• Maintenance and Reliability Managers • TPM Office, Facilitators and Coordinators• Facilities/Utilities Managers • Preventive/Predictive Maintenance Group• Reliability Engineers and Managers• Operations and Production Managers• Top Management and Decision Makers• Continuous Improvement Groups• Maintenance Staff• Plant and Facility Engineering Staff• Rotating Equipment Engineers • Maintenance Supervisors• Managers at Industrial plan• Electrical and Mechanical Personnel• CBM and PdM Personnel• Maintenance and Reliability Managers • Maintenance and Technical Support Group• Plant Asset Managers• People in Charge of Planning and Scheduling• People Involved in Repairs and Troubleshooting• Head of Maintenance Organization• People in Charge of Safety and Environment• Maintenance Engineers• People Involved in Reliability and Maintenance• Reliability Engineers
Who should Attend
Rolly, is a seasoned international reliability and mainte-
nance consultant with 29 years of solid experience in the
field. He had been invited in different countries and have
conducted reliability and maintenance trainings in United
Arab Emirates, India, Malaysia, Indonesia, Nigeria,
Thailand, Bangladesh, Botswana, Qatar, South Africa,
and China. His portfolio of maintenance trainings include
Maintenance Management courses on TPM, Lubrication,
Tribology, Condition-Based Maintenance, RCM, RCFA,
Planned Maintenance, World Class Maintenance
Management, The Twelve Disciplines, Oil Contamination
Control, Maintenance Indices and KPI, Maintenance
Management System and much more. Rolly previously
worked with Amkor Technology Philippines as a TPM
Senior Engineer, an industry engaged in the manufacture
of IC products and spearheaded their Planned
Maintenance organization compose of maintenance
managers and engineers. He was responsible for the
dramatic reduction of unplanned breakdowns in their TPM
Journey as well as RCM implementation on their Facilities
Air Handling Units and as well as their sub-station
equipment. Rolly is currently working as an independent
reliability and maintenance consultant. Rolly had written 2
books on maintenance which are World Class
Maintenance Management – The 12 Disciplines and his
recent book on Maintenance – Roadmap to Reliability a
book that makes every maintenance feel proud that they
belong to the maintenance function.
About the Resource Speaker
Advance Maintenance Practices on –Root Cause Failure Analysis and Reliability-Centered Maintenance
RSA Reliability and Maintenance Consultancy Firm Presents
About this Training
This training will cover two of the most important strategies on maintenance which is Root Cause Failure Analysis and Reliability-Centered Maintenance. RCFA will provide the delegates with an understanding on how to probe or investigate equipment related failures by determining the physical, human and latent cause of the probem while RCM provides a detailed approach on how to derive the correct maintenance tasks for our equipment and assets through the aid of an algorithm or Decision Diagram.
April 19 to 20, 2018, El Cielito Hotel, Sta. Rosa, Laguna
Seminar Package Includes:
• Morning / Afternoon meals and Lunch
• Complete Handouts on the course
• Selected Articles on Best Practices
• Exercises and Quizzes Best Practices
• Actual Case Studies
• Workshop on PBMP
• Pre-post quiz
• Certificate of Attendance
ENROLL NOW [email protected]
[email protected]: www.rsareliability.com
Cell : 0920-482-8225
Advance Maintenance Practices on –Root Cause Failure Analysis and Reliability-Centered Maintenance
RSA Reliability and Maintenance Consultancy Firm Presents
• It is a common practice due to lack of time and information that equipment and system failuresare often investigated at a superficial level. As a result both operators and maintenance keeprunning unreliable plant, which cause repeatedlosses and become experts at fixing failures rather than understanding the its causes. This training willhelp you to learn what a true and meaningful Root Cause Failure Analysis and how deep the probe should be to finally uncover the root causes that will
eventually end recurring problem making us proactive
RCFA Course Overview
RCFA Course Objective:
• Understand the importance of Root Cause FailureAnalysis as a tool in achieving a Proactive environ-ment in our workplace
• Provide an understanding on why we need toperform Root Cause Failure Analysis
• Provide an opportunity to practice Root CauseFailure Analysis and the different tools on a realworkplace problem situation
• Provide participants a working knowledge of FailureAnalysis case study which will enable participantsto correctly pinpoint design, installation, operating factors that contribute to short equipment lifespan
• Study the different types of wear and why domechanical component fails in the first placeand how to control them the different wear.
• Understand how deep our probe or when do westop with our analysis on Root Cause
• Understand the different levels of Root CauseFailure Analysis and addressing the latent cause ofthe problem
RCM Course Overview:
• This course covers the principles of RCM which is a process used to determine the maintenance requirements of any physical asset in its present operating context. RCM is done by asking seven questions about our asset or system that is beingmaintained
- What are the functions and associated performance standards of the asset in its present operating context ?
- In what ways does it fail to fulfill its functions?- What causes each functional failure ?- What happens when each failure occurs ?- In what ways does each failure matters ?- What can be done to predict or prevent each failure ?- What should be done if a suitable proactive tasks
cannot be found ?
• RCM was discovered by Stanley Nowlan and Howard Heap from United Airlines industry and emerged from the most important piece of research ever done on an equipment. RCM explains the capabilities as well as the limitation of scheduled Preventive Maintenance. RCM is a process to determine what should be done in order to ensure that our physical assets continue to do whatever the user wants them to do in its present operating context.
RCM Course Objective:
• Provide a deeper understanding on what it takes forour maintenance to be most effective and efficient.
• Realize that maintenance tasks will be based fromthe consequences of the failure itself
• Know when to use the different maintenance tasks at hand with the aid of a Decision Diagram
• Learn the 6 failure patterns and how it affects us in our day to day maintenance activities
• Learn how to apply Reliability-Centered Maintenance in our daily activities
ENROLL NOW [email protected]
[email protected]: www.rsareliability.com
Cell : 0920-482-8225
Proposed Contents for In-house training
ENROLL NOWEmail:[email protected]
Email us regarding cost of this trainingWebsite: http://meralcopoweracademy.com
Contact Number: +639209688346
Advance Maintenance Practices on –Root Cause Failure Analysis and Reliability-Centered Maintenance
RSA Reliability and Maintenance Consultancy Firm Presents
Proposed Contents for In-house training
Advance Maintenance Strateg6y Training in Chennai, New Delhi and Mumbai India, October 2017
Module 1: Common Belief on Maintenance
- Common belief on Maintenance
- RCM evolvement in Airline Industries
- Infant, Random and Age-Related Failures
- 6 Failure Pattern
- Brief history of RCM
- RCM Defined
Module 2: RCM Information Worksheet
- Preparing Functions
- Functional Failures
- Failure Modes
- Failure Effects
- Exercises
Module 3: Failure Consequences
- Hidden and Evident Failures
- Safety Consequences
- Environmental Consequence
- Operational Consequences
- Non-Operational Consequences
Module 4: Different Tasks Defined
- Preventive Maintenance Tasks
- On-Condition Maintenance Tasks
- Failure Finding Tasks
- No Scheduled Maintenance
- Redesign or Modification
Module 5: RCM Decision Worksheet
- RCM Decision Worksheet Form
- Maintenance Tasks Selection
- Applying different tasks
- When not to use RCM
- Tips on conducting RCM Analysis
- New Maintenance Paradigm
Module 6 : RCM Facilitation
- Tips on Conducting RCM
- When Not to Do RCM
- Take pre-post quiz
- Conclusion
- Awarding of Certificates
End of Day 2
Day 1 - RCFA
Module 1: Understanding RCFA
- RCFA definition and applications
- Difference between RCFA, RCA and Failure Analysis
Module 2: Levels of RCFA
- Physical, human and latent cause of the problem
- RCFA Logic Tree Diagram
Module 3: Evidence – The Lifeblood of Root Cause
Failure Analysis
- Evidence explained
- Different types of evidences
Module 4: Step by Step Approach in Conducting an
RCFA Probe and Investigation
- Midi, mini and maxi events
- How to set-up the investigating team
- Step by step approach on how to conduct RCFA
Module 5: Understanding Mechanical Failures – Why
Do Mechanical Parts Fail?
- Reasons why equipment loss its usefulness
- Wear explained
- Different types of wear
- Two type of abrasion two body and three body
- Abrasive, Adhesive, Fatigue, Erosive and Corrosive
Wear
- How to distinguished the different types of wear
Module 6: Why People Commit Mistakes
- Human Error defined
- Categories of human error
- Anthropometric Factors
- Human Sensory Factors
- Physiological Factors
- Psychological Factors
- Can we eliminate human errors
Module 7: RCFA Case Study
- Determining the physical, human and latent cause
of a pump failure thru and Algorithm or Decision
Diagram
End of Day 1
Advance Maintenance Practices on –Root Cause Failure Analysis and Reliability-Centered Maintenance
RSA Reliability and Maintenance Consultancy Firm Presents
Day 2 - RCM
ENROLL NOW [email protected]
[email protected]: www.rsareliability.com
Cell : 0920-482-8225
Proposed Contents for In-house training
Payment Procedure and Policy:
• Payment can only be accepted through cash, check or wire
transfer basis. For payments in check kindly Pay to RSA
Reliability and Maintenance Consultancy Firm. Kindly
complete the name of the firm on the check.
• An Official Receipt will be provided after issuance of com-
plete payment for this event.
• Payment should be done during registration, kindly advise
the delegates to carry with them the payment for this training.
To avoid future problems on our part. No payment, No entry
policy would be enforced on this seminar workshop.
• 2% Tax can be deducted from the total cost of training
provided industry joining the training to provide BIR form 2307
together with the payment
How To Register for this Event:
Cancellation, Postponement Policy
• For delegates who will not complete the duration of the trai-
ning, seminar and workshop, RSA Reliability and Maintenance
Consultancy Firm will offer no refunds regarding this matter,
certificates of attendance will only be provided to those dele-
gates that will complete the three day seminar and workshop
• In the event that the seminar will be cancelled as a result of
unforeseen events such as Acts of God or other uncontrolled
reasons, RSA Reliability and Maintenance Consultancy Firm
shall assume no liability whatsoever in the event this seminar
and workshop be cancelled, postponed, move or rescheduled
due to this fortuitous and unforeseen event.
• In case of a low turn out of delegates for this event, RSA
Reliability and Maintenance Consultancy Firm reserves the
right to cancel the event. An email will be sent to concerned
parties regarding the cancellation.
• In the event you would like to cancel your participation in this
seminar, kindly send us an email one week before the event
is due. If you have made an advance payment and your de-
legates did not attend and have not informed us one week
before the event, you will be charged with the full amount of
the training fee.
• In case the delegate register for this event will not make it on
this event, kindly notify us be email the changes in the name
of the delegates.
100% Money Back Guarantee
Training Investment Costs:
Step 1: Send us an email on the following:
- Full Name of Delegates: (FN, MI, LN)
- Email of participating delegates
- Position or Designation / Department
- Name of Industry
- Type of Industry
- How is payment to be made Cash or Check
- Is your industry VAT or NON-VAT
Step 2: Once we have confirmed the names of those you
will send, we will provide a confirmation email. Strictly
No Walk-in Allowed in this training.
• WCM and MRR book is available only through RSA Reliability
and Maintenance Consultancy Firm only.
• If for any reasons you were not happy
or satisfied with the outcome of the
training. Our small firm offers you
Unconditional 100% Payment Back
and you keep the WCM Book and all
the materials provided during the
training provided payment had been
received during the registration period.
• RCM concept in understanding the steps of implementation. Importance of RCM concept for industries. Case studies
and its very relevant to my industry. Seems to be a complete bible for the equipment system for its trouble free ope-
rations and achieving our organization goal. Maintenance people as a whole and organization will get benefited from
the same. From Vinod Wagh, Associate General Manager / Sterlite Industries, Toticurin, India
1 Delegate: Php 30,000.00 + 12% VAT
2 Delegates: Php 58,000.00 + 12% VAT
3 Delegates: Php 85,000.00 + 12% VAT
4 Delegates: Php 115,000.00 + 12% VAT
5 Delegates: Php 140,000.00 + 12% VAT
ENROLL NOW [email protected]
[email protected]: www.rsareliability.com
Cell : 0920-482-8225
Advance Maintenance Practices on –Root Cause Failure Analysis and Reliability-Centered Maintenance
RSA Reliability and Maintenance Consultancy Firm Presents
Proposed Contents for In-house training
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