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Table of Contents FITTINGS
The attachable hose fittings are listed by type. There are four (4) basic types:
1. AEROQUIP EZ-CLIP - These are attached onto EZ-Clip hose only with special pliers.
2. BEADLOCK (standard & reduced diameter hose) - The most common fitting type. These are attached onto Goodyear hose using a crimper tool. Fittings must match the diameter of the hose used.
3. BURGACLIP - These are attached onto Goodyear reduced diameter hose with special pliers.
4. MANULI (FRIGOCLIC) - These are attached onto Manuli hose only with special pliers.
Basic Fitting Information
FITTINGS (Hose End)
RELATED ITEMSAdapters ............................................................411, 605Compressor Service Valves ......................................330Crimpers & Tools ......................................................456Drier Port Adaptes ....................................................339E-Z Clip Hose / Tools .........................................447, 479Ferrules Crimp ..........................................................414O’rings and Seals ......................................................503Springlock Tools / Kit ................................................607
ADAPTER / DRIER PORT .....................................411
BEADLOCK ................................................................415 BLOCK OFF ................................................................412 BULKHEAD
EZ Clip .......................................................................443Straight / 90° ............................................................415
BURGACLIPFittings, Hose, Tools ..................................................428
COMPRESSIONBeadlock ...................................................................422E-Z Clip .....................................................................444Reduced Diameter Beadlock .....................................424
E-Z CLIPAssortment, Cages, ..................................................447Clips/Hose, Tools ......................................................447Fittings ......................................................................436Lifesavers Weld-on Fittings .......................................446
FLAREBeadlock ...................................................................422E-Z Clip .....................................................................437
FIELD REPAIRFittings ......................................................................453
FRIGOCLIC - MANULIFittings, Hose, Tools ..................................................433GM A6/S6 Delphi, Frigidair ........................................453
HARDLINEFittings ......................................................................453
HEATERDrain, Duct, Hose, Pipe Fittings ........................467, 478
IDENTIFICATIONFitting Type Chart ......................................................408Steps In Fitting Identification ....................................409
INSERT O’RINGBulkhead ...................................................................415Beadlock ...................................................................415BurgaClip ..................................................................429E-Z Clip .....................................................................442
J-BLOCK .............................................................448, 453
MANULI - FRIGOCLIC .................................... 431-435
METAL TUBE & LINE REPAIR KITS ................412
O’RINGBeadlock ...................................................................417BurgaClip ..................................................................429E-Z Clip .....................................................................438Manuli .......................................................................432Reduced Diameter Beadlock .....................................424
PAD MANIFOLDBead End, Block, Pad ................................................448J-Block ......................................................................453 Pad Type Drier Repair ...............................................455
REDUCED DIAMETER ...........................................424
QUICK DISCONNECTDrier Fitting ...............................................................526Repair Fitting .............................................................416
SERVICE VALVES .............................................333
SPECIALTYAdapters / Manifolds .................................................451
SPLICERSBarbed ......................................................................414Beadlock ...................................................................421BurgaClip ..................................................................430E-Z Clip .....................................................................444Manuli .......................................................................434Reduced Diameter Beadlock .....................................424
TEE BLOCKS ............................................................413 WELD-ON
Solder Type ...............................................................414E-Z Clip Life Savers ...................................................446
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SAE FEMALE FLARE (no o'ring used)
No. 121-1/16” - 14 Thread
No. 107/8” - 14 Thread
No. 83/4” - 16 Thread
No. 65/8” - 18 Thread
MALE INSERT O'RING (o'ring located on inside)
No. 121-1/16” - 14 Thread
No. 107/8” - 14 Thread
No. 83/4” - 16 Thread
No. 65/8” - 18 Thread
MALE O'RING (o'ring located on outside)
No. 121-1/16” - 16 Thread
No. 107/8” - 18 Thread
No. 83/4” - 18 Thread
No. 7SPECIAL GM/IHCDRIER FITTING
11/16” - 16 Threads
No. 65/8” - 18 Thread
FEMALE O'RING (o'ring located on outside)
No. 121-1/16” - 14 Thread
No. 107/8” - 14 Thread
No. 83/4” - 16 Thread
No. 65/8” - 18 Thread
THREADED FITTING SIZE CHART - ALL FITTINGS ACTUAL SIZE (#14, #16 not shown)
FITTINGS
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FITTING SIZES
TUBE O.D. FITTING SIZE THREAD SIZE
1/4” 4 7/16” 3/8” 5 9/16” 3/8” 6 5/8” 3/8” 7 11/16” 1/2” 8 3/4” 5/8” 10 7/8” 3/4” 12 1-1/16” 1” 14 n/a 1-15/64” 16 n/a
Note: Metric connections are not included in this sizing method.
TUBE O.D.
BASIC HOSE FITTING TYPES
Fitting sizes are identified generally as: 6, 8, 10, 12, 14 and 16. These numbers come from 6/16”, 8/16”, 10/16”, and 12/16” which generally identify the tube diameter at the point that it passes through the attached threaded nut. An illustration of this measurement and a chart of sizes is shown below:
RubberO’ring
TeflonO’ring
MALE FEMALE
MALE MALE INSERT FEMALE
FEMALE
FLARE FITTINGSThe SAE 45° flare fitting is found on older cars and trucks, many European made cars, recreational vehicles, construction and agricultural equipment using R12. The flare fitting seals with metal to metal contact and requires higher torque than o’ring style fittings. Not recommended for use with R134a.
O’RING FITTINGSThe concept of the o’ring fitting achieves an effective seal in automotive air conditioning systyems through the use of an o’ring placed in a specially designed groove or cavity intended to apply a mild compression on the o’ring. The threads of the o’ring fittings serve only as a mechanical connection and require substantially less torque values than the comparable flare design. This design has proven more reliable than the flare fitting design, and is widely accepted as an international standard for mobile air conditioning systems. Care should be taken to use only HNBR, HSN, or Neoprene rubber compounds (as opposed to the old NBR or nitrile materials) in repair applications which involve the new R134a refrigerant and compatible lubricants.
SPRINGLOCK FITTINGSThis is a dual o’ring style OEM style connection used and patented by Ford Motor Company. The dual o’rings seal in a precision “barrel” and are held together mechanically by the use of a tube flare behind a garter spring. This design requires no tools to assemble, but does require special tools to disassemble. Also, special care must be taken by the repair technician to insure that the “flare-to-garter spring” connection is fully engaged.
GASKET and SEALING WASHER FITTINGSThere are many types of variation on the gasket seal concept which have been used by OEM’s in the last 30 years. All rely on fairly heavy compression of the sealing material to metal surfaces for sealing. Some examples are listed below:
• Pad – These are generally “manifold” style connections often seal inlet and outlet fittings with the same gasket. They are generally secured through the use of a “hold-down” bolt.
• Teflon™ – This is a seal based on a Teflon™ ring being compressed into a groove and is known as a Rotolock fitting. These fittings always use a 1”–14 thread torque to produce the compression.
• O’ring – There are many A/C systems worldwide which use this “o’ring-in-a-groove” or “over the tube” design.
FITTING SIZES
FF - Female Flare MF - Male Flare FOR - Female O’Ring MIO - Male Insert O’Ring FIO - Female Insert O’Ring
MOR - Male O’Ring FSL - Female Springlock MS - Male Springlock FTO - Female Tube-O MTO - Male Tube-O
FRL - Female Rotolock MRL - Male Rotolock DSOR - Dual Standard O’Ring DMOR - Dual Metric O’Ring SL - Springlock
USEFUL STANDARD ABBREVIATIONS FOR FITTINGS GUIDE
Fitting Identification
MANIFOLD (PAD)
SAE FLARE
O'RING
SPRINGLOCK
FITTINGS
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A/C Hose size is determined by the inside and outside diameter of the hose. Outside diameters of hoses vary significantly and MUST NOT be used solely to determine hose size. All “Beadlock-style” fittings shown in this catalog (i.e. parts with “B” or “BS” suffixes) are designed to be coupled to barrier two braid dimension hose ONLY1. Hose sizes also are known by the “6, 8, 10, 12, 14, and 16” number designations. The chart below shows hose I.D.’s and their corresponding size number.
FITTINGS
5/16” 6 13/32” 8 1/2” 10 5/8” 12 7/8” 16
.290 6 .385 8 .480 10 .600 12 .745 14
STD. HOSE SIZES HOSE I.D. HOSE SIZE
Aeroquip GH134 EZ Clip Hose EZ Clip only 8760EZ pliers (size 6-12), 8762EZ (#16)ATCO 3700 Two braid dimension, nylon barrier Beadlock ATCO 4844A or 4996 Burgaclip 3090 Reduced Barrier Burgaclip, Beadlock reduced 15-3243BC; 4844A or 4996Dayco 3103, 3054 Single braid, Reduced O.D. Braid Beadlock reduced, Burgaclip ATCO 4844A *1, or 4996Dayco 3305 Two braid, nylon barrier Beadlock ATCO 4844A or 4996Dayco T2 Two braid, all rubber Beadlock ATCO 4844A or 4996Goodyear 4816, Two braid dimension, Beadlock 8760EZ pliers (size 6-12)4824, 4826 nylon barrier ATCO 4844A or 4996Goodyear 4850, 4860 Single braid, Reduced O.D. Barrier Beadlock reduced, Burgaclip ATCO 4844A *1, or 4996Manuli Type E, Class 1 High temp. braided synthetic rubber Manuli “Quick Click” only 8760EZ pliersParker 7634, 7637 Reduced O.D. Beadlock reduced, Burgaclip ATCO 4844A or 4996Parker BHK Barrier Hose Std. Size Beadlock ATCO 4844A or 4996
Std.Illust. A (I.D.) .780” .940” 1.040” 1.165”
Reduced Illust. B (I.D.) .590 .7187 .7812 .950
It is very important that a proper combination of hose, fitting and crimp style be used to insure a coupling of high integrity. SAE J2064 Coupling Integrity standards require that extensive testing be done on crimped hose assemblies to insure “leak-free” couplings that will be environmentally friendly. Testing has shown that the old barb fitting design when coupled with wormgear clamps or even ferrules and “face crimped” will not pass these new coupling integrity performance requirements. The only fitting and crimp designs which have been found to meet these SAE requirements are the “Beadlock-style” fitting with a “bubble-style” crimp. Both are illustrated below, along with a chart showing important details of the ATCO Beadlock fitting design:
FITTING RECOMMENDATIONS
Hose Type Hose Description Recommended Fittings Recommended Crimper
Note:*1 Fittings and crimp dies for reduced O.D. nylon barrier hose such as Goodyear 4850 & 4860 or Dayco 3103 & 3054 are available for use with the 4844A crimper.
HOSE SIZES AND TYPES
To determine the hose size that a specific fitting is designed to fit, measure the outside diameter of the hose insert as shown above.
Note: 1 Reduced dia. barrier hose (Goodyear #4850, 4860/Dayco #3054, 3103) supplied in single braid only. See following section “RECOMMENDED CRIMP FOR HOSE COUPLING” for additional info.
STANDARD BEADLOCK FITTING DETAIL
REDUCED O.D. BEADLOCKFITTING DETAIL BUBBLE STYLE CRIMP
RECOMMENDED CRIMP FOR HOSE COUPLINGS (CLIP TYPES NOT SHOWN)
HOSE SIZE #6 #8 #10 #12
A B
TUBE O.D. HOSE I.D.
REDUCED HOSE SIZES
Standard size hose and reduced diameter hose have different diameters.
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FITTINGS
ADAPTER FITTINGS - DRIER PORT
4161M10 -1.25 x 3/8”-24 Male Switch Port Adapter
4162M12 -1.5 x 3/8”-24 Male Metric Adapter
41363/8” #6 Male O’ring to 3/8” #6 Male Insert O’ring Drier Adapter
413711/16” Male O’ring to 3/8” #6 Male Insert O’ring Drier Adapter
41653/8”-24 to 13mm (low side) R134a Charge Port Adapter
41663/8”-24 to 16mm (high side) R134a Charge Port Adapter
41677/16” Female Flare to M10-1.25 Male Switch Port Adapter
4168M10-1.25 Female Flare to 7/16” R12 Male Flare Adapter
5527A3/8” #6 Male O’ring to 3/8” #6 Female O’ring R12 Inline Charge Fitting
4913 .............#64914 .............#84919 .............#10Male O’ring to Flare Adapter
4922 ............ #64920 ............ #8Male O’ring to Female Flare Adapter
89003/8”-24 Male threads to 7/16” Male Flare R12 Adapter
DRIER SIDETO DRIER
5447FF 8 x 8 Flare Adapter 90 °Female Flare to Female Flare(Carrier A/C)
5447FO 8 x 8 O’ring Adapter 90 °Female O’ring to Female O’ring(Carrier A/C)
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FITTINGS
BLOCK-OFF PLUGS
Compression type
4163Block-Off Plug Kit - used on Block Type Expansion Valve to close off unused, un-needed ports. Supplied with 1 pc. each: #6, #8, #10 plug
4192Block Off eliminates all three (3) lines to rear air conditioning. Kit contains: • two (2) fittings - for rear TXV (expansion valve) • four (4) o’rings.
BLOCK-OFF PLUGS (for threaded fittings and ports) (individual, sold ea.)
BLOCK-OFF PLUGS (for threaded fittings and ports)
BLOCK-OFF PLUGS for Flange Type TXV’s(individual, sold ea.)
BLOCK-OFF PLUGS for Flange Type TXV’s (individual, sold ea.)
Female nut w/plug(Block off Male Insert O’ring Ftgs.)
#6 .......4170#8 .......4171#10 .....4172#12 .....4173
Male Plug (TXV)(Block off Female Insert O’ring Ftgs.)
#6 .......4174#8 .......4175#10 .....4176#12 .....4177
PAD FITTINGSEALING WASHER TYPE
#6 .......4178....#0130 Stat seal#8 .......4179....#0131 Stat seal#10 .....4180....#0141 Stat seal
Requires #4315 hold down plate and plug for related size inlet port.
PAD FITTINGO’RING TYPE
#6 .......4181....#0011 O’ring#8 .......4182....#0013 O’ring#10 .....4183....#0015 O’ring
Requires #4315 hold down plate and plug for related size inlet port.
FEMALE INSERTBLOCK OFF PLUG
(Blocks off Male O’ring Ftg.)
#6 .............4188 #8..............4189 #10............4190 #12............4191
MALE INSERTBLOCK OFF PLUG
(Blocks off Female O’ring Ftg.)
#6......... 5/8”-18 .......4184 #8 ........ 3/4”-16 .......4185 #10 ...... 7/8”-14 .......4186 #12 ... 1-1/16”-14 ....4187
5/16 O.D. Line ........4194 3/8” O.D. Line .........4193 1/2” O.D. Line .........4195 5/8” O.D. Line .........4196 3/4” O.D. Line .........4197
METAL LINE BLOCK OFF FITTING KIT
(Terminator blocks off air conditioner lines)
KENWORTH - PETERBLTREAR A/C BLOCK-OFF
FITTING KIT
LINE REPAIRTube and Line Repair Fitting Kits Use for Metal Line Repairs on any A/C and Heater Lines. (Can also be used on metal Transmission and Power Steering Lines.)
STANDARD LINE REPAIR KITS O.D. Size Decimal MM PART NO. 5/16” O.D. Line ...... (0.3125”) ....... 7.938mm ..............4000 3/8” O.D. Line ........ (0.3750”) ....... 9.525mm ..............4002 1/2” O.D. Line ........ (0.50”) ...........12.70mm ...............4004 5/8” O.D. Line ........ (0.6250”) .......15.875mm .............4005 3/4” O.D. Line ........ (0.750”) .........19.050mm .............4006
Step Down ........... 3/8” to 5/16” O.D. Line ..........................4001Step Down ........... 1/2” to 3/8” O.D. Line ............................4003
METRIC LINE REPAIR KITS MM O.D. Size Decimal PART NO. 10mm O.D. Line ..........(0.39370”) .............4007 12mm O.D. Line ..........(0.47244”) .............4009 15mm O.D. Line ..........(0.59055”) .............4010 16mm O.D. Line ..........(0.62992”) .............4011
Step Down..... 12mm to 10mm O.D. Line ............4008
BLOCK-OFF PLUG KIT
Block off fitting eliminates all 3 lines.
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FITTINGS
MIO
DISCHARGE TEE FITTING #6 MIO x #6 MIO x #6 FIOR ..........4227 #6 (side) x #8 x #8 ........................4238 #8 MIO x #8 MIO x #8 FIOR ..........4224MIO
FIOR
MALE INSERT O-RING TEE 6x6x6 MIO ........................4228BLOCK FITTING 10x10x10 MIO .....................4229
SUCTION TEE FITTING #12 MIO (male insert o’ring) ..... 4230ACarrier #40-62019-02 #12 FIOR (female insert o’ring) #12 MIO (male insert o’ring)
#12 #12
#12
uses gasket kit#0154
uses gasket kit#0154
#10 MIO
SUCTION TEE FITTING Flange ........................................4231TFord E Series #10 MIO (male insert o’ring)Carrier #40-62091-00
#12
SUCTION TEE FITTING #12 MOR (male o’ring) ..............4233SCarrier #40-62019-03 #12 FIOR (female o’ring) #10 MIO (male insert o’ring)
#12
#10
SUCTION TEE FITTING #12 MOR (male o’ring) ..............4233T Ford E Series, Suction Tee #12 FIOR (female inverted o’ring) ProAir A/C #10 MIO (male insert o’ring)
#10
#12
#12
#12
SUCTION TEE FITTING #12 MOR (male o’ring) ..............4234SFord E Series, Suction Tee #12 FIOR (female inverted o’ring) Carrier #12 MIO (male insert o’ring)
#12
#12
SUCTION TEE FITTING #27mm FOR ...............................4234T #27mm MIO #10 MIO
#27mm #27mm
#10 MIO
SUCTION TEE FITTING Flange .......................................4231SProAir A/C #10 MIO (male insert o’ring)with Side Connection
#10 MIO
LIQUID / SUCTION and DISCHARGE TEE FITTINGS for DUAL SYSTEMS
MIOMIO
MIO
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Service Item for Silver Brazing of Aluminum Fittings. Corrosive Flux required. (sold individual, 20 pcs. each size)
FITTINGS
6x6x6 ...............422010x10x10 .........4221
TEE BLOCK w/SWIVEL NUT MALE O’RING x MIO x FIORAluminum
TEE BLOCK FEMALE INVERTED O’RING Aluminum (use to Tee Sleeper into A/C system)
6x6x6 ...............421810x10x10 .........4219
TEE BLOCKS and FITTINGS for DUAL A/C SYSTEMS
#6 BL
#8 MIO#8 FOR
#10 MIO
#14R
#14R
3/4” ID HOSE SPLICER ....................................................................... 4968#14R x #14R x #10 MIOReduced Beadlock
#6 HOSE TEE .................................................................................... 4232S#8 FEMALE O’RING x #8 MIO x #6 BEADLOCK
NOTE: If used with steel fittings use of an anti-sieze compound is recommended.
MIO
MO FIOR
Outer Lip Splicer Tip
Inner Lip Splicer Tip
Part# Part# HoseAlum. Steel Size4900 4900S4901 4901S4902 4902S4903 4903S
#6 #8 #10 #12
Part# Part# HoseAlum. Steel Size
NOTE: For use with Goodyear and Parker Hose only.WELD/SOLDER TYPE REPAIR FITTINGS
Barbed Splicers (Aluminum) (Non-Returnable / Limited Availability)
4268426942704271
#6#8#10#12
Crimp Ferrules
Part# Size
NOTE: For use with standard size Goodyear and Parker Hose only. (Barbed Fittings are to be used on R12 Systems only.)
Alum. HosePart# Size
#6 In Line#8 In Line#10 In Line#12 In Line
4778477947804781
Male Insert O’ring x Weld-on Tip
Part# Part # MIO O.D.Alum. Steel Ftg. Tube4151A 4151S #6 3/84152A 4152S #8 1/24153A 4153S #10 5/84154A 4154S #12 3/4
#6#8#10
- -4905 4905S4906 4906S
4908AR4909AR4910AR4911AR4912AR
4908 4908S4909 4909S4910 4910S4911 4911S4912 4912S
#6#8#10#12
#10 x #12 #10 x #14 #12 x #14
4908SR4909SR4910SR4911SR4912SR4972SR4973SR
Outer Lip Beadlock Splicer Tip
Braze Rings
STD. SIZE REDUCED DIA.Part# Part# Part# Part# HoseAlum. Steel Alum. Steel Size
R12 use only
FITTING SIZE I.D.
#6 ....... 0.406”#8 ....... 0.50”#10 ..... 0.625”#12 ..... 0.75”
Fitting I.D.
Individual Rings8006 ....... #6 8008 ....... #88010 ....... #108012 ....... #12(20 each size)
8000Braze Ring Assortment Kit (20 each)
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NOTE: For use with Universal Nylon Barrier Hose. (For Reduced Diameter Fittings see pages 424-427.)
PART # PART # FITTING HOSE THREAD ILLUSTRATION DESCRIPTION ALUM. STEEL END END SIZE
MALE INSERT O’RING STRAIGHT
No Port 4470S #6 #6 5/8 -18 No Port 4471S #8 #8 3/4 -16 No Port 4472S #10 #10 7/8 -14 No Port 4473S #12 #12 1-1/16 -14
MALE INSERT O’RING 90°
No Port 4474S #6 #6 5/8 -18No Port 4475S #8 #8 3/4 -16No Port 4476S #10 #10 7/8 -14
BULKHEAD, MALE INSERT O’RING STRAIGHT
No Port 4447S #6 #6 5/8 -18No Port 4448S #8 #8 3/4 -16No Port 4449S #10 #10 7/8 -14
BULKHEAD, MALE INSERT O’RING 90°
No Port 4444S #6 #6 5/8 -18No Port 4445S #8 #8 3/4 -16No Port 4446S #10 #10 7/8 -14
For Routing Hose through Firewall, Cab, Roof 4916 #6 #6 Male Insert O’ring Fittings 4917 #8 #8 4918 #10 #10 4915 #12 #12
BULKHEAD, MALE x MALE with nuts - steel
PART# FTG FTG THREAD ILLUSTRATION DESCRIPTION STEEL SIZE SIZE SIZE
(Standard Diameter Hose) BEADLOCK — FITTINGS
Reduced Diameter see pages 424-427.
Reduced Diameter see pages 424-427.
Reduced Diameter see pages 423.
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PART# Q.D. BEADLOCK ILLUSTRATION DESCRIPTION STEEL FTG FTG
NOTE: For use with Universal Nylon Barrier Hose.
ILLUSTRATION DESCRIPTION PART # O’RING LENGTH
1” Diameter Mounting Hole Required 4966 #6 MIO 5-7/16”
1-1/2” Diameter Mounting Hole Required 4970 #10 MIO 6-11/16”Replaces OE CAT 5P3929
MALE STRAIGHT QUICK DISCONNECT REPAIR FITTINGS
Fits onto Quick Coupler #4971K 4591S #4 #6 Reduced Diameter Beadlock 4591SR #4 #6Fits onto Quick Coupler #4971K
MALE STRAIGHT QUICK DISCONNECT FITTINGS
Quick Disconnect Coupler Assy 4971K 1/2”-20fits Drier #7513 course thrd.
Includes Valve Kit below
Replacement Valve Kit 4971VK
FITTING HOSE THREAD ILLUSTRATION DESCRIPTION PART # END END SIZE
MALE STRAIGHT QUICK DISCONNECT COUPLERS
1/2”-20
FITTINGS — BEADLOCK (Standard Diameter Hose)
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(Standard Diameter Hose) BEADLOCK — FITTINGS
R12 Port 1/4” 4326S #6 #6 5/8 -18R12 Port 1/4” 4327S #8 #8 3/4 -16R134a, 16mm Port (High Side) 4502S #6 #6 5/8 -18R134a, 16mm Port (High Side) 4503S #8 #8 3/4 -16R134a, 13mm Port (Low Side) 4504S #10 #10 7/8 -14R134a, 13mm Port (Low Side) 4505S #10 #12 7/8 -14
No Port 4406S #6 #6 5/8 -18No Port 4407S #8 #8 3/4 -16No Port 4433S #8 #10 7/8 -14No Port 4408S #10 #10 7/8 -14No Port 4434S #10 #12 7/8 -14No Port 4409S #12 #12 1-1/16 -14
No Port, (Metric) 4666MS M16 #6 M16 - 1.5
NOTE: For use with Universal Nylon Barrier Hose.
PART # PART # FITTING HOSE THREAD ILLUSTRATION DESCRIPTION ALUM. STEEL END END SIZE
FEMALE O’RING STRAIGHT (Includes Metric) No Port 4402S #6 #6 5/8 -18No Port 4428S #6 #8 5/8 -18No Port 4431S #8 #6 3/4 -16No Port 4403S #8 #8 3/4 -16No Port 4429S #8 #10 3/4 -16No Port 4404S #10 #10 7/8 -14No Port 4430S #10 #12 7/8 -14No Port 4432S #12 #10 1-1/16 -14No Port 4405S #12 #12 1-1/16 -14
Metric (aluminum only, not steel) 4661MS M16 #6 M16 - 1.5 Metric (o’ring #0076) 4660M M18 #6 M18 - 1.5Metric (o’ring #0077) 4662M M20 #6 M20 - 1.5Metric (o’ring #0077) 4663M M20 #8 M20 - 1.5Metric (o’ring #0145) 4664M M24 #10 M24 - 2.0
FEMALE O’RING STRAIGHT w/Service Port
FEMALE O’RING 45° (Includes Metric)
FEMALE O’RING STRAIGHT w/Metric Switch Port
R134a, M10 Switch Port 4427S #6 #6 5/8 -18R134a, M10 Switch Port 4440S #8 #8 3/4 -16R134a, M10 Switch Port 4548S #10 #10 7/8 -14
R134a, M10 Switch Port, w/16mm Charge Port (High Side) 4441S #8 #8 3/4 -16
M10 SWITCH PORT
16MM CHARGE PORT
M10 SWITCH PORT
Reduced Diameter see pages 424-427.
Reduced Diameter see pages 424-427.
Reduced Diameter see pages 424-427.
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R134a, M10 Switch Port 4518S #6 #6 5/8 -18R134a, M10 Switch Port 4519S #8 #8 3/4 -16R134a, M10 Switch Port 4520S #10 #10 7/8 -14R134a, M10 Switch Port 4549S #10 #12 7/8 -14
R12, Switch Port 4459S #10 #12 7/8 -14
PART # PART # FTG. HOSE THREAD ILLUSTRATION DESCRIPTION ALUM. STEEL END END SIZE
FEMALE O’RING 90° w/Service Port
No Port 4410S #6 #6 5/8 -18No Port 4435S #6 #8 5/8 -18No Port 4438S #8 #6 3/4 -16No Port 4411S #8 #8 3/4 -16No Port 4436S #8 #10 3/4 -16No Port 4412S #10 #10 7/8 -14No Port 4437S #10 #12 7/8 -14No Port 4439S #12 #10 1-1/16 -14No Port 4413S #12 #12 1-1/16 -14
Metric (o’ring #0076) 4668M M18 #6 M18 - 1.5Metric (o’ring #0076) reduced diameter 4668MR M18 #6 M18 - 1.5
FEMALE O’RING 90° w/Metric Switch Port
Short Drop; No Port 4420S #8 #8 3/4 -16Short Drop; No Port 4421S #10 #10 7/8 -14Short Drop; No Port 4422S #10 #12 7/8 -14
FEMALE O’RING 90° SHORT DROP
M10 SWITCH PORT
R12 Port 1/4” 4329S #6 #6 5/8 -18R12 Port 1/4” 4330S #8 #8 3/4 -16R12 Port 1/4” 4331S #10 #10 7/8 -14R134a, 16mm Port (High Side) 4510S #6 #6 5/8 -18R134a, 16mm Port (High Side) 4511S #8 #8 3/4 -16R134a, 13mm Port (Low Side) 4512S #10 #10 7/8 -14R134a, 13mm Port (Low Side) 4513S #10 #12 7/8 -14R134a, 13mm Port (Low Side) 4545S #12 #12 1-1/16 -14
R134a, 16mm Port (High Side) 4506S #6 #6 5/8 -18R134a, 16mm Port (High Side) 4507S #8 #8 3/4 -16R134a, 13mm Port (Low Side) 4508S #10 #10 7/8 -14R134a, 13mm Port (Low Side) 4509S #10 #12 7/8 -14
FEMALE O’RING 45° w/Service Port
FEMALE O’RING 90° (Includes Metric)
NOTE: For use with Universal Nylon Barrier Hose. (For Reduced Diameter Fittings see pages 424-427.)
Reduced Diameter see pages 424-427
Reduced Diameter see pages 424-427.
Reduced Diameter see pages 424-427.
Reduced Diameter see pages 424-427.
FITTINGS — BEADLOCK (Standard Diameter Hose)
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(Standard Diameter Hose) BEADLOCK — FITTINGS
M10 SWITCH PORT M10 SWITCH PORT
M10 SWITCH PORT
PART # PART # FITTING HOSE THREAD ILLUSTRATION DESCRIPTION ALUM. STEEL END END SIZE
IHC Thread 4388S #7 #6 11/16 -16No Port 4389S #6 #6 5/8 -18No Port 4414S #6 #8 3/4 -18No Port 4390S #8 #8 3/4 -18No Port 4391S #10 #10 7/8 -18No Port 4381S #10 #12 7/8 -18No Port 4392S #12 #12 1-1/16 -16
R134a, 13mm Charging Port (Low ) 4535S #10 #10 7/8 -14
R134a, M10 Switch Port 4425S #10 #10 7/8 -14
NOTE: For use with Universal Nylon Barrier Hose. (For Reduced Diameter Fittings see pages 424-427.)
MALE O’RING STRAIGHT
FEMALE O’RING w/R134a Charging Port and Metric Switch Port
90 DEGREE FEMALE O’RING 4457S (1) 8 8 3/4”-16 16mm M10WITH SWITCH PORT & TOP 4458S (2) 8 8 3/4”-16 16mm M10R134a CHARGING PORT 4521S (3) 8 8 3/4”-16 16mm M10
HOSE FITTING PART # FTG. HOSE FTG. R134a SWITCHCONFIGURATION STEEL SIZE SIZE THREAD PORT PORT
#4457S
(1) LEFT PORT
#4458S #4521S
(2) RIGHT PORT (3) TOP PORT
MALE O’RING STRAIGHT w/Metric Switch Port
MALE O’RING STRAIGHT w/Service Port
Reduced Diameter see pages 424-427.
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No Port 4398S #6 #6 5/8 -18No Port 4415S #6 #8 5/8 -18No Port 4399S #8 #8 3/4 -18No Port 4400S #10 #10 7/8 -18No Port 4401S #10 #12 7/8 -18No Port 4416S #12 #12 1-1/16 -16
NOTE: For use with Universal Nylon Barrier Hose. (For Reduced Diameter Fittings see pages 424-427.)
PART # PART # FITTING HOSE THREAD ILLUSTRATION DESCRIPTION ALUM. STEEL END END SIZE
MALE O’RING 45°
No Port 4393S #6 #6 5/8 -18No Port 4394S #8 #8 3/4 -18No Port 4395S #10 #10 7/8 -18No Port 4396S #12 #12 1-1/16 -16
MALE O’RING 90°
MALE O’RING 90° w/Service Port
R134a, 13mm Port (Low Side) 4541S #10 #10 7/8 -14
Reduced Diameter see pages 424-427.
Reduced Diameter see pages 424-427.
FITTINGS — BEADLOCK (Standard Diameter Hose)
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(Standard Diameter Hose) BEADLOCK — FITTINGS
R12 Port 1/4” 4494S #6 #6 R12 Port 1/4” 4495S #8 #8 R12 Port 1/4” 4496S #10 #10 R12 Port 1/4” 4497S #12 #12 R134a, 16mm Port (High Side) 4578S #6 #6 R134a, 16mm Port (High Side) 4579S #8 #8 R134a, 16mm Port (High Side) 4582S #10 #10 R134a, 13mm Port (Low Side) 4580S #10 #10 R134a, 13mm Port (Low Side) 4581S #12 #12
SPLICER STRAIGHT w/Service Port
NOTE: For use with Universal Nylon Barrier Hose. (For Reduced Diameter Fittings see pages 424-427.)
PART # PART # HOSE HOSE HOSE ILLUSTRATION DESCRIPTION ALUM. STEEL END END END
SPLICER STRAIGHT
No Port 4478S #6 #6 No Port 4482S #6 #8 No Port 4479S #8 #8 No Port 4483S #8 #10 No Port 4480S #10 #10 No Port 4484S #10 #12 No Port 4481S #12 #12
No Port 4467S #8 #8 No Port 4468S #10 #10 No Port 4469S #12 #12
SPLICER 90°
SPLICER TEE SPLICER - 3 Way No Port 4485S #6 #6 #6No Port 4486S #8 #8 #8No Port 4487S #10 #10 #10No Port 4489S #12 #12 #12
Reduced Diameter see pages 424-427.
Reduced Diameter see pages 424-427.
Reduced Diameter see pages 424-427.
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3/8” Tube 4490S #6 #6 5/8”-18Step Down 3/8” Tube 4488S #6 #8 5/8”-18Step Down 1/2” Tube 4500S #8 #6 3/4”-16 1/2” Tube 4491S #8 #8 3/4”-16Step Down 1/2” Tube 4498S #8 #10 3/4”-16Step Down 5/8” Tube 4501S #10 #8 3/4”-16 5/8” Tube 4492S #10 #10 7/8”-14Step Down 5/8” Tube 4499S #10 #12 7/8”-14 3/4” Tube 4493S #12 #12 1-1/16”-14
FEMALE FLARE STRAIGHT
FEMALE FLARE 45°
FEMALE FLARE 90°
NOTE: For use with Universal Nylon Barrier Hose. (For Reduced Diameter Fittings see pages 424-427.)
PART # PART # FITTING HOSE THREAD ILLUSTRATION DESCRIPTION ALUM. STEEL END END SIZE
No Port 4350S #6 #6 5/8 -18 No Port 4351S #8 #8 3/4 -16 No Port 4352S #10 #10 7/8 -14No Port 4353S #12 #12 1-1/16 -14
No Port 4355S #8 #8 3/4 -16 No Port 4356S #10 #10 7/8 -14
No Port 4358S #6 #6 5/8 -18 No Port 4359S #8 #8 3/4 -16 No Port 4360S #10 #10 7/8 -14
TUBE PART # FITTING HOSE THREAD ILLUSTRATION DESCRIPTION O.D. STEEL END END SIZE
COMPRESSION STRAIGHT Reduced Diameter see pages 424-427.
FITTINGS — BEADLOCK (Standard Diameter Hose)
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(Standard Diameter Hose) BEADLOCK— FITTINGS
(Reduced Diameter Hose) BULKHEAD — FITTINGS
NOTE: For use with Universal Nylon Barrier Hose. (For Reduced Diameter Fittings see pages 424-427.)
PART # HOSE THREAD ILLUSTRATION DESCRIPTION STEEL END SIZE
TUBE-O FEMALE 45° w/Service Port
R134a, 16mm Port (High Side) 4522S #8 1”-14R134a, 13mm Port (Low Side) 4523S #10 1”-14
TUBE-O FEMALE 90° w/Service Port
R134a, 16mm Port (High Side) 4524S #8 1”-14 R134a, 13mm Port (Low Side) 4525S #10 1”-14
Discharge, 16mm Port (High Side) 5432 #8 1”-14Suction, 13mm Port (Low Side) 5433 #10 1”-14Suction, 13mm Port (Low Side) 5434 #12 1”-14
No Port 5432A #8 1”-14No Port 5433A #10 1”-14
TUBE-O FEMALE 90° Short Drop
Reduced Diameter see page 425.
Bulkhead 4527SR #12 #14 1-1/16 -14
PART # FITTING HOSE THREAD ILLUSTRATION DESCRIPTION STEEL END END SIZE
REDUCED DIAMETERBULKHEAD, MALE INSERT O’RING 90°
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No Port 4402SR #6 #6 5/8 -18No Port 4403SR #8 #8 3/4 -16No Port 4404SR #10 #10 7/8 -14No Port 4405SR #12 #12 1-1/16 -14No Port 4641SR #12 #14 1-1/16 -14
R12 Port 4327SRP #8 #8 3/4 -16 134a, 16mm Port (High Side) 4502SR #6 #6 5/8 -18R134a, 16mm Port (High Side) 4503SR #8 #8 3/4 -16R134a, 13mm Port (Low Side) 4504SR #10 #10 7/8 -14R134a, 13mm Port (Low Side) 4505SR #10 #12 1-1/16 -14
No Port 4406SR #6 #6 5/8 -18 No Port 4407SR #8 #8 3/4 -16 No Port 4408SR #10 #10 7/8 -14No Port 4409SR #12 #12 1-1/16 -14No Port 4646SR #12 #14 1-1/16 -14
No Port 4410SR #6 #6 5/8 -18 No Port 4411SR #8 #8 3/4 -16 No Port 4438SR #8 #6 3/4 -16 No Port 4412SR #10 #10 7/8 -14No Port 4413SR #12 #12 1-1/16 -14 No Port 4642SR #12 #14 1-1/16 -14
NOTE: For use with REDUCED DIAMETER HOSE ONLY. Reduced Barrier Hose has thinner wall construction that offers improved flexibility and reduced weight without sacrificing permeation resistance and burst strength.
PART # PART # FITTING HOSE THREAD ILLUSTRATION DESCRIPTION ALUM. STEEL END END SIZE
FEMALE O’RING STRAIGHT
REDUCEDDIAMETER
FEMALE O’RING STRAIGHT w/Service Port
FEMALE O’RING 45°
FEMALE O’RING 90°
REDUCED DIAMETER
REDUCED DIAMETER
REDUCED DIAMETER
REDUCED DIAMETER
REDUCED DIAMETERFEMALE O’RING 90° (for accumulator)
REDUCED DIAMETER
90° Beadlock for Accumulator P/N #7408 4589SR #12(#0017 o’ring)
Metric (o’ring #0076) 4668MR M18 #6 M18 - 1.5
FEMALE O’RING 90° Metric
FITTINGS — BEADLOCK (Reduced Diameter Hose)
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(Reduced Diameter Hose) BEADLOCK — FITTINGS
PART # FITTING HOSE THREAD ILLUSTRATION DESCRIPTION STEEL END END SIZE
PART # FITTING HOSE THREAD ILLUSTRATION DESCRIPTION STEEL END END SIZE
NOTE: For use with REDUCED DIAMETER HOSE ONLY. Reduced Barrier Hose has thinner wall construction that offers improved flexibility and reduced weight without sacrificing permeation resistance and burst strength (continued).
REDUCEDDIAMETER
REDUCED DIAMETERMALE O’RING 90°
No Port 4398SR #6 #6 5/8 -18No Port 4399SR #8 #8 3/4 -18No Port 4400SR #10 #10 7/8 -18No Port 4401SR #10 #12 7/8 -18No Port (#0015 o’ring) 4748SR #10 #14 7/8 -14
No Port 4389SR #6 #6 5/8 -18 No Port 4390SR #8 #8 3/4 -18 No Port 4391SR #10 #10 7/8 -18 No Port 4381SR #10 #12 7/8 -18 No Port (#0015 o’ring) 4747SR #10 #14 7/8 -14No Port 4392SR #12 #12 1-1/16 -16
MALE O’RING STRAIGHT REDUCED DIAMETER
REDUCED DIAMETERTUBE-O FEMALE 90° w/Service Port
R134a, 16mm Port (High Side) 4524SR #8 1”-14 R134a, 13mm Port (Low Side) 4525SR #10 1”-14
REDUCED DIAMETER
R12 Port (steel) 4330SRP #8 #8 3/4 -16R134a, 16mm Port (High Side) 4510SR #6 #6 5/8 -18R134a, 16mm Port (High Side) 4511SR #8 #8 3/4 -16R134a, 13mm Port (Low Side) 4512SR #10 #10 7/8 -14R134a, 13mm Port (Low Side) 4513SR #10 #12 1-1/16 -14 R134a, 13mm Port (Low Side) 4643SR #12 #14 1-1/16 -14 (2) Ports: R134a, 13mm Top Port and 4645SR #10 #14 7/8 -14 R12, 1/4” Side Port
FEMALE O’RING 90° w/Service Ports
REDUCED DIAMETER
Discharge, 16mm Port (High Side) 5432R #8 1”-14Suction, 13mm Port (Low Side) 5433R #10 1”-14Suction, 13mm Port (Low Side) 5434R #12 1”-14Suction, 13mm Port (Low Side) 5453R #14 1”-14
No Port 5525SR #14 1”-14
TUBE-O FEMALE 90° Short Drop
TUBE-O FEMALE 90° Short Drop
REDUCED DIAMETER
R12
R134a
4645SRshown
4513SRshown
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REDUCED DIAMETER
No Port 4478SR #6 x #6 No Port 4482SR #6 x #8 No Port 4479SR #8 x #8 No Port 4483SR #8 x #10 No Port 4480SR #10 x #10 No Port 4484SR #10 x #12 No Port 4481SR #12 x #12 No Port 4594SR #14 x #14 No Port 4595SR #12 (Std) x #14R (Reduced)
SPLICER STRAIGHT
R134a, 16mm Port (High Side) 4578SR #6 x #6 R134a, 16mm Port (High Side) 4579SR #8 x #8
R134a, 13mm Port (Low Side) 4580SR #10 x #10 R134a, 13mm Port (Low Side) 4581SR #12 x #12
SPLICER STRAIGHT w/Service Port REDUCED DIAMETER
REDUCED DIAMETER
6x6x6 4485SR #6 x #6 x #6 8x8x8 4486SR #8 x #8 x #8 10x10x10 4487SR #10 x #10 x #10
SPLICER TEE SPLICER - 3 Way
PART # HOSE ILLUSTRATION DESCRIPTION STEEL END
NOTE: For use with REDUCED DIAMETER HOSE ONLY. Reduced Barrier Hose has thinner wall construction that offers improved flexibility and reduced weight without sacrificing permeation resistance and burst strength (continued).
REDUCEDDIAMETER
REDUCED DIAMETER
SPLICER STRAIGHT w/Metric Port
M10 Switch Port andR134a, 16mm Port (High Side) 4588SR #6 x #6
M10 Switch Port andR134a, 16mm Port (High Side) 4587SR #6 x #6
SPLICER 80° w/Metric Port
3/4” ID Hose Splicer 4968 #14R x #14R x #10MIO
REDUCED DIAMETERSPLICER TEE SPLICER - 3 Way
REDUCED DIAMETER
FITTINGS — BEADLOCK (Reduced Diameter Hose)
R134aM10
R134aM10
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(Reduced Diameter Hose) BEADLOCK — FITTINGS
MALE STRAIGHT QUICK DISCONNECT FITTING
PART # FITTING HOSE ILLUSTRATION DESCRIPTION STEEL END END
NOTE: For use with REDUCED DIAMETER HOSE ONLY. Reduced Barrier Hose has thinner wall construction that offers improved flexibility and reduced weight without sacrificing permeation resistance and burst strength (continued).
REDUCED DIAMETER
REDUCED DIAMETER
Straight Male Reduced Diameter Beadlock 4591SR #4 #6 1/2”-20Fits onto Quick Coupler #4971K
PART# Q.D. B.L. THREAD ILLUSTRATION DESCRIPTION STEEL FTG FTG SIZE
COMPRESSION STRAIGHT
REDUCED DIAMETER
M10 Port, Discharge Ftg 4251SR #8 #8Condenser Repair Fitting Female Beadlock
(2) M10 Ports16mm Charging Port (High Side) 4250SR #8 #8 Female Beadlock
(2) M10 Ports16mm Charging Port (High Side) 4252SR #8 #8 Female Beadlock
TUBE PART # FITTING HOSE THREAD ILLUSTRATION DESCRIPTION O.D. STEEL END END SIZE
REDUCEDDIAMETER
R134a, 16mm Top Port, M10 Top Port 4547BR #8 #8 3/4 -16
SPECIAL PACCAR FITTINGS REDUCED DIAMETER
BEADLOCK
3/8” Tube 4490SR #6 #6 5/8”-18 1/2” Tube 4491SR #8 #8 3/4”-16 3/4” Tube 4493SR #12 #12 1-1/16”-14
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• Save Time• Eliminate Leaks
• New, Simple, Fast and Easy• Use with Reduced Diameter Hose
• Burgaclips’ state-of-the-art hose fittings are a breakthrough in the a/c industry.• A simple procedure to attach fittings to the hose.• This hose and fitting combo provides a permeation rate which is 74% less than the presently
available hose assemblies in the marketplace.
BURGACLIP FITTINGS
1. 3.2.
go....
How To Install Instructions
1. Cut hose to proper length.2. Place two proper size clips into the clip holder. For ease of assembly, both clips should have the same orientation.3. Slip in the clipholder with the clips. Place the clipholder with the two clips on the hose. In such a manner that the side with the
smallest hole touches the end of the hose.4. Lubricate the fitting with a generous amount of the a/c systems lubricator oil (this lowers the force of insertion)5. Insert the Burgaclip fitting into the hose. Ensure that the fitting is fully inserted by checking the gap between the end of the hose
and the shoulder of the fitting.6. Close the clips with the Burgaflex clip pliers (#8758BC). The pliers open themselves when the correct amount of force has been
reached. Start with the clip closest to the end of the hose. DONE !
BURGACLIP Fittingsare supplied with Cage and Clips
(except Braze Nipples)
FITTINGS — BURGACLIP
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BURGACLIP — FITTINGS
4538BC 6 6R 16mm R134a4539BC 8 8R 16mm R134a4541BC 10 10R 13mm R134a4542BC 12 12R 13mm R134a
4510BC 6 6R 16mm R134a4511BC 8 8R 16mm R134a4512BC 10 10R 13mm R134a4543BC 12 12R 13mm R134a
MALE O’RINGFEMALE O’RING
4470BC 6 6R w/o port4471BC 8 8R w/o port4472BC 10 10R w/o port4473BC 12 12R w/o port
MALE INSERT O’RINGSTRAIGHT
90° MALE O’RINGwith R134a PORT
90° MALE O’RING
4398BC 6 6R w/o port4399BC 8 8R w/o port4400BC 10 10R w/o port4416BC 12 12R w/o port
STRAIGHT MALE O’RING
4389BC 6 6R w/o port4390BC 8 8R w/o port4391BC 10 10R w/o port4392BC 12 12R w/o port
STRAIGHT FEMALE O’RING
4402BC 6 6R w/o port4431BC 8 6R w/o port4403BC 8 8R w/o port4404BC 10 10R w/o port4430BC 10 12R w/o port4405BC 12 12R w/o port
90° FEMALE O’RING
4410BC 6 6R w/o port4438BC 8 6R w/o port4411BC 8 8R w/o port4436BC 8 10R w/o port4412BC 10 10R w/o port4437BC 10 12R w/o port4439BC 12 10R w/o port4413BC 12 12R w/o port
STRAIGHT FEMALE O’RING with R134a PORT
4502BC 6 6R 16mm R134a4503BC 8 8R 16mm R134a4504BC 10 10R 13mm R134a4505BC 10 12R 13mm R134a
90° FEMALE O’RINGwith R134a PORT
45° FEMALE O’RING
4406BC 6 6R w/o port4407BC 8 8R w/o port4408BC 10 10R w/o port4434BC 10 12R w/o port
4524BC 1-14” 8R 16mm4525BC 1-14” 10R 13mm4526BC 1-14” 12R 13mm
90° TUBE-O 1”-14 with R134a PORT
4474BC 6 6R w/o port4475BC 8 8R w/o port4476BC 10 10R w/o port
90° MALE INSERT O’RING
Fitting HosePart # Size Size Port Fitting Hose
Part # Size Size Port
Fitting HosePart # Size Size Port
Fitting HosePart # Size Size Port
Fitting HosePart # Size Size Port
Fitting HosePart # Size Size Port
Fitting HosePart # Size Size Port
Fitting HosePart # Size Size Port
Fitting HosePart # Size Size Port
Fitting HosePart # Size Size Port
Fitting HosePart # Size Size Port
BURGACLIP Fittings are supplied with Cage and clips. (except Braze Nipples)
TECHTIP
Burgaclip fittings are used with REDUCED DIAMETER
Goodyear Hose.
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FITTINGS — BURGACLIP
8730 HOSE CUTTER 8731 BLADE FOR #8730
Part # Item
Part # Item
Fitting HosePart # Size Size Port
SPLICER 3-WAY (“T”)
4485BC 6 x 6 x 6 6R w/o port4486BC 8 x 8 x 8 8R w/o port4487BC 10 x 10 x 10 10R w/o port4489BC 12 x 12 x 12 12R w/o port
SPLICER STRAIGHT
Fitting HosePart # Size Size Port4478BC 6 6R w/o port4479BC 8 8R w/o port4480BC 10 10R w/o port4481BC 12 12R w/o port4595BC 12 14R w/o port4594BC 14 14R w/o port
SPLICERS
Fitting HosePart # Size Size Port
STRAIGHT SPLICER with R134a PORT
4578BC 6 6R 16mm R134a4579BC 8 8R 16mm R134a4580BC 10 10R 13mm R134a4581BC 12 12R 13mm R134a
Part # Size
CLIPS(metal)
4120BC # 6 4121BC # 8 4122BC #10 4123BC #12
Part # Size
CLIP HOLDER(plastic, blue colored)
4124BC # 6 4125BC # 8 4126BC #10 4127BC #12
4594BC #14 #14R w/clips only4595BC #14 #12R w/clips only
HOSE SPLICER
Part # Ftg. Hose
BRAZE NIPPLES
4670BC 3/8” # 6R4672BC 1/2” # 8R4674BC 5/8” #10R4676BC 3/4” #12R
Fitting HosePart # Size Size
(without clip holder and clips)
BRAZE NIPPLES CLIPS
90° SPLICER
Fitting HosePart # Size Size Port
Fitting HosePart # Size Size Port
4466BC 6 6R w/o port4467BC 8 8R w/o port4468BC 10 10R w/o port4469BC 12 12R w/o port
KENWORTHHARDLINE FITTING
with PORTS90° BEAD w/o NUT
Fitting HosePart # Size Size Port4601BC 6 6R w/o port4603BC 8 8R w/o port4604BC 10 10R w/o port4605BC 12 10R w/o port
4250BC 8 8R M10 (2) 16mm (1)
REDUCED DIAMETER HOSE
(50 ft. roll) Fitting Hose HosePart # Size I.D. O.D. Part # Spool
BURGACLIP Fittings are supplied with Cage and clips. (except Braze Nipples)
8514 # 6 5/16” 39/64” 8624 825 ft. 8515 # 8 13/32” 45/64” 8625 725 ft. 8516 #10 1/2” 25/32” 8626 600 ft. 8517 #12 5/8” 61/64” 8627 425 ft. 8518 #14 3/4” 1-1/8”
8758BC BURGAFLEX CLIP PLIERS All sizes #6 thru #14
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Step 2. Slip on the Double Clamp Place the double clamp on the cut end of the SAE J2064 Type E refrigerant hose in such a way that the tooth of the bar comes in contact with the cut end of the hose.
Step 3. Oil the NippleLubricate the end of the coupling joint with a generous amount of lubricating oil. Use the same lubricate oil as used in air conditioning systems.
Step 4. Insert the Fitting Into the HoseFind the correct orientation and insert the fitting completely into the hose.
Step 5. Fit the Coupling in PlaceA. Position the round nose of the “CLIC” open-close pliers at the hook shaped end of the clamp. B. Position the thin nose of the “CLIC” open-close pliers at the end with the hooked teeth. C. Tighten the clamp until the click.
To Disassemble - just reverse the position of the ends of the pliers on the clamp.
NOTE: The pliers should be positioned squarely on the clip connection points and should remain square during the closing of the clip.
FRIGOCLIC® Fittings Assembly Instructions
BLACK HOSE HOSE HOSE PART# END LENGTH
Refri*MasterPlus SAE J2064 Type EHOSE and CUTTER
8536 #6 70 ft8537 #8 75 ft8538 #10 75 ft8539 #12 60 ft
8748 HOSE CUTTER
4128Q #6 clamp 4116Q4129Q #8 clamp 4117Q4130Q #10 clamp 4118Q4131Q #12 clamp 4119Q
8760EZ CLIC PLIERS
for BLACK HOSE HOSE END for GREY HOSE PART # CLAMP PART #
Step 1. Cut the HoseCheck the dimensions of the components. Cut the end of the hose to proper length in a perpendicular direction using Refri*Master manual cutter. The hand-held hose cutter is especially designed for cutting non-wire reinforced hose, SAE J2064 Type E refrigerant hose. Be sure the cut is made square to the hose length.
HOSE, CLAMPS, CUTTER, and PLIERS
Refri*MasterPlus CLAMPS and PLIERS
MANULI / FRIGOCLIC® — FITTINGS
with holes w/o holes
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FEMALE O’RINGSTRAIGHT w/Port
R134a, High Side4502Q #6 #6 5/8 -18 16mm4503Q #8 #8 3/4 -16 16mm
R134a, Low Side4504Q #10 #10 7/8 -14 13mm4505Q #10 #12 7/8 -14 13mm.
FITTING HOSE THREAD PART # END END SIZE PORT
FEMALE O’RINGSTRAIGHT
4402Q #6 #6 5/8 -18 w/o port4428Q #6 #8 5/8 -18 w/o port4403Q #8 #8 3/4 -16 w/o port4429Q #8 #10 3/4 -16 w/o port4404Q #10 #10 7/8 -14 w/o port4430Q #10 #12 7/8 -14 w/o port4405Q #12 #12 1-1/16 -14 w/o port.
FITTING HOSE THREAD PART # END END SIZE PORT
FEMALE O’RING 90° ELBOW w/Port
R134a, High Side4510Q #6 #6 5/8 -18 16mm4511Q #8 #8 3/4 -16 16mm4550Q #8 #10 3/4 -16 16mm
R134a, Low Side4512Q #10 #10 7/8 -14 13mm4513Q #10 #12 7/8 -14 13mm.
FITTING HOSE THREAD PART # END END SIZE PORT
4406Q #6 #6 5/8 -18 w/o port4407Q #8 #8 3/4 -16 w/o port4418Q #8 #10 3/4 -16 w/o port4408Q #10 #10 7/8 -14 w/o port4419Q #10 #12 7/8 -14 w/o port4409Q #12 #12 1-1/16 -14 w/o port.
FEMALE O’RING45° ELBOW
FITTING HOSE THREAD PART # END END SIZE PORT
FEMALE O’RING45° ELBOW w/Port
R134a, High Side4507Q #8 #8 3/4 -16 16mm
R134a, Low Side4508Q #10 #10 7/8 -14 13mm.
FITTING HOSE THREAD PART # END END SIZE PORT
FEMALE O’RING90° ELBOW
4410Q #6 #6 5/8 -18 w/o port4435Q #6 #8 5/8 -18 w/o port4411Q #8 #8 3/4 -16 w/o port4436Q #8 #10 3/4 -16 w/o port4412Q #10 #10 7/8 -14 w/o port4437Q #10 #12 7/8 -14 w/o port4413Q #12 #12 1-1/16 -14 w/o port.
FITTING HOSE THREAD PART # END END SIZE PORT
NOTE • Fittings not supplied with clamps!
FITTINGS — FRIGOCLIC® / MANULI Fittings not supplied with clamps.
© 2017 MEI Corporation
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MANULI / FRIGOCLIC® — FITTINGS
MALE O’RINGSTRAIGHT
4389Q #6 #6 5/8 -18 w/o port4414Q #6 #8 3/4 -18 w/o port4391Q #10 #10 7/8 -18 w/o port4381Q #10 #12 7/8 -18 w/o port4392Q #12 #12 1-1/16 -16 w/o port.
FITTING HOSE THREAD PART # END END SIZE PORT
4097Q #6 #8 5/8 -18 w/o port4098Q #10 #12 1-1/16 -16 w/o port.
MALE O’RING45° ELBOW
FITTING HOSE THREAD PART # END END SIZE PORT
4470Q #6 #6 5/8 -18 w/o port.
MALE INSERT O’RINGSTRAIGHT
FITTING HOSE THREAD PART # END END SIZE PORT
MALE INSERT O’RING90° ELBOW
4076Q #6 #8 5/8 -18 w/o port4077Q #8 #10 3/4 -16 w/o port.
FITTING HOSE THREAD PART # END END SIZE PORT
MALE O’RING90° ELBOW
4398Q #6 #6 5/8 -18 w/o port4415Q #6 #8 5/8 -18 w/o port4400Q #10 #10 7/8 -18 w/o port4401Q #10 #12 7/8 -18 w/o port4416Q #12 #12 1-1/16 -16 w/o port.
FITTING HOSE THREAD PART # END END SIZE PORTRefri*MasterPlus
SAE J2064 Type EHOSE and CUTTER
Refri*MasterPlus CLAMPS and PLIERS
4128Q #6 clamp 4116Q4129Q #8 clamp 4117Q4130Q #10 clamp 4118Q4131Q #12 clamp 4119Q
8760EZ CLIC PLIERS
8536 #6 70 ft8537 #8 75 ft8538 #10 75 ft8539 #12 60 ft8748 HOSE CUTTER
IMPORTANT: There are two (2) types of Manuli hose used with clip-on fittings black and grey. We do not supply the grey colored hose. The black hose will replace the grey hose, but only if used with the correct style clamp & cage assy. (the clamps are different O.D.)
For black hose use clamp & cage assembly numbers 4128Q through 4131Q (these have 2 small holes drilled in the bar)
For grey hose connections, use 4116Q through 4119Q (these do not have the holes in the bar)
For the above reasons, all Manuli fittings are supplied without the clamp & cage assy. You must order the correct ones required per type of hose used.
TECHTIP
BLACK HOSE HOSE HOSE PART# END LENGTH
for BLACK HOSE HOSE END for GREY HOSE PART # CLAMP PART #
Fittings not supplied with clamps.
with holes w/o holes
NOTE • Fittings not supplied with clamps!
© 2017 MEI Corporation
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R124494Q #6 #6 1/4”4495Q #8 #8 1/4”4496Q #10 #10 1/4”4497Q #12 #12 1/4”
R134a, High Side4578Q #6 #6 16mm4579Q #8 #8 16mm4582Q #10 #10 16mm
R134a, Low Side4580Q #10 #10 13mm4581Q #12 #12 13mm.
SPLICER STRAIGHT w/Port
HOSE HOSE PART # END END PORT
SPLICERS90° ELBOW
4467Q #8 #8 w/o port4468Q #10 #10 w/o port4469Q #12 #12 w/o port.
HOSE HOSE PART # END END PORT
SPLICERS STRAIGHT
4478Q #6 #6 w/o port4479Q #8 #8 w/o port4480Q #10 #10 w/o port4481Q #12 #12 w/o port.
HOSE HOSE PART # END END PORT
SPLICERS - TEE STYLE3 Way
4486Q #8 #8 #8 w/o port4487Q #10 #10 #10 w/o port4489Q #12 #12 #12 w/o port.
HOSE HOSE HOSE PART # END END END PORT
SPLICERS“Y” CONNECTION
4038Q #8 #8 #8 w/o port4039Q #12 #12 #12 w/o port.
HOSE HOSE HOSE PART # END END END PORT
SPLICERS“H” CONNECTION
4035Q #8 #8 #8 w/o port4036Q #12 #12 #12 w/o port4037Q #12 #12 #10 w/o port.
HOSE HOSE HOSE PART # END END END PORT
NOTE • Fittings not supplied with clamps!
FITTINGS — FRIGOCLIC® / MANULI Fittings not supplied with clamps.
© 2017 MEI Corporation
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FRIGOCLIC® / MANULI — FITTINGS
Carrier Number AirSource No. Description Manuli Number AirSource No. Description40-60050-02 ................ 4406Q ................................ Female O’ring40-60050-03 ................ 4407Q ................................ Female O’ring40-60050-04 ................ 4408Q ................................ Female O’ring40-60050-05 ................ 4409Q ................................ Female O’ring40-60050-06 ................ 4418Q ................................ Female O’ring40-60051-02 ................ 4389Q .................................... Male O’ring40-60051-04 ................ 4391Q .................................... Male O’ring40-60051-07 ................ 4381Q .................................... Male O’ring40-60058-04 ................ 4580Q ............................................Splicer40-60058-05 ................ 4581Q ............................................Splicer40-60059-03 ................ 4579Q ............................................Splicer40-60059-04 ................ 4582Q ............................................Splicer40-60060-02 ................ 4402Q ................................ Female O’ring40-60060-03 ................ 4403Q ................................ Female O’ring40-60060-04 ................ 4404Q ................................ Female O’ring40-60060-05 ................ 4405Q ................................ Female O’ring40-60060-06 ................ 4429Q ................................ Female O’ring40-60060-07 ................ 4430Q ................................ Female O’ring40-60060-08 ................ 4428Q ................................ Female O’ring40-60061-02 ................ 4410Q ................................ Female O’ring40-60061-03 ................ 4411Q ................................ Female O’ring40-60061-04 ................ 4412Q ................................ Female O’ring40-60061-05 ................ 4413Q ................................ Female O’ring40-60061-06 ................ 4436Q ................................ Female O’ring40-60061-07 ................ 4437Q ................................ Female O’ring40-60061-08 ................ 4435Q ................................ Female O’ring40-60081-03 ................ 4495Q ............................................Splicer40-60081-04 ................ 4496Q ............................................Splicer40-60081-05 ................ 4497Q ............................................Splicer40-60083-02 ................ 4398Q .................................... Male O’ring40-60083-04 ................ 4400Q .................................... Male O’ring40-60083-07 ................ 4401Q .................................... Male O’ring40-60083-08 ................ 4415Q .................................... Male O’ring40-60086-03 ................ 4479Q ............................................Splicer40-60086-04 ................ 4480Q ............................................Splicer40-60086-05 ................ 4481Q ............................................Splicer40-60137-03 ................ 4467Q ............................................Splicer40-60137-04 ................ 4468Q ............................................Splicer40-60137-05 ................ 4469Q ............................................Splicer40-62012-00 ................ 4486Q ............................................Splicer40-62012-01 ................ 4489Q ............................................Splicer40-62012-02 ................ 4487Q ............................................Splicer40-62022-00 ................ 4550Q ................................ Female O’ring40-62022-01 ................ 4511Q ................................ Female O’ring40-62023-00 ................ 4513Q ................................ Female O’ring40-62023-01 ................ 4512Q ................................ Female O’ring
Manuli Number AirSource No. DescriptionC30010-06-06 ............. 4478Q ............................................SplicerC30010-08-08 ............. 4479Q ............................................SplicerC30010-10-10 ............. 4480Q ............................................SplicerC30010-12-12 ............. 4481Q ............................................SplicerC30012-06-06 ............. 4494Q ............................................SplicerC30012-08-08 ............. 4495Q ............................................SplicerC30012-10-10 ............. 4496Q ............................................SplicerC30012-12-12 ............. 4497Q ............................................SplicerC30015-06-06 ............. 4578Q ............................................SplicerC30015-08-08 ............. 4579Q ............................................SplicerC30015-10-10 ............. 4582Q ............................................SplicerC30016-10-10 ............. 4580Q ............................................SplicerC30016-12-12 ............. 4581Q ............................................SplicerC30090-08-08 ............. 4467Q ............................................SplicerC30090-10-10 ............. 4468Q ............................................SplicerC30090-12-12 ............. 4469Q ............................................Splicer
C300H0-08-08-08 ....... 4035Q ............................................SplicerC300H0-12-12-12 ....... 4036Q ............................................SplicerC300H0-12-12-10 ....... 4037Q ............................................SplicerC300T0-08-08-08 ........ 4486Q ............................................SplicerC300T0-10-10-10 ........ 4487Q ............................................SplicerC300T0-12-12-12 ........ 4489Q ............................................SplicerC300Y0-08-08-08 ........ 4038Q ............................................SplicerC300Y0-12-12-12 ........ 4039Q ............................................SplicerC37910-06-06 ............. 4470Q .......................... Male Insert O’ringC37990-08-06 ............. 4076Q .......................... Male Insert O’ringC37990-10-08 ............. 4077Q .......................... Male Insert O’ringC38010-06-06 ............. 4389Q .................................... Male O’ringC38010-08-06 ............. 4414Q .................................... Male O’ringC38010-10-10 ............. 4391Q .................................... Male O’ringC38010-12-10 ............. 4381Q .................................... Male O’ringC38010-12-12 ............. 4392Q .................................... Male O’ringC38040-08-06 ............. 4097Q .................................... Male O’ringC38040-12-10 ............. 4098Q .................................... Male O’ringC38090-06-06 ............. 4398Q .................................... Male O’ringC38090-08-06 ............. 4415Q .................................... Male O’ringC38090-10-10 ............. 4400Q .................................... Male O’ringC38090-12-10 ............. 4401Q .................................... Male O’ringC38090-12-12 ............. 4416Q .................................... Male O’ringC47910-06-06 ............. 4402Q ................................ Female O’ringC47910-08-06 ............. 4428Q ................................ Female O’ringC47910-08-08105 ....... 4403Q ................................ Female O’ringC47910-10-08103 ....... 4429Q ................................ Female O’ringC47910-10-10 ............. 4404Q ................................ Female O’ringC47910-12-10 ............. 4430Q ................................ Female O’ringC47910-12-12 ............. 4405Q ................................ Female O’ringC47915-06-06 ............. 4502Q ................................ Female O’ringC47915-08-08 ............. 4503Q ................................ Female O’ringC47916-10-10 ............. 4504Q ................................ Female O’ringC47916-12-10 ............. 4505Q ................................ Female O’ringC47940-06-06 ............. 4406Q ................................ Female O’ringC47940-08-08 ............. 4407Q ................................ Female O’ringC47940-10-08 ............. 4418Q ................................ Female O’ringC47940-10-10 ............. 4408Q ................................ Female O’ringC47940-12-10 ............. 4434Q ................................ Female O’ringC47940-12-12 ............. 4409Q ................................ Female O’ringC47945-08-08 ............. 4507Q ................................ Female O’ringC47946-10-10 ............. 4508Q ................................ Female O’ringC47990-06-06 ............. 4410Q ................................ Female O’ringC47990-08-06 ............. 4435Q ................................ Female O’ringC47990-08-08037 ....... 4411Q ................................ Female O’ringC47990-10-08 ............. 4436Q ................................ Female O’ringC47990-10-10 ............. 4412Q ................................ Female O’ringC47990-12-10 ............. 4437Q ................................ Female O’ringC47990-12-12 ............. 4413Q ................................ Female O’ringC47995-06-06 ............. 4510Q ................................ Female O’ringC47995-08-08 ............. 4511Q ................................ Female O’ringC47995-10-08 ............. 4550Q ................................ Female O’ringC47996-10-10 ............. 4512Q ................................ Female O’ringC47996-12-10 ............. 4513Q ................................ Female O’ringRPMclamp-06.............. 4128Q ...... Hose/Refri Master Plus ClampRPMclamp-08.............. 4129Q ...... Hose/Refri Master Plus ClampRPMclamp-10.............. 4130Q ...... Hose/Refri Master Plus ClampRPMclamp-12.............. 4131Q ...... Hose/Refri Master Plus ClampRefriMaster Plus-06..... 8536 .....................Hose/Refri Master PlusRefriMaster Plus-08..... 8537 .....................Hose/Refri Master PlusRefriMaster Plus-10..... 8538 .....................Hose/Refri Master PlusRefriMaster Plus-12..... 8539 .....................Hose/Refri Master PlusRefri-Cutter .................. 8748 ...............................Hose Cutter Tool
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