electrode, Ar-H�, 100-�00A
6 9-6457 Maximizer �00 70˚ Torch Head
6 9-6459 Maximizer �00 90˚ Torch Head
6 9-6410 Maximizer �00 180˚ Torch Head
Page 18
Page 19
PCH/M-70
Thermal Tech Tips : Plasma Gouging
Item Catalog Number Description
1 9-60�4 Shield Cup - Standoff - Long
1 9-6018 Shield Cup - Gouging
� 9-6016 Shield Cup Standoff - Std.
� 9-6017 Shield Cup - Crown
4 9-6008 Tip - Cutting �5A Air/N�/O�
4 9-6009 Tip - Cutting 70A Air/N�/O�
4 9-601� Tip - Cutting 70A Ar/H�
4 9-6014 Tip - Gouging .089
4 9-6015 Tip - Gouging .104
4 9-6109 Tip - Gouging .1�5
5 9-60�� Gas Distributor
6 9-6019 Electrode - Cutting, Air/N�/O�
6 9-60�1 Electrode - Cutting, Ar/H�
6 9-6107 Electrode - Gouging, Air/N�/O�
6 9-6108 Electrode - Gouging, Ar/H�
7 9-5810 PCH-70 70˚ Torch Head
7 9-5811 PCM-70 90˚ Torch Head
7 9-581� PCM-70 180˚ Torch Head
Stak Pak
PCH/M-140
Item Catalog Number Description
1 9-6047 Shield Cup - Gouging
� 9-6045 Shield Cup - Standoff - Std
� 9-6054 Shield Cup - Standoff - Long
4 9-6046 Shield Cup - Crown
5 9-60�5 Tip - Cutting �5A Air/N�
5 9-60�6 Tip - Cutting 70A Air/N�
5 9-60�7 Tip - Cutting 105A Air/N�
5 9-60�8 Tip - Cutting 140A Air/N�
5 9-60�4 Tip - Cutting 70A Ar/H�
5 9-60�5 Tip - Cutting 105A Ar/H�
5 9-60�6 Tip - Cutting 140A Ar/H�
5 9-60�7 Tip - Gouging .110
5 9-60�8 Tip - Gouging .1�5
5 9-60�9 Tip - Gouging .156
5 9-6040 Tip - Gouging .171
6 9-611� Gas Distributor - Gouging
7 9-6051 Gas Distributor - Cutting
7 9-6048 Electrode - Cutting, Air/N�/O�
8 9-6050 Electrode - Cutting Ar/H�
8 9-6110 Electrode - Gouging, Air/N�/O�
8 9-6111 Electrode - Gouging, Ar/H�
9 9-581� PCH-140 70˚ Torch Head
9 9-5814 PCM-140 90˚ Torch Head
9 9-5815 PCM-140 180˚ Torch Head
Stak Pak
Page �0
PCH-145
Thermal Tech Tips
Normal Cut Surface Cut Surface with Dross
Item Catalog Number Description
1 9-6077 Shield Cup - Gouging
� 9-6075 Shield Cup - Standoff - Std
� 9-608� Shield Cup - Standoff - Long
4 9-6055 Tip Cutting �5A Air/N�
4 9-6056 Tip Cutting 70A Air/N�
4 9-6057 Tip Cutting 105A Air/N�
4 9-6058 Tip Cutting 140A Air/N�
4 9-6064 Tip Cutting 70A Ar/H�
4 9-6065 Tip Cutting 105A Ar/H�
4 9-6066 Tip Cutting 140A Ar/H�
4 9-6067 Tip Gouging .110
4 9-6068 Tip Gouging .1�5
4 9-6069 Tip Gouging .156
4 9-6070 Tip Gouging .171
5 9-608� Gas Distributor - Gouging
6 9-6081 Gas Distributor - Cutting
7 9-6078 Electrode - Cutting, Air
7 9-61�9 Electrode - Cutting N�
7 9-6080 Electrode - Cutting Ar/H�
7 9-61�0 Electrode - Gouging, Air/N�/O�
7 9-61�1 Electrode - Gouging, Ar/H�
8 9-5816 PCH-145 70˚ Torch Head
8 9-5817 PCM-145 90˚ Torch Head
8 9-6410 PCM-145 180˚ Torch Head
Stak Pak
Page �1
PCH/M-150
Item Catalog Number Description
1 9-5750 Shield Cup - Std - Ceramic Front
1 9-5790 Shield Cup - Std - Metal Front
� 9-5801 Shield Cup - Copper (Tip Exp.)
� 9-5758 Shield Cup - Ceramic (Tip Exp.)
N/S 9-5774 Shield Cup - Gouging
� 9-5748 Tip 50A Air
� 9-5747 Tip 100A Air
� 9-5746 Tip 150A Air
� 9-575� Tip 50A O�
� 9-575� Tip 100A O�
� 9-5751 Tip 150A O�
� 9-5765 Tip 50A N�
� 9-5766 Tip 100A N�
� 9-5767 Tip 150A N�
� 9-5775 Tip 150A Ar/H�
� 9-5756 Tip, Gouging 85A .078
� 9-5755 Tip, Gouging 150A .1�0
4 9-5749 Electrode - Air
4 9-5760 Electrode - O�
4 9-5754 Electrode - N�, Ar-H�
5 9-574� PCH-150 70˚ Torch Head
5 9-5744 PCH-150 90˚ Torch Head
5 9-5745 PCM-150 180˚ Torch Head
Pak 15XC
Page ��
Page ��
PCH-20
Thermal Tech Tips : Plasma Gouging Applications
Item Catalog Number Description
1 8-��14 Shield Cup Standard
� 8-���8 Skinning Cup
� 8-��18 Tip
4 8-���� Gas Distributor
5 9-6006 Electrode
6 8-���0 PCH-�0 70° Torch Head
Dynapak 110, Pak 2XT
PCH-30
Thermal Tech Tips : Manual Piercing Technique
Item Catalog Number Description
1 9-5500 Shield Cup Standard
� 9-5501 Tip
� 8-���� Gas Distributor
4 9-550� Electrode
5 9-551� PCH-�0 70° Torch Head
5 9-5509 PCH-�0 180° Torch Head
Pak-3
Page �4
PCH-50
Item Catalog Number Description
1 8-5505 Shield Cup Standard
� 8-5519 Tip
� 8-5507 Gas Distributor
4 8-5508 Electrode
5 8-55�0 Liner (Includes O-Rings)
6 8-5510 Sleeve
N/S 8-5506 Collet
7 8-5501 PCH-50 70° Torch Head
Pak-5
Page �5
PCH/M-51
Thermal Tech Tips: Electrode/Tip Wear
Item Catalog Number Description
1 9-5779 Shield Cup - Crown (fits over 8-�159)
� 8-55�6 Shield Cup - Crown Ceramic
� 9-56�0 Shield Cup Ceramic
4 8-�151 Shield Cup - Vespel - Long
4 8-�15� Shield Cup - Vespel - Std
5 8-�159 Shield Cup - Phenolic - Std
6 9-57�4 Tip, Gouging .078
6 9-5718 Tip 10-40A Air
6 9-56�1 Tip 10-60A Air
6 8-���1 Tip 65A Air
7 9-56�� Electrode
7 9-57�0 Electrode
8 9-56�5 PCH-51 70˚ Torch Head
8 9-4�44 PCM-51 90˚ Torch Head
8 9-56�4 PCM-51 180˚ Torch Head
4Xi, 6Xi, Pak-3XR, Pak-5XR, Pak-6XR,Pak-7XR, Pak-5XT, Pak-625XR, Pak-750XR
Page �6
PCH/M-52
Item Catalog Number Description
1 9-5780 Shield Cup - Crown (fits over 9-5781)
� 9-5694 Shield Cup - Crown Ceramic
� 9-571� Shield Cup - Drag - Vespel
� 8-51�8 Shield Cup - Gouging Ceramic
4 9-5781 Shield Cup - Phenolic - Std
5 9-5617 Shield Cup - Std Ceramic
6 9-570� Tip �5A Air
6 9-5618 Tip 45-55A Air
6 9-5707 Tip 60-70A Air
6 9-578� Tip 80A Air
6 9-5708 Tip 105A Air
6 8-51�9 Tip Gouging
6 9-5709 Tip, Gouging 70A .078
6 9-5710 Tip, Gouging 105A .09�
6 9-571� Tip, Gouging 105A .11�
7 8-���1 Electrode - Air
7 9-5619 Electrode - Air (Plated)
7 9-5711 Electrode - Multi-Gas
8 9-564� PCH-5� 70˚ Torch Head
8 9-5854 PCM-5� 90˚ Torch Head
8 9-564� PCM-5� 180˚ Torch Head
Pak-5XR*, Pak-6XR*, Pak-7XR, Pak-8XR,Pak-10XR, Pak-625XR*, Pak-750XR*,
Pak-1000XR, Pak-1250XR *= Dual Gas
Page �7
PCH/M-53
Thermal Tech Tips : Manual Cutting
Item Catalog Number Description
1 9-5780 Shield Cup - Crown (fits over 9-5781)
� 9-5694 Shield Cup - Crown Ceramic
� 9-571� Shield Cup - Drag - Vespel
4 9-5781 Shield Cup - Phenolic - Std
5 9-5617 Shield Cup - Std Ceramic
6 9-5897 Tip 70A Air
6 9-5709 Tip, Gouging 70 A .078
7 9-5898 Electrode - Air
8 9-6170 PCH-5� 70˚ Torch Head
8 9-6190 PCH-5� 90˚ Torch Head
8 9-6180 PCH-5� 180˚ Torch Head
Page �8
Packmaster 100
PCH/M-53P
Item Catalog Number Description
1 9-6�55 Shield Cup - Std
� 9-5897 Tip 70A Air
� 9-5898 Electrode - Air
4 9-6�70 PCH-5�P 70˚ Torch Head
4 9-6�90 PCH-5�P 90˚ Torch Head
Packmaster 100
Page �9
PCH/M-4B(T)
Item Catalog Number Description
1 8-4088 Shield Cup - Std - Cermaic
� 8-4�1� Shield Cup - Crown Ceramic
� 8-415� Tip Lo-Amp .059
� 8-4189 Tip Lo-Amp - Std .0�0 (4BT/5)
� 8-4�11 Tip - Std .046 (4BT/5)
4 9-�4�1 Gas Distributor
5 8-407� Electrode
6 8-4154 Liner
7 8-418� Sleeve
8 8-4197 Collet (4BT-only)
8 8-4156 Collet-Std
9 8-4050 Spring
10 8-4158 Back Cap
11 8-4160 PCM-4B 70˚ Torch Head
11 8-4161 PCM-4B 90˚ Torch Head
11 8-4196 PCM-4BT 180˚ Torch Head
Pak-5 (Mech), Pak-10, Pak-10XR (Mech)
Thermal Tech Tips : Mechanized Cutting
PCH/M-6B
Item Catalog Number Description
1 8-6515 End Cap
� 8-6514 End Piece
� 8-6581 Outer Insulator
4 8-6580 Tip 100A
4 8-6575 Tip �00A
4 8-658� Tip �00A
4 8-657� Tip 400A
5 8-6586 Electrode - Lo-Amp
5 8-6578 Electrode - Gen Purpose
6 8-6571 Liner
7 8-6569 Gas Distributor
8 8-6615 Electrode Holder
NS 8-651� Gasket
9 8-658� PCM-4B 70˚ Torch Head
9 8-6584 PCM-4B 90˚ Torch Head
9 8-6577 PCM-4BT 180˚ Torch Head
Pak-44, Pak-45
M-200
Item Catalog Number Description
1 8-6059 Collar
� 8-6056 End Cap
� 8-6077 End Cap - Underwater
� 8-6057 End Cap - Heavy Duty
� 8-056� O-Ring
4 8-6006 End Piece - Water Shield
4 8-0607 End Piece - Gas Shield
4 8-60�9 End Piece - Air/H� Secondary
4 8-0611 End Piece - Piercing
5 9-�451 Coolant Baffle
6 9-��10 Inner Tip Retainer
7 8-6041 Tip 150A
7 8-604� Tip �50A
7 8-604� Tip �50A
7 8-6044 Tip 500A
7 8-6045 Tip 750A
7 8-6046 Tip 1000A
7 8-6068 Tip 1000A Heavy Duty
7 8-6047 Tip 500A - Gouging
8 9-1641 Electrode - 500A
8 9-�841 Electrode - Rev Swirl
8 9-166� Electrode - 1000A
9 9-164� Electrode Seat
10 9-1640 Coolant Tube
11 8-6060 Outer Insulator
1� 8-6054 M-�00 Torch Head
CC-65, CC-66, TA-500, TAC-500
Page ��
Page ��
XT-300
Amps Plasma/Shield Gas Shield Cup Shield CapShield Gas Distributor
TipPlasma GasDistributor
Electrode Cartridge
�0A O� Plasma / O� Shield �1-1016 �1-10�4 �1-1�8� �1-1050 �1-1040 �1-1068 �1-10�050A O� Plasma / Air Shield �1-1016 �1-10�5 �1-1�7� �1-1051 �1-1041 �1-1069 �1-10�0
O� Plasma / Air Shield �1-1016 �1-10�6 �1-1�7� �1-105� �1-1041 �1-1070 �1-10�0O� Plasma / Air Shield �1-1016 �1-10�6 �1-1�7� �1-115� �1-1041 �1-1170 �1-10�0
85A Air Plasma / Air Shield �1-1016 �1-10�7 �1-1�7� �1-115� �1-1041 �1-1071 �1-10�0O� Plasma / Air Shield �1-1016 �1-10�7 �1-1�7� �1-105� �1-1041 �1-1071 �1-10�0O� Plasma / Air Shield �1-1016 �1-10�7 �1-1�7� �1-115� �1-1041 �1-1171 �1-10�0
Air Plasma / Air Shield �1-1016 �1-10�� �1-1�74 �1-1059 �1-1045 �1-1077 �1-10�0N� Plasma / H�O Shield �1-1016 �1-10�� �1-1�74 �1-1059 �1-1045 �1-1077 �1-10�0Air Plasma / Air Shield �1-1016 �1-10�4 �1-1�74 �1-1060 �1-1041 �1-1078 �1-10�0
N� Plasma / H�O Shield �1-1016 �1-10�4 �1-1�74 �1-1060 �1-1041 �1-1078 �1-10�0Air Plasma / Air Shield �1-1016 �1-10�5 �1-1�74 �1-1061 �1-1041 �1-1079 �1-10�0
N� Plasma / H�O Shield �1-1016 �1-1047 �1-1�74 �1-1064 �1-1041 �1-1084 �1-10�0H�5 Plasma / N� Shield �1-1016 �1-10�6 �1-1�74 �1-106� �1-1041 �1-1080 �1-10�0N� Plasma / H�O Shield �1-1016 �1-10�6 �1-1�74 �1-105� �1-1041 �1-1089 �1-10�0
�0A
50A
70A
100A
70AXTL
100AXTL
XTL = XTremeLife Consumables used with VTA
Mild Steel
Stainless Steel/Aluminum
'O' Ring
8-05408-0544
(Behind Ring)8-0545
9-9414Ohmic Sensor
Amps Plasma/Shield GasShield
RetainerShield Cup Shield Cap
Shield Gas Distributor
TipPlasma GasDistributor
Electrode Cartridge
150A O� Plasma / O� Shield ____ �1-1016
�1-10�8(≤ 3/4" (20mm)
�1-1�75(≥ 3/4" (20mm
�1-1�7� �1-1054 �1-104� �1-107� �1-10�0
�00A O� Plasma / Air Shield �1-1014 �1-1017 21-1030 �1-1�85 �1-1055 �1-104� �1-109� �1-10���50A O� Plasma / Air Shield �1-1014 �1-1017 �1-10�0 21-1285 �1-1056 �1-104� �1-109� �1-10��
�00A O� Plasma / Air Shield �1-10�1 �1-1017 �1-10�9
�1-1�8�(≤ 5/8" (15mm)
�1-1�8�(≤ 5/8" (15mm)
�1-1057 �1-104� �1-1090 �1-10��
H�5 Plasma / N� Shield �1-1016 �1-10�7 �1-1�78 �1-106� �1-1041 �1-1081 �1-10�0N� Plasma / H�O Shield �1-1016 �1-1048 �1-1�78 �1-109� �1-1041 �1-1081 �1-10�0
H�5 Plasma / N� Shield �1-1015 �1-1017
�1-107�(SS/AL ≤ 1" (25mm)
�1-107�(SS > 1" (25mm)
�1-1094(AL > 1" (25mm)
�1-1�84 �1-1095 �1-104� �1-1096 �1-10��
N� Plasma / H�O Shield �1-1015 �1-1017 21-1049 �1-1�84 �1-1067 �1-104� �1-1089 �1-10��
H�5 Plasma / N� Shield �1-1015 �1-1017
�1-10�8(≤ 3/4" (20mm)
�1-1�75(≥ 3/4" (20mm
�1-1�84 �1-1065 �1-1041 �1-1091 �1-10��
N� Plasma / H�O Shield �1-1015 �1-1017 21-1046 �1-1�84 �1-1066 �1-104� �1-1089 �1-10��
Mild Steel
Stainless Steel/Aluminum
9-9414Ohmic Sensor
8-05408-0544 (Behind Ring)
8-0545
8-0558
150A
300A
150A
�00A
�00A
Amps Plasma/Shield GasShield
RetainerShield Cup Shield Cap
Shield Gas Distributor
TipPlasma GasDistributor
Electrode Cartridge
O� Plasma / Air Shield �5-1019 �5-1018 �5-10�9 �5-1�81 �5-1056 �5-1041 �5-1086 �5-10�0Air Plasma / Air Shield �5-1019 �5-1018 �5-10�8 �5-1�80 �5-1055 �5-1047 �5-1085 �5-10�0
�00A Air Plasma / Air Shield �5-10�1 �5-1017 �5-10�7 �5-1�8� �5-1050 �5-1044 �5-1088 �5-10��
Air Plasma / Air Shield �5-1019 �5-1018 �5-10�0 �5-1�8� �5-1055 �5-1041 �5-1085 �5-10�0
�5-10�1(≤ 1" (25mm)
�5-1�75(> 1" (25mm)
�00AMild Steel
Stainless Steel/Aluminum �5-1016�00A H�5 Plasma / N� Shield �5-1�7� �5-1058 �5-104� �51087 �5-10�0
Amps Plasma/Shield GasShield
RetainerShield Cup Shield Cap
Shield Gas Distributor
TipPlasma GasDistributor
Electrode Cartridge
O� Plasma / Air Shield �5-1019 �5-1018 �5-10�9 �5-1�81 �5-1056 �5-1046 �5-1086 �5-10�0Air Plasma / Air Shield �5-1019 �5-1018 �5-10�8 �5-1�80 �5-1055 �5-1041 �5-1085 �5-10�0
�00A O� Plasma / Air Shield �5-10�1 �5-1017 �5-10��
�5-1�74(≤ 5/8" (15mm)
35-1283(≥ 5/8" (15mm)
�5-1059 �5-1047 �5-1090 �5-10��
Air Plasma / Air Shield �5-1019 �5-1018 �5-10�9 �5-1�81 �5-1057 �5-1046 �5-1085 �5-10�0
H�5 Plasma / N� Shield _____ �5-1016
�5-10�1(≤ 1" (25mm)
�5-1�75(> 1" (25mm)
�5-1�7� �5-1058 �5-104� �5-1087 �5-10�0
N� Plasma / H�O Shield �5-1015 �5-1017 35-1038 �5-1�84 �5-106� �5-1048 �5-1089 �5-10��
H�5 Plasma / N� Shield �5-1015 �5-1017
�5-10�5(≤ 1" (25mm)
�5-10�6(≥ 1" (25mm)
�5-1�84 �5-1061 �5-104� �5-1091 �5-10��
�00A
Mild Steel
Stainless Steel/Aluminum
�00A
�00A
9-9414Ohmic Sensor
'O' Rings
8-05408-0544 (Behind Ring
8-0545
9-9414Ohmic Sensor
'O' Rings
8-05408-0544
(Behind Ring)8-0545
200A
8-0558
300A
XT-301
Amps Plasma/Shield Gas Shield Cup Shield CapShield Gas Distributor
TipPlasma GasDistributor
Electrode Cartridge
Air Plasma / Air Shield �5-1016 �5-10�5 �5-1�7� �5-1051 �5-1041 �5-1069 �5-10�0O� Plasma / Air Shield �5-1016 �5-10�5 �5-1�7� �5-1051 �5-1041 �5-1069 �5-10�0Air Plasma / Air Shield �5-1016 �5-10�7 �5-1�7� �5-105� �5-1041 �5-1071 �5-10�0O� Plasma / Air Shield �5-1016 �5-10�7 �5-1�7� �5-105� �5-1041 �5-1071 �5-10�0
55A Air Plasma / Air Shield �5-1016 �5-10�4 �5-1�7� �5-1060 �5-1041 �5-1078 �5-10�0Air Plasma / Air Shield �5-1016 �5-10�7 �5-1�7� �5-1060 �5-1041 �5-1071 �5-10�0
N� Plasma / H�O Shield �5-1016 �5-10�4 �5-1�7� �5-1060 �5-1041 �5-1089 �5-10�0H�5 Plasma / N� Shield �5-1016 �5-10�4 �5-1�7� �5-1060 �5-1041 �5-1080 �5-10�0
55A
Mild Steel
Stainless Steel/Aluminum
100A
100A
Auto-Cut �00 O� and Auto-Cut �00 O�
Auto-Cut �00 and Auto-Cut �00
Auto-Cut 100
Page �4
Page �5
PCH/M-200
Item Catalog Number Description
1 ��-1��5 Shield Cup, Standard
1 ��-1��6 Crown Shield Cup (Manual Cutting)
1 ��-15�7 Shield Cup Gouging
� ��-1��� Tip �00A
� ��-1��0 Tip 150A
� ��-1��1 Tip 70A
� ��-1��� Tip 55A
� ��-1��0 Tip �5A
� ��-151� Tip (0.110) Gouging
� ��-151� Tip (0.1�5) Gouging
� ��-1514 Tip (0.156) Gouging
� ��-1515 Tip (0.171) Gouging
� ��-1�15 Gas Distributor, Cutting
� ��-1509 Gas Distributor, Gouging
4 ��-1�10 Electrode, Air Cutting
4 ��-1�11 Electrode, Multi-Gas Cutting
4 ��-1504 Electrode, Air, Gouging
4 ��-1505 Electrode, ArH�, Gouging
N/S ��-150� Coolant Tube Extension, Gouging
5 9-78�6 PCH-�00 Torch Head, 70°
5 9-78�7 PCH-�00 Torch Head, 90°
5 9-78�8 PCH-�00 Torch Head, 180°
PAK-200
Page �6
PCH/M-42
Item Catalog Number Description
1 9-600� Shield Cup - Std
� 9-6501 Tip - Drag
� 9-6500 Tip - Standoff
� 9-6504 Tip - �0A
� 9-6507 Gas Distributor
4 9-654� Electrode
5 9-844� PCH-4� 70˚ Torch Head
5 9-844� PCH-4� 90˚ Torch Head
5 9-8445 PCH-4� 180˚ Torch Head
1 � � 4 5
Drag-Gun Plus, RPT
PCH/M-62
Item Catalog Number Description
1 9-8400 Shield Cup, 40A
1 8-7500 Shield Cup, Standard
1 8-75�5 Shield Cup Hi-Vis
� 9-8411 Tip, 40A Drag
� 9-841� Tip, 40A Standoff
� 8-7514 Tip, 50-60A
� 8-7504 Tip, 55A
� 9-77�6 Tip, 60A
� 9-8401 Gas Distributor, 40A
� 8-7501 Gas Distributor, 40A
4 9-840� Electrode, Gen Purpose
4 9-8407 Electrode, MaxLife
5 9-8410 PCH Torch Head, 70°
5 9-8409 PCH Torch Head, 90°
5 9-8408 PCM Torch Head, 180°
N/S 9-84�� Standoff Cutting Guide, 40-60A (Adjust)
Page �7
1 � � 4 5
RPT, Pakmaster-50XLP, Cutmaster 50
PCH/M-102
Item Catalog Number Description
1 8-7500 Shield Cup, Standard
1 8-75�5 Shield Cup Hi-Vis
� 8-750� Tip, 40A Drag
� 8-7514 Tip, 50-60A
� 8-7504 Tip, 55A
� 9-77�6 Tip, 60A
� 9-77�8 Tip, 80A
� 8-7506 Tip, Gouging
� 8-7501 Gas Distributor, Cutting
� 8-7508 Gas Distributor, Gouging
4 9-840� Electrode, Gen Purpose
4 9-8407 Electrode, MaxLife
5 9-8410 PCH Torch Head, 70°
5 9-8409 PCH Torch Head, 90°
5 9-8408 PCM Torch Head, 180°
N/S 9-84�� Standoff Cutting Guide, 40-60A (Adjust)
Page �8
1 � � 4 5
RPT, Pakmaster-75XLP, Pakmaster-100XLP
1
SL60 1Torch
Item Catalog Number Description
1 9-8�19 SL60 Torch Head, 75°
� 9-8�15 Electrode, MaxLife
� 9-8�1� Start Cartridge
4 9-8�05 Tip, �0A Drag
4 9-8�06 Tip, �0A Drag
4 9-8�07 Tip, 40A Drag
4 9-8�08 Tip, 40A Standoff
4 9-8�09 Tip, 50/55A Standoff
4 9-8�10 Tip, 60A Standoff
4 9-8�5� Tip, 60A Drag
4 8-8��5 Tip, A Gouging
4 9-8��6 Tip, B Gouging
4 9-8��7 Tip, C Gouging
4 9-8��8 Tip, D Gouging
5 9-8�18 Shield Cup, Standard
6 9-8��7 Shield Cup, MaxLife
7 9-8��5 50/60A Drag Shield
8 9-8�4� Deflector
9 9-8�41 Shield, Gouging
N/S 9-8�51 Standoff Cutting Guide, 40-60A (Preset)
N/S 9-84�� Standoff Cutting Guide, 40-60A (Adjust)
Page �9
� � 4 5 6 7 8 9
RPT 1Torch, Cutmaster 38/39/51/52/82
SL100 1Torch
Item Catalog Number Description
1 9-8�19 SL100 Torch Head, 75°
� 9-8�15 Electrode, MaxLife
� 9-8�1� Start Cartridge
4 9-8�05 Tip, �0A Drag
4 9-8�06 Tip, �0A Drag
4 9-8�07 Tip, 40A Drag
4 9-8�08 Tip, 40A Standoff
4 9-8�09 Tip, 50/55A Standoff
4 9-8�10 Tip, 60A Standoff
4 9-8�5� Tip, 60A Drag
4 9-8��1 Tip, 70A Standoff
4 9-8�11 Tip, 80A Standoff
4 9-8�1� Tip, 90/100A Standoff
4 9-8�5� Tip, 1�0A Standoff
4 9-8��5 Tip, A Gouging
4 9-8��6 Tip, B Gouging
4 9-8��7 Tip, C Gouging
4 9-8��8 Tip, D Gouging
4 9-8�54 Tip, E Gouging
5 9-8�18 Shield Cup, Standard
6 9-8��7 Shield Cup, MaxLife
7 9-8��5 50/60A Drag Shield
7 9-8��6 70/100A Drag Shield
7 9-8�58 1�0A Drag Shield
8 9-8�4� Deflector
9 9-8�41 Shield, Gouging
N/S 9-8�51 Standoff Cutting Guide, 40-60A (Preset)
N/S 9-8�81 Standoff Cutting Guide, 80-1�0A (Preset)
N/S 9-84�� Standoff Cutting Guide, 40-60A (Adjust)
Page 40
1 � � 4 5 6 7 8 9
RPT 1Torch, Cutmaster 81/100/102/151/152
PCH/M-60
Item Catalog Number Description
1 8-7500 Shield Cup - Std
� 8-7507 Shield Cup - Crown
� 8-7496 Shield Cup - Maximum Life
4 9-7501 Canted Coil Spring
5 8-750� Tip - Drag (�5A)
5 9-77�6 Tip - Standoff 60A
5 8-7506 Tip - Gouging
6 8-7501 Gas Distributor - Cutting
6 8-7508 Gas Distributor - Gouging
7 8-750� Electrode
8 9-8075 PCH-60 70˚ Torch Head
8 9-8074 PCH-60 90˚ Torch Head
8 9-807� PCH-60 180˚ Torch Head
Pakmaster 75XL
Page 41
PCH/M-80
Item Catalog Number Description
1 8-7500 Shield Cup - Std
� 8-7507 Shield Cup - Crown
� 8-7496 Shield Cup - Maximum Life
4 9-7501 Canted Coil Spring
5 8-750� Tip - Drag (�5A)
5 9-77�8 Tip - Standoff 80A
5 8-7506 Tip - Gouging
6 8-7501 Gas Distributor - Cutting
6 8-7508 Gas Distributor - Gouging
7 8-750� Electrode
8 9-8075 PCH-80 70˚ Torch Head
8 9-8074 PCH-80 90˚ Torch Head
8 9-807� PCH-80 180˚ Torch Head
Pakmaster 100XL
Page 4�
Form No. 0-�706 (6/��/09) © 2009 Thermadyne Industries, Inc. www.thermadyne.com Printed in U.S.A.
U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 • Canada Customer Care: 905-827-4515 / FAX 800-588-1714International Customer Care: 940-381-1212 / FAX 940-483-8178 • www.thermal-dynamics.com
A Global Cutting & Welding Market Leader™
W O R L D H E A D Q U A R T E R S : 1 6 0 5 � S w i n g l e y R i d g e R o a d , S u i t e � 0 0 • S t . L o u i s , M i s s o u r i 6� 0 1 7 U . S . A .
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