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T49 - Discovering the Functionality of the Rockwell Automation® Library of Process Objects
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Agenda
Demos, Discussion, Questions
What’s Coming?
What’s in the Library of Process Objects?
How to Install and Use the Library
Overview
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PlantwideControl and Optimization
SCALABLEand Modular
SECUREOpen and Information-enabled
FLEXIBLEDelivery and Support
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Overview
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Reusable Library for Design Productivity
Suite of control and HMI
objects to accelerate project
engineering
Role-based feature set for
Operation
Maintenance
Engineering
5
Rockwell Automation® Standard Library – “Out of the Box”
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Library Philosophy
Standard Applications
Control Strategies
(Control Modules)
Library Hierarchy
Devices (valves, motors /
drives, control algorithms,
transmitters, etc.)
Logix5000™ function
blocks, faceplates and
graphic objects
Level control, temperature
control, etc.
Mixer/Reactor, etc.
ExampleIncluded
in base
system
System
Add-On
Custom
Purchase
Logix Programming and
Visualization Tools
Devices
(Process Objects)
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Key Benefits
7
Improvements in:
System “out-of-the-box” experience
Engineering efficiency, plus tools, for solution providers
Lets you focus on application engineering rather than building base blocks
Consistency of application solutions from multiple delivery partners
Predictability of system behavior
Library managed by Rockwell Automation
Consistent engineering library framework
In line with customer expectations
TechConnect℠ support
Ask for “PlantPAx® Support”
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How to Install and Use the Library
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Demonstration
9
Over the next few slides, we’ll present and demonstrate how to:
Add a P_Motor instance in Logix, connect its I/O
Add a motor graphic symbol to a display
Link the HMI to Logix via Global Object Parameter
Start and stop the motor
Add blocks to build up functionality, and add related devices
Items marked (see below) can be demonstrated on the PlantPAx®
Maintenance Trainer during or at the end of the session
Let’s get moving so there’s time to show the demo items!
DEMO!
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Where Do I Get the Library?
Library of Process Objects
Product Compatibility and Download Center
URL: http://www.rockwellautomation.com/global/support/pcdc.page?
Search “Process Solutions”
or “PlantPAx®”
Library, tools, sample projects
Templates
Samples App
Pipeline Pump Station
10
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Install the Logix Components
11
For Add-On Instructions (AOIs), import only the ones you need.
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All Dependencies Are Imported
12
IMPORTANT: All dependencies are included in the AOI import file Embedded AOIs and all required data types (UDTs, STRINGs)
Example: the P_Motor instruction uses P_Alarm and P_Mode
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Use RUNG Imports if Available
13
Some instructions provided with both AOI import and RUNG import files
A RUNG import includes all the associatedTags and UDTs for In/Out Parameters Example: Fault Code Lookup Tables
Import the RUNG(to a LadderDiagram routine)
Do this once, even ifyou are implementingin Function BlockDiagram Then simply delete
the rung of logic
All the other stuffyou need stays
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Install the HMI Components
14
First, add the library components to your HMI
application (FactoryTalk® View Site Edition or
FactoryTalk View Machine Edition)
1. Import the Images – all the .PNG files
2. Import the Global Objects – all the .GGFX files
3. Import the Displays – only the .GFX files you need
The order is important: each item depends
on the previous items
Add any platform-required items (Tags,
Macros, etc.) See Release Notes.
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Displays: Only the Ones You Need
Each faceplate, Quick or Help popup counts as only one Display … even though the faceplate has multiple tabbed views.
Many instructions useP_Mode, P_Alarm, P_Gate
...so don’t forget to include
their Help and Configuration
Displays.
Include common Displays
Common Analog Edit (SE)
15
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Create an Instance in Logix
16
Add the instruction Ladder (LD),
Function BlockDiagram (FBD),
Structured Text (ST)
Create its backing tag Controller or
Program scope
You can do this online Actually, you can
do all of this online,including importingAOIs and graphics!
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Connect to I/O
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Open your Display
Drag and drop the graphic symbol
From the appropriate “… Graphics Library” GGFX file
Note the use of .PNG images
Create a FactoryTalk® View Instance
18
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Link to Tag in Controller
19
Just one Global Object Parameter
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Add Run Feedback
Link the run feedback
input in the code
Open the faceplate and
enable Run Feedback
checking
Engineering tab:
Has Run Feedback
Maintenance tab:
Use Run Feedback
20
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Default Configuration
IMPORTANT:
Every instruction defaults to the
simplest, basic device configuration.
Motors: outputs only with no run feedback
Valves: outputs only with no limit switches
PID: Cascade / Ratio loop mode not enabled
Additional features are used
if you configure / enable them
Defaults are listed in the Reference
Manual for each instruction21
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“HAS” and “USE”
22
Has: the function exists, is coded
Under control of Engineering
If an AOI does not have a function, it is not visible to
operators or maintenance
Use: the function should be used as intended
Under control of maintenance
Allows bypassing or disabling a function temporarily
Maintenance Bypass Indicator
Has but not Used
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What’s in the Library of Process Objects?
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Library of Process Objects
24
Add-On Instructions for Logix V18 or later
Graphic Symbols and faceplates for
FactoryTalk® View SE and
FactoryTalk View ME V7.0 or later
Reference Manuals
Additional AOIs, Tools, Reference Information
Current Release: V3.1-04
V3.5 coming SOON!
• Motors:
Single speed, two speeds, reversing,
hand-operated (monitor)
• Variable Speed Drives:
PowerFlex® 753, 755, 523, 525 Generic VSD for
PF4 / 40 / 70 / 700 / DC / 7000
• Valves:
Solenoid-operated, motor-operated,
mix-proof, hand-operated (monitor)
• Analog inputs with scaling and threshold alarms: single, dual, multiple; input channel diagnostics
• Advanced analog input adds rate of change, square root extraction, and deviation alarms
• Analog output (manual loading station)
• Control valve (analog or pulse, with feedback)
• Flowmeter or weigh scale dosing, with dribble and self-tuning preact
• Simple sequencer, manual prompt
• Continuous Control: PIDE (wrapper AOI), Hi/Low Select, Fanout
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Library of Process Objects
25
• Updated graphics:Softer imagesEven gray when normal
• Enhanced navigationBoth upstream and downstream
• Permissives with bypass
• Interlocks with First-Out indication and Bypass
• Motor runtime, Starts, Restart Inhibit
• 2-state Valve Statistics
• Standard Modes and Alarms
Better alignment withANSI/ISA-18.2-2009 andFactoryTalk® View 8.0,including Operator Shelving,Program Suppression and Maintenance Disable
• Discrete Logic with snapshot
• Discrete Input with alarm
• Discrete 2-, 3- or 4-State Device
• n-Position Device (up to 8)
• Discrete Output (with Pulsing)
• Tank Strapping Table
• Logix Diagnostics
• CPU Utilization Monitor
• Task Monitor
• Controller Redundancy Monitor
• Change Detector
• Faceplates for built-in instructions:
• PIDE RMPS TOT
• IMC CC MMC
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Designed Around User Roles
26
Operation, maintenance, engineering tabs
Predefined security model
User profiles for:
operator
operating supervisor
maintenance
maintenance supervisor
manager
engineer
administrator
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Simple Sequencer
27
Detail – scrolls steps
Shows Input, Output states, values
Manual Prompt capability
Shows “Waiting For” conditions
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Operator Prompt
28
Multiple capabilities
Message to operator
Data to operator
Selection by operator
Data from operator
Text from operator
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PID Enhanced
29
“Wrapper” for PIDE
PlantPAx® Modes, Alarms Hi-Hi deviation, Hi deviation,
Lo deviation, Lo-Lo deviation,
Interlock Trip, Fail
PlantPAx parameter naming
All PIDE capabilities Latest release: End user
can enable Autotune
Plus: Powerup Loop Mode, CV, SP
Interlock with CV and trip alarm
Override Mode is a “full” owner
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High / Low Override Selector
30
For CV High-Select or Low-Select (CV Override)
applications
Up to 6 primaries (upstream CV sources – PIDE, P_PIDE) Kp * E offset calculation for each primary
Avoids winding up due to noisy PVs
Highest or Lowest
CV is selected,
others biased so
error must change
sign on another
loop before it can
become selected.
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Enhanced Navigation
31
Enhanced navigation in faceplates
Motor, Valve, etc.: to Interlocks, Permissives
Interlocks / Permissives to conditions
Conditions can be inputs, P_Logic instance, whatever
P_PIDE:
Back to PV source
Forward to CV destination
Analog Inputs:
to source input channel
for diagnostics
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Enhanced Alarms
32
Library requires Logix 18 or later, FactoryTalk® View 7.0 or later
Alarms and Events support for ANSI/ISA 18.2-2009:
Suppression by Design (Program Suppress)
Out of Service (Maintenance Disable)
Shelving (Operator Shelve) with Shelf Time
Handshaking with FTAE Server
New Alarm Configuration popup
Shelf Timer, Auto Un-shelve, Program Un-shelve
e.g., shift change
Custom Alarm text
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IMC Integration
Add-On Instructions for Overload Relays
P_E3Ovld E3 and E3 Plus Overloads,
DeviceNet or EtherNet/IP(via 2100-ENET)
P_E1PlusE E1Plus Overload
communication moduleon EtherNet/IP (193-ETN)
P_E300Ovld E300 Overload on
EtherNet/IP
Current, Voltage,Ground Fault sensing
51
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IMC Integration
SMC™-50, SMC-Flex, PowerFlex® 525, 753 and 755
52
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Color Change Tool
Export displays and global objects from FactoryTalk® View Studio
Modify using the color change tool
One color palette
By function
e.g., “Running”,
“Energized”, “Fault”
Apply to all exported
displays and global objects at once
Import modified displays and global objects into FactoryTalk View Studio
35
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Online Instance Configuration Tool
Microsoft Excel workbook
Uses RSLinx® Classic to configure controller online Requires RSLinx activation (Gateway, OEM); cannot use RSLinx Lite
Preconfigured sheets (tabs) for PlantPAx® AOIs All configuration parameters, including local tags
Read configuration from controller
Store as archive for disaster recovery Modify configuration using Excel (32-bit!)
Tab for each AOI (class)
Write configuration to
controller: ONLINE ( ! )36
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Alarms Builder and Tag Data Editing Tool
Alarms builder
Creates alarm XML import files: for FactoryTalk® Alarms and Events
polling-based tags
for FactoryTalk View ME
Preconfigured definitions for Rockwell Automation® Process Library V3.0 AOIs
Alarm tag parameters use underlying Logix tag parameter values
37
Tag data editing tool
Edit multiple tag data values Including AOI Local Tags (strings)
In spreadsheet-like table
Copy / paste / import / export / filter
functions
Use with any Logix data types:
UDTs, AOIs, etc.
Alarms builder and tag data editing tool can be used independently
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Where Do I Get More Information?
Online Literature Library Rockwell Automation® Library of Process Objects
Product Profile: Pub. PROCES-PP008
Rockwell Automation Library of Process ObjectsReference Manual: Pub. PROCES-RM002
Rockwell Automation Library of Logix Diagnostic ObjectsReference Manual: Pub. PROCES-RM003
Add-On Instruction Reference Manuals:Pub. SYSLIB-RMxxx
49
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What’s Coming?
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3.5: Application Strategy Templates
41
Pre-configured function block diagrams of common process control strategies
Fully documented and tested
Reduce implementation time
Minimize risk
Template categories
I/O Processing
Regulatory Control
Procedural Control
Motors, and Valves
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3.5: Language Switching
41
Use native FactoryTalk® View language switching capability
Translated versions of Process Library will be provided
Static (non-controller) text on HMI displays will be language switchable
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3.5: Premier Integration
Supported HART modules: 1756: IF8H, IF16H, OF8H, IF8IH, OF8IH
1794: IF8IH, OF8IH, IF8IHNFXT
1734sc: IE2CH, IE4CH, OE2CIH
1769sc: IF4IH, OF4IH
Foundation Fieldbus: EN2FFR
PROFIBUS PA: EN2PA-R/A, EN2PAR/B
Endress + Hauser EtherNet/IP: Promag 53, 100, 400
Promass 83, 100
Liquiline CM44x, Liquistation CSFxx
41
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3.5: Lead / Lag / Standby
43
Control a group of parallel pumps, fans, or motors
First–on / Last–off, or
First–on / First–off
Configurable Preference, Priority
User input for Dynamic Priority
Rotate command to switch lead
Rotate on all-stop
Alarm if demand cannot be met
Up to 30 Pumps / Blowers / Motors
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3.5: Deadband (Bang-Bang) Controller
44
On-Off control of analog PV Raise and Lower Setpoints
Raise and Lower Outputs
Q and Q-not Outputs
Deviation Alarms
High Deviation above “Lower” SP
Low Deviation below “Raise” SP
Deadband for each threshold
Auto and Manual Loop Modes
Full PlantPAx® ownership Mode model
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Studio 5000® Object Configuration
45
Intuitive design-time configuration
interface
Consistent experience for objects
and firmware instructions
Eliminate need for disparate tools
Store control, alarm, and historian
configuration in one place using
extended memory
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Studio 5000 Architect™: Library Integration
46
Drag and Drop to HMI and Controller Projects Content supported in first release will be Graphics,
Global Objects, Images, Macros, and View ME Tags
Rockwell Automation® Library of Process Objects included
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Post-3.5: What Do You Need?
47
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THANK YOU for Your Interest!
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