Termination of UL Certificate (09/12/2018) All devices described in this document are delivered without UL certificate from September 12, 2018 onwards. Any information on UL comprised in the document is obsolete as of this delivery date.
Title
sinudyn-36Hardware Description
0360520xxFront Connection Design
SIEB & MEYER AGAuf dem Schmaarkamp 21 * D-21339 Lüneburg * (Germany)
Telephone +49 - 4131 - 203 - 0 * Telefax: +49 - 4131 - 203 - 2000E-Mail: [email protected]
Internet: http://www.sieb-meyer.de
sinudyn-36 Hardware Description 0360520xx
Copyright
Translation of the original instructions, Copyright © 2012 SIEB & MEYER AG. All rights reserved.
This manual or extracts thereof may only be copied with the explicit authorization by SIEB & MEYER AG.
Trademarks
All product, font and company names mentioned in this manual may be trademarks or registered trademarksof their respective companies.
Identification Key
036-servo_tec_sinudyn36.05.xx/R009-SM-EN-hk/ez/ac/she/al/sli/uhDecember 12, 2012
Hardware Description 0360520xx sinudyn-36
Content
1 Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Safety Instructions and Application Advice. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.2 Appropriate Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.3 Transport and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.5 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92.6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102.7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102.8 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102.9 Legal Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3 Unit Assembly Complying EMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133.1 Emission of Line and Field Interferences According to Category C3 . . . . . . . . . . . . . . . . . . . . . 13
4 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154.1 UL Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5 Digital Servo Amplifier sinudyn-36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175.1 Block Diagram sinudyn-0360520xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195.2 View of the sinudyn-0360520xx for Wall Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216.1 Front Connection Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216.2 Type Plate sinudyn-0360520xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236.3 Module Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257.1 Supply Voltage 230 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257.2 Supply Voltage 400 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
8 Functional Description of the Connectors/Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298.1 Connectors sinudyn-0360520. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298.2 Pin Assignment and Interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308.2.1 X1 - Connection of the Motor Measuring System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308.2.1.1 Resolver Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308.2.1.2 Hall Effect Sensor Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328.2.1.3 Linear Hall Effect Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338.2.1.4 Sine/Cosine Evaluation with Optical EnDat Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348.2.1.5 Wiring Diagram for the Termal Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358.2.2 X2 - Analog Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368.2.3 X3A - Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388.2.4 X3B - Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398.2.5 X4 - Angle Pulses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 418.2.6 X7 - Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428.2.7 X8 - COM 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 438.2.8 X20 - Motor Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 448.2.9 X30 and X31 - Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458.2.10 S1 - ID Coding Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468.2.11 X40 - Restart Lock according to Safety Category 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 478.2.12 X40 - Restart Lock According to Safety Category 4 / SIL 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 488.3 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 498.3.1 Status Indication RON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 508.3.2 Status Indication RIO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 508.3.3 Status Indication H0/H1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 508.3.4 Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 508.4 Test Pins. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9 Specification of the Digital Inputs and Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 539.1 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Operating Mode: Servo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
sinudyn-36 Hardware Description 0360520xx 3
Content
Operating Mode: Nut Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 559.2 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Operating Mode: Servo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Operating Mode: Nut Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
10 Layout Plans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5910.1 Layout Plan of the Logic Card up to 036050021.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5910.2 Layout Plan of the Logic Card > 036050021.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6110.3 Layout Plan of the Output Stage 036050002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6310.4 Layout Plan of the Output Stage 036050002.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6410.5 Layout Plan of the Output Stage 036050002.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6510.6 Layout Plan of the Output Stage 036050002.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6610.7 Layout Plan of the Restart Lock 036050062. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6710.8 Layout Plan of the Restart Lock 036050064. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
11 General Information Regarding the Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6911.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6911.2 Difficulties of Ground Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7111.3 Motor Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7211.4 Cables for the Rotor Position Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7311.5 Cables for External Ballast Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
12 Safety Circuit / Restart Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7512.1 Functional Description of the Restart Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7712.2 Wiring example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
13 Restart Lock acc. to Safety Concept K2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7913.1 Functional Description of the Restart Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Monitoring output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8213.2 Wiring Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8313.3 Requirements and Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
14 Electric Performance Dimensioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8514.1 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8514.1.1 Output Stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8514.1.2 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8514.1.3 Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8614.2 Power Consumption of a Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
15 Appendix: Manufacturers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8915.1 PHOENIX Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8915.1.1 Order Key for PHOENIX Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8915.1.2 Overvoltage Protection FLASHTRAB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9015.1.3 Shield Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9115.2 SIBA fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9115.3 TOSHIBA - Fiber Optic Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
16 Appendix: Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
4 Hardware Description 0360520xx sinudyn-36
Symbols
1 Symbols
The following table explains the symbols used in this manual for describing purpo-ses. Technical symbols and signs are supposed to be known and therefore not ex-plained.
Symbol Meaning
Warning: danger
Warning: electrostatically sensitice devices (ESD)
Warning: dangerous voltage
Warning: hot surfaces
Indicates general notes, to which special attention should be paid to.
Indicates measures or steps to be taken by the user.
LEDs indicating the module status
LED on
LED off
LED flashes
Earthing
PE-connector (protective earth connector)
Ground (GND)
Symbols 5
Symbols
6 Symbols
Safety Instructions and Application Advice
2 Safety Instructions and Application Advice
2.1 General Information
Accordingto
Low-Voltage Directive 2006/95/ECMachine Guideline 2006/42/ECElectromagnetic Compatibility 2004/108/EC
WarningGenerally, the complete installation, the initial operation and themaintenance must only be carried out by trained staff!
Trained staff, according to this fundamental safety instruction, arepersons, familiar with the installation, mounting, initial and perma-nent operation of the product and, are qualified appropriately for thework. The standards DIN VDE 0100 and DIN VDE 0110 and alsothe legal national rules for prevention of accidents must be paidattention to.
WarningDuring operation the units can have hot surfaces according to theirprotection system.
When using ferrite rings temperatures may exceed 80°C in somecases. Only use wires suitable for temperatures over 80°C. This cor-responds to the flammability rating UL 94V-0, RTI 105°C.
Consider the relevant notes in the manual.
WarningThere is a risk of material damage and personal injury.
when covers are removed illegally,during any improper use,when either the installation or the operation is incorrect
WarningConsult SIEB & MEYER before carrying out any modificationswithin the unit.
WarningIncorrect or insufficient connection of the system to ground maycause dangerous currents.
Safety Instructions/Application Advice 7
Safety Instructions and Application Advice
2.2 Appropriate Use
Definition of the concepts acc. to DIN / EN 61800 - 3.
Before initial operation, make sure that the machine will not expose danger (e.g. un-controlled moves). The conformity according to the safety standard EN 60204-1 andEN 61800-5-1 must have been proven.
The manufacturer of the system or the machine has to meet the requirements of thelegal values regarding the Electromagnetic Compatibility (EMC). SIEB & MEYERunits can be operated in industrial areas, provided that the attached EMC informationhas been taken into consideration.
SIEB & MEYER takes care in its own EMC laboratory over their products to meet therespective standards, when they are installed properly.
Deviations of the construction and the installation, described in the documentationand in the manual "Unit Assembly Complying EMC" require new measurements ofthe system or machine by the machine manufacturer to meet the statutory require-ments.
Appropriate proceedings according to the EMC Product Standard (PDS) DIN/EN 61800-3 ensure the use in industrial areas.
Products, not equipped with an AC supply line filter must be operated with a se-ries connected mains filter! Detailed information can be found in the chapter"Unit Assembly Complying EMC".
If using the drive systems in residential areas, in business and commercial areas aswell as in small trade, the user has to take additional and larger filter measurements.
All SIEB & MEYER products meet the requirements of the Low-Voltage Directive2006/95/EC. The coordinated standards of the series IEC / EN 50178 and IEC / EN60 204-1 in combination with IEC / EN 60 947 and IEC / EN 61800-5-1 are strictlyused for the products.
Technical data and the connection specification can be found in the respective prod-uct documents.
2.3 Transport and Storage
Make sure, that the unit is correctly used. The following points must especially be tak-en into consideration:
Protection against mechanical damage (transport, handling, etc.)!Protection against dirt and humidity!Dry and well-ventilated storage area!No storage in the open!Storage temperature between -25°C to +55°C (-13°F to +131°F)! Shortly it maybe +70°C (+158°F).Protection against contact with electronic components (electrostatic discharge)!No modification of insulating distances!
2.4 Installation
The drive components are designed for fulfilling the degree of pollution 2 accordingto IEC 61800-1 / DIN EN 50178.
8 Safety Instructions/Application Advice
Safety Instructions and Application Advice
The units can be loaded to their maximum up to a height of 1,000 m M.S.L(3,281 ft M.S.L.) For an operation in areas higher than 1000 m M.S.L. (3281 ft M.S.L.) the capac-ity must be reduced by 15% per 1000 m (3281 ft).The ambient air must not contain aggressive, electrically conductive or flamma-ble substances and must not contain any amount of dust.The maximum relative humidity is approx. 95 % (no condensation).The admissible ambient temperature during operation is between +5°C and+40°C (+41°F and +104°F).For devices that are permitted to be operated at ambient temperatures between+40°C (+104°F) and +60°C (+140°F) the capacity must be reduced. The follow-ing applies: -1.5% per 1°C. Annotation: F = C × 9/5+ 32; C=(F-32)×5/9In addition the service life of the device is probably reduced due to increasedwear of the components.Devices with polyester film at the front panel: The polyester films must not beexposed to direct sunlight for extended periods of time. In conditions of high hu-midity (>80%) the ambient temperature must not exceed +40°C (+104°F). Thepolyester films must not come in contact with benzyl alcohol or methylene chlo-ride.Make sure that the fans installed in the units have sufficient space to take in andexhaust the cooling air! In addition pay attention to the direction of air flowthrough internally installed fans! Do not touch electronic components.
2.5 Electrical Connection
The electrical installation must be carried out according to the relevant electricalcodes (e.g. appropriate wire gauges, fuse protection and connections of ground con-ductors must be considered).
Recommendations for the installation according to the EMC (e.g. shields, connectionto earth and line installations) can be found in the technical documents of the unit(only for machine manufacturers). The manufacturer of the system or machine hasto meet the requirements of the legislation regarding the EMC.
All work at and within the units must only be carried out, when the units areturned off, the mains supply is cut and the DC bus is completely discharged!The mains supply must be protected via an overload release with restricted guid-ance for each mains phase.The mains line should only be connected, when the work is completed!Before turning on the unit the first time, make sure that the connected machinewill not have runaway axes!After turning off the unit hazardous voltages may still exist for up to 3 minutesin the power supply (due to capacitors).
SIEB & MEYER products contain electrostatically sensitivecomponents that may easily be damaged by improper han-dling.
The valid rules for prevention of accidents (e.g. VBG 1 andVBG 4) should be paid attention to, when working at current-carrying units.
Safety Instructions/Application Advice 9
Safety Instructions and Application Advice
Capacitive loads must not be connected to the output phases of the servo am-plifiers and frequency converters.Prevent cable loops. Therefore, the units must only be connected to earth at theprovided PE connection for the mains supply line and the racks only at the pro-vided earth screw.
In general, the operation can be made with residual current operated devices. Nev-ertheless, like all clocked units of the power electronics, also SIEB & MEYER prod-ucts can lead leakage currents via the earth system. Depending on the sensitivity ofthe residual current operated device and the installation type, the operation alongwith the device may arise problems. The following points should be taken into con-sideration:
Use the shortest connection and motor cables possible.Do not connect additional consumers to the same residual current operated de-vice.Use residual current operated devices with high response threshold and time-lag response time.
2.6 Operation
Systems, into which servo amplifiers and frequency converters are mounted, possi-bly must be equipped with additional protective devices according to the valid safetyinstructions (e.g. law about technical material, rules for prevention of accidents, etc.).
All doors and covers must be closed during the operation.
2.7 Maintenance
The unit, especially the fan, must be checked regularly for cleanness and functiondepending on the ambient pollution.
2.8 Disposal
SIEB & MEYER products fulfill the requirements covered in the Directive 2002/95/EC on the restriction of the use of hazardous substances in electrical andelectronic equipment (RoHS Directive)
Make sure that the country-specific waste and disposal laws and statutes are con-sidered for the disposal of packing material and irreparable devices.
WarningTo ensure a trouble-free operation of the installation, the fixingscrews of all front panels device parts must always be tightened!
10 Safety Instructions/Application Advice
Safety Instructions and Application Advice
2.9 Legal Warranty
SIEB & MEYER products are liable to a legal warranty of at least one year. Anyclaims for a product beyond this warranty shall be declared between in an additionalcontractual agreement between SIEB & MEYER and the customer.
This Safety Instruction and Application Advice does not assure any features.
WarningA first programming carried out by SIEB & MEYER does not releasethe user from his duty to check programmed values for their correct-ness!
These safety instructions must be kept!
Safety Instructions/Application Advice 11
Safety Instructions and Application Advice
12 Safety Instructions/Application Advice
Unit Assembly Complying EMC
3 Unit Assembly Complying EMC
The manual “Unit Assembly Complying EMC“ is available in German and Englishand comprises
the EMC guidelinesInformation regarding the professional grounding and wiringSafety-Relevant AspectsExtracts from the EMC product standardPossibilities for the connection to different supply system types
Availability:Hard copy version directly from SIEB & MEYERPDF file in the Internet under www.sieb-meyer.de
3.1 Emission of Line and Field Interferences According to Category C3
According to the EMC product standard DIN EN 61800-3, chapter 6 (emission of lineinterferences), this device meets the restrictions towards interference values of thecategory C3. More detailed information on the installation and the use of line filterscan be found in the manuals “Unit Assembly Complying EMC“.
WarningThe EC guidelines for the electromagnetic compatibility (EMC) mustbe taken into consideration for the initial operation of all SIEB & MEY-ER units!
WarningThis type of PDS is not intended for use in a public mains which sup-plies residential areas. If this device is operated in such mains, high-frequency interferences may occur.
EMC 13
Unit Assembly Complying EMC
14 EMC
General Information
4 General Information
Thia manual describes the digital servo amplifiers of the series sinudyn-36 (standarddesign). The following information is provided:
Safety Instruction and Application AdviceCategory of electromagnetic compatibilityPossible connection possibilitiesTechnical data, dimensional drawings, type plateDescription of the device (general information, scope of supply, block diagram)Assembly (module exchange)General information regarding the wiring (cables and line cross-sections)External protection, ballast circuitWiring examplesPin assignmentsof the connectorsStatus and error messages
Information on the initial operation and parameterization of the digital servo amplifiercan be found in the manual "sinudyn-36 Software Description".
This manual is available in German and English as PDF file on CD ROM and printedversion or it can be downloaded from the Internet. The PDF files can be printed onstandard printers.
This manual has the following demands on the trained staff of machine manufactur-ers:
Transport → only by skilled employees familiar withhandling electrostatically sensitivecomponents.
Installation → only by experts with electrotechnicalexperience
Initial Operation → only by experts with experience in thefields of electrical engineering / drivetechnology
sinudyn-36 Hardware Description 0360520xx 15
General Information
4.1 UL Requirements
The project is tested and certified accoring to UL 508C:December 12, 2005POWER CONVERTER, CONVERTERFile NMMS.E227899 Power Conversion EquipmentFile NMMS7.E227899 Power Conversion Equipment Certified for Canada
Technical regulations (not subject for UL representative):CNL – check in accordance with the Canadian standards C22.2 No. 14-M05.USL – check in accordance with the standards of the United States for technical control systems and converters UL 508C
Note:CNL = Canadian National Standards USL = United States Standards
The following UL requirements apply to the connectors X20; X30 and X31:
Only use copper lines designed for 60/75°C.
Suitable for the wiring on site only in combination of the connector PC 4HV/4-ST(F)-7.62, rated values 600 V, 30 A or PC 4HV/6-ST(F)-7, PC 6-16/ 4-STF-10,16, rated values 600 V, 50 A or PC 6-16/ 4-STF-10,16, MC 1,5/ 6-ST-3,81,rated values 300 V, 8 A or MC 1,5/ 6-ST-3,81, MC 1,5/ 10-ST-3,81, rated values300 V, 8 A or MC 1,5/ 10-ST-3,81, MC 1,5/ 4-ST-3,81, rated values 300 V, 8 Aor MC 1,5/ 4-ST-3,81, manufactured by PHOENIX Contact, rated values 600 V,30 A
Tightening torque of 0.5 Nm for field wiring terminals.
Use in an environment with the degree of pollution 2.
Use lines of class 1 or equivalents.
Suitable for the use in a circuit releasing a power value not higher than 5 kA(effective value of the symmetric current in ampere) at a maximum voltage of480 VAC.
16 Hardware Description0360520xx sinudyn-36
Digital Servo Amplifier sinudyn-36
5 Digital Servo Amplifier sinudyn-36
Suitable for the following motor typesSynchronous rotatory AC servo motors- with integrated resolver- with Hall effect sensor- with high-resolution sine-cosine encoder as motor measuring system
Performance ranges
Servo amplifiers in front connection design (60 A, 100 A) with intermediate volt-ages up to 325 VDCServo amplifiers in front connection design (40 A, 80 A) with intermediate volt-ages up to 565 VDCAll servo amplifiers provide high rated current ranges
See also "Technical Data“, page 25.
Power supply3-phase power supply of 230 VAC -33 %/+10 %, 50 Hz/60 Hz3-phase power supply directly at the grounded mains, 400 VAC -10 %/+20 %,50Hz/60Hz
Protection must be ensured by the user.
Logic supplySupply of AC voltage- 2-phase, same potential as main supply
power unitPotential-isolated power supply unitIGBT output stage with an operating frequency of 8 kHz or 16 kHzCompact amplifiers with- integrated mains supply- integrated ballast circuit
Operation and parameterizationThe parameters are set in the comfortable setup software via the serial interfaceof a PCStatus indication directly at the servo amplifierThe servo amplifier can also be controlled via the serial interface.
The mentioned currents are peak currents (sine crest values).
sinudyn-36 Hardware Description 0360520xx 17
Digital Servo Amplifier sinudyn-36
Complete digital controlAll-digital current control (sampling time 62.5 µs)All-digital speed control (sampling time 250 µs)Integrated position control (sampling time 250 µs)All-digital evaluation of the motor measuring system (sine-cosine signals of ahigh-resolution encoder, resolver or Hall effect sensors)Encoder emulation (compatible to ROD 426), max. 1 MHz signal frequency pertrackResolver evaluation up to 40,000 RPM for a 2-pole resolver
Open architectureSlots for the expansion with- various motor measuring systems- various ref. value interfaces- user-specific connections and extension unitsSoftware can easily be expanded for user-specific functions.
Interfaces3 analog ref. value interfaces (update rate 250 µs with a resolution of 12 bits)2 analog monitor outputs (update rate 125 µs with a resolution of 10 bits)8 programmable digital inputs (reaction time 1 ms)4 programmable digital outputs (reaction time 1 ms)RS232/485 interface
Monitoring FunctionsConfiguration check of the hardware and drive dataMonitoring- of the short circuit of the power output stage- of the temperature of the output stage- of the l2t of the motor and output stage- of the motor temperature via PTC/NTC contacts- excessive speed of the motor- of the motor measuring system (resolver, Hall effect sensors, sine-cosine en-
coder)- of the intermediate circuit voltage (undervoltage and overvoltage)- of the activation of the power supply (in the case of compact amplifiers)- of the power supply- I²t of the brake chopperDetection of broken motor cables
line filter
The compact modules 03605xx are equipped with an integrated linefilter.
18 Hardware Description 0360520xx sinudyn-36
Digital Servo Amplifier sinudyn-36
5.1 Block Diagram sinudyn-0360520xx
Status Display6 x LED
12 Bit
AD+
20 K
20 K
10 Bit MP1
10 Bit
24 V
MP0
4 Digital Out
DA
DA
X3B – Relay Output
X2 – Analog Outputs
X3B – 24V Digital Outputs
1 K
1 K
2 Analog Out
X3A Digital Inputs
18 K
18 K
8 Digital In
Device Control
RS232 / RS485X8 – COM
=
=InternalLogic Voltages
X30L1 / L2 / L3 – Main Supply
X30LL1 / LL2 – Logic Supply AC
Expansion SocketBus Systems
=
AD
AD
AD
FResolverHall SensorsSineCosine Encoder
Encoder Emulation
BA
UVW
X4 – Encoder
X1 – Feedback
Fully DigitalControl
X7 – Transducer
X2 – N Ref.
Vtrans+ +5 V
Vtrans- 5 V
12 Bit
AD+
20 K
20 K
12 Bit
AD+
33 K
33 K
X2 – I Ref.3 Analog In /
Analog Ref. Values
Thermal Contact
6
Evaluation Motor Meas. System
Z
Expansion SocketUser-SpecificConnections
+UB
UB
REX
Open Collector
X1
X30
X20
Bridge for internal R (X31)
X40 Restart lockRL
sinudyn-36 Hardware Description 0360520xx 19
Digital Servo Amplifier sinudyn-36
5.2 View of the sinudyn-0360520xx for Wall Mounting
20 Hardware Description 0360520xx sinudyn-36
Dimensions
6 Dimensions
6.1 Front Connection Design
Acc. to DIN 7168
Side view from the right sideFront view
211.00
276.007.00
10.30
6.0
0
7.00
14.00
94.50
49.00
98.00
105.002
77
.5
0
28
0.0
0
31
0.0
0
24
2.0
0
sinudyn-36 Hardware Description 0360520xx 21
Dimensions
X40
X3B
X3AX31
X30
X9U
X10
X20
W
V
PE
Top view Bottom view
Acc. to DIN 7168
22 Hardware Description 0360520xx sinudyn-36
Dimensions
6.2 Type Plate sinudyn-0360520xx
Nach DIN 7168
211.00
276.00
242
.0
0
No. Meaning
Module designation (0360520KF) with indication of the option module (4000), see page 24
Mains voltage
rated current/peak current
serial number
sinudyn-36 Hardware Description 0360520xx 23
Dimensions
6.3 Module Designation
036XXXX-XX
Current Rangesee “Technical Data”
Option XXXX
Voltage RangeC = up to 325 VDC
F = up to 565 V DC
Module Width Code10 = 10 TE module type 01 12 TE module type 03
65 mm module type 05
11 = 12 TE module type 01 14 TE module type 03
13 = 12 TE module type 03
14 = 14 TE module type 03
20 = 105 mm module type 05
Module Type01 = multi-axis 6 HE03 = compact 6 HE05 = compact amplifier, front connection design
Special Design0 = SIEB & MEYER standard
Communication Module (H)0 = not available1 = RS232/RS485
Reference Value Module (S)0 = not available1 = CAN-Bus module 036.01.00332 = D-Link module 036.01.00343 = ServoLink 036.01.00355 = RS232 interface 036.01.0036
Sensor Module (M)0 = not available2 = sin/cos, EnDat, Hyperface 036.01.00123 = Hall-effect sensor evaluation 036.01.00134 = resolver (S&M evaluation 12 bits) 036.01.00146 = incremental encoder 036.01.00157 = 12 bits analog Hall-effect sensor 036.01.0016
Performance Range
Version of the device XXXXSerial counter. If no version is indicated, the version of the device is 0000. If deviceswith different versions are to be changed, the compatibility of the devices must be clearedup with S & M before.
0360520 DC 4000 0001Module type Option Version of the device
24 Hardware Description 0360520xx sinudyn-36
Technical Data
7 Technical Data
7.1 Supply Voltage 230 VAC
Module Type 0360520xx1
Current range/voltage range OC QC
Main supply2 3 x 230 VAC -33% / +10%, 50Hz / 60Hz
Logic supply two-phase, up to 230 VAC -33% / +10%, 50 Hz / 60 Hzsame potential as main supply
resultant intermediate circuit voltage 325 VDC -33%/+10 %
Rated current of the output stage when ventilated6.7
30 AS21 Aeff.
40 AS28 Aeff.
Maximum values of the output stage when the rated current flows
3 x 230 VAC at 0 to 1600 Hz
Peak current of the output stage for max. 5 s 60 AS 100 AS
Switch-off temperature of the output stage 75° C
rated d. c. of the integrated power module, three-phase supply
20 A
Continuous peak current of the integrated power supply, three-phase power supply f > 15 Hz
50 A max. 1 s
Mains power of the integrated power module, 230 VAC three-phase supply
4.6 kVA
power consumption logical unit max. 20 W
power unit max. 5 % of the electrical rated power of the motor, but minimum 20 W
external protection 10 A gL/gG
Internal ballast resistor internal 50 Ω/100 W
Min. external ballast resistor 15 Ω
Max. activation time of the ballast circuit 750 ms
Overvoltage threshold4 410 VDC
Undervoltage threshold4 40 VDC
Chopper threshold4 380 VDC
temperature range 5°C to 60°C at a maximum of 95 % relative humidity (no moisture conden-sation) 100 % rated current up to 40°C
System of protection IP20
nominal current reduction:at ambient temperatures >40° Cat heights from 1,000 m above mean sealevel
-1.5% per 1° C-15% per 1,000 m
Dimensions (mounting device included)
Weight 5.1 kg
Width 105.00 mm
Height (mounting device included) 318.00 mm
Depth 276.00 mm
1 xx is replaced by the respective code letter of the current range and voltage range (e.g. OC)2 only three-phase supply is possible (see documentation "Unit Assembly Complying EMC and Supply System Types“)
sinudyn-36 Hardware Description 0360520xx 25
Technical Data
4 Switch-on monitoring for overvoltage and undervoltage6 Chopper not active7 at heights under 1,000 m above mean sea level
Rated and peak currents are sine crest values. Specifications applyfor 8 kHz operating frequency of the output stage.
The device must be mounted vertically!
26 Hardware Description 0360520xx sinudyn-36
Technical Data
7.2 Supply Voltage 400 VAC
Module Type 0360520xx1
Current range/voltage range KF IF
Main supply2 3 x 400 VAC -10% / +20%, 50Hz / 60Hz
Logic supply two-phase, same potential as main supply
resultant intermediate circuit voltage 565 VDC -10%/+20 %
Rated current of the output stage when ventilated6.7
22 AS16 Aeff.
22 AS16 Aeff.
Maximum values of the output stage when the rated current flows
3 x 400 VAC +20% at 0 to 1600 Hz
Peak current of the output stage for max. 5 s 40 AS 80 AS
Switch-off temperature of the output stage 75° C
rated d. c. of the integrated power module, three-phase supply
15A
Continuous peak current of the integrated power supply, three-phase power supply f > 15 Hz
50 A max. 1 s
Mains power of the integrated power module, 400 VAC three-phase supply
6 kVA
power consumption logical unit max. 20 W
power unit max. 5 % of the electrical rated power of the motor, but minimum 20 W
external protection 12 A gL/gG
Internal ballast resistor internal 200 Ω/100 W
Min. external ballast resistor 30 Ω
Max. activation time of the ballast circuit 750 ms
Overvoltage threshold4 800 VDC
Undervoltage threshold4 40 VDC
Chopper threshold4 750 VDC
temperature range 5°C to 60°C at a maximum of 95 % relative humidity (no moisture conden-sation) 100 % rated current up to 40°C
System of protection IP20
nominal current reduction:at ambient temperatures >40° Cat heights from 1,000 m above mean sealevel
-1.5% per 1° C-15% per 1,000 m
Dimensions (mounting device included)
Weight 5.1 kg
Width 105.00 mm
Height (mounting device included) 318.00 mm
Depth 276.00 mm
1 xx is replaced by the respective code letter of the current range and voltage range (e.g. DF)2 only three-phase supply at directly grounded mains (see documentation "Unit Assembly Complying EMC and Supply System
Types“)4 Switch-on monitoring for overvoltage and undervoltage6 Chopper not active7 at heights under 1,000 m above mean sea level
sinudyn-36 Hardware Description 0360520xx 27
Technical Data
Rated and peak currents are sine crest values. Specifications applyfor 8 kHz operating frequency of the output stage.
The device must be mounted vertically!
28 Hardware Description 0360520xx sinudyn-36
Functional Description of the Connectors/Interfaces
8 Functional Description of the Connectors/Interfaces
8.1 Connectors sinudyn-0360520
Connector Meaning Description
X30/X31 Power supply page 45
X3A Digital inputs page 38
X3B Digital outputs page 39
LEDs Status indications page 49
pins Measuring pins page 51
X8 COM1 page 43
X4 Angle pulses page 41
X2 Analog signals page 36
X7 Transducer page 42
X1 Motor measuring system page 30
X9 Optional bus system OUT
X10 Optional bus system IN
S1 Coding ID selector page 46X20 Motor phases page 44
X40 Restart lock (on top of the module) page 47, page 48
PE bolt
X30/X31
X3B
X3AX40
X20
X10 X9Bolt PE
sinudyn-36 Hardware Description 0360520xx 29
Functional Description of the Connectors/Interfaces
8.2 Pin Assignment and Interfaces
Used symbols:
8.2.1 X1 - Connection of the Motor Measuring System
15-pole female Submin D connector
The shield must be connected to the metal shell of the 15-pole Submin D connectorand, if possible, to the motor connector.
8.2.1.1 Resolver Evaluation
WarningThe 0 V / GND potentials used in the servo amplifier are internallyconnected to the housing and thus connected to PE.
Pin I/O Function
1 O 0 V1
2 I S1 sine
3 0 V1
4 I S4 cosine
5 0 V1
6 O R3 rotor
7 I thermal motor protection2
8 0 V1
9 I S3 sine
10 0 V1
11 I S2 cosine
12 0 V1
13 O R1 rotor
14 0 V1
15 O thermal motor protection (24 V)2
1 is connected to GND by the servo amplifier
30 Hardware Description 0360520xx sinudyn-36
Functional Description of the Connectors/Interfaces
A shielded line, 3 times twisted-pair must be used. Twist mode: sine/sine, cosine/co-sine, rotor/rotor; designation of the line, e.g. LIYCY 3 × 2 × 0.14. If the thermal motorprotection is evaluated, a 4 times twisted-pair, shielded line must be used.
2 If no thermal motor protection is connected, pin 15 and pin 7 must be connected to each other,see connection diagram "Thermal motor protection", page 35
Resolver
S1
Sine
S3
Cosine
S4
Rotor
R3
S2
R1
+
-
Connector X1Pin
+
-
+
-
+
-
S1
S3
S4
S2
R3
R1
2
9
4
11
6
13
22nF 1nF
22n
1nF
1nF 6.8 k
22nF
3.9 k
22nF
33nF
33
33
6.8 k
33nF
10 k
20 k
470pF
6.8 k
6.8 k
3.9 k
6.8 k
6.8 k
3.9 k
3.9 k
Servo Module
2x1mH/0.5 A
2x1mH/0.5 A
sinudyn-36 Hardware Description 0360520xx 31
Functional Description of the Connectors/Interfaces
8.2.1.2 Hall Effect Sensor Evaluation
Pin I/O Function
1 O 0 V
2 I Sensor A
3 not to be connected
4 not to be connected
5 not to be connected
6 n.c.
7 I thermal motor protection1
8 O GND
9 I Sensor C
10 I sensor B
11 not to be connected
12 not to be connected
13 O +12 V for Hall effect sensor
14 O GND
15 O thermal motor protection (24 V)1
1 If no thermal motor protection is connected, pin 15 and pin 7 must be connected to each other,see chapter "Wiring Diagram for the Thermal motor protection", page 35
Motor Encoder
Sensor A
Sensor B
Sensor C
100pF
74 HC 4050
6.8 k
Sensor A 2
1nF
2.2 k
10 k
100pF
74 HC 4050
6.8 k
Sensor B 10
1nF
2.2 k
10 k
100pF
74 HC 4050
Connector X1Pin
6.8 k
Sensor C 9
1nF
2.2 k
10 k
Servo Module
Encoder Input
12 V13
10 V
32 Hardware Description 0360520xx sinudyn-36
Functional Description of the Connectors/Interfaces
8.2.1.3 Linear Hall Effect Sensor
Pin I/O Function
1 GND
2 I Sin+ (1 VPP)
3 GND
4 I Cos- (1 VPP)
5 GND
6 not to be connected
7 I thermal motor protection1 (PTC / KTY83-122 or NTC)
8 GND
9 I Sin- (1 VPP)
10 GND
11 I Cos+ (1 VPP)
12 GND
13 O supply voltage for the measuring system with +12 VDC
14 GND
15 not to be connected
1 The thermal motor protection must be wired from Pin 7 to GND. If no thermal motor protection isconnected, Pin 7 must be directly connected to GND.
sinudyn-36 Hardware Description 0360520xx 33
Functional Description of the Connectors/Interfaces
8.2.1.4 Sine/Cosine Evaluation with Optical EnDat Output
Pin I/O Function
1 O 0 V (UN)
2 I A- (S1/Sin-)
3 O 0 V (UN)
4 I B+ (S4/Cos+)
5 O (C-/CLK-)
6 I/O Data (D+/Daten+)
7 I thermal motor protection1
8 O UP (P encoder/5V)
9 I A+ (S3/Sin+)
10 O 5V
11 I B- (S2/Cos-)
12 O Clock (C+/CLK+)
13 I/O (D-/Data-)
14 O 0 V (UN/M-Encoder/GND)
15 O thermal motor protection (24 V)1
1 If no thermal motor protection is connected, pin 15 and pin 7 must be connected to each other,see connection diagram "Thermal motor protection", page 35
Clock
Data
R
B
A
GND VCC
D
DE
RE
+
-
33 k
10 k
10 k
33 k22pF
22pF
100pF
100pF
A-
A+
2
9
Encoder input
-
+10 k
10 k
33 k22pF
22pF
100pF
100pF
33 k
-
+
2.2 k
10 k22pF
22pF
100pF
100pF
10 k
2.2 k
2.2 k
10 k
A-
A+
B+
B-
A-
UP
UN
D+
D-
CLK+
CLK-
10
10
1
7
6
5
2
3
4
8
CLK+
CLK-CLK-
Motor Encoder Servo Module
12
5
6
13
6 D+
D-
UP
UN
8
14
B+
B-
4
11
10V
75176
Connector X1Pin
34 Hardware Description 0360520xx sinudyn-36
Functional Description of the Connectors/Interfaces
8.2.1.5 Wiring Diagram for the Termal Motor Protection
INPUT/OUTPUT: The thermal motor protection is evaluated via these connectors.
The servo amplifier supports the evaluation by means of the temperature monitoringintagrated in the motor. The NTC/PTC behavior of the monitoring is defined in thesoftware (motor parameters). The controller is deactivated when the critical motortemperature is reached.
If no thermal motor protection is connected, pin 7 and pin 15 must bebridged.
10k
11,5 k
0,1 F
+24 V
Servo moduleMotor
NTC PTC Thermal contact
Pin 7
Pin 15
sinudyn-36 Hardware Description 0360520xx 35
Functional Description of the Connectors/Interfaces
8.2.2 X2 - Analog Signals
9-pole male Submin D connector
Standard assignment:Analog-In 14: reference speed valueAnalog-In 24: current reference valueAnalog-Out 1: tachometerAnalog-Out 2: actual current value
Pin I/O Function
1 I Analog-In 2-3,4
2 I Analog-In 2+3,4
3 I Analog-In 1+3,4
4 O 0 V
5 O -5 V1
6 O Analog-Out 22
7 I Analog-In 1-3,4
8 O Analog-Out 12
9 O +5 V1
1 The voltages should only be used for testing. When using a shielded cable the shield must be con-nected with one end at the metal shield of the 9-pole submin D connector.
2 Outputs 1 and 2. The output signals can be defined in the software (tab page "Devices" > "Analogsignals").
3 Inputs 1 and 2. The input signals can be defined in the software (tab page "Devices" > "Analogsignals").
4 Inputs for differential signals
Each output of the connector X2 can be loaded with max. 10 mA.
36 Hardware Description 0360520xx sinudyn-36
Functional Description of the Connectors/Interfaces
A shielded cable should be used. Consider the documentation "UnitAssembly Complying EMC and Supply System Types".
WarningIf no external current reference value is preset, the corresponding an-alog inputs must be defined as follows: Analog-In+ to +5V, Analog-In- to -5V. The internal current reference value can also be definedvia the software.
Control
+
-
4,7 k
20 k
20 k
4,7 k3,3 nF
3,3 nF
100pF
100pF
Analog signal
Analog signal
+
-
+
-
Connector X2Pin
Analog-In 2+
Analog-In 2-
2
1
+
-20 k
20 k
4,7 k3,3 nF
3,3 nF
100pF
100pF
Analog-In 1+
Analog-In 1-
3
7
8
6
Analog-Out 1
Analog-Out 2
33 pF
33 pF
1 k
Servo module
1 k
4,7 k
sinudyn-36 Hardware Description 0360520xx 37
Functional Description of the Connectors/Interfaces
8.2.3 X3A - Digital Inputs
10-pole MiniCombiCon
The digital inputs can be defined in the software. For possible definitions seepage 53.
All inputs work with a voltage of +14 V to +30 V.
Pin I/O Function
1 I Digital-In 2
2 I Digital-In 4
3 I Digital-In 3
4 I Digital-In 6
5 I Digital-In 1
6 I Digital-In 5
7 I Digital-In 7
8 I Digital-In 8
9 - n.c.
10 - 0 V / GND ext.
Control
4,7 k
22nF
18 k4.7 k
22nF
18 k
4,7 k
22nF
18 k4.7 k
22nF
18 k
4,7 k
22nF
18 k4.7 k
22nF
18 k
4,7 k
22nF
18 k4.7 k
22nF
18 k
4,7 k
22nF
18 k4.7 k
22nF
18 k
4,7 k
22nF
18 k4.7 k
22nF
18 k
4,7 k
22nF
18 k4.7 k
22nF
18 k
4,7 k
22nF
18 k4.7 k
22nF
18 k
Inputs
Connector X3Pin
Digital-In1
Digital-In2
Digital-In3
Digital-In4
Digital-In5
Digital-In6
Digital-In7
Digital-In8
Servo Module
5
1
3
2
6
4
7
8
1
2
3
4
5
6
7
8
10
38 Hardware Description 0360520xx sinudyn-36
Functional Description of the Connectors/Interfaces
8.2.4 X3B - Digital Outputs
10-pole MiniCombiCon
The digital outputs can be defined in the software. For possible definitions seepage 53.
The total load of all outputs of the connector X3B is limited to max. 200 mA, if no ex-ternal 24 V are supplied. If external 24 V are supplied, a total load of 500 mA is permitted for device version0000 and 1.5 A for the device version ≥ 0001.
Valid for device version 0000 (see type plate on page 23).
Pin I/O Function
1 O Digital-Out 1+ (relay contact)
2 O Digital-Out 1- (relay contact)
3 O Digital-Out 2
4 O Digital-Out 4
5 O Digital-Out 3
6 O Digital-Out 5
7 - n.c.
8 I 24 V ext.
9 O 24 V
10 - 0 V / GND ext.
* If the internal 24 V potential is not to be used for an external wiring, the soldered jumper J2 must beopened (see layput plan on page 59)
Digital-Out2
Digital-Out3
Digital-Out4
Digital-Out5
24V internal
24V external
24V
0V / GND external
GND / 0V
1
2
3
4
5
6
9
8
10
Outputs
Load 4 x
Connector X3BPin
MF 0.5 A
sinudyn-36
J2*
sinudyn-36 Hardware Description 0360520xx 39
Functional Description of the Connectors/Interfaces
Valid beginning from device version 0001 (see type plate on page 23).
* If the internal 24 V potential is not to be used for an external wiring, the multi fuse F1 must be remo-ved (see layout plan on page 61)
Digital-Out2
Digital-Out3
Digital-Out4
Digital-Out5
24V internal
24V external
24V
0V / GND external
GND / 0V
1
2
3
4
5
6
9
8
10
Outputs
Load 4 x
Connector X3BPin
MF 1.85 A
sinudyn-36
MF 0.5 A
F1*
40 Hardware Description 0360520xx sinudyn-36
Functional Description of the Connectors/Interfaces
8.2.5 X4 - Angle Pulses
9-pole female Submin D connector
Pin I/O Function
1 O 0 V
2 O angle pulse
3 O angle pulse
4 O n.c.
5 O zero pulse UaO
6 O angle pulse Ua1
7 O angle pulse Ua2
8 O n.c.
9 O zero pulse
WarningThe max. signal frequency is 1 MHz per track, i.e. 4 MHz after qua-druplication.
A shielded cable should be used. The shield must be connected withone end to the metal housing of the 9-pole male submin D connectorand to the higher-ranking control. Consider the description "UnitAsembly Complying EMC".
Ua1
Ua2
Ua0
Control
Ua1
Ua1
Ua2
Ua2
Ua0
Ua0
10Ua16
5.6 V
10Ua1
Connector X4Pin
2
5.6 V
10Ua27
5.6 V
10Ua23
5.6 V
10Ua05
5.6 V
10Ua09
5.6 V
Servo module
sinudyn-36 Hardware Description 0360520xx 41
Functional Description of the Connectors/Interfaces
8.2.6 X7 - Transducer
9-pole female Submin D connector
Pin I/O Function
1 I analog input +
2
3 O output voltage +5 V
4
5
6 I analog input -
7
8 O output voltage -5 V
9 GND / 0 V
+
-
330 k
33 k
33 k
330 k220pF
220pFAnalog+
Analog-
Analog+
Analog-
+5V
-5V
Transducer Servo module
Connector X7Pin
1
6
3
8
+5V
-5V
GND0V
GND / 0V
42 Hardware Description 0360520xx sinudyn-36
Functional Description of the Connectors/Interfaces
8.2.7 X8 - COM 1
9-pole female Submin D connector
Pin I/O Function
1 I/O D- (RS485)
2 O Tx
3 I Rx
4 n.c.
5 GND
6 I/O D+ (RS485)
7 I CTS
8 O RTS
9 n.c.
WarningIf several modules are addressed via a serial interface, the positionof the coding ID selector of the servo modules must be considered(see page 46).
sinudyn-36 Hardware Description 0360520xx 43
Functional Description of the Connectors/Interfaces
8.2.8 X20 - Motor Connector
4-pole PowerCombiCon
Requirements to the motor cable:
The maximum admissible length of the motor cable is 100 m. The capacity must notexceed 5.2 nF.
Example: If the cable capacity is 0.26 nF per meter, the maximum admissible lengthof the motor cable is 20 m.
Pin Connector Designation
shield bar at the servoamplifier Shield
Ground the motor housing in the machine!
1 U motor phase U
2 V motor phase V
3 W motor phase W
4 PE protective conductor
Information about the Shield and Ground Connection
Always use shielded motor cables!
With respect to the ground connection one of the following actionsmust be done:
connect the motor housing to the ground of the machine or connect the ground terminal of the motor connector to the cen-tral ground point of the machine.
The cable shield must be connected to the connector shell at themotor and to the shield bar at the servo amplifier.
44 Hardware Description 0360520xx sinudyn-36
Functional Description of the Connectors/Interfaces
8.2.9 X30 and X31 - Power Supply
two 6-pole Power CombiCon
Pin Designation
X30
1 L1Main supply. The intermediate circuit voltage depends on the input voltage. Ex-ample: 3 x 400 VAC -10 %/+20 % for an intermediate circuit voltage of 560 V.2 L2
3 L3
4 PE earth conductor
5 LL1 Logic voltage supply. The logic voltage supply must always be connected (samepotential as main supply, see "Technical Data“, page 25).6 LL2
X31
1 -UBIntermediate circuit voltage -
2 -UB
3 +UBIntermediate circuit voltage +
4 +UB
5 REX1 External ballast resistor*
6 RBRIDGE1 must be bridged with REX if no external ballast resistor is existent
1 If an external ballast resistor is used, the wire strap between X31/5 and 6 mustbe removed. The external ballast resistor is then connected between +UB andREX.
WarningLL1 and LL2 must always be connected. The angle pulses and errormessages are kept in case of an EMERGENCY STOP situation. Ifthe main voltage supply is turned off, make sure that all three mainsphases are also turned off! For this reason a main contactor with po-sitively driven contacts must be used.
sinudyn-36 Hardware Description 0360520xx 45
Functional Description of the Connectors/Interfaces
The following UL requirements apply to the connectors X20; X30 and X31 and mustbe taken into account:
Only use copper lines designed for 60/75°C.Suitable for the wiring on site only in combination of the connector PC 4HV/4-ST(F)-7.62, rated values 600 V, 30 A or PC 4HV/6-ST(F)-7, PC 6-16/ 4-STF-10,16, rated values 600 V, 50 A or PC 6-16/ 4-STF-10,16, MC 1,5/ 6-ST-3,81,rated values 300 V, 8 A or MC 1,5/ 6-ST-3,81, MC 1,5/ 10-ST-3,81, rated values300 V, 8 A or MC 1,5/ 10-ST-3,81, MC 1,5/ 4-ST-3,81, rated values 300 V, 8 Aor MC 1,5/ 4-ST-3,81, manufactured by PHOENIX Contact, rated values 600 V,30 ATightening torque of 0.5 Nm for field wiring terminals. Use in an environment with the degree of pollution 2. Use lines of class 1 or equivalents. Suitable for the use in a circuit releasing a power value not higher than 5 kA (ef-fective value of the symmetric current in ampere) at a maximum voltage of 480VAC.
8.2.10 S1 - ID Coding Selector
Standard = servo module address 0
If several servo amplifiers are activated via a RS485 bus system, a specific addressmust be assigned to every servo amplifier via the ID-coding selector (0 to F). Eachaddress must only be assigned once (see also sinudyn-36 Software Description,chapter "Select Servo Module Address“). If the servo module address is assigned viathe software sinudyn-36 the ID coding selector must be set to the servo module ad-dress 0.
46 Hardware Description 0360520xx sinudyn-36
Functional Description of the Connectors/Interfaces
8.2.11 X40 - Restart Lock according to Safety Category 3
Valid up to device state 0002:
6-pole MiniCombiCon
If no restart lock is used, the wiring should be carried out as follows:
Pin Function
1 Input signaling contact K2/K3
2 Output signaling contact K2/K3
3 0 Volt trip coil of the relay K2
4 +24 V (30mA) trip coil of the relay K2
5 0 Volt trip coil of the relay K3
6 +24 V (30mA) trip coil of the relay K3
Warning24 V and 0 V must always be connected for K2 and K3, also if therestart lock is not to be used!
WarningIf the restart lock is to be used, please take the information fromchapter "Restart Lock“ on page 75, into account!
sinudyn-36 Hardware Description 0360520xx 47
Functional Description of the Connectors/Interfaces
8.2.12 X40 - Restart Lock According to Safety Category 4 / SIL 3
Valid up to device version 0003:
6-pole MiniCombiCon
If no restart lock is used, the wiring can be carried out as follows:
Pin Function
1* Monitoring 1 / SAVE RETURN+
2 Monitoring 2 / SAVE RETURN-
3 + 24 V power supply for monitoring
4 OSSD 1 / SVI - + 24 V +/- 20 % -
5 0 Volt / SVI -
6 OSSD 2 / SVII - + 24 V +/- 20 % -
* Pin 1 is coded.
WarningOSSD 1 and OSSD 2 must always be connected to pin 4 and pin 6and 0 V must always be connected to pin 5. If the restart lock is notused all pins 4 and pins 6 must be connected to + 24 V and all pins 5must be connected to 0 V.
WarningIf the restart lock is to be used, please take the information fromchapter "Restart Lock“ on page 75, into account!
48 Hardware Description 0360520xx sinudyn-36
Functional Description of the Connectors/Interfaces
8.3 Error Messages
Errors are indicated by the red LEDs FC0, FC1, FC2 and FC3. If the LED isflashing- the respective error has caused the turnoff of the drive.continuously on- an error message is indicated without causing a reaction.
An error causing the turnoff of the drive is reset by a positive edge at the input Con-troller ON. The error message for the deactivated controller must not be acknowl-edged.
An error code is allocated to every error message. Always the error with the highesterror code is evaluated and displayed.
LED is offLED flashesLED is on:
Error Designation Reaction
Message Number
F01 mains supply not OK The drive decelerates with the parameter Emergency Rampand is then deactivated.
F02 motor temperature (NTC /PTC)
The drive decelerates 100 ms and is then deactivated.
F03 heat sink temperature The drive decelerates 100 ms and is then deactivated.
F05 I2t monitoring The drive decelerates 100 ms and is then deactivated.
F06 overspeed The drive is deactivated immediately.
F07 error of the motor measuringsystem
The drive is deactivated immediately.
F09 motor phases not OK The drive is deactivated immediately.
F11 undervoltage DC_LINK The drive is deactivated immediately.
F12 overvoltage DC_LINK The drive is deactivated immediately.
F13 overload current output stage The drive is deactivated immediately.
F14 power supply unit is not OK the drive cannot be activated.
F15 parameterizing error the drive cannot be activated.
F26 error of the restart lock
sinudyn-36 Hardware Description 0360520xx 49
Functional Description of the Connectors/Interfaces
8.3.1 Status Indication RON
8.3.2 Status Indication RIO
8.3.3 Status Indication H0/H1
When using an optional communication module the yellow LEDs indicate the status.
8.3.4 Messages
Messages are indicated by the green LEDs FC0, FC1, FC2 and FC3. Every LED isassigned to a respective message. Max. four messages can be indicated simulta-neously.
LED RON Meaning
output stage is locked.
output stage is enabled.
LED RIO Meaning
drive identifies an error (see "Error Messages", page 49).
no error.
LED H0/H1 Meaning
no communication module is connected.
a communication module is connected.
Status LED Message Reaction
no No
speed controller is in the limitation No
emergency stop The reaction can be preset via the software,see "Digital Inputs and Outputs“, page 53.
negative limit switch The reaction can be preset via the software,see "Digital Inputs and Outputs“, page 53.
positive limit switch The reaction can be preset via the software,see "Digital Inputs and Outputs“, page 53.
50 Hardware Description 0360520xx sinudyn-36
Functional Description of the Connectors/Interfaces
8.4 Test Pins
The test pins at the front panel of the servo module permit the user to call basic dataof the drive system.
Pin Meaning
0 Can be freely assigned via the PC software during the programming process (see manualsinudyn-36 Software Description).
1 Can be freely assigned via the PC software during the programming process (see manualsinudyn-36 Software Description).
2 Ground = 0 V point for measuring purposes
3 Ground = 0 V point for measuring purposes
FC0 FC1
FC3FC2
H0
RIO RON
H1
MP0
MP1GND
FC0 FC1
FC3FC2
H0
RIO RON
H1
MP0
MP1GND
01
32
Test Pins
sinudyn-36 Hardware Description 0360520xx 51
Functional Description of the Connectors/Interfaces
52 Hardware Description 0360520xx sinudyn-36
Specification of the Digital Inputs and Outputs
9 Specification of the Digital Inputs and Outputs
The functions of the inputs and outputs can be defined in the software. See also"sinudyn-36 Software Description”.
9.1 Inputs
The inputs can be defined in both operating modes as described in the following ta-bles. The reaction times of the inputs are:
Operating Mode: Servo
Reaction times of the digital inputs:Reaction times of the digital outputs:
1 ms1 ms
Reaction time "Controller ON“ Turn-on > 10 msTurn-off type 2.5 ms
Reaction time "Speed enable“ 250 µs
ConnectorX3A Pin
Input Possible Assignment Description
5 Digital-In1
Controller on The controller is activated, and the device is enabled with the ref.speed value. When deactivating, the device is decelerated by set-ting the reference speed value internally to zero with emergencystop ramp, and the controller is deactivated.
Controller ON withoutdeceleration
The controller is activated, and the device is enabled with the ref.speed value. When deactivating, the controller is deactivated with-out decelerating the motor.
1 Digital-In2
No function No function is executed.
emergency stop Stopping input (LOW active): The device is decelerated by settingthe reference speed value to zero. Afterwards the drive is held con-trolled in position (drift-free, with force).
Speed enable Stopping input (LOW active): The reference speed value is internal-ly set to zero. The speed controller is operated as proportional con-troller (without force).
3 Digital-In3
No function No function is executed.
Limit switch- Stopping input (LOW active) for the negative reference speed value:The reference speed value is internally set to zero. Afterwards thedrive is held controlled in position (with force).
Limit switch - only P am-plifier
Stopping input (LOW active) for the negative reference speed value:The reference speed value is internally set to zero. The drive is op-erated as proportional controller (without force).
Limit switch - with ramp Stopping input (LOW active) for the negative reference speed value:The device is decelerated by setting the reference speed value in-ternally to zero with emergency stop ramp. Afterwards, the drive isheld controlled in position.
sinudyn-36 Hardware Description 0360520xx 53
Specification of the Digital Inputs and Outputs
2 Digital-In4
No function No function is executed.
Limit switch + Stopping input (LOW active) for the positive reference speed value:The reference speed value is internally set to zero. Afterwards thedrive is held controlled in position (with force).
Limit switch + only P am-plifier
Stopping input (LOW active) for the positive reference speed value:The reference speed value is internally set to zero. The drive is op-erated as proportional controller (without force).
Limit switch + with ramp Stopping input (LOW active) for the positive reference speed value:The device is decelerated by setting the reference speed value in-ternally to zero with emergency stop ramp. Afterwards the drive isheld controlled in position (with force).
6 Digital-In5
No function No function is executed.
P amplifier The speed controller is operated as proportional controller. Thatmeans: The integral action gain is set to zero.
Direction of rotation The reference speed value is inverted.
4 Digital-In 6
No function No function is executed.
P amplifier The speed controller is operated as proportional controller. Thatmeans: The integral action gain is set to zero.
Direction of rotation The reference speed value is inverted.
User-specific function 1 ---
Current/speed control Change-over from speed-controlled to torque-controlled operationand vice versa.
7 Digital-In7
No function No function is executed.
P amplifier The speed controller is operated as proportional controller. Thatmeans: The integral action gain is set to zero.
Direction of rotation The reference speed value is inverted.
8 Digital-In 8
No function No function is executed.
P amplifier The speed controller is operated as proportional controller. Thatmeans: The integral action gain is set to zero.
Direction of rotation The reference speed value is inverted.
54 Hardware Description 0360520xx sinudyn-36
Specification of the Digital Inputs and Outputs
Operating Mode: Nut Setting
ConnectorX3A Pin
Input Possible Assignment Description
5 Digital-In1
No function No function is executed.
1 Digital-In2
No function No function is executed.
Emergency stop Stopping input (LOW active): The device is decelerated by settingthe reference speed value to zero. Afterwards the drive is held con-trolled in position (drift-free).
Speed enable Stopping input (LOW active): The reference speed value is internal-ly set to zero. The speed controller is operated as proportional con-troller.
3 Digital-In3
Parameter set 1 Parameter set for nut runner start
Parameter set 1/2 Parameter set for nut runner start
2 Digital-In4
No function No function is executed.
Parameter set 2 Parameter set for nut runner start
6 Digital-In5
No function No function is executed.
4 Digital-In 6
Nut runner start The controller is activated. The selected program is executed.
7 Digital-In7
No function No function is executed.
Parameter set 3 Parameter set for nut runner start
8 Digital-In 8
No function No function is executed.
Parameter set 4 Parameter set for nut runner start
sinudyn-36 Hardware Description 0360520xx 55
Specification of the Digital Inputs and Outputs
9.2 Outputs
The outputs can be defined in both operating modes as described in the following ta-bles.
Operating Mode: Servo
OutputConnector X3B/Pin
Possible Assignment Description
1 Digital-Out 1+2 Digital-Out 1-3 Digital-Out 25 Digital-Out 34 Digital-Out 46 Digital-Out 5
No function No function is executed.
controller OK The servo amplifier is ready for operation. No error has occurred.
PI LIMIT The speed controller is in its limitation. The preset torque has beenreached.
| Nerr | < x The absolute value of the speed error is within a predefined window.
| Nerr | > x The absolute value of the speed error is beyond a predefined window.
| Nact | < x The absolute value of the current speed is within a predefined window.
| Nact | > x The absolute value of the current speed is beyond a predefined window.
| Iact | < x The absolute value of the actual current value is within a predefined win-dow.
| Iact | > x The absolute value of the actual current value is beyond a predefinedwindow.
I²t < x The I²t load of the device is below a predefined threshold.
I²t > x The I²t load of the device is above a predefined threshold.
DC_LINK < x The measured intermediate circuit voltage is below a predefined thresh-old.
DC_LINK > x The measured intermediate circuit voltage is above a predefined thresh-old.
User-specific function 0 ---
Activation of motor brake Activation signal for a motor brake.
Speed Zero
Servo Error
Speed OK
56 Hardware Description 0360520xx sinudyn-36
Specification of the Digital Inputs and Outputs
n
n
n
Operating Mode: Nut Setting
ConnectorX3B Pin
Output Possible Assignment Description
12
Digital-Out 1+Digital-Out 1-
No function No function is executed.
controller OK The servo amplifier is ready for operation. No error has occurred.
PI LIMIT The speed controller is in its limitation. The preset torque has beereached.
3 Digital-Out 2
No function No function is executed.
PI LIMIT The speed controller is in its limitation. The preset torque has beereached.
5 Digital-Out 3
No function No function is executed.
PI LIMIT The speed controller is in its limitation. The preset torque has beereached.
Nut setting cycle OK The selected nut setting cycle has been executed correctly.
4 Digital-Out 4No function No function is executed.
Nut setting cycle not OK The selected nut setting cycle has not been executed correctly.
6 Digital-Out 5No function No function is executed.
sinudyn-36 Hardware Description 0360520xx 57
Specification of the Digital Inputs and Outputs
58 Hardware Description 0360520xx sinudyn-36
Layout Plans
10 Layout Plans
10.1 Layout Plan of the Logic Card up to 036050021.1
MP 0/3
X3A X3B
MP 1/2
sinudyn-36 Hardware Description 0360520xx 59
Layout Plans
Designation Meaning Description
S1 Coding selector for the servo module address page 46X1 Motor measuring system page 30
X2 Analog signals page 36
X3A Digital inputs page 38
X3B Digital outputs page 39
X4 Angle pulses page 41
X7 Transducer page 42
X8 COM 1 page 43
X9 Optional bus system OUT
X10 Optional bus system IN
X204 Slot for optional communication module
X205/X206 Slot for sensor module page 21
X207/X208 Slot for ref. value module page 21
LD1 to LD4 LEDs page 49
MP0/MP1MP3/MP2
Measuring pins page 51
J2 24 V for external applications
60 Hardware Description 0360520xx sinudyn-36
Layout Plans
10.2 Layout Plan of the Logic Card > 036050021.1
MP0/3
MP1/2
sinudyn-36 Hardware Description 0360520xx 61
Layout Plans
Designation Meaning Description
S1 Coding selector for the servo module address page 46X1 Motor measuring system page 30
X2 Analog signals page 36
X3A Digital inputs page 38
X3B Digital outputs page 39
X4 Angle pulses page 41
X7 Transducer page 42
X8 COM 1 page 43
X9 Optional bus system OUT
X10 Optional bus system IN
X204 Slot for optional communication module
X205/X206 Slot for sensor module page 24
X207/X208 Slot for ref. value module page 24
LD1 to LD4 LEDs page 49
MP0/MP1MP3/MP2
Measuring pins page 51
F1 multi fuse 0.5 A
X6 connector for the fan
62 Hardware Description 0360520xx sinudyn-36
Layout Plans
10.3 Layout Plan of the Output Stage 036050002
Designation Meaning Description
X30 power supply page 45
X31 output intermediate circuit/ballast resistor
X20 motor phases page 44
F1 Polyswitch fuse for internal 24 V.
F2 fuse for the logic supply, 0.63 A time-lag fuse.
RBr REXT +UB +UB -UB -UB U1 U2 PE L3 L2 L1
U V W PE
sinudyn-36 Hardware Description 0360520xx 63
Layout Plans
10.4 Layout Plan of the Output Stage 036050002.1
Designation Meaning Description
X30 power supply page 45
X31 output intermediate circuit/ballast resistor
X20 motor phases page 44
F1 Polyswitch fuse for internal 24 V.
F2 fuse for the logic supply, 0.63 A time-lag fuse.
64 Hardware Description 0360520xx sinudyn-36
Layout Plans
10.5 Layout Plan of the Output Stage 036050002.2
Designation Meaning Description
X30 power supply page 45
X31 output intermediate circuit/ballast resistor
X20 motor phases page 44
F1 Polyswitch fuse for internal 24 V.
F2 fuse for the logic supply, 0.63 A time-lag fuse.
sinudyn-36 Hardware Description 0360520xx 65
Layout Plans
10.6 Layout Plan of the Output Stage 036050002.3
The layout plan of the output stage 036050002.3 is conform to theUL layout.
Designation Meaning Description
X30 power supply page 45
X31 output intermediate circuit/ballast resistor
X20 motor phases page 44
F1 Polyswitch fuse for internal 24 V.
F2 Fast-blow fuse for the logic supply 2 A, 6.3 x 32 mm (only usegenuine spare part).
66 Hardware Description 0360520xx sinudyn-36
Layout Plans
10.7 Layout Plan of the Restart Lock 036050062
Designation Meaning Description
X40 connector for the restart lock page 47
J1 must be opened for 0360520xx
sinudyn-36 Hardware Description 0360520xx 67
Layout Plans
10.8 Layout Plan of the Restart Lock 036050064
Designation Meaning Description
X40 connector for the restart lock page 47
J1 must be opened for 0360520xx
68 Hardware Description 0360520xx sinudyn-36
General Information Regarding the Wiring
11 General Information Regarding the Wiring
11.1 General Information
The cables described in this section correspond to the requirements, SIEB & MEYERAG demands for the correct function of the cable connection.
If cables are exposed to mechanical strain inside of the machine, e.g. in trailingchains or similar components, the machine manufacturer must take care for only us-ing adequate cables.
In general, the following principles apply for the cables (see also separate documen-tation "Unit Assembly Complying EMC and Supply System Types“):
Motor and signal cables must not be wired in the same cable protection hose!Motor cables must have a wire-meshed shield. They must be wired separatelyfrom signal cables.Signal lines must have a wire-meshed shield. Difference signals should only betransmitted via lines twisted in pairs. They must be wired separately from motorcables.The cable shields must be connected to the connector shell inside of the con-nectors. In the control cabinet they should be connected to a ground bus.Cable shields not ending in a connector inside of the control cabinet such as mo-tor cables must be connected to the ground bus.Both ends of the shield of shielded cables must generally be connected to theshell.
The line cross-sections should be selected carefully so that the maximum admissiblecurrent is not exceeded at the maximum ambient temperature (the maximum ambi-ent temperature of the servo module is 60°C). DIN EN 60204-1 defines the admissi-ble values for the separate line cross-sections which must absolutely be taken intoaccount.
The current carrying capacity in connection with the line cross-section of copper con-ductors isolated with PVC or cables according to DIN/EN 60204-1 for wiring type B2and an ambient temperature of + 40°C are indicated in the following table:
Conductor cross-section A [mm²]
Admissible current I [A]
0,75 7,60
1,00 9,60
1,50 12,20
2,50 16,50
4,00 23,00
6,00 29,00
10,00 40,00
16,00 53,00
25,00 67,00
35,00 83,00
Hardware Description 0360520xx 69
General Information Regarding the Wiring
The following correction factors are provided for deviating ambient temperatures:
Cross-sections of round conductors
The standard values of the cross-section of round copper conductors as well as theapproximate ratio of metric ISO and AWG/MCM values are shown in the followingtable.
Standardized cross-sections of round conductors
Ambient temperature T [°C] Correction factor
30 1,1535 1,0840 1,0045 0,9150 0,8255 0,7160 0,58
Annotation: The line corresponds to a value when the connection possibilitiesare taken into account.
AWG/MCM
ISO cross-section mm²
Value Equivalent cross-section in mm²
0,2 24 0,205
- 22 0,324
0,5 20 0,519
0,75 18 0,82
1,0 - -
1,5 16 1,3
2,5 14 2,1
4,0 12 3,3
6,0 10 5,3
10 8 8,4
16 6 13,3
25 4 21,2
35 2 33,6
50 0 53,5
70 00 67,4
95 000 85,0
- 0000 107,2
120 250 MCM 127
150 300 MCM 152
185 350 MCM 177
240 500 MCM 253
300 600 MCM 304
70 Hardware Description 0360520xx
General Information Regarding the Wiring
11.2 Difficulties of Ground Loop
Even if all ground points seem to have an identical potential, potential differences canbe produced in a ground system by coupling RF signals into a special machine com-ponent (e.g. motor lines clocked to high-frequency). The magnetic fields that are pro-duced can be the reason for interferences in the machine or in the control.
Connection InformationThe main requirements for a professional grounding according to DIN/EN 60 204-1(electrical equipment of machines) are :
Direct Connection of the Earth Conductor SystemAll assemblies of the electrical equipment and the machine(s)must be connected to the earth conductor system.
Only one PE point exists within the complete system!All ground connections are connected in a tree-type structureto the PE point.
Special information:The PE point is usually the connectingpoint of the PE conductor of the voltagesupply or the earth connector of a sepa-rate connection to earth of a complete sys-tem.If several points inside of the system arelabeled with PE, all labels except for oneshould be marked with the ground symbol
. Motors must be connected with least im-pedance to the ground points . Groundconnections to the outputs of the servoamplifiers must not be made! Connection example of a machine and the connected CNC with
grounding according to the EMC guidance
Motors mounted on an insulated machine component such as linear motors,handheld nut setting units, etc., must be connected to ground with largest sur-face.Earth conductors always must be connected with largest surface. Groundstraps consisting of many thin wires offer a larger surface in contrast to onlyone fixed core with thick cross-section. Ground conductors should be as shortas possible.
Due to filters or the use of several servo amplifiers, higher leakagecurrents (> 3.5 mA) can occur in the earth conductor (PE). In thiscase, possibly a residual current operate device cannot be used. Ac-cording to DIN/EN 50178 - VDE 160 the electronic component mustbe equipped with a fixed connector in this case. Besides, warningsmust be provided in the documentation and on the device.Additionally, an earth connector of at least 10 mm² cross-sectionmust be used or a second earth connector must be connected inparallel to the earth connector with separate terminals.
Annotation: The minimum cross-section has been chosen considering its me-chanical stability.
Hardware Description 0360520xx 71
General Information Regarding the Wiring
11.3 Motor Cable
Use shielded conductors for the motor in order to keep interference as low as possi-ble (line cross-section according to the table). If possible, the shield should be con-nected with both ends and largest surface. If this is not possible, the shield should beconnected with one end to the shield bar which can be supplied by SIEB & MEYER.
WarningEarth conductors additionally lead in motor cables must directly beput to the earth shield and be marked with .If the procedure turns out to be impracticable, omit the earth conduc-tor connection in the motor cables and wire a separate earth conduc-tor in parallel to the motor cables preventing disturbing ground loops.
72 Hardware Description 0360520xx
General Information Regarding the Wiring
11.4 Cables for the Rotor Position Detection
Use shielded lines and shielded Submin D shells for wiring the different measuringsystems. The shield must be connected to the Submin D shell at the servo moduleside and to the housing of the measuring system.
Examples for the use of conductors:
Motors with resolverLIYCY 3 x 2 x 0.14 or 4 x 2 x 0.14 for motors with integrated thermal contact. Conductors: shielded, twisted in pairs. Twist mode: sine/sine, cosine/cosine, ro-tor/rotor and, if necessary, thermal contact/thermal contact.For delicate applications we recommend to additionally shield the separatepairs.
Motors with incremental encoderLIYCY 5 x 0.14 or 7 x 0.14 for motors with integrated thermal contact
Motors with Hall effect sensor and tacho generatorLIYCY 9 x 0.14 or 12 x 0.14 for motors with integrated thermal contact.
11.5 Cables for External Ballast Resistors
The cables of the external ballast resistor of REX and +UB must be twisted. If the ca-ble is longer than 20 cm a shielded cable must be used.
Hardware Description 0360520xx 73
General Information Regarding the Wiring
74 Hardware Description 0360520xx
Safety Circuit / Restart Lock
12 Safety Circuit / Restart Lock
Valid up to device version 0002
according to EN 13849-1:2008-12; EN 62061:2005-10 SIL 3
The restart lock is provided for preventing an unintentional start of a variable-speeddrive from the standstill and can, for example, be used in the machine function "Safehold”. It comprises a restart lock according to EN 13849-1:2008-12 and a stop func-tion according to EN 60204-1:2007-06 (VDE 0113).
The stop functions are defined by the EN 60204 (VDE 0113), paragraph 9.2.2,9.2.5.3.
There are the following three categories of stop functions:
Every machine must be equipped with a stop function according to category 0. Stopfunctions according to category 1 and/or 2 must be integrated into the machine ifthey are necessary for safety and/or operational reasons.
The standstill of the machine must have been initiated by an external machine controlbefore. Besides, it must be assured that the reference speed value input signals thereference speed value Zero, and that the internal input IN0 signals emergency stop.
The restart lock interrupts the energy supply between drive and motor by deactivat-ing the output stage control. Thus, any rotation of the motor is made impossible.
The advantage of this circuit is that a single drive can be locked safely in an installa-tion with several drives while other drives remain in proper condition. Besides, a drivecan be locked without having to charge the intermediate circuit electrolytic capacitorsat a restart.
category 0 Put the machine to standstill by interrupting the energy supply be-tween motor and drives immediately (i.e. an uncontrolled stand-still).
category 1 The machine is decelerated to standstill without disconnectingthe energy supply between motor and drives (i.e. a controlledstandstill). The energy supply is interrupted at that moment themachine is at a secure standstill.
category 2 The energy supply between motor and drives is not interrupted (acontrolled standstill).
The restart lock does not galvanically separate the output stagesfrom the motor. Thus, the restart lock does not protect against elec-tric shock.
WarningThe complete machine must always be galvanically separated fromthe mains by using the main switch (EN 60204-1 5.3) for any inter-ruptions of the operation, maintenance, repair or cleaning work at themachine or system.
sinudyn-36 Hardware Description 0360520 75
Safety Circuit / Restart Lock
WarningAll mounting locations for safety devices of the control system as wellas components mounted outside have to correspond to a system ofprotection IP54, if mounted correctly.
76 Hardware Description 0360520sinudyn-36
Safety Circuit / Restart Lock
12.1 Functional Description of the Restart Lock
The restart lock locks the respective drive of a single-axis device. Any other drivemodule remains in proper condition.
A double redundant positively driven safety relay has access to the respective controlunits of the output stages of the drive to be locked and interrupts the connection.Thus, no control signals can be passed on to the transistors of the output stages andthe motor is at a secure standstill.
A positively driven n/o contact of the relay (signaling contact restart lock) must belatched as acknowledgement contact with a higher-ranking fail-safe control systemor signaling unit. The signaling contact of the restart lock must separate the drivefrom the mains via the main contactor in the mains supply in the case of a failure ofthe restart lock, which means: The restart lock is set, but the signaling contact re-mains open. Without this additional wiring (redundancy), a safety level SIL 3 accord-ing to EN 13849-1 cannot be realized.
The relay of the restart lock must only be activated, ifthe drive is at a secure standstill (at least stop category 2),the CNC module is deactivated andthe holding brake of the motor has been arrested.
The motor cannot provide a torque when the restart lock is activated.Non-self-locking drives, as hanging loads, must be blocked with amechanical brake.
sinudyn-36 Hardware Description 0360520 77
Safety Circuit / Restart Lock
12.2 Wiring example
In order to obtain the safety level SIL 3 according to EN 13489-1, the safety relaycombination as well as the switches "servo lock 1" and "servo lock 2" have to be cer-tified safety switch devices. The switches "servo lock 1" and "servo lock 2" must beutilized as positively driven n/c contacts or as a combination of switches with con-junction (plausibility check).
* pins of the connector "Restart lock"
WarningThe two relays (connected in series) of the safety combination usedfor deactivating the transistors of the output stages meet the require-ments of EN 50205:2003-1 and have been approved by the TÜVRheinland and VDE (as well as UL and CSA).
WarningWithout an additional redundancy (evaluation of the contact signals),the safety level SIL 3 according to EN 13849-1 cannot be realized.
WarningIn order to obtain the safety level SIL 3 the circuit and the layout havebeen dimensioned according to IEC 60664-1:2008-01. Supportingmaterial according to IEC 6024 covered by a non-aging protectivecoat of lacquer according to IEC 60664-3:2003-09 have been used.The conformity of standard have been tested and approved by theTÜV-Nord CERT.
78 Hardware Description 0360520sinudyn-36
Restart Lock acc. to Safety Concept K2
13 Restart Lock acc. to Safety Concept K2
Valid from device version 0003
according to EN 13849-1:2008-12; EN 62061:2005-10 SIL 3
The restart lock is provided for preventing an unintentional start of a variable-speeddrive from the standstill and can, for example, be used in the machine function "Safehold”. It comprises a restart lock according to EN 13849-1:2008-12 and a stop func-tion according to EN 60204-1:2007-06 (VDE 0113) category 0. A stop category 1can be achieved by using a tested, safe emergency stop device with delay or a safePLC according to EN 60204-1. The stop functions are defined by the EN 60204-1,paragraph 9.2.2, 9.2.5.3.
There are the following three categories of stop functions:
Every machine must be equipped with a stop function according to category 0. Stopfunctions according to category 1 and/or 2 must be integrated into the machine ifthey are necessary for safety and/or operational reasons.
The disadvantages of the disconnection can be eliminated by the consequent use ofelectronic elements. The standard EN 60204-1:2007-6 "Safety of machinery – Elec-trical equipment of machines" also allows the use of electronic equipment for the stopfunction in case of an emergency, if these - under application of the standards EN13849-1:2008-12 and / or IEC 62061:2005-10 - meet the same safety requirementsas required according to EN 60204-1.
This checked safety circuit was conceived according to the concept paper by Drive-com "Technical Guide for Safety Drives" from 04/23/2004. The concept paper waschecked by the BIA and the TÜV Rheinland: It was confirmed that the required stan-dards and regulations were met.
The standstill of the machine must be caused by a high-ranking control before andthe stop function of at least category 2 must be ensured.
The restart lock interrupts the energy supply between drive and motor by deactivat-ing the output stage control. Thus, any rotation of the motor is made impossible.
The advantage of this circuit is that a single drive can be locked safely in an installa-tion with several drives while other drives remain in proper condition. Besides, a drivecan be locked without having to charge the intermediate circuit electrolytic capacitorat a new restart.
category 0 Put the machine to standstill by interrupting the energy supply be-tween motor and drives immediately (i.e. an uncontrolled stand-still).
category 1 The machine is decelerated to standstill without disconnectingthe energy supply between motor and drives (i.e. a controlledstandstill). The energy supply is interrupted at that moment themachine is at a secure standstill.
category 2 The energy supply between motor and drives is not interrupted (acontrolled standstill).
sinudyn-36 Hardware Description 0360520 79
Restart Lock acc. to Safety Concept K2
The restart lock does not galvanically separate the output stagesfrom the motor. Thus, the restart lock does not protect against elec-tric shock.
WarningThe complete machine must always be galvanically separated fromthe mains by using the main switch (DIN EN 60204-1 5.3) for any in-terruptions of the operation, maintenance, repair or cleaning work atthe machine or system.
WarningAll mounting locations for safety devices of the control system as wellas components mounted outside have to correspond to a system ofprotection IP54, if mounted correctly.
80 Hardware Description 0360520sinudyn-36
Restart Lock acc. to Safety Concept K2
13.1 Functional Description of the Restart Lock
The restart lock locks the respective drive of an installation. All further drive modules(servo amplifiers / frequency converters) remains ready for operation.
A TÜV checked safety circuit accesses relevant control of the output stage transis-tors of the drive to be locked by interrupting the voltage supply of the controls. Thus,no control pulses can be passed on to the transistors of the output stages and themotor is at a secure standstill.
OSSD (Output Signal Switching Device)Part of the contactless protective unit (German abbreviation = BWS) which is con-nected with the machine control and which switches over into the OFF state, whenthe sensor unit is triggered during the intended operation. (See IEC 61496-1)
The OSSD signal is a pulsed signal, of which the phase position is shifted in relationto the different channels. All error can be detected by checking the pulse pattern,short-circuit for supply, cross-circuit or defect of the device. This ensures a very highsafety level (SIL 4).
The TÜV checked safety circuit is controlled by the OSSD1+2 signal or the two +24 Vconductors via one or several emergency stop switch devices. If the OSSD signal orat least one of the two 24 V conductors fail, the safety circuit switches the pulse pat-tern of the output stage control sectors. The typical reaction time of the restart lockis 2 ms and max. 45 ms.
The restart lock must only be controlled when
the drive is at a secure standstill (stop category 2),the higher-ranking control has deactivated the drive module,(reference speed value 0),the holding brake of the motor has been arrested.
OSSD test frequency OSSD test pulse width
sinudyn-36 Hardware Description 0360520 81
Restart Lock acc. to Safety Concept K2
Monitoring output
Pin 3 must be wired to 24 V so that the monitoring output can become active.If the signals SAVE A and SAVE B are applied, the monitoring output opens.The monitoring output is closed, if one signals is missing, SAVE A or SAVE B.
The motor cannot provide a torque when the restart lock is acti-vated. Non-self-locking drives as hanging loads must be blockedwith a mechanical brake.
82 Hardware Description 0360520sinudyn-36
Restart Lock acc. to Safety Concept K2
13.2 Wiring Example
Combining a safe emergency stop command device, an OSSD safety switch deviceor a light barrier with OSSD outputs and the safe switching off of the pulse patternsallows creation of an error detection circuit, which achieves a safe stop (according tostop function category 0+1), which meets the safety requirements according to SIL 3(EN 13849-1). This circuit allows connecting several emergency stop devices in par-allel, which are permanently monitored.
b
The external 24 V voltage supply must be protected against over-voltages.
WarningThe safety device as well as the emergency stop device must be cer-tificated as safety devices of SIL 3 to obtain safety level 4 accordingto EN 13849-1.
WarningIn order to obtain the safety level SIL 3 according to EN 13849-1 thecircuit and the layout have been dimensioned according to IEC60664-1:2008-01 pollution 2. Supporting material according to IEC60249 covered by a non-aging protective coat of lacquer accordingto IEC 60664-3 have been used. The conformity of standard havebeen tested and approved by the TÜV-Nord CERT.
sinudyn-36 Hardware Description 0360520 83
Restart Lock acc. to Safety Concept K2
13.3 Requirements and Standards
The following parameters are achieved according to the safety case:
The safety concept K2 meets the requirements of SIL 3 according to the standardsnamed above.
Requirements according to EN 61800-5-2:2008-04When connected appropriately, the safety concept K2 does not supply any share ofdangerous, undetected errors in the safety chain of the function STO.
Thus the stop function category 0+1 according to EN 60204-1:2007-6 is realized.
acc. to EN 13849-1:2008-12 MTTFd: >100 yearsDC = 99%category 4Performance Level e
acc. to EN 61508:2011-02and EN 61800-5-2:2008-04
PFH = 0SFF = 100 % (if there are PFH values, then SFF<100%)HFT = 0
84 Hardware Description 0360520sinudyn-36
Electric Performance Dimensioning
14 Electric Performance Dimensioning
Experience shows that questions arise during the dimensioning of a drive when se-lecting output stages and power supplies. This chapter shall make clear the physicalbackground and shall help to dimension correctly the electronic components.
14.1 Components
14.1.1 Output Stage
The output stage of a servo amplifier is specified by the following details:
Voltage rangeThe maximum intermediate circuit voltage is limited by the used transistors and ca-pacitors and the minimum space between the strip conductors.
When an output stage with a maximum admissible intermediate circuit voltage of325 VDC (class C) is used, i.e. with an AC power supply of 230 VAC, the componentswill have a dielectric strength of 600 VDC. The reserve is necessary in order to pre-vent damages in the case of voltage peaks and the intermediate circuit voltages dur-ing the deceleration.
Current rangeThe current range specifies the maximum admissible currents. Distinction is madebetween peak and rated current:
The peak current is only admissible for a short time (mostly 5 seconds) and de-pends on the used transistors and their number.The rated current can be provided continuously by the output stage. Its valuedepends on the cooling of the transistors, that means: the capacity of the usedheat sink and its ventilation.
14.1.2 Power Supply
The power supply is specified by the following details:
Voltage rangeThe maximum supply voltage is limited by the used transistors, diodes, and capaci-tors and the minimum space between the strip conductors.
Current rangeThe current range specifies the maximum admissible currents. Distinction is madebetween peak and rated current:
The peak current is only admissible for a short time (mostly 1 second) and de-pends on the used diodes and their number.The rated current can be provided continuously by the power supply unit. Itsvalue depends on the cooling of the diodes, that means: the capacity of the usedheat sink and its ventilation.
Performance Dimensioning 85
Electric Performance Dimensioning
Output performanceIn practice, a maximum permanent power is specified for power supply units, sincethe supply voltage is assumed to be constant. As the limitation in the power supplyunit is determined by the load carrying capacity of the diodes, the maximum perma-nent power depends on the supply voltage and the type of supply.
Examples:
Power supply 230 VAC, 2 phases, max. permanent current of the diodes 6 A230 VAC x 2 x 6 A = 2.76 kW
Power supply 400 VAC, 3 phases, max. permanent current of the diodes 6 A400 VAC x 3 x 6 A = 7.20 kW
The maximum peak current depends on the type of diode used.
The protection is calculated as follows:
14.1.3 Motor
Among other things, the motor is specified by the following details:
Peak currentThe peak current defines the maximum admissible motor current. The peak currentis only admissible for a short time (between 1 and 30 seconds) and depends on theused magnetic material and the size of coil wire. The motor manufacturer generallyspecifies the peak current for standstill and for the rotating field. In general, the spec-ified values are r.m.s. values. Currents are indicated as sine crest values. In order toget r.m.s. values, the sine crest value must be divided by .
Rated currentThe rated current can permanently impressed to the motor. Its value depends on themotor cooling, the coils and the maximum admissible motor temperature. The motormanufacturer generally specifies the rated current for standstill and for the rotatingfield. In general, the specified values are r.m.s. values. Currents are indicated as sinecrest values. In order to get r.m.s. values, the sine crest value must be divided by
.
Voltage constantDue to the inductance of the motor, the motor generates a countervoltage during theoperation opposing the provided voltage. This voltage is proportional to the speedand is specified in volt per 1,000 revolutions. In general, the specified values arer.m.s. values and are measured between the connection terminals.
Example:Intermediate circuit voltage: 325 V, e.m.f.: 100 mV min-1
Only 225 V are provided at 1,000 RPM for controlling the motor. The theoretical max-imum speed of the motor is 3,250 RPM. At this speed no torque is provided since nocurrent can be impressed anymore.
PerformanceSupplyVoltage---------------------------------------------- 2 76kW,
230VAC----------------------- 12Aeff= =
2
2
86 Performance Dimensioning
Electric Performance Dimensioning
Torque constant The torque constant specifies the ratio between the motor current and the motortorque (Nm/A). The torque constant is the result of the required maximum speed, dy-namics, the efficiency and the quality of the magnetic material.
Inductive coil resistance The inductive coil resistance (ωL) results from the number of windings of the coil. Atstandstill, it is zero. The resistance increases with the frequency.
Ohmic coil resistance The ohmic coil resistance R results from the length and size of wire. At standstill, itis the only value which determines the coil resistance.
Electric time constant The electric time constant results from the ohmic and the inductive resistance ( =L/R)
Nut setting motors Nut setting motors are usually high-dynamic motors with a high maximum speed,high maximum torque, a low inertia of masses and a low nominal torque. As a result,the voltage constant and the inductance are low, the wires of the coil are thin and therotor diameter is small. Due to the low inductance, nut setting motors are operatedwith a high pulse-width modulation frequency (PWM frequency 16 KHz) in order tokeep the current ripple low.
14.2 Power Consumption of a Drive
If a constant torque is taken from the drive, the power consumption will depend onthe current speed.
Examples:
From this results a motor current of
The motor requires a voltage of U = 1 Ω × 30 A = 30 V
0 RPM, standstillFrom this results a power of P = 30 V × 30 A = 0.9 kW.At an intermediate circuit voltage of 300 V an input current results from the supplyvoltage of I = P / 300 V = 3 A.Thus, considerably less current flows in the power supply unit than in the motor. Thiscalculation is very important especially for nut setting applications, since the hightorques and thus currents are only required for low speeds.
Preset torque: 30 NmIntermediate circuit voltage: 300 VVoltage constant: 50 mV min-1 (50 V / 1,000 RPM)Coil resistance: 1 ΩTorque constant: 1 Nm / A
I 30Nm1Nm / A-------------------------- 30A= =
Performance Dimensioning 87
Electric Performance Dimensioning
2,000 RPMAt 2,000 RPM, the motor requires a voltage of U = R × I + e.m.f. × n = 1 Ω × 30 A +50 V / (1,000 RPM) × (2,000 RPM) = 130 V.From this results a power of P = 130 V × 30 A = 3.9 kW.At an intermediate circuit voltage of 300 V an input current results from the supplyvoltage of I = P / 300 V = 13 A.Thus, a considerable higher current flows in the power supply at 2,000 RPM than atstandstill.
5,400 RPMAt 5,400 RPM, the motor requires a voltage of U = R × I + e.m.f. × n = 1 Ω × 30 A +50 V / (1,000 RPM) × (5,400 RPM) = 300 V.From this results a power of P = 300 V × 30 A = 9 kW.At an intermediate circuit voltage of 300 V an input current results from the supplyvoltage of I = P / 300 V = 30 A.Thus, an identical current flows in the power supply unit at 5,400 RPM as in the mo-tor.
It must be considered that the currents flowing in the motor phases are lower by fac-
tor than the currents calculated above.
The examples clearly show that the expected motion profile must be consideredwhen dimensioning the power supply unit. An exact dimensioning can only beachieved by integrating the motion profile.
The same applies for conceiving the output stage and the motor.
3
88 Performance Dimensioning
Appendix: Manufacturers
15 Appendix: Manufacturers
15.1 PHOENIX Connectors
PHOENIX CONTACT GmbH & Co KGFlachsmarktstr. 8D-32825 BlombergTel.: +49 (5235) 300Fax: +49 (5235) 31200http://www.phoenixcontact.com
15.1.1 Order Key for PHOENIX Connectors
A labeled connector set for the device is available at theSIEB & MEYER sales department.
List of Manufacturers 89
Appendix: Manufacturers
Examples:
15.1.2 Overvoltage Protection FLASHTRAB
Order key Description
MC 1,5 / 8-ST-3,81 8-pole Mini-CombiCon connector (without flange)
MSTB 2,5 / 3-STF-5,08 3-pole CombiCon connector (with flange)
FKC 2,5 / 18-ST-5,08 (1875917)
18-pole CombiCon plug-component with spring-cage connection
PC 4 / 3-STF-7,62 3-pole Power CombiCon connector (with flange)
PC 6 / 4-STF-10,16 4-pole Power CombiCon connector (with flange)
HDFK 25 lead-through terminal
PHOENIX-Material-No. FLT-CP-3C-350FLT-CP-1C-350FLT-CP-1S-350
28 59 72 528 59 74 128 59 73 8
90 List of Manufacturers
Appendix: Manufacturers
15.1.3 Shield Terminal Blocks
Shield terminal blocks for EMC busbar
Which one of the following shied terminal blocks is required is indicated below theaccording connectors in the chapter "Connector Pin Assignment".
15.2 SIBA fuses
SIBA Sicherungen - Bau GmbHBorker Str. 22D-44534 LünenTel.: +49 (23 06) 70 01-0FAX:+49 (23 06) 70 01-10E-Mail: [email protected]://www.siba.de
15.3 TOSHIBA - Fiber Optic Connectors
http://www.toshiba.com
Type PHOENIX material No.
SK8 302 51 63
SK14 302 51 76
SK20 302 51 89
SK35 302 64 63
List of Manufacturers 91
Appendix: Manufacturers
92 List of Manufacturers
Appendix: Revisions
16 Appendix: Revisions
This appendix describes alterations in comparison with previous versions of the manual.
sinudyn-36 Hardware Description 0360520xx Front Connection Design036-servo-tec-sinudyn 36.05.xx/R001-SM-EN-hk/ez/ac/sheJune 23, 2003
Separation of the documentation for the two devices sinudyn 0360510xx and0360520xx with adequate adaptation of technical drawings and data.
Modification of nearly all the figures and technical drawings.
The chapter "Restart lock" has been added.
sinudyn-36 Hardware Description 36.05.20xx Front Connection Design036-servo-tec-sinudyn 36.05.xx/R001-SM-EN-hk/ez/ac/sheJune 23, 2003
The chapter "Connection to Different Supply System Types“ has been added.
sinudyn-36 Hardware Description 0360520xx Front Connection Design036-servo-tec-sinudyn 36.05.xx/R002-SM-EN-hk/ez/ac/sheFebruary 9, 2006
Completely revised.
sinudyn-36 Hardware Description 0360520xx Front Connection Design036-servo-tec-sinudyn 36.05.xx/R003-SM-EN-hk/ez/ac/sheMarch 22, 2006
The figures of the devices with PE bolt has been revised.
sinudyn-36 Hardware Description 0360520xx Front Connection Design036-servo-tec-sinudyn 36.05.xx/R004-SM-EN-hk/ez/ac/she/al/sli/süJanuary 22, 2007
The Technical Datas have been revised.UL requirements in the chapter "General Information" has been added.
sinudyn-36 Hardware Description 0360520xx Front Connection Design036-servo-tec-sinudyn 36.05.xx/R005-SM-EN-hk/ez/ac/she/al/sli/süAugust 13, 2007
The safety concept in the chapter “Connectors - X40“ and “Restart Lock“ has beenadded.
sinudyn-36 Hardware Description 0360520xx Front Connection Design036-servo-tec-sinudyn 36.05.xx/R006-SM-EN-hk/ez/ac/she/al/sli/sü/uhJanuary 25, 2008
The connector X1 linear hall effect sensor has been added. Chapter "Connection todifferent Supply System Types" and contents of the chapter "Unit Assembly Comply-ing EMC" are removed. A notice of the new documentation regarding these topicshas been included in the latter.
sinudyn-36 Hardware Description 0360520xx 93
Appendix: Revisions
sinudyn-36 Hardware Description 0360520xx Front Connection Design036-servo-tec-sinudyn 36.05.xx/R007-SM-EN-hk/ez/ac/she/al/sli/sü/uhMarch 31, 2008
The technical data and the figures regarding the restart lock have been modified.
sinudyn-36 Hardware Description 0360520xx Front Connection Design036-servo-tec-sinudyn 36.05.xx/R008-SM-EN-hk/ez/ac/she/al/sli/sü/uhNovember 29, 2011
Chapter regarding safety circuit and restart lock reviewed.
sinudyn-36 Hardware Description 0360520xx Front Connection Design036-servo-tec-sinudyn 36.05.xx/R009-SM-EN-hk/ez/ac/she/al/sli/sü/uhDecember 12, 2012
Section „Requirements to the motor cable“ added.
94 Operating sinudyn-36
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