SERVICE MANUAL&
PARTS LIST
MODEL: SKYLINE S5
First Edition:11 November 2020
36
PARTS LISTMODEL: SKYLINE S5
1
2
9
5
3
1010
4
6
7
77
7
7
72211
12
14
13
8
1518
19
20
21
23
1716
27
28
29
30
31
3233
3430
30
35
36
37
39
3840
41
42
24
26
25
37
KEY PARTS NO. NO. DESCRIPTION
PARTS LISTMODEL: SKYLINE S5
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10111213141516
1718192021222324252627282930313233343536373839404142
863608036863016008863017A01863018A01863019A01861510207000120203863020005653507288000014306858502310858106000859525910860167006863609406863419027
863419038
852524000863022A01 863023A01863024A01863025A01000149301859216007000115205000114710000081005863605217863010A03850013005000161206851503103840602006859233000000081119861612004861024003861613005861073007861074008000017701000101116000081005
Front cover (unit)Front coverStart/stop buttonFunction button 1Function button 2Printed circuit board F (unit)Setscrew 3x8 (B)Speed control sliderSlide volume (unit)Snap ring CS-3Printed circuit board L1 (unit)LED cover 2Printed circuit board L2 (unit)Lamp cover 2Printed circuit board A casePrinted circuit board A (unit) (with Auto-off -timer)*must be used with: 863652208 switching ragulator (unit)Printed circuit board A (unit) (without Auto-off -timer)*must be used with: 863612000 switching ragulator (unit)Touch panel (unit)Touch panel sheetLCD panelDecorative plate 1Decorative plate 2Flange head screwCapSetscrew TP 4x6Setscrew TP 3x6Setscrew 4x8Face plate (unit) Face plateFace plate springSetscrew 3x10 (B)Face plate hinge (unit)Thread cutter (unit)SpringSetscrew 4x6Carrying handle supporter (unit)Carrying handle supporterSpring (unit)SpringSpring capSnap ring CS-3.5Setscrew 3x4Setscrew 4x8
38
PARTS LISTMODEL: SKYLINE S5
32
3335
38
40
4041
38
30
31
3637
39
4546
47
43
42
44
34
1
2
4
3
5
6
87
910
15
12
11
1314
16
17
12
20
18
19
21222323
26
27
28
29
25
24
39
KEY PARTS NO. NO. DESCRIPTION
PARTS LISTMODEL: SKYLINE S5
Top cover (whole unit)Top cover (unit)Top coverQuick reference chartTop cover body (unit)Top cover bodySpool pinSpool pin shaftSpool pin springSetscrew 3x12 (B)Thread guide (unit)Setscrew 3x8 (B)Thread guide cover (unit)Spring pinBobbin winder thread guide (unit)Adjustable lock nut 4Bobbin winder thread guide coverBobbin winder stopperSetscrew 3x5Thread cutter (unit)Top cover hinge (right)Top cover hinge (left)Setscrew 3x10 (B)Top cover hinge (right)Setscrew 3x8 (B)Setscrew 4x20Setscrew 3x8Setscrew 4x12Spool holderCarrying handleSnap ring E-5Free arm coverPinSetscrew TP 3x6Bed cover (unit)Bed coverLeverSetscrew 4x8Rear coverSetscrew TP 4x6Setscrew 4x40Extension table (unit)Extension tableExtension table coverExtension table lidExtension table lid coverFoot tray
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1011121314151617181920212223242526272829303132333435363738394041424344454647
863602007863603008863007006863008A01863604009863009008859052003822017002822018003000107204859541004000120203859648002000020202830503005000160102830011001861099009000103819830505007858023002858023105000161206859137003000120203000104119000066705000170507822020503861019005000001609861007217858165100000114710861604003861008001859040008000081005863002A01000115205000093402863613A01863003002863004003863005004863006005861012008
40
PARTS LISTMODEL: SKYLINE S5
1
2
6
7
8
9
13
14
16
15
12 10
19
20
3435
32 36
37
38
31
48
45
43
46
30
3
21
29
28 28
22
23
2627
4
5
19
33
47
44
53
31
53
31
17
18
19
33
40
39
41
1211
12
4249
505145
52
12
48
2524
41
KEY PARTS NO. NO. DESCRIPTION
PARTS LISTMODEL: SKYLINE S5
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1011121314151617181920212223242526272829303132333435363738394041424344454647484950515253
861606016861013032861014000809134005809135006809137008000014306825016000825017001809044203000097613820374004859046004859047016859245005000169709859271000000102807859272104809136100863611009863028003767541202863504008000053101000081005745033002000115205000115009863001000000161206860003025810220106859270009000111201859247018859671107859524104755096004859246006000193001861601000861002005858162004605074008820350004000014409000148403861603002861003006000141107000119106647009002
Needle plate (unit)Needle plateHook cover plate supporterHook cover plate supporter baseGuide holderCutterSnap ring CS-3Hook cover plate release buttonSpringRotation stopperSetscrew 2x4Setscrew 2x2.3Needle plate sensor blockSpringSpring 2Setscrew 2x2.3Guide plateSetscrew 2x4Rubber sheetHook cover plateBelt cover (unit) Belt coverJack cord (unit) Ferrite core Cord binder Setscrew 4x8CapSetscrew TP 4x6Setscrew TP 3x8Base coverSetscrew 3x10 (B)Needle plate nut set plateSetscrewNeedle plate positioning pinHexagonal socket screw 4x4Needle plate adjusting plateNeedle plate sensor (unit)Switch (unit)SetscrewSwitch set plateSetscrew TP 4x6Arm sole (front side) (unit)Arm sole (front side)SpringRubber footAdjusting screwSnap ring CS-8Setscrew 6x12Arm sole (rear side) (unit)Arm sole (rear side)BushingSetscrew TP 4x10Rubber foot
42
PARTS LISTMODEL: SKYLINE S5
17
1
3
4
6
5
8
8
9
7
10
2
13
18
1921
22
39
4042
11
41
11
24
25
26
11
29
32
11
20
23
16
11
12
1415
4
28
27
30
31
33
34
35
37
36
38
43
4445 46
47
4811
43
KEY PARTS NO. NO. DESCRIPTION
PARTS LISTMODEL: SKYLINE S5
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101112131415161718192021222324252627282930313233343536373839404142434445464748
863606001861030013843625406000002105830057021000103808861031003000101105852502312853028002000081005844038018861665507859525817859232021000078319861616101861035007000014605830060005000001609861034006000061205000115629861617009652520099861029008000102900858136102858155004858028007861026005863614002863012004861028007000111500000002507827021200859801027859802006858274000 861078002863011003865049006859029001861067008859273002000188601
Front bracket (unit)Front bracketButtonhole lever (unit)Snap ring E-3Buttonhole lever guideSetscrew 3x5Sensor base plateSetscrew 3x4Printed circuit board G1 (unit)Insulation sheetSetscrew 4x8Needle bar supporter springLED cover (unit)Printed circuit board L2 (unit)LED coverSetscrew 3x6Presser foot actuator arm (unit)Presser foot actuator armSnap ring 6Presser foot actuator shaftSnap ring E-5BushingNut 4Setscrew TP 4x8Presser foot lifter switch (unit)Micro switch (unit)Micro switch set plateSetscrew 2x8Presser foot pressure adjusting dialPresser foot pressure adjusting camPresser bar bushingPresser bar springPresser bar supporter (unit)Presser bar supporterPresser bar linkHexagonal socket screw 4x8Snap ring E-4Presser barPresser foot holder (unit)Zigzag foot (unit)ThumbscrewCord guidePresser foot lifter leverSetscrewSpringTension release leverSetscrewNylon clip
44
PARTS LISTMODEL: SKYLINE S5
1
2
3
4
56
7 5
8
910
11
14
15
16
17
18
19
20
21
22
23
3
24
25
32
3334
26
35
1312
29
37
30
31
36
17
27
28
38
39
40
40
40
37
37
41
42
44 43
45
46
47
3748
45
KEY PARTS NO. NO. DESCRIPTION
PARTS LISTMODEL: SKYLINE S5
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101112131415161718192021222324252627282930313233343536373839404142434445464748
861664001846047005000111902735144006000002507000070609673022002846612100846048028000003508842090001000002105842096007842091002844036038859111001000078319000125105846588014829027006859647001861610002861052000858172007846515009861630008808015006827088009820373003678084007808074003000111201647814031827083004000216805861004007000081005861629004861055014000101105846615103843543007650040005650041006863607013834604308000103509850212017
Needle bar supporter (unit)Needle bar supporterHexagonal socket screw 3x4Needle bar supporter pinSnap ring E-4Washer 6WasherThreader shaft (unit)Threader shaftKnock pinNeedle threader springSnap ring E-3Threader lever springThreader guide plateThreader lever plateThreader leverSetscrew 3x6PinThreader guard plate (unit)Supporter guide plateNeedle bar (unit)Threader position setting plate (unit)Threader position setting plateNeedle bar connecting stud springNeedle bar connecting stud (unit)Zigzag width rod (unit)Zigzag width rodZigzag width rod springSetscrewEccentric pinWasherHexagonal socket screw 4x4NeedleSupporter guide pinHexagonal socket screw 3x3Arm thread guideSetscrew 4x8Zigzag width motor (unit)Motor coverSetscrew 3x4Needle bar crank (unit)Needle bar crank pin (unit)FeltSpringThread tension (unit)Solenoid (unit)Setscrew 4x10Spring
46
PARTS LISTMODEL: SKYLINE S5
132
4
31
15
29
14
1
7
7
3 5
8
67 9
1011
12
16
7
6
7
7
7
17
18
19
20
21
22
23
24
25 26
24
7
7
27
28
21
30
29
32
29
29
47
KEY PARTS NO. NO. DESCRIPTION
PARTS LISTMODEL: SKYLINE S5
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1011121314151617181920212223242526272829303132
861633001861058006861059007861065006000001609861060001000002507860053008861061002000196406000061205861062003861063004861064005000103303686063005861632000861057005846297002861072006000101105858091001861154003000138503000002208861066007861628209859215006000081005000002105861631010861077001
Knee lifter link (unit)Knee lifter link (1)Knee lifter link (1) shaftKnee lifter link (1) springSnap ring E-5Knee lifter rod (1)Snap ring E-4Knee lifter link (2)Knee lifter link (3)Hexagonal socket screw 4x25Nut 4Knee lifter link (2) shaftKnee lifter middle linkKnee lifter link (4)Setscrew 3.5x12SetscrewKnee lifter shaft (unit)Knee lifter shaftStopperStopper plateSetscrew 3x4Knee lifter stopper springKnee lifter stopperHexagonal bolt 5x12Snap ring E-9Knee lifter shaft armFeed motor (unit)Feed balancing dialSetscrew 4x8Snap ring E-3Automatic thread cutter (unit)Cord guide (Free arm)
48
PARTS LISTMODEL: SKYLINE S5
1
23
4
5
6
7
7
13
1920
21
22
37
40
39
38
41
42
44
43
34
36
3635
8 910
1111
12
14
17
15
16
18
23
24
25
26
27
28
29
31
32
18
33
3017
18
49
KEY PARTS NO. NO. DESCRIPTION
PARTS LISTMODEL: SKYLINE S5
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1011121314151617181920212223242526272829303132333435363738394041424344
861619104000111706000110901670079201000040105767077006000111304859055006859033008000080406000032702767178101731312005861620201861039001807505304000101105000081005820511108650626001000002806000111201861636314861503034861096006000120203861091001861092002000001609861098008856512203000081706809619009858052000000004303000024206858647008858053001502065004858054002000030009858055106858118108846098104
Upper shaft (unit)Hexagonal socket screw 5x8Hexagonal socket screw 5x4Upper shaft front bushingWasherRingHexagonal socket screw 5x5Upper shaft shield plateWasherSetscrew 3x10Snap ring crescentBall bearing 6901ZZFeltUpper shaft sensor (unit)Sensor set platePrinted circuit board P (unit)Setscrew 3x4Setscrew 4x8Thread take-up lever (unit)Thread take-up lever pin (unit)Snap ring E-6Hexagonal socket screw 4x4Bobbin winder (unit)Bobbin winderClutch leverSetscrew 3x8 (B)Bobbin winder arm springBobbin winder set plateSnap ring E-5Guide plateLeaf switch (unit)Setscrew 2.5x5Thread cutter holder (unit)Upper shaft gearSpring pin 3x20Spring pin 3x30Belt wheel (unit)Clutch ringClutch springBelt wheelSnap ring E-10HandwheelTiming belt 168Timing belt 178
50
PARTS LISTMODEL: SKYLINE S5
32
1
4 78656 9
22
13
14
15
44
58
53
16
5754
55
24
56
24
24
17
18
1011
13
13
15
9
1216
16
45
48 5049
52
4647
51
19
20
21
23
24
25
26
28
29
27
2630
31
32
33
2434
35
36
37
38
24
39
40
41
2439
43
42
51
KEY PARTS NO. NO. DESCRIPTION
PARTS LISTMODEL: SKYLINE S5
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10111213141516171819202122232425262728293031323334353637383940414243444546474849505152535455565758
861625103846629100861626104859639000859113003000104005825099007000111407825103005858138001000002105661018008000081005000070506738055008000111304858570009102261103861621006861040005650073007000004200650079003000111201822070003822112008861051009858058006000115700846379009000149600850687109808137005820161006846103000825093001820672005820166001000038502858060001735143005858177002000002806861627002861048003858129009858130003810207004000201302589040002000160102000177401820387000625144002650092002650175000823110009625508008
Feed rock shaft (whole unit)Feed rock shaft (unit)Hook race (unit)Feed base (unit)Feed dogSetscrew 3.5x8Feed base shaftHexagonal socket screw 4x6Feed base springDrop plateSnap ring E-3SpringSetscrew 4x8Washer 4Straight pinHexagonal socket screw 5x5Bobbin holder (unit)BobbinLower shaft (unit)Lower shaftLower gearPin 3x18Lower shaft bushing (rear)Hexagonal socket screw 4x4Felt (1)Felt holder(1)FeltLower shaft supporterSetscrew TP 4x10Feed camSetscrew 3x14Lower shaft gear (unit)Lower shaft gearFeed lifting pinFeed lifting camFeed lifting cam springLower shaft ring (unit)Lower shaft ringWasherLower shaft bushing (front)FeltLower shaft washerSnap ring E-6Feed shaft (unit)Feed shaftFeed arm (1)Feed arm (2)WasherSetscrew TP 3x10SpringAdjustable lock nut 4Hexagonal socket screw 4x12RingFeed shaft bushing (front)Feed shaft bushing (rear)WasherFeltFeed regulator (unit)
52
PARTS LISTMODEL: SKYLINE S5
5
1
3
10
13
2
6
789
4
4
4
2
11
12
14
15
20
20
20
18
19
1716
16
53
KEY PARTS NO. NO. DESCRIPTION
PARTS LISTMODEL: SKYLINE S5
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1011121314
151617181920
858145012000115607861075009000081005861089006860608004860021007625217100000002806858639100843518807858117004000115009863652208
863612000
862004000000119704000161206808108007863505308000103509
Cord guide plateSetscrew TP 4X8Carrying handle supporter (rear)Setscrew 4x8Cord guideIdler (unit)Idler baseIdlerSnap ring E-6DC motor (unit)DC motor DC motor bracketSetscrew TP 3x8Switching regulator (unit) (with Auto-off -timer)*must be used with: 863419027 printed circuit board A (unit)Switching regulator (unit) (without Auto-off -timer) *must be used with: 863419038 printed circuit board A (unit)Switching power supply caseSetscrew 3x14 (B)Setscrew 3x10 (B) Ferrite core TRS connector cordSetscrew 4x10
54
PARTS LISTMODEL: SKYLINE S5
17
14
18
16
14
14
1
11
23
4
6
7
13
14
12
139
10
5
8
15
55
KEY PARTS NO. NO. DESCRIPTION
PARTS LISTMODEL: SKYLINE S5
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101112131415161718
863610008863026001858142008000061803000066705858143009000002507823119008846513030000102900863027002858139002000002105000081005863503007858159019863029004626045407
Feed dog drop lever (unit)Feed dog drop lever baseFeed dog drop lever connecting plateNut 3-3-5.5Setscrew 3x8Feed dog drop leverSnap ring E-4SpringMicro switch (unit)Setscrew 2x8RodDrop connecting blockSnap ring E-3Setscrew 4x8Junction cableCord guide 2Base plateCap
56
PARTS LISTMODEL: SKYLINE S5
2 4 5 6 7
8 9 11 12
1413 15 16 17
18
19 20 2122
10
3
23
25
26
27
24
3029 32
28
1
31
57
KEY PARTS NO. NO. DESCRIPTION
PARTS LISTMODEL: SKYLINE S5
863870008859804008859805009859806011859807001859810007859814012859839002862822013859832016859811008202137009214015007859856005860194002846417011647808009809041004822020503822019509862408008102261103820832005802424004755802001862817118809136100858801002863801008863810000C-1036830335004858802058
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1011121314151617181920212223242526272829
303132
Accessories setRolled hem foot DZipper foot ESatin stitch foot FBlind hemming foot GOveredge foot M1/4˝ Seam foot ODarning foot PD-HAutomatic buttonhole foot RStabilizer plateButton sewing foot TEven feed footQuilting barNeedle case (unit)Touch panel stylusKnee lifterSeam ripper (buttonhole opener)Extra spool pinSpool holder (large)Spool holders (small)Spool holders (special)BobbinScrewdriverLint brushQuilting guide barStraight stitch needle plateHook cover plateCaution cardInstructional DVDInstructional DVD (for Poland)Foot controlPower cable Cover
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