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SURFACE FACILITIES
TEGUH GUMILAR, ST (TGP 99)KAPITA SELEKTA 19 MARET 2015Work Experiences2006 2007Baltic LNG British PetroleumChiyoda - IKPTDone in Yokohama, JapanProcess Team Member: Chiyoda Japan, Technip France, Technip CIS (Russia) 2008Arzew LNG FEED Competitive Sonatrach AlgeriaPetrofac IKPTDone in Jakarta & Sharjah (UAE)Process Team Member: IKPT, Petrofac Sharjah (UAE), Petrofac Woking (UK)2009Gassi Touil Sonatrach AlgeriaPetrofac IKPTDone in Jakarta & Sharjah (UAE)Process Team Member: IKPT, Petrofac Sharjah (UAE), Petrofac Woking (UK)2011 Angsi Plaform Modification PetronasPetrofac IKPT InternationalDone in Kuala Lumpur2013 2015Conceptual Blanket PT PHEONWJPT Depriwanga Engineering
What we get vs What we wantProduction ProfileComposition AnalysisPressure (Shut-in Tubing Pressure - SITP, Flowing Tubing Pressure FTP)Temperature (Flowing Tubing Temperature - FTP)PROCESS(Operating and Control)FEEDPRODUCTProduct Specification (Gas, Oil/Condensate, Produced Water)P & TProduct TransportationEnvironmental IssueRESERVOIRBUYER/USERReservoir DataLocated 15.7 km from existing FK P/FExploration wells : FXE-1Target reservoirs : F-25A/BDSTs Result : 1133 bopd & 8 mmcfdTotal Inplace : 39.2 MMBO & 1.8 BCFReserves : 7.73 MMBO & 1.07 BCFDevelopment Plan :1 tripod4 development wells16 km 3 phase & GL P/L to FK
Production ProfileSales Gas SpecificationGas Product SpecificationsTypical Values Water 3 7 lb/mmscfdHydrocarbon Dewpoint15 30 FH2S 4 15 ppmTotal Sulfur (COS,CS2, RSH)100 400 ppmCO2 < 2 %N2 < 1 2 %Hg < 10 ppb
Gas Delivery Specifications Flow Rate (mmscfd)Pressure (psig)
Oil/Condensate SpecificationOil (Crude) - Liquid Phase ProductionComplex Hydrocarbon Mixture (C1 - C50+)Typical API Gravity 15 40Paraffinic (Wax), Asphaltenic ContentSulfur Content (Sweet - 0.5% Sour - 2.0%)
Condensate - Gas Phase Production Typical API Gravity 45 70
Oil SpecificationsTypical Values BS & W 0.1 3.0 %Salt Content10 50 lbs/1000 bbl Volatility (RVP & TVP)8 15 psia
Produced WaterOil RemovalPrimary TreatmentsSecondary Treatments
Solids RemovalOil Removal TreatmentsFiltration
Dissolved Gas RemovalVacuum / Gas StrippingChemical Scavenging (O2)
Typical Specifications 15 - 50 ppm TSS
10 - 50 ppm oil
5 ppb O2
Sector Wise Classification of Oil and Gas IndustrySeparation
TreatmentStorage / TransportationProcess Flow Diagram (PFD)Piping and Instrumentation Diagram (P&ID)Plot Plat / Equipment Layout (EQL)Surface Facility in Design PhaseGas Reinjection /Pipeline / Fuel GasPrimary Gas TreatmentWater TreatingRaw Natural GasSulfur RecoverySulfurEthanePropaneButanesNatural GasolineGas TreatingCO2 RemovalH2S RemovalDehydrationHg removalOil/CondensateOffshore/OnshoreOil and Gas ProductionPrimary SeparationOil Treating
DehydrationDesaltingStabilizationCompressionOil Storage/Transport
FPSOPipelineOtherProduced WaterGas ProcessingNGL RecoveryGas Liquefaction N2 Rejection(Cryogenics)FractionationThe Process FlowProduction Platform (NUI Remote)
To Primary SeparationOther WellsProduction WellField Gathering SystemProduction ManifoldTest SeparatorMMMOil/Gas ProductionWell HeadWell HeadWell Head Control Panel (WHCP)Chemical InjectionGas Lift
Surge Capacity for SlugsBulk Separation of Oil/Gas/WaterTo Crude Oil TreatingTo Water TreatingHP SeparatorTo Gas TreatingSand JetSlug CatcherFrom Oil and Gas ProductionPrimary Separation
Hydrocarbon Gas Content (C1 C10)Hydrocarbon Dewpoint SpecificationGas Yield of Saleable Liquids (NGLs)Acid Gas Content (CO2, H2S, RSH)Acid Gas ContaminantsCorrosion Control
Inert Gas Content (N2)Nonproductive Gas VolumeLow Btu Heating Value
Water Content Hydrate PreventionCorrosion Control
Raw Natural GasTo Gas Treating / Processing
To Oil Treating / FractionationGas Condensate KO DrumInlet Gas CompressorGas From Primary Separation
Gas CoolerFilter SeparatorTo Water Treating Primary Gas TreatmentAcid Gas RemovalSolvent Processes (Amines) Solid Processes Membranes
Dehydration Condensation with Hydrate Inhibition (EG)Glycol Processes (TEG)Solid Processes (Molecular Sieve)
Sulfur Recovery Claus ProcessTail Gas Clean-up
Gas TreatingAcid Gas
Amine RegeneratorAmine Circulating Pump
Treated (Sweet) Gas
Sour Gas
Lean AmineCoolerFlash Drum
Lean/RichExchangerAmine ContactorLean AmineRich AmineGas Treating Amine Process Glycol RegeneratorGlycol Pump Gas/GlycolCoolerFlash Drum
Lean/RichExchangerLean GlycolRich GlycolDried Gas
Wet Gas
Glycol ContactorWater
Filters
Surge Drum
Gas Treating Dehydration (Glycol)Regeneration Gas Out
Tower #2Dry Gas
Wet Gas
Tower #1Regeneration Gas
Regeneration Gas Heater
Gas Treating Molecular SieveSulfur Pit
Acid Gas
Air Blower
Converter #1
Reaction FurnaceBFW
Steam
Condenser #1
Converter #2
Reheater #1
Reheater #2
Steam
BFW
Steam
Steam
BFW
BFW
Tail Gas
Condenser #2
Condenser #3
Sulfur Pump
Liquid Sulfur
Gas Treating Sulfur Recovery (Claus Process)Absorption Processes Lean Oil
NGL Recovery Justification Hydrocarbon Dew Point ControlNGL Blending into CrudeNGL Fractionation & Sale
Condensation Mechanical RefrigerationJ/T Valve ExpansionTurboexpander
Gas Processing NGL RecoveryEthane Lean Residue Sales Gas
Cold SeparatorDeethanizerC3+ NGLs
Rich Feed Gas
Gas Chiller
MechanicalRefrigerationGlycolRegenerationWater
Gas/Gas Exchanger
Gas Processing NGL RecoveryDemethanizerC2+ NGLs
Rich Feed Gas
Lean Residue Gas to Recompression
Cold SeparatorGas/Gas Exchanger
DehydrationBoosterRecompressorExpanderGas Processing Turbo Expander ProcessButane Gasoline
DebutanizerNGL Feed
DepropanizerDeethanizerEthane Propane Gas Processing FractionationGasoline (iC5+)
Typical UsesPetrochem FeedstockCommercial FuelPetrochem Feedstock Propane (C3)
Ethane (C2)
Iso-Butane (iC4)
Refinery FeedstockCommercial FuelPetrochem FeedstockRefinery FeedstockNormal Butane (nC4)
Gasoline BlendingPetrochem FeedstockGas Processing Fractionation ProductsEmulsion BreakingHeatChemicalsElectrostatic Field
Dehydration /DesaltingFree Water RemovalCoalesced Water / Salt Removal
Stabilization Multi-stage Flash SeparationFractionation (Stabilizer)
Gas Processing Fractionation ProductsTo Oil Storage
To Water Treating2nd Stage DesalterDilution Water Injection1st Stage DesalterCrude HeaterChemical Injection+ + + + + + + + + +- - - - - - - - - - - - - -- - - - - - - - - - - - - -+ + + + + + + + + +Dilution Water InjectionOil Treating Oil Desalting / DehydrationTo Oil Desalting
To Water TreatingLP CompressorIP SeparatorLP SeparatorIP CompressorGas From Primary Separation
Oil From Primary Separation
To Gas Treating
Oil Treating Multiflash Oil StabilizationTo Oil Storage To Water TreatingBooster CompressorIP SeparatorStabilizerIP CompressorGas From Primary Separation
Oil/Condensate From Primary Separation
To Gas Treating
Oil CoolerNGLs From Gas ProcessingOil Treating Oil/Condensate StabilizationOil Storage TanksOil MeteringTransportationTruck or Rail Car LoadingTanker LoadingPipelineFrom Oil TreatingMeter ProverOil Custody Transfer MeterBooster PumpsOil Storage TanksTo Oil PipelineLoading PumpsPipeline Pumps
Oil Storage and TransportationPrimary Treatment < 100 ppm oil API Interceptor (Separator)Parallel/Corrugated Plate Interceptor
Secondary Treatment < 50 ppm oilFlotation UnitHydrocycloneCoalescing Units
From Primary Separation and Oil TreatingPrimary Treatment Secondary TreatmentTertiary TreatmentTo Disposal Produced Water Treating Oil RemovalValvesFittingPressure Safety Valve (PSV)Restriction Orifice (RO)Pressure Indicator/TransmitterTemperature Indicator/TransmitterFlow Indicator/TransmitterPiping & InstrumentationsPlant and Instrument AirNitrogenFuel GasPower GenerationCooling WaterPotable and Demineralized WaterSteamHot OilVent & DrainOthersUtility Offsite Facility
Production and Test Manifold
Process Control Panel (Pneumatic)
Control Room
Slug Catcher
Valve
THANKS!
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