©2012 QuEST Global Services Pte Ltd. The information in this document is the property of QuEST Global Services Pte Ltd. and may not be copied or communicated to a third party or used for any purpose other than that for which it is supplied without the written consent of QuEST Global Services Pte Ltd.
SMARTPLANT (INtools) ENGINEERING SOFTWARE
DESIGN & DETAILED ENGINEERING IN OIL & GAS PROJECTS
Revision HistoryRevision History
Sl No Rev No Reason for Revision Revised by/Date Approved by/Date
1 0.1 Initial Draft Usha Eti 09-10-2012 Satyanarayana H N
2
3
4
5
©2012 QuEST Global Services Pte Ltd. Confidential2
5
6
7
8
9
10
ObjectiveObjective
The main objective of this training material is to give a brief introduction of
SmartPlant Intools software for engineers.
©2012 QuEST Global Services Pte Ltd. Confidential3
Target Audience & Pre requisitesTarget Audience & Pre requisites
Target Audience
Pre requisites Pre TestsIn Session /Post Tests
Continuous Evaluation
Engineers interested in
i. Basic Electrical, Electronics
& instrumentation &
control system knowledge
required
©2012 QuEST Global Services Pte Ltd. Confidential4
Engineers interested in
Electrical, Instrumentation
& Control system.ii. Familiarity with
windows applicationsNone None None
AgendaAgenda
Sl. # Date Agenda Duration
1 SmartPlant Instrumentation
2 SmartPlant Electrical
3 Offsite projects
4 AsBuilt / Projects environment
©2012 QuEST Global Services Pte Ltd. Confidential5
5 Integration
6 Benefits
7 Demonstration
Ground RulesGround Rules
• All Mobiles Switched off/In silent Mode
• Please walkout and Answer calls if they are urgent
• No discussions amongst yourselves
• Timings are tentative and may vary
• Please be Attentive and Interactive
©2012 QuEST Global Services Pte Ltd. Confidential6
Training ContentTraining Content
INtools is also known as "Smart Plant Instrumentation". It is a software
developed by "Intergraph" USA.
Intergraph® is the leading global provider of engineering and geospatial software that enables customers to visualize complex data.
Basically Intergraph, USA developed "smart plant Electrical, Smart Plant Instrumentation, Smart Plant P&ID etc which are required for Engineering
©2012 QuEST Global Services Pte Ltd. Confidential7
Instrumentation, Smart Plant P&ID etc which are required for Engineering
Project database.
Now, coming to SPI or INtools - It is a software which is very wonderful &
similar to Elecdes. However, INtools is more powerful in terms of bulk editing / export - import functionality with Excel, bulk generation of loop
diagrams, auto generation of wiring diagrams - JB wise, Marshalling Wise
etc.
Training ContentTraining Content
What is SmartPlant?
SmartPlant Instrumentation was formerly known as INtools.
• SmartPlant Instrumentation (SPI) is part of the schematics package of Intergraph, for plant engineering this is the leading database package for
storing a comprehensive set of Instrument & Control System data.
©2012 QuEST Global Services Pte Ltd. Confidential8
storing a comprehensive set of Instrument & Control System data.
• Smart Plant Instrumentation (INtools) is useful for Design and detailed
engineering and executing engineering projects in Oil&Gas, Power and
Other sectors based on Instrumentation, Electrical, Mechanical and Piping using Intergraph Smart plant software like INtools (SPI), PDS & SP3D and
SPEL.
Training ContentTraining Content
What is SmartPlant electrical?
An easy and flexible tool for electrical engineers to design and maintain
electrical power distribution networks.
• Data centric engineering tool
• Creation of consistent data, using reference data, and conventions
©2012 QuEST Global Services Pte Ltd. Confidential9
• Creation of consistent data, using reference data, and conventions
• Organizing plant / project power consumption
and spare capacity
• No drawing tool but it creates the main electrical documents from the database.
• Adding automation and efficiency: Create data once, use it many times
Training ContentTraining Content
What is SmartPlant instrumentation (SPI)?
• SPI is a instrumentation design and maintenance package.
• SPI is part of the SmartPlant Enterprise.
• SPI is a Client – Server application
• SPI is used world-wide by leading Operating Owners
©2012 QuEST Global Services Pte Ltd. Confidential10
Training ContentTraining Content
Coming to the various modules of INtools :–
Modules:
• Instrument Index Module
• Datasheets Module
• Process Data & Spec Binder
©2012 QuEST Global Services Pte Ltd. Confidential11
• Process Data & Spec Binder
• Wiring Modules
• Calculation Module
• Loop diagram Modules
• Browser
• Instrument Specifications Module
• Fieldbus & Hook-Ups (Installation Details) Module
• Calibration Module & Maintenance Tools
Training ContentTraining Content
Coming to the various modules of INtools :–
Modules:
Instrument Index Module:
We can create and maintain the instrument index either using imports / updates via SQL or manually entering data in SmartPlant Instrumentation (INtools). where you can create the complete instrumentation index -equipment wise, area wise, sub equipment wise, signal type, etc.
©2012 QuEST Global Services Pte Ltd. Confidential12
equipment wise, area wise, sub equipment wise, signal type, etc.
• System-wide Data Source management tool• Defining Instrument Index Supporting Tables and Properties• Defining a Loop with Its Tags• Duplicating a Loop with Its Tag Numbers• Generate Instrument Index Reports• Typical Loops (Create plant loops in batch mode)
Datasheets ModuleDatasheets Module
Datasheets Module:
Importing bulk data into datasheets or manually entering data using the
SmartPlant Instrumentation (INtools) forms. By using this module, you can create datasheets for all instruments. (See slide 14)
©2012 QuEST Global Services Pte Ltd. Confidential13
Sample of DatasheetsSample of Datasheets
©2012 QuEST Global Services Pte Ltd. Confidential14
Process Data & Spec BinderProcess Data & Spec Binder
Process Data:Importing process data from various data sources, or exporting data in different formats for calculation tools.
Spec Binder:
Coupling of datasheets to corresponding spec binders, using binders to
revision control report the data.
©2012 QuEST Global Services Pte Ltd. Confidential15
• Maintain and Control sets of related documents.
• Documents can be Grouped according to a common property.
• Create a New Technical Specification.
• Form Notes and General Notes
Wiring ModulesWiring Modules
Wiring Modules : Using this module, you can create JBs, PLC panels,
DCS panel wiring etc. For this, first we need to have all the individual vendors software (INtools connectivity software) loaded into user INtools
database.
We can create default panels, junction boxes, cables and cable schedules up till cable routing & cable routings. (See slide 17 & 18)
©2012 QuEST Global Services Pte Ltd. Confidential16
• Default Panel (DCS/ PLC/ JB --) & Cables.
• DCS Management (I/O assignment).
• Multipair cable wiring, Automatic Cross Wiring.
• Tracing Signals, Connection Report.
• Real-time Tag number signal propagation.
Wiring ModulesWiring Modules
©2012 QuEST Global Services Pte Ltd. Confidential17
Wiring ModulesWiring Modules
©2012 QuEST Global Services Pte Ltd. Confidential18
Calculation ModuleCalculation Module
Calculation Module:Importing process data from various data sources, or exporting data in different formats for calculation tools. (See slide20 &21)
The Calculation module includes Four sub-modules:
• Control Valve Calculation
• Flow meter Calculation
©2012 QuEST Global Services Pte Ltd. Confidential19
• Relief Valve Calculation
• Thermowell Calculation
Calculation ModuleCalculation Module
©2012 QuEST Global Services Pte Ltd. Confidential20
Calculation ModuleCalculation Module
©2012 QuEST Global Services Pte Ltd. Confidential21
Loop diagram ModulesLoop diagram Modules
Loop diagram Modules:
You can generate loop drawings using this module. Once the wiring is
complete, you can auto generate loops. Even wiring can be done automatically. (See slide 23 & 24)
• Automatic generation of Schematic Drawings.
• CAD Independent. (Supports Smart Sketch, AutoCAD, MicroStation)
©2012 QuEST Global Services Pte Ltd. Confidential22
• CAD Independent. (Supports Smart Sketch, AutoCAD, MicroStation)
• Watermark and Redlining.
• Associate between Data & Drawing (see next slide)
Loop diagram ModulesLoop diagram Modules
©2012 QuEST Global Services Pte Ltd. Confidential23
Loop diagram ModulesLoop diagram Modules
Here are the some of the example of Dwgs. generated in INtools:
©2012 QuEST Global Services Pte Ltd. Confidential24
Sample Wiring block diagram generated using Enhanced Smart loop
Sample Loop drawing generated using CAD application.
INtools has more powerful features as an integrated instrumentation
database.
BrowserBrowser
Browser:
Using the pre loaded browsers or creating customized browsers purpose fit
for the job. (see 26 & 27 slide)
• Wide-angle view of your instrumentation data
• Finding, Sorting and Filter Data in the Browser View Window
• Browse through and modify it from within one application.
©2012 QuEST Global Services Pte Ltd. Confidential25
• Browse through and modify it from within one application.
• Export data.
BrowserBrowser
©2012 QuEST Global Services Pte Ltd. Confidential26
BrowserBrowser
©2012 QuEST Global Services Pte Ltd. Confidential27
Instrument Specifications ModuleInstrument Specifications Module
• Generate Detailed Specifications that comply with ISA requirements.
• Single-tag specification.
• Multi-tag (See-List) specification.
• Customize Spec Sheet & Specification Forms with the Page Editor.
• External Editor Utility.
©2012 QuEST Global Services Pte Ltd. Confidential28
Instrument Specifications ModuleInstrument Specifications Module
©2012 QuEST Global Services Pte Ltd. Confidential29
Sample of specification sheet template in SmartPlant INtools
Fieldbus & Fieldbus & HookHook--Ups (Installation Details) ModuleUps (Installation Details) Module
Fieldbus:
Latest versions of INtools can also be used to allocate instruments to
segments in e.g. foundation fieldbus setup (an all-digital, serial, two-way communications system that serves as the base-level network in a plant or
factory automation environment).
Hook-Ups (Installation Details) Module:
©2012 QuEST Global Services Pte Ltd. Confidential30
• Create the required Hook-Up types (categories)
• Create appropriate Hook-Ups within Hook-Up types
• Associate the actual CAD drawings to INtools Hook-Ups
• Build a fittings library
• Associate the fittings to the appropriate Hook-Ups
• Generate a Bill of Material
Calibration Module & Calibration Module & Maintenance ToolsMaintenance Tools
Calibration Module:
• Specify a large variety of calibration parameters such as calibration ranges,
trip point values, and alarms.
• Loop Error Calculation
• Calibration History
• Calibration Reports
©2012 QuEST Global Services Pte Ltd. Confidential31
Maintenance Tools:
• Manage Plant Changes.
• Maintain Data Integrity.
• Schedule Preventative Maintenance.
• Data Repositories.
Calibration Module & Calibration Module & Maintenance ToolsMaintenance Tools
• Maintenance and repairs.
©2012 QuEST Global Services Pte Ltd. Confidential32
SmartPlant External EditorSmartPlant External Editor
• External Editor is an application that allows you to view and modify specification sheets without the need to use SmartPlant Instrumentation or
InfoMaker. You have the option of importing files modified in the External
Editor back into SmartPlant Instrumentation.
©2012 QuEST Global Services Pte Ltd. Confidential33
Who would use SPI ?Who would use SPI ?
• EPC users
� Plant conceptual design.
� Detailed design.
� Construction.
• Owner/Operator users
� Commissioning.
©2012 QuEST Global Services Pte Ltd. Confidential34
� Commissioning.
� Operation/Maintenance lifetime.
� During upgrades and plant modifications.
Typical plant scenario using INtools Typical plant scenario using INtools
• Compose instrument specifications
• Define process conditions• Interface with process/P&IDs
• Perform instrument calculations
• Manage specification sheets, create RFQs• Produce CAD loop drawings, instrument hookups
• Match contracted activities to contractors• Comprehensive database on instruments & loops
©2012 QuEST Global Services Pte Ltd. Confidential35
• Comprehensive database on instruments & loops
• Interface with control systems• Manage instrument wiring & signaling
• Manage maintenance & calibration data
SupportingEPC & Owner-
Operator Instrument Design & Management
Work Processes!
Typical plant scenario using INtools Typical plant scenario using INtools
1. Plant operator reports fault.
2. Instrument engineer makes preliminary inspection.
3. Instrument engineer requires documentation.
4. Documentation EASY to find and UP TO DATE.
5. Fault takes SHORTER time to repair.
6. REDUCE cost and MINIMISE downtime.
©2012 QuEST Global Services Pte Ltd. Confidential36
SPI product highlights SPI product highlights
SPI product highlights
• Supporting Oracle and MS SQL Server
• Import/Export data to/from almost any source
• Project Environment
• Generate documents on-the-fly
• Revision management
©2012 QuEST Global Services Pte Ltd. Confidential37
• Revision management
• Part of SmartPlant Enterprise
• Use of 3rd party suppliers data
Share data between SPI AND SPELShare data between SPI AND SPEL
Share data between SPI and SPEL
• Tag Number
• Power Supply
©2012 QuEST Global Services Pte Ltd. Confidential38
• Wiring Data
• Loop Data
• Panel Data
Share data between SPI AND SPELShare data between SPI AND SPEL
• Ability to view and embed SPI loop drawings in smart plant electrical (SPEL)
©2012 QuEST Global Services Pte Ltd. Confidential39
• Ability to view and embed SPI loop drawings in smart plant electrical (SPEL) schematics (and vice versa, ability to view schematics in SPI)
• Retrieve of PLC card termination data into Schematics
Share data between SPI AND SPELShare data between SPI AND SPEL
©2012 QuEST Global Services Pte Ltd. Confidential40
Share data between SPI AND SPELShare data between SPI AND SPEL
©2012 QuEST Global Services Pte Ltd. Confidential41
Share data between SPI AND SPELShare data between SPI AND SPEL
©2012 QuEST Global Services Pte Ltd. Confidential42
Share data between SPI AND SPELShare data between SPI AND SPEL
©2012 QuEST Global Services Pte Ltd. Confidential43
Share data between SPI AND SPELShare data between SPI AND SPEL
©2012 QuEST Global Services Pte Ltd. Confidential44
Share data between SPI AND SPELShare data between SPI AND SPEL
©2012 QuEST Global Services Pte Ltd. Confidential45
Share data between SPI AND SPELShare data between SPI AND SPEL
©2012 QuEST Global Services Pte Ltd. Confidential46
Centralize databases (offCentralize databases (off--site)site)
Centralize databases (off-site)
EPC 2
Project A
Country Y
©2012 QuEST Global Services Pte Ltd. Confidential47
Citrix
Database
Server
Local
Engineering Department
EPC 1
Project B
Country X
EPC 1
Project A
Country X
Business benefitsBusiness benefits
• Minimize ‘on-site’ employees
• No confusion with As-Built data
• Consistent Data Entry
• No Data Hand-over
• Shorter engineering times
• Re-use AsBuilt data in a Project.
• Engineering - save up to 30% in engineering hours
©2012 QuEST Global Services Pte Ltd. Confidential48
• Engineering - save up to 30% in engineering hours
• Design - save 5-25% in design changes and optimization
• Procurement - often the largest capital investment
• Construction - speed commissioning with test packages
• Operations & Maintenance - improve uptime, safety, compliance
Asbuilt / project environmentAsbuilt / project environment
Asbuilt / project environment
Project A
Project B
Claimeddata
©2012 QuEST Global Services Pte Ltd. Confidential49
AsBuilt Site
Benefits project environmentBenefits project environment
• Check work progress
• All parties using same reference data
• Correct non-compliancy in early stage
• No data hand-over
• No document hand-over
• Shorter project times
©2012 QuEST Global Services Pte Ltd. Confidential50
Why a DCS interface? Why a DCS interface? –– BenefitsBenefits
Improve engineering performance
• Reuse of intellectual investment
• Reduce risks throughout the entire plant life cycle
• Improved decision support
• Automatic generation of project documentation
• Single source of information throughout the entire plant life cycle
©2012 QuEST Global Services Pte Ltd. Confidential51
• Single source of information throughout the entire plant life cycle
• SPI providing Validation Rules preventing design mistakes, such as:
– incorrect terminal layout including terminal numbering
– incorrect channel type for every terminal
– Control on naming of different parts to the DCS configuration (e.g. panel
name, nest / rack name, etc.)
– Control over other parameters of the card configuration
When a DCS interface?When a DCS interface?
When a DCS interface?
• New Greenfield Projects
• Exiting Brownfield:
- Plant Expansion
- Plant Revamp / Modification
- DCS Upgrade
©2012 QuEST Global Services Pte Ltd. Confidential52
- DCS Upgrade
- Plant Upgrade to
Foundation FieldBus
- Process Design Changes
- Information As-building
- Production Changes and
Simulation Re-runs
- Etc, Etc,
AdministrationAdministration
• Set upSetup of oracle server. database initialization of new domains. project,
plant area unit structures etc.
• Imports
Importing data into SmartPlant Instrumentation (INtools) for all modules using any giving data source, from text files, excel files MS Access files etc.
©2012 QuEST Global Services Pte Ltd. Confidential53
using any giving data source, from text files, excel files MS Access files etc.
• Exports
Exporting data from the INtools database to any given format.
Interfacing to other applications, calculation software or client databases.
AdministrationAdministration
• Datasheet templatesModify original INtools datasheets or creation of a complete new customized
template set according client format. (See Sample of datasheet template in
next slide)
• Report templatesCreation of complete sets of customized reports deliverable sets. Wiring, Instrument Index, Installation lists, Cable Schedules, Cutting list etc. Each
©2012 QuEST Global Services Pte Ltd. Confidential54
Instrument Index, Installation lists, Cable Schedules, Cutting list etc. Each
report can be delivered in PSR form for easy interfacing with the import PSR option in SmartPlant Instrumentation (INtools) or using Infomaker
executable files.
AdministrationAdministration
Administration
• Specifications
Create project database execution specifications for supporting large number of SmartPlant Instrumentation.
• Template management
©2012 QuEST Global Services Pte Ltd. Confidential55
• Template management
For clients which subcontract engineering project to various different engineering contractors it's of great importance each engineering party
ad here’s to your strict guidelines in order to keep all you INtools projects
aligned.
This alignment should start from day one till handover of the database at the
end of the project, in order to seamless integrate into company server.
Training ContentTraining Content
Instrument engineering options
If starting the tutorial here, you will go to a where the unit administration items have already been created.
• General instrument engineering tasks
• Creating instruments and control loops
©2012 QuEST Global Services Pte Ltd. Confidential56
• Creating instruments and control loops
• Defining process data, sizing and specification
• Generating hook-up drawings
• Viewing and modifying data multiple records
• Administration options
DCS current vendor alliance statusDCS current vendor alliance status
DCS current vendor alliance status
Single Direction Interface (SPI >> DeltaV) available since
V6.0 Bi-Directional I/F (SPI – DeltaV) dev starting on
SPF Adaptors soon...
Successfully proto-types of AMS – SPI interface using
SPIAPI
©2012 QuEST Global Services Pte Ltd. Confidential57
SPIAPI
Bi-Directional I/F (SPI – CS3000) available since V7.0
Continue improve the interface with tight cooperation
with Yokogawa
DCS current vendor alliance statusDCS current vendor alliance status
DCS current vendor alliance status
Bi-Directional I/F (SPI – System 800xA) available
(V6.0/V7.0) = PETI
ABB Catalog Manager available from V7.0.2
Note - PETI sold only by ABB
©2012 QuEST Global Services Pte Ltd. Confidential58
Honeywell standardized on SPI for Global projects
EPKS Catalog Manager available from V7.0.2
Bidirectional Interface in SPI V8
The DeltaV InterfaceThe DeltaV Interface
EngineeringSP Instrumentation
DeltaV ResourcesConfigured
Control System
DeltaV System
Select Components
The Interface
©2012 QuEST Global Services Pte Ltd. Confidential59
DeltaVReconcileFile
Download DeltaV Configuration Updates (SPI V8.0)SPI
Download Components
Upload DeltaV Configuration
DeltaV Components
The CS 3000 InterfaceThe CS 3000 Interface
DeltaV Resources
The CS 3000 Interface
©2012 QuEST Global Services Pte Ltd. Confidential60
Rapid Return on investment (ROI)Rapid Return on investment (ROI)
SmartPlant Instrumentation provides strong ROI for both
Owner/Operators and Engineering & Procurement Consultants (EPC)s.
©2012 QuEST Global Services Pte Ltd. Confidential61
Q & A sessionQ & A session
Any Questions.
©2012 QuEST Global Services Pte Ltd. Confidential62
References/ Additional Study MaterialReferences/ Additional Study Material
http://xa.yimg.com/kq/groups/23552736/547350894/name/INtools+V+7+Tutorial.pdf
http://www.intergraph.com/assets/pdf/SmartPlantInstrumentationCurriculumPathTrainingGuidelines2011.pdf
©2012 QuEST Global Services Pte Ltd. Confidential63
Post Training ActivitiesPost Training Activities
• List out the companies whoever using SmartPlant INtools software.
• Basic Electrical, Electronics & instrumentation & control knowledge required
• Familiarity with windows applications
• Practical experience with SmartPlant instrumentation
©2012 QuEST Global Services Pte Ltd. Confidential64
Internalization PlanInternalization Plan
Sl # Action Item Target Date Team Support Needed
1
2
3
4
5
©2012 QuEST Global Services Pte Ltd. Confidential65
5
6
7
8
9
10
SME’s to contactSME’s to contact
Sl No Contact Name Mail ID
1 Usha Eti [email protected]
2
3
©2012 QuEST Global Services Pte Ltd. Confidential66
4
5
©2012 QuEST Global Services Pte Ltd. Confidential67
©2012 QuEST Global Services Pte Ltd. The information in this document is the property of QuEST Global Services Pte Ltd. and may not be copied or communicated to a third party or used for any purpose other than that for which it is supplied without the written consent of QuEST Global Services Pte Ltd.
SMARTPLANT (INtools) ENGINEERING SOFTWARE INTRODUCTION
Usha Eti
Top Related