SERVO PRESS P2113BA
Servo press P211 3 BA
Perfection in press fit operation
2
Introduction
Auloma servo presses are suitable for al l kinds ofapplications where is required a production quality with
zero defects, an high level of flexibi l ity and look also to
energy cost saving. Our servo presses are used in
several of industrial automated processes as: press fit,
joining and forming.
P2113BA is a must to control industrial processesthanks to the precise force sensor embedded in the tool
holder capable to detect any force variation during the
press fit operation.The brushless motor own a 1 7 bits
BiSS absolute encoder to provide an high resolution of
the ram position. Through this two measure system the
software APM ( Auloma Process Monitoring), instal led inthe servo drive, can control l your press fit operation in
run.
The press design is developed to provide a ram re-peatabil ity less of
Servo press P211 3 BA
Perfection in press fit operation
3
Our Design
BUSHING INCOPPER
ALLUMINIUMALLOY WITHGRAPHITEINSERTIONS
HIGH LOADBALL SCREWTO HAVE ASPINDLE
EXTENDEDLIFE
ANTI TWISTRAM IN
PHOSPHOUROSBRONZE
OVERSIZEDTHRUSTROLLER
BEARING FOREXTENDED
LIFE
JOINTCOUPLINGWITH ZEROBACKLASH
RAMHARDENEDWITH ANTI
GRIPTHREATMENT
WIPERSAND SEAL
FORCOMPLETESEALING
BODY PRESSHARDENEDWITH ANTI
GRIPTHREATMEN
BRUSHLESSMOTORWITH
ABSOLUTEENCODER17 BITS
SATELLITEGEARBOX
WITH
Servo press P211 3 BA
Perfection in press fit operation
4
Our Reliability
The Auloma P211 3-BA servo presses mount ball screws with nut preloaded that own a dynamic capacity superior
than the competitors. In the market are available many servo presses with a l ife of the ball screw around the 1 0
mil l ions of cycles. Auloma servo press, according the definite drive profi le, can perform for >1 0 mil l ions of cycles.
Our servo presses mount ball screws with a static load of 6 fold the working load and a dynamic load 3 fold the
working load. Thanks to the ball screw endurance the management costs of Auloma servo press wil l be the half
than our competitors cost.
Auloma is special ised in tai lor made servo presses. Our product range can provide servo press with ball screw life
extended unti l 20'000 hours or more of working l ife.
Ball Screw Life Diagram
Auloma Servo Press
20 mil l ions of
cycles
Competitors
1 0 mil l ions of
cycles
All ball screw are ground and the execution standard is made according the standards ISO P3 in pitch deviation.On request the P2113BA can be executed with pitch deviation more precise according the ISO standards P1
Force Sensor
In P211 3-BA is mounted a strain gauge force sensor capable to measure the minimum variation of the force
applied on the ram. The high stiffness of our spindle avoid force dispersion caused by elastic parts deformations. In
this way we can transmit the minimum thrust reaction on the force sensor.
Servo press P211 3 BA
Perfection in press fit operation
5
DISPLACEMENT (X)
FORCE (Y)
PROCESS ANALYSIS
START AND STOP AND OK
OR NOK PARTS
COMMUNICATION I/O
MAIN PLC ( MACHINE EQIPMENT )
MASTER
CURVE VIEW
PRESS SETUP
PROCESS
MONITORING
SETUP
COMMUNICATION
ETHERNET
TCP/IP
ETHERNET
SWITCH
APM PC TOOL
SERVO
PRESS
NOTEBOOK
INDUSTRIAL PC
PROCESS
ANALYSIS AND
PROGRAM
SERVO DRIVE
WITH BUILT-IN
PROCESS
MONITORING
PRSS PROGRAMS
COMMUNICATION
digital I /O
System Diagram
COMMUNICATION
digital I /O
COMMUNICATION
ETHERNET
TCP/IP
System diagram valid for the fol low presses:
P211 3-0200-250-BA
P211 3-0250-250-BA
P211 3-0500-200-BA
P211 3-0500-250-BA
P211 3-0600-325-BA
P211 3-1 000-325-BA
Servo press P211 3 BA
Perfection in press fit operation
6
DISPLACEMENT (X)
FORCE (Y)
PROCESS ANALYSIS
START AND STOP AND OK
OR NOK PARTS
COMMUNICATION I/O
MAIN PLC ( MACHINE EQIPMENT )
MASTER
CURVE VIEW
PRESS SETUP
PROCESS
MONITORING
SETUP
COMMUNICATION
ETHERNET
TCP/IP
ETHERNET
SWITCH
APM PC TOOL
SERVO
PRESS
NOTEBOOK
INDUSTRIAL PC
PROCESS
ANALYSIS AND
PROGRAM
SERVO DRIVE
WITH BUILT-IN
PROCESS
MONITORING
PRESS PROGRAMS
System Diagram
COMMUNICATION
digital I /O
System diagram valid for the fol low presses:
P211 3-0050-1 50-BA
P211 3-0050-200-BA
P211 3-01 00-200-BA
P211 3-01 00-250-BA
P211 3-0200-200-BA
Servo press P211 3 BA
Perfection in press fit operation
7
Process Monitoring APMBA
How do you determine the quality of your parts? In
contrast to conventional practices of inspecting the
finished part for defects, our system can combine the
encoder feedback with the analogue force signals. The
system receives the necessary data to monitor the
process and provides the capabil ity to create a warning
system. Our systems has the capabil ity of measuring
the process variation during production, thus detecting
problems at the source before they become quality
issues, thanks to the capabil ity of combined control of
the two parameters Force vs Displacement.
Comparisons can now be made with the waveforms
generated by a masterpiece saved in the systems
memory. This information is very important because this
waveform rappresent a mathematical model of your
quality standards. In other words if an acceptable
process is known, our system can be calibrated to
repeat the known process and produce parts that
conform and the process is verifiably consistent and
repeatable. A constant control of Force vs Displacement
indicates that the resulting part has been produced
according to the previously verified acceptable part. By
continuously monitoring the measurement parameters
of the servo press, it is possible to detect variances that
can mean the process is no longer quality capable.
Catching defects at the source gives manufacturers the
confidence that only good parts are shipped to their
customers.
The Software
The APM software is developed to monitoring industrial
applications as pressing or joining. This application is
very common in several industries. Press fit monitors,
measure two magnitudes, Force versus distance to
cheek if the processed parts has made according the
quality standard. APM is a basical ly process monitoring
developed for al l users that want reduce the scrap cost,
seek the defects and individuate the process
abnormalities. Auloma APM process monitoring is
particularly useful for which users that want operate
according standards ISO/TS 1 6949. The software is
very flexible and can be set without efforts in both
environments, press motion set-up and process
monitoring force off-set management. The process
monitoring analyse in real time the cycle execute by the
press ram. The press ram can be moved by a specific
program, developed according the user exigences . In
each cycle, the waveform obtained by the process
analysis could be checked by an force off-set envelope.
The APM - Tool kit al low a complete management of
the data analysis. The tol l kit can be instal led on a
notebook or on an industrial PC.
Press to abslolute position
Press to relative position
Press to force
Programs Preconfigured Available
Servo press P211 3 BA
Perfection in press fit operation
8
Software Features
Press Programs
APM-BA has as default three press programs:
press to force
press to absolute position
press to relative position
By the APM-PC toll kit it is possible, through the
Ethernet connection, set up each program with the
appropriate parameters and save all in the servo
drive. The servo drive programmed can perform the
press fit operations as your requirement
Curves View
In APM-BA it is possible assign six off-set force value
in each part stroke of the recipe. The six off-set force
limits could be set continuosly to create an envelop,
separated to have six different boxes or a mixing of
boxes and envelope.
This capabil ity al lows to draw some maximum and
minimum force limits to monitor the force behaviour
during the press fit operations.
Data Analysis
The APM-BA analyse each cycle and through a
discrete output provide to the user's PLC the analysis
result OK or NOK,
All data of each analysis in CSV format can be saved
through the Ethernet connection by an hosted PC.
Here the data analysis could be managed by ERP or
others tools as SPC (Static Process Control).
Servo press P211 3 BA
Perfection in press fit operation
9
Correct
Assembly
Parts Missing
Part
Excessive
Distance
Insufficent
Distance
Incorrect
Insertion
Incorrect
Part
Incorrect
Orientation
Monitor every machine production
cycle for process variance, and
detect changes in the process
before they become quality issues
Advanced signature analysis
algorithms combined with the force
versus position ensures the highest
level of discrimination between
good and defective products
Graphical ly display the process
signature profi le
Network Interface
Simple instal lation
Scrap cost reduction
Automotive powertrain
Automotive components
Appliances
Electronics
Electromechanic
OEM
Whire
Whatches
Defence
Areonautics
Medical
Weapons
Hydraulic
Heart Mover
Energy
Cracked
Parts
Example of rusted part detection. The rust increase thecontact friction and the insertion force increase andgoes out the right values.
Three different press fit program
programmable
Infinite recipes stored in your PC
thanks to the APM-PC tool
Data analysis can be downloaded
by Ethernet network to an hosted
PC in CSV format
Graph points (force and position
values) visible by APM-PC tool on
hosted PC
Six off-set force value for control
the Forve VS Displacement
waveform
Defects Detected
Industries Process Monitoring Benefit Process Monitoring Features
Servo press P211 3 BA
Perfection in press fit operation
1 0
Applications
Assembly / Press fit Inserting / Fasteners Rivetting / Flaring Punching / Piercing Coining / Marking
Clamping / Tensioning Pressing / Compressing
Bending
Spring Testing Crimping Straightening
Nowadays in many industries it is very important
improve the quality. Standard quality as ISO 9000
influence all process level in the productive plant and
forcing the industries in a continue improvement.
Industries as Automotive has developed a certification
such as ISO/TS 1 6949 with standards more restrictive
than the ISO 9000 and this to obtain a supply chain,
Tier 1 and Tier 2, capable of provide goods with a low
percentage of defects. The goal is one in which
99.99966% of the products manufactured are
statistical ly expected to be free of defects (3.4 defects
per mil l ion). The benchmark to obtain these
performances needs of a system capable to provide all
data necessary to produce an assessment of the
process. Auloma Process Monitoring APM for servo
press is an instrument of measure and control
developed to monitoring the production in run and
seeking defects and abnormalities of produced parts.
The mathematical model (Force vs Displacement)
obtained thanks to APM can monitoring continuously
the production and can register each variation. This
capabil ity further to seeking the defected parts can
provide the variation of efficiency in the productive
l ine and also in the servo press.
For Industries gather informations in short time about
productive processes is a fundamental resources in
cost saving. As SIX-Sigma tools teach that the best
way to enhance the quality process is a reduction of
defects and of waste. The use of our device APM is a
valid instrument to obtain the SIX-Sigma target in al l
applications that need of a continuos feedback values
of Force and Position.
Servo press P211 3 BA
Perfection in press fit operation
11
Servo Press Features and Benefits
Features
Grund ball screw execute according stantard ISO P3
Ball screw nut pleloaded without axial backlash
Ball screw nut with dynamic load at l ist 3 fold the
press thrust value
Ball screw nut with static load at l ist 6 fold the press
thrust value
Ram repeatabil ity
Servo press P211 3 BA
Perfection in press fit operation
1 2
Calibration set
Before and After Purchase
Our portfol io of services is at your disposal from the day
you make the first contact. Long before you even think
about buying a servo press we provide essential
support in the form of advice, engineering and test
measurements. A wealth of services, from simple hotl ine
inquiries to comprehensive maintenance agreements, is
also opened up after purchase if you decide to choose
one of our proposal for cal ibration and maintenance
In Our Place or Yours
We provide our services at the point of need. On your
premises or your customer's site, in one of our Training
Centers, or in one of our production facil ities whatever
makes sense as the most efficient option for you.
Test Equipment
Auloma provides a calibration set to verify the efficency
of the servo press. The kit is composed by:
Reference sensor
Analysis unit for reference sensor with display and
other functions for reference sensor maintenance
Interface cable
Factory calibration report or Qrics ISO 1 7025 certifi-
cations (extra charge)
Calibration Good Practices
Established quality guidel ines necessitate regular
cal ibration of your sensors and measuring instru-
ments. Calibration determines the relation between
the measured value and a reference value. The
measuring equipment used for calibration is traceable
to national measurement standards and subject to
international ly harmonized quality assurance.
Cheek in calibration certificates document the values
measured during calibration and the conditions under
which it is carried out. Use this value to verify the effi-
cency of your servo press.
The calibration is a fundamental maintenance ope-
ration to due in intervals basical ly at the responsibi l ity
of the user and depends on how often the produced
workpieces are used and the extent to which they
affect safety.
Calibration Service in customer's plant provided by
Auloma ensures force calibration can be performed
on the spot with minimum downtime whether this is
in production, development or the test facil ity.
Test Equipment
Servo press P211 3 BA
Perfection in press fit operation
1 3
Scope of Delivery
Servo Press ModuleStrain gauge force sensor embedded in the tool holder
Brushless motor without holding brake
Absolute encoder multiturn 1 7 bits BiSS integrated in
the brushless motor
Servo DriveABB Servo drive with built in PLC
Software APM-BA instal led in the PLC memory
Memory card
Force Sensor AmplifierOutput 1 0V
Zero adjustment
Shunt cal ibration
Gain and Span Adjustment
Shilded Cable SetForce sensor cable 3 mt
Motor power cable ready made 5mt
Motor encoder cable ready made 5mt
APM PC ToolAPM PC tool kit for MS Windows compatible from
Vista and later versions
Tool for the press program
Tool for process monitoring program
Force vs Displacement Graph viewer
Scope of Delivery available for the fol low servo pres-
ses:
P211 3-0050-1 50-BA
P211 3-0050-200-BA
P211 3-01 00-200-BA
P211 3-01 00-250-BA
P211 3-0200-200-BA
Note: the force sensor amplifier rappresented in thepicture could be different than the device supplied
Servo press P211 3 BA
Perfection in press fit operation
1 4
Scope of Delivery
Servo Press ModuleStrain gauge force sensor embedded in the tool holder
Brushless motor without holding brake
Absolute encoder multiturn 1 7 bits BiSS integrated in
the brushless motor
Servo DriveABB Servo drive with built in PLC
Software APM-BA instal led in the PLC memory
Memory card
I/O Module ExpansionDigital input ports
Digital outpoy ports
Ethernet TCP/IP interface
Force Sensor AmplifierOutput 1 0V
Zero adjustment
Shunt cal ibration
Gain and Span Adjustment
Shilded Cable SetForce sensor cable 3 mt
Motor power cable ready made 5mt
Motor encoder cable ready made 5mt
APM PC ToolAPM PC tool kit for MS Windows compatible from
Vista and later versions
Tool for the press program
Tool for process monitoring program
Force vs Displacement Graph viewer
Scope of Delivery available for the fol low servo pres-
ses:
P211 3-0200-250-BA
P211 3-0250-250-BA
P211 3-0500-200-BA
P211 3-0500-250-BA
P211 3-0600-325-BA
P211 3-1 000-325-BA
Note: the force sensor amplifier and the I/O moduleexpansion rappresented in the picture could be different than the devices supplied
Servo press P211 3 BA
Perfection in press fit operation
1 5
Nominal Thrust kN 5
Nominal Input Voltage 3
Vac 230
Nominal Pul l Force kN 3.5
Stroke
mm
1 50
Nominal Ram Speed mm/s 1 00
Ram Acceleration
m/s^2 0.666
Dwell Time at Nominal Thrust
s
4
Resolution
m
0.02
Ram Repeatabil ity
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