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1 Structure & Spare Parts
1-1 COVERS ................................................................................... 1-1
1-2 FRAME ..................................................................................... 1-3
1-3 HEAD CARRIAGE .................................................................... 1-5
1-4 DRIVE UNIT ............................................................................. 1-7
1-5 CHASSIS .................................................................................. 1-9
1-6 PINCH ROLLER ..................................................................... 1-11
1-7 STAY ROLL ............................................................................. 1-12
1-8 TOOL CARRIAGE ................................................................... 1-13
1-9 WIPER SYATEM ..................................................................... 1-14
1-10 PUMP SYSTEM ....................................................................... 1-151-11 INK SYSTEM ........................................................................... 1-16
1-12 BASE FRAME .......................................................................... 1-17
1-13 ACCESSORIES & STAND ...................................................... 1-18
1-14 TUC-1 CONTROLLER ............................................................ 1-19
1-15 TUC-1 OTHERS...................................................................... 1-20
1-16 TUC-1 ACCESSORIES .......................................................... 1-21
1-17 TU-550 .................................................................................... 1-21
2 Electrical Section
2-1 WIRING MAP ............................................................................ 2-1
2-2 MAIN BOARD............................................................................ 2-3
2-3 HEAD / SERVO BOARD ......................................................... 2-11
2-4 SUB BOARD ........................................................................... 2-23
2-5 TUC-1 ...................................................................................... 2-29
2-6 HEATER BOARD .................................................................... 2-30
2-7 MAINTENANCE PARTS LIST ................................................. 2-32
3 Replacement of Main Parts
3-1 HEAD REPLACEMENT ............................................................. 3-1
3-2 WIPER REPLACEMENT ........................................................... 3-8
3-3 CAP TOP REPLACEMENT ...................................................... 3-10
3-4 TOOL CARRIAGE REPLACEMENT ........................................ 3-15
3-5 CARRIAGE MOTOR REPLACEMENT .................................... 3-18
3-6 PUMP REPLACEMENT ........................................................... 3-22
3-7 INK TUBE REPLACEMENT .................................................... 3-26
3-8 BOARDS REPLACEMENT ...................................................... 3-30
3-9 BATTERY REPLACEMENT ..................................................... 3-42
3-10 CARRIAGE WIRE REPLACEMENT ....................................... 3-46
3-11 ENCODER SCALE REPLACEMENT ...................................... 3-51
3-12 PINCH ROLLER REPLACEMENT .......................................... 3-54
3-13 CUTTER PROTECTION REPLACEMENT .............................. 3-54
4 Adjustment
4-1 Special Tools ............................................................................. 4-1
SERVICE NOTES
Unauthorized coplying or transferral, in whole or in part, of this manual is prohibited.Copyright 2006 ROLAND DG CORPORATION
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
8799-04
Fifth EditionSC-545EX '06.Jan.
Printed in Japan
4-2 SERVICE MODE ....................................................................... 4-2
4-3 HOW TO UPGRADE FIRMWARE .......................................... 4-16
4-4 HEAD ALIGNMENT ................................................................. 4-19
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ....... 4-30
4-6 LINEAR ENCODER SETUP ................................................... 4-34
4-7 CAP HEIGHT ADJUSTMENT.................................................. 4-36
4-8 CROP MARK SENSOR ADJUSTMENT .................................. 4-38
4-9 TOOL/CROP MARK SENSOR POSITION ADJUSTMENT ..... 4-42
4-10 PRINT/CUT POSITION ADJUSTMENT .................................. 4-45
4-11 CALIBRATION (FEEDING DIRECTION) ................................ 4-49
4-12 TOOL HEIGHT ADJUSTMENT ................................................ 4-514-13 TOOL PRESSURE ADJUSTMENT.......................................... 4-53
4-14 CARRIAGE WIRE TENSION ADJUSTMENT ......................... 4-56
4-15 NETWORK BOARD INITIALIZE ............................................. 4-59
4-16 OPERATION OF THE HEATER CONTROLLER .................... 4-61
4-17 SETTING THE PARAMETER OF THE HEATER CONTROLLER
4-62
5 Supplemental Information
5-1 SENSOR MAP ........................................................................... 5-1
6 Troubleshooting
6-1 WHITE FINE LINES / BANDING / MISSING DOT / SCRATCHY
PRINTING / BLURRED PRINTING .................................................... 6-1
6-2 IT DOESNT PRINT AT ALL ...................................................... 6-2
6-3 INK DROPS ON MEDIA ........................................................... 6-2
6-4 SHIFTING IN PRINTING ........................................................... 6-3
6-5 VERTICAL BANDING ............................................................... 6-36-6 PRINT DOES NOT MATCH WITH CUT .................................... 6-4
6-7 STITCH CUT ............................................................................. 6-5
6-8 START AND END POINTS DO NOT MATCH ........................... 6-6
6-9 DISTORTED FIGURE ............................................................... 6-7
6-10 MEDIA SHIFTING ..................................................................... 6-7
6-11 MOTOR ERROR ....................................................................... 6-8
6-12 ERROR MESSAGE ................................................................... 6-9
SERVICE CALL ........................................................................ 6-9
6-13 HEATER TEMPERATURE FAILS TO REACH THE PRESET VALUE
6-10
6-14 RESULTS OF PRINTING ARE COARSE ............................... 6-10
6-15 ERROR MESSAGE (HEATER CONTROLLER) ...................... 6-11
7 Service Activities
7-1 INSTALLATION CHECK LIST ................................................... 7-1
7-2 MAINTENANCE CHECK LIST ................................................ 7-21
7-3 Specification ........................................................................... 7-23
Contents
1
2
3
4
5
6
7
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Revision Record
Revision
No.Date Description of Changes Approval Issued
0 2005.2.17 First Edition Inagaki Sato
1 2005.2.25 1-2 FRAME, 1-13 ACCESSORIES & STAND_ Part No. has been revised. Inagaki Nakatani
2 2005.6.221-3,4,12,13 Part No. has been revised.
6-11 Motor Error codes have been added.Kato Hioki
3 2005.8.5
1-4 : DRIVE UNIT 1-5 : CHASSIS Parts have been revised.
2-7 : MAINTENANCE PARTS LIST_Electrical Parts has been revised.
4-3 : HOW TO UPGRADE FIRMWARE Step8_Thekey has been corrected.
Kato Mabuchi
4 2006.1.121-9: WIPER SYSTEM, 1-3 HEAD CARRIAGE Parts have been revised.
7-2 : MAINTENANCE CHECK LIST_Check Points has been revised.Kato M.Kawai
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In addition to the and symbols, the symbols shown below are also used.
To Ensure Safe Work
To Ensure Safe Work
Used for instructions intended to alert the operator to the risk of death
or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury
or material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused
with respect to the home and all its furnishings, as well to domestic
animals or pets.
About the Symbols
The symbol alerts the user to items that must never be carried out (are
forbidden). The specific thing that must not be done is indicated by the design
contained within the circle.
The symbol at left means not to touch.
The symbol alerts the user to things that must be carried out. The specific thing
that must be done is indicated by the design contained within the circle. The
symbol at left means the power-cord plug must be unplugged from the outlet.
The symbol alerts the user to important instructions or warnings. The specific
meaning of the symbol is determined by the design contained within the triangle.The symbol at left means danger of electrocution.
: Tips and advise before the adjustment.
About and Notices.
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About the Labels Affixed to the Unit
HIGH VOLTAGE,
HANDLING ATTENTION Do not touch during power on
Electric shock, Compornents damage
Do not repair. Replace power unit.
Do not replace fuse. Can not be recovered.
About the Labels Affixed to the UnitThese labels are affixed to the body of this product.
The following figure describes the location.
Electric charge.
Do not touch when power is on.
Do not recharge, short-circuit,
disassemble the lithium battery, nor
put it into fire.
It may cause heat, explosion and fire.
Put tape around the lithium battery
for insulation for disposal or
preservation.
It may cause heat, explosion and fire.
Turn off the primary power SW
before servicing.
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1 Structure & Spare Parts
1-1 COVERS
1-1
S 6
1 2
9
1 4
S 6
S 1
S
1 0 1
S 1
S 1 0
S 6
S 9
S 6
1 0
1 1
2
1 5
1 6
S 6
S 7
S 5
3 3
1 8
1 7
S 3
3 2
3 3
S 5
S 7
6
7
S 6
1 3
S 5
2 2
2 3
2 4
2 8
2 5
6
1 9
3 1
S 5
S 1 0
S 2
5
S 1 1
S 2
S 1 0
S 1 1
5
S 1 0
S 2
S 1 0
S 2
3 4
2 1
2 0
8
3 0
S 6
S 6
3
4
S 8
S 8
S 8
S 6
S 4
3 5
S 8
S 8
2 7
2 6
1
2 9
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1-1 COVERS
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name Parts No. Parts Name
1 11879107 ABSORBER TK-12 S1 31029816AS BUSH SET,ROLL 3*4 100 PCS.
2 22095143 APRON,B CJ-540 S2 31029819AS BUSH SET,ROLL 3*9 100 PCS.
3 22095137 APRON,F FJ-540 S3 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
4 22095142 APRON,F UNDER FJ-540 S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
5 22025986 COVER,I/S SJ-540 S5 31289105AS CUPSCREW SET, M3*6 BC 100 PCS.
6 22025965 COVER,I/S MOTOR FJ-540 S6 31289110AS CUPSCREW SET, M4*8 BC 100 PCS.7 22025972 COVER,INNER I/S FJ-540 S7 31149703AS RING SET,E-RING ETW-4 100 PCS.
8 22045378 COVER,PANEL SJ-745EX S8 31019137 SCREW,BINDING M3*8 NI+EXT.TW
9 22025964 COVER,PLATE L FJ-540 S9 31019161 SCREW,BINDING M4*8 NI+ETX.TW
10 22025979 COVER,RAIL B FJ-540 S10 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.
11 22025983 COVER,RAIL F SJ-540 S11 31139104 SCREW,PLAPOINT M4*6 BK FE
12 22025673 COVER,SIDE L FJ-540
13 22025674 COVER,SIDE R FJ-540
14 22025967 COVER,TOP L FJ-540
15 22025970 COVER,TOP R FJ-540
16 22225101 ESCUTCHEON FJ-500
17 22115881 FRAME,COVER F FJ-54018 21655252 HOLDER,COVER F FJ-540
19 21645106 HOOK,INT SW FJ-540
20 22495211 KEYTOP,DS-LD1H BLK
21 22495210 KEYTOP,DS-LX1H BLK
22 22535287 LABEL,CAUTION CARRIAGE #LA266
23 22535394 LABEL,CLAMP MEDIA FJ-540 #LA502
24 22535483 LABEL,CORPORATE LOGOTYPE #LA696
25 22535390 LABEL,EMERGENCY STOP #LA496
26 22535529 LABEL,HEATER SJ-745EX #LA759
27 22535524 LABEL,LOGO SC-545EX #LA751
28 22535535 LABEL,SOLJET PRO2V #LA777
29 22535330 LABEL,WARNING SOL INK #LA396
30 W811502130 PANEL BOARD ASS'Y CJ-540
31 22055356 PLATE, F COVER CM-500
32 22055550 PLATE,COVER F FJ-540
33 22155958 SHAFT,COVER F FJ-540
34 21475195 SHEET,PANEL SC-545EX
35 21425110 WASHER,COVER FJ-50
1-2
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1-2 FRAME
PARTS LIST -Main Parts-
Parts No. Parts Name Parts No. Parts Name
1 11879122 ABSORBER,K-16 64 22155967 SHAFT,FEED FJ-540
2 11909133 ADAPTER,SCREW 2FAI FJ-50 65 22295263 SHAFT,SQUARE FJ-540
3 11909167 ADAPTER,SCREW 3FAI FJ-540 66 22665275 SHEET,LINEAR SCALE FJ-540
4 11909168 ADAPTER,TUBE 2-3FAI FJ-540 67 21475141 SHEET,RAIL CABLE FJ-540
5 22805484 ASS'Y, GRIT ROLLER CJ-540 68 22125432 SHUTTER,FAN FJ-540
6 22805467 ASS'Y,TUBING 2*1900MM FJ-540 69 22125431 SHUTTER,GRIT FJ-540
7 22805478 ASS'Y,TUBING 2*20MM FJ-540 70 21625101 SHUTTER,PLATEN HU-540
8 22805469 ASS'Y,TUBING 3*1300MM FJ-540 71 22185128 SLIDER CLAMP MEDIA FJ-5009 22355808 BASE, RAIL CJ-540 72 22175122 SPRING,BACK UP PNC-960
10 22355810 BASE,SHAFT L CJ-540 73 22625106 SPRING,PLATEN HEATER HU-540
11 22355809 BASE,SHAFT R CJ-540 74 22625122 SPRING,PREHEATER SJ-745EX
12 22175870 BEARING 10-19ZZ 75 22625123 SPRING,US-602 SJ-745EX
13 22115106 BEARING HOUSING A 211-106 76 22715337 STAY,BED JOINTFJ-540
14 22005134 BED,CJ-540 77 22715346 STAY,PLATE CABLE 2 FJ-540
15 22005137 BED,F FJ-540 78 22715478 STAY,PREHEATER SPRING SJ-745EX
16 12159573 BUSH,80F-0603 79 22715335 STAY,P-SENSOR B FJ-540
17 12159508 BUSH,SHAFT OILES 80F-1206 80 22715336 STAY,P-SENSOR F FJ-540
18 23475205 CABLE-CARD 12P1 2510L BB 81 22715318 STAY,RAIL CABLE FJ-540
19 21775101 CAM,SHAFT P-ROLLER CJ-500 82 22715341 STAY,RAIL CABLE RIGHT FJ-540
20 11769118 CLAMP,FCM2-S6-14 83 22715328 STAY,RAIL GUIDE L CJ-540
21 21765122 CLAMP,MEDIA FJ-540 84 22715329 STAY,RAIL GUIDE R CJ-540
22 22165165 COLLAR 85 22715376 STAY,TUBE 2 FJ-540
23 22025974 COVER,FEED MOTOR FJ-540 86 22135441 STOPPER,LINEAR SCALE FJ-540
24 22025992 COVER,INNER I/S TOP FJ-540 87 22135365 STOPPER,SHAFT SQUARE CX-24
25 22045479 COVER,RAIL UNDER CJ-540 88 22325443 SUPPORT,CABLE CJ-540
26 22235415 CUSHION,PLATE CABLE FJ-540 89 22325447 SUPPORT,FRAME L FJ-540
27 W8115021A0 CUT FLEX BOARD 90 22325448 SUPPORT,FRAME R FJ-540
28 W811502180 CUT ORG BOARD ASSY 91 22785105 SUPPORT,SHAFT SQUARE FJ-540
29 21715110 FAN,SCBD24H7-016 92 25415104 THERMISTOR LCA-PT-N
30 12399352 FILTER(E) FRC-45-12-6.5 93 22805512 THERMOSTAT,BED
31 22195154 FRAME,DRIVE PULLEY SJ-745EX 94 22805513 THERMOSTAT,PLATEN
32 22115882 FRAME,MIDDLE L FJ-540
33 22115894 FRAME,MIDDLE R2 FJ-540
34 22115885 FRAME,RAIL P INCHROLL CJ-540 PARTS LIST -Supplemental Parts-
35 22115891 FRAME,SIDE L FJ-540 Parts No. Parts Name36 W811904240 GRIT ENCODER BOARD ASSY S1 31029804AS BUSH SET,ROLL 3*5.5 100 PCS.
37 22135656 GUIDE CABLE FLEX CUT CJ-540 S2 31499101 CLAMP,BASE SKM-1
38 22135660 GUIDE, CABLE CJ-540 S3 31379102 CLAMP,FLAT CABLE FCS-25P
39 22135559 GUIDE,TUBE 8 FJ-500 S4 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
7838602700 HEATER,BED HU-540 100-117V S5 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
7838603600 HEATER,BED HU-540 220-240V S6 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
7838602500 HEATER,PLATEN HU-540 100V S7 31289105AS CUPSCREW SET, M3*6 BC 100 PCS.
7838603200 HEATER,PLATEN HU-540 117V S8 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT
7838603500 HEATER,PLATEN HU-540 220V S9 31129102 PIPE,POLYCA 4*8*10
42 21655131 HOLDER,LINEAR SCALE CJ-70 S10 31299102AS RIVET SET,NYLON P2655B 20 PCS.
43 11659149 HOLDER,RING O 2FAI FJ-50 S11 31409702 SADDLE,LOCKING EDGE LES-1010
44 11659249 HOLDER,RING O 3FAI FJ-540 S12 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20PCS.
45 22535388 LABEL,G-ROLLER 170 CJ-540 #LA487 S13 31409811 SADDLE,LOCKING WIRE LWS-1211Z
46 22535387 LABEL,G-ROLLER 50 CJ-540 #LA486 S14 31019117AS SCREW SET,BINDING M3*8 BC 100 PCS.
47 21895152 L-BEARING LWES15C3R2320QE S15 31019137 SCREW,BINDING M3*8 NI+EXT.TW
48 22145457 LEVER,SHAFT CJ-540 S16 31019161 SCREW,BINDING M4*8 NI+ETX.TW
49 21575109 NUT,BOSS H14MM S3MM N3MM S17 31019702AS SCREW SET,BIND P-TIGHT 3*6 BC 100PCS.
50 22635116 PAD,CUTTER CJ-540 S18 31049107AS SCREW SET,CAP M3*12 BC 20 PCS.
51 22055558 PLATE,AUTOCUT JOINT FJ-540 S19 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS.
52 22055316 PLATE,LINEAR SCALE CJ-70 S20 31049172 SCREW,CAP M3*20 NI
53 22055583 PLATE,SHUTTER 2 FJ-540 S21 31049119 SCREW,CAP M3*4 BC
54 22055581 PLATE,SHUTTER GUIDE CABLE CJ-540 S22 31049105AS SCREW SET,CAP M3*6 BC 20 PCS.
55 22055585 PLATE,STAY CABLE 2 FJ-540 S23 31049142AS SCREW SET,CAP M3*6 BC MEC 20 PCS.
56 22055561 PLATE,TUBE GUIDE FJ-540 S24 31049117 SCREW,CAP M4*12 BC+PW 4*9*0.8
57 22185431 RAIL, GUIDE CJ-540 S25 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.
58 22185432 RAIL,CABLE CJ-540 S26 31069104 SCREW,CAP M4*6+FL C
59 22185436 RAIL,LINEAR SCALE FJ-540 S27 31089110AS SCREW SET,PAN M3*4 C+PW 100 PCS.
60 22185430 RAIL,PINCHROLL CJ-540 S28 31199704 SCREW SET,SET WP M3*8 BC 20 PCS.
61 11509111 ROLLER,STAY CABLE FJ-600 S29 31239112 SCREW,W-SEMS M3*45 BC
62 15099115 SENSOR-INTERRUPTER GP2A25NJ S30 31239103AS SCREW SET,W-SEMS M3*8 BC+PW 50PCS.
63 22075126 SET,GRIT ROLLER CJ-540 S31 31249201AS WASHER SET,PLAIN 3*6*0.5 C 100PCS.
40
41
1-4
REVISED1
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1-3 HEAD CARRIADGE
1-5
CARRIADGE
BOARDPART
1
2
3
9
10
13
12
14
15
16
17
18
20
21
23
24
25
26
27
5
29
31
32
36
37
38
46
443
9
41
7
4
30
42
47
22
49
48
40
35
45
S
7
S7
S7
S3
S14
S2
S3
S15
S16
S13
S9
S5
S
3
14
S5
S3
S3
S12
S12
S12
S3
S12
S7
S1
0
S3
S6
S3
S6
S6
S7
S8
S
8
S1
47
S3
26
23
S3
S2
28
12
S3
19
11
6
S3
34
33S
4
43
8
S3
S3
S14
REVISED4
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1-3 HEAD CARRIADGE *REVISED 4 Refer to Service Information: SC545EX-007
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name Parts No. Parts Name
1 21905170 ADAPTER,CARRIAGE L FJ-540 S1 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20PCS.
2 21905169 ADAPTER,CARRIAGE R FJ-540 S2 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
3 21905166 ADAPTER,HEAD FJ-540 S3 31289105AS CUPSCREW SET, M3*6 BC 100 PCS.
4 11909133 ADAPTER,SCREW 2FAI FJ-50 S4 31289108AS CUPSCREW SET, M3*8 NI 100 PCS.
5 22805470 ASS'Y,HEAD INKJET SOL SJ-540 S5 31149703AS RING SET,E-RING ETW-4 100 PCS.
6 22805476 ASS'Y,PLATE DAMPER FJ-540 S6 31299102AS RIVET SET,NYLON P2655B 20 PCS.
7 22805467 ASS'Y,TUBING 2*1900MM FJ-540 S7 31159901AS RIVET SET,NYLON P3045W 20 PCS.
8 22355815 BASE, HOLDER CARRIAGE FJ-540 S8 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20PCS.
9 22355814 BASE,CARRIAGE AL FJ-540 S9 31019120 SCREW,BINDING M3*15 BC
10 23505851 CABLE ASSY HEAD U/D SENS FJ-540 S10 31019137 SCREW,BINDING M3*8 NI+EXT.TW
11 23505853 CABLE ASS'Y,P-SIDE SENSOR FJ-540 S11 31049104 SCREW,CAP M2.6*4 BC
12 23475206 CABLE-CARD 21P1 330L BB S12 31069104 SCREW,CAP M4*6+FL C
13 23475200 CABLE-CARD 36P1 2480L BB S13 31679902AS SCREW SET C-SEMS M2*8 C 100 PCS.
14 21775103 CAM,CARRIAGE FJ-540 S14 31089121AS SCREW SET,PAN M2.3*8 NI+PW 100PCS.
15 22025958 COVER,CARRIAGE F PC FJ-540 S15 31199905AS SCRW SET,SET CONE M3*16 BC 20PCS.
16 22025957 COVER,CARRIAGE T FJ-540 S16 31179908AS SCREW SET,UREA M3*20 N-1 WH 50PCS.
17 22025959 COVER,CARRIAGE BOARD FJ-540
18 22025960 COVER,HEAD BOARD FJ-540
19 12029989 COVER,TKP0180-2B R50-75
20 6081181200 ASSY,INK DAMPER 3 2FAI SJ-540
21 12399352 FILTER(E) FRC-45-12-6.5
22 22115888 FRAME,CARRIAGE BASE FJ-540
23 22115889 FRAME,CARRIAGE SIDE U/D FJ-540
24 22115890 FRAME,CARRIAGE U/D FJ-540
25 22135602 GUIDE,CABLE FJ-500
26 22135618 GUIDE,CARRIAGE CAP FJ-540
27 22135440 GUIDE,HEAD AL FJ-540
28 22135559 GUIDE,TUBE 8 FJ-50029 21655248 HOLDER,CABLE FJ-540
30 11659149 HOLDER,RING O 2FAI FJ-50
31 22145454 LEVER,CARRIAGE FJ-540
32 W811502150 LINEAR ENCODER BOARD ASSY
33 21345105 LOCK,CJ-500
34 22395112 MAGNET,CJ-540
35 15229705 PHOTO INTERRUPTER GP1A71A1
36 22055557 PLATE,ENC SENS FJ-540
37 22055547 PLATE,GND FJ-540
38 22055486 PLATE,HOLD FILTER W11 CX-500
39 22055548 PLATE,SLIDER CARRIAGE FJ-54040 W8115021C0 PRINT CARRIAGE BOARD ASS'Y CJ-540
41 22155960 SHAFT,HEXAGON CARRIAGE FJ-540
42 22185127 SLIDER,CARRIAGE FJ-540
43 22165216 SPACER,U/D LEVER FJ-540
44 22175159 SPRING,CARRIAGE SIDE FJ-50
45 22175520 SPRING,HEAD ADJUST 500 FJ-540
46 22625132 SPRING,LOCK DO.8 CJ-540
47 22625109 SPRING,PULL CARRIAGE 3500 FJ-540
48 22715322 STAY,HOLDER CARRIAGE FJ-540
49 22715321 STAY,SENSOR CARRIAGE FJ-540
1-6
REVISED2
REVISED 4
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1-4 DRIVE UNIT
1-7
43
47
53
1
4
2
7
7
8
3
10 1
0
9
12
12
15
1622
23
24
26
31
28
27
29
25
37
35
33
22
16
36
44
42
30
51
46
60
56
32
63
58
59
51
54
S1
S1
S1
S1
S1
S1
S2
S2
S4
S4
S4
S4
S4
S5
S9
S8
S8
S8
S8
S8
S8
S8
S8 S
8
S8
S8
S8
S8
S28
S11
S11
S12
S15
S14
S14
S13
S17
S16S
16
S16
S16
S16
S22
S17
S24
S17
S18
S24
S24
S24
S24
S
23
S25
S25
S26
S25
S27
S26
S28
S28
S24
S21
14
24
17
52
S31
34
S8
11
21
3
9
21
S8
S29
S24
45
50
5
4920
S30
S21
40
6
38
S6
S29
13
S19
S19
S7
S
4
S7
S4
S7
S4
S15
S15
S20
57
48
S10
S3
41S
20
62
18
19
S10
61
55
S16
REVISED3
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1-4 DRIVE UNIT
PARTS LIST -Main Parts-
Parts No. Parts Name Parts No. Parts Name
1 12359113 ABSORBER TK-2320 51 22175157 SPRING,C P-ROLLER CM-500
2 7811509000 ASSY,FEED MOTOR CJ-540 52 22625132 SPRING,LOCK DO.8 CJ-540
3 22805471 ASS'Y,PULLEY HD48.46S16 FJ-540 53 22035161 STAND,LEVER FJ-500
4 22805580 ASS'Y,SCAN MOTOR FJ-540 54 22035193 STAND,PULLEY FJ-540
5 11869103 BALL,4MM 55 22715484 STAY PANEL CABLE GUIDE SJ-745EX
6 22845144 BASE,ADJUSTER CJ-540 56 22715320 STAY,FA-CODER FJ-540
7 22355807 BASE,RAIL FJ-540 57 22715476 STAY,HC BOARD SJ-745EX
8 22355811 BASE,SCAN MOTOR FJ-540 58 22715244 STAY,SENSOR CARRIAGE FJ-500
9 22175870 BEARING 10-19ZZ 59 22715325 STAY,SENSOR PINCH FJ-540
10 22175815 BEARING F8-16ZZ 60 22715249 STAY,SHAFT PULLEY FJ-500
11 12159573 BUSH,80F-0603 61 22715475 STAY,THERMOSTAT SJ-745EX
12 12159563 BUSH,80F-1006 62 23115108 SW,PXR-4
13 23415266 CABLE-ASSY ESD SJ-1000 63 21945144 WIRE FJ-540
14 23505847 CABLE-ASSY FEED-MOTOR54 FJ-540
15 23505833 CABLE-ASSY FRONT-COVER SW FJ-540
16 23505834 CABLE-ASSY MAINT-COVER SW FJ-540
17 23505845 CABLE-ASSY SCAN-MOTOR FJ-54018 23415281 CABLE-ASSY ACJ-SW 5EX PARTS LIST -Supplemental Parts-
19 23415282 CABLE-ASSY HUJ-SW 5EX Parts No. Parts Name
20 21365103 CASE,LOCK CJ-70 S1 31029101 BUSH,NB-19
21 21745109 COLLAR.LEVER FJ-540 S2 31329602AS CLAMP SET,INSULOK T-18L 100 PCS.
22 22025963 COVER,I/S SW FJ-540 S3 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
23 22025980 COVER,INT SW FJ-540 S4 31379116 CLAMP,WIRE T30MR
24 12399334 FILTER(E),TFC-16-8-13 S5 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
25 21995124 FLANGE,MOTOR FEED FJ-540 S6 31289105AS CUPSCREW SET, M3*6 BC 100 PCS.
26 21995122 FLANGE,MOTOR FJ-540 S7 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
27 22115882 FRAME,MIDDLE L FJ-540 S8 31289110AS CUPSCREW SET, M4*8 BC 100 PCS.
28 22115894 FRAME,MIDDLE R2 FJ-540 S9 31289107 CUPSCREW,3*12 NI29 22115891 FRAME,SIDE L FJ-540 S10 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
30 21685128 GEAR, H300S10 S11 31119904 PIN,SPRING 2.5*8 SUS STRAIGH
31 21685149 GEAR,H235S20(B8) T2 S12 31129102 PIPE,POLYCA 4*8*10
32 25095120 GRID ENCODER TS5217N561 FJ-540 S13 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS.
33 22115121 HOUSING,R-BEARING FRAME FJ-540 S14 31149705 RING,E-RING ETW-7 SUS
34 22485104 KNOB FJ-50 S15 31409702 SADDLE,LOCKING EDGE LES-1010
35 22485113 LEVER,CAM PINCH SC-545EX S16 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20PCS.
36 12399102 MAGNET CATCH TL-105 S17 31019149 SCREW,BINDING M2.3*8 BC
37 15229705 PHOTO INTERRUPTER GP1A71A1 S18 31019115AS SCREW SET,BINDING M3*4 BC 100 PCS.
38 22055717 PLATE,ADJUSTER LOCK 2 CJ-540 S19 31019137 SCREW,BINDING M3*8 NI+EXT.TW
39 22055564 PLATE,LEVER LINK CJ-540 S20 31019161 SCREW,BINDING M4*8 NI+ETX.TW40 22055637 PLATE,SPACER LOCK CJ-540 S21 31049105AS SCREW SET,CAP M3*6 BC 20 PCS.
41 13129170 POWER SW AJ7201B S22 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.
42 21975157 PULLEY,HD48.46S16(B35C39.5 F53) S23 31049173AS SCREW SET,CAP M4*10 NI 50 PCS.
43 21975154 PULLEY,UD49.2S4(B4.6C6.6) S24 31049117 SCREW,CAP M4*12 BC+PW 4*9*0.8
44 15229506 SENSOR INTERRUPTER,GP1A05A5 S25 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.
45 22295117 SHAFT,LOCK CJ-70 S26 31049175AS SCREW SET,CAP M4*20 NI 20 PCS.
46 22155963 SHAFT,PULLEY FJ-540 S27 31049137AS SCREW SET,CAP M4*25 BC 20 PCS.
47 22125429 SHUTTER,F-M-R FJ-540 S28 31069104 SCREW,CAP M4*6+FL C
48 W880101420 SJ-745EX HU JUNCTION BOARD S29 31199701AS SCREW SET,SET WP M3*3 C 20 PCS.
49 22185101 SLIDER,LOCK CJ-70 S30 31049130AS SCREW SET,CAP M4*12 C+PW 20 PCS.
50 22175134 SPRING,A CJ-70 S31 31179908AS SCREW SET,UREA M3*20 N-1 WH 50PCS.
1-8
REVISED2REVISED3
Revised 3
7811509000 ASSY,FEED MOTOR CJ-540
Refer to the Service Information : SC545EX-002
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1-5 CHASSIS
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name Parts No. Parts Name
1 W880101410 AC JUNCTION BOARD SJ-745EX S1 31379111 CLAMP,CABLE CKS-13-H
2 22805353 ASSY,NETWORK BOARD FJ-500 S2 31379102 CLAMP,FLAT CABLE FCS-25P
3 15009101 BATTERY CR2032 S3 31379101 CLAMP,FLAT CABLE FCS-50P
4 23505849 CABLE-ASSY G-ENCODER54 FJ-540 S4 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
5 23505999 CABLE-ASSY HEAD BOARD FAN FJ-540 S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
6 23505462 CABLE-ASSY AC NEUTRAL BLUE FJ-50 S6 31289105AS CUPSCREW SET, M3*6 BC 100 PCS.
7 23505463 CABLE-ASSY AC LIVE BROWN FJ-50 S7 31279116 LABEL,EARTH MARK-1 NO. E-580
8 23505842 CABLE-ASSY PAPER-SENS FJ-540 S8 31279121 LABEL,FLASH-LIGHTING NO.E-582
9 23505840 CABLE-ASSY POWER HEAD FJ-540 S9 31279191 LABEL,WARNING FUSE REPLACE #347
10 23505841 CABLE-ASSY POWER SERVO FJ-540 S10 31299102AS RIVET SET,NYLON P2655B 20 PCS.
11 23505843 CABLE-ASSY PRI-CAR SENS FJ-540 S11 31409702 SADDLE,LOCKING EDGE LES-1010
12 23415287 CABLE-ASSY,5EX HU SIGNAL S12 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20PCS.
13 23415288 CABLE-ASSY,AC GROUND GREEN 5EX S13 31019123 SCREW,BINDING M3*30 BC
14 23415277 CABLE-ASSY,5EX POWER AC S14 31019137 SCREW,BINDING M3*8 NI+EXT.TW
15 23415275 CABLE-ASSY,5EX POWER SUPPLY S15 31019161 SCREW,BINDING M4*8 NI+ETX.TW
16 23475196 CABLE-CARD 24P1 850L BB S16 31169103AS SCREW SET,FLAT M3*6 BC 100 PCS.
17 23475197 CABLE-CARD 25P1 105L BB S17 31209118 SPACER,WPCS-12S-4.0
18 23475203 CABLE-CARD 26P1 810L BB
19 22815157 CHASSIS, SJ-745EX
20 22025971 COVER,CHASSIS FJ-540
21 1000000012 FAN,109R0624H459
22 12399351 FILTER(E) FRC-40-12-6.5
23 12399331 FILTER(E),FPC-31-12
12559104 FUSE,ULTSC N1 6.3A/125V 100-117V
12559572 FUSE 5X20CEE-3.15AT WICKMANN 200-240V
25 W811904020 HEAD BOARD FJ-540
26 14049102 INLET,SUP-J10G-E
27 22535257 LABEL,CAUTION VOLTAGE #LA16731279109 LABEL,FUSE 6.3A/125V #LA626 100-117V
31279128 LABEL,FUSE T3.15A/250V NO.E-573 200-240V
29 22535117 LABEL,POWER CM-500 NO.893
30 7853905000 MAIN BOARD ASS'Y SJ-1000
31 22055487 PLATE,HOLD FILTER W26 CX-500
32 22055565 PLATE,NET CARD FJ-540
33 13129170 POWER SW AJ7201B
34 22425112U0 POWER UNIT SWITCHING FJ-540
35 W811904010 SERVO BOARD FJ-540
36 21475147 SHEET,COATING SEAL FJ-540
37 22715483 STAY HTR CABLE GUIDE SJ-745EX38 22715494 STAY SB SHILD SJ-745EX
39 22715326 STAY SERVO BOARD FJ-540
40 22715327 STAY,CHASSIS FAN FJ-540
41 22715477 STAY,HEATER J BOARD SJ745EX
1-10
28
24
REVISED3
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1-6 PINCH ROLLER
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name Parts No. Parts Name
1 22805483 ASS'Y,P-ROLLER L/R CJ-540 S1 31149702AS RING SET,E-RING ETW-3 100 PCS.
2 22805482 ASS'Y,P-ROLLER M CJ-540 S2 31239102AS SCREW SET,W-SEMS M3*8 BC 100 PCS.
3 22115765 FRAME,P-ROLLER CJ-500 S3 31249211AS WASHER SET,PLAIN 4.3*7*0.5 C 100PCS.
4 22145458 LEVER,P-ROLLER CJ-540
5 22145831 PIN NO.1 (214-831)
6 22145832 PIN NO.2 214-8327 22175105 PINCH ROLL SPRING
8 21565103 P-ROLLER FD16S4(B10) TYPE2
9 21565102 P-ROLLER TD16S4(B10) TYPE2
10 22175157 SPRING,C P-ROLLER CM-500
11 22715332 STAY,SENSOR P-ROLLER CJ-540
1-11
S1
S1
S1
S1S1
S1
1
9
S3
S3
5
6
6
4
11
S2
7
7
8
S3
S3
S1
S1
S1
3 3
S1S15
6
4
S1
6
2
10
10
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1-7 STAY ROLL
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name Parts No. Parts Name
1 22145217 ARM CJ-540 S1 31049157 CAP-SCREW,6*20 BC SPW+WASHER
2 22145222 ARM, L CJ-540 S2 31109808 NUT, HEXAGON M6
3 7498804000 ASS'Y, BRAKE PNS-501 S3 31109603 NUT, SQUARE M5
4 7811500300 ASS'Y, SHAFT SHEET CJ-540 S4 31249221AS WASHER SET,PLAIN 8*18*1.6 C 100PCS.
5 22805597 ASS'Y, STOPPER SCREW PNS-501
6 21815106 BOLT, SHOULDER PNS-5017 22135362 STOPPER PNS-501
1-12
2
S1
S1 S2
S4
63
S1
S1
1
4
7
S3
5
7
S3
5
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1-8 TOOL CARRIADGE
PARTS LIST -Main Parts-
Parts No. Parts Name Parts No. Parts Name
1 22805292 ASS'Y,CLAMP BLADE CM-500 23 W8115021B0 TOOL CARRIAGE BOARD ASS'Y CJ-540
2 22805291 ASS'Y,HOLDER BLADE CM-500 24 21945144 WIRE FJ-540
3 22805396 ASS'Y,PLATE CAM SLIDE FJ-500
4 22355656 BASE,CUTTER CM-500
5 21815101 BOLT,PENHOLDER PARTS LIST -Supplemental Parts-
6 23505837 CABLE-ASS'Y PINCH SENS CJ-540 Parts No. Parts Name
7 23475205 CABLE-CARD 12P1 2510L BB S1 31029801AS BUSH SET,ROLL 2*4 100PCS.
8 22025956 COVER,CARRIAGE BOARD CJ-540 S2 31029803AS BUSH SET,ROLL 3*5 20 PCS.9 22025404 COVER,CARRIAGE CX-24 S3 31379116 CLAMP,INSULOK T30MR
10 W811502190 CROP SENS BOARD ASS'Y CJ-540 S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
11 22115798 FRAME,CUTTER FJ-500 S5 31289105AS CUPSCREW SET, M3*6 BC 100 PCS.
12 22135656 GUIDE,CABLE FLEX-CUT CJ-540 S6 31289110AS CUPSCREW SET, M4*8 BC 100 PCS.
13 21655255 HOLDER,CUTTER CJ-540 S7 31299102AS RIVET SET,NYLON P2655B 20 PCS.
14 22285503 NUT,PENHOLDER S8 31159901AS RIVET SET,NYLON P3045W 20 PCS.
15 21495115 SCREW,BLADE SET CM-500 S9 31019118AS SCREWSET,BINDING M3*10 BC 100 PCS.
16 15099115 SENSOR-INTERRUPTER GP2A25NJ S10 31019116AS SCREW SET,BINDING M3*6 BC 100 PCS.
17 21475148 SHEET,FILTER CROP CJ-500 S11 31049105AS SCREW SET,CAP M3*6 BC 20 PCS.
18 22175154 SPRING,BLADE UP CM-500 S12 31069104 SCREW,CAP M4*6+FL C
19 22175155 SPRING,SCREW CM-500 S13 31089110AS SCREW SET,PAN M3*4 C+PW 100 PCS.20 22715334 STAY,TOOL CARRIAGE BOARD CJ-540 S14 31229103AS SCREW SET,TRUSS M2*6 BC 100 PCS.
21 22715333 STAY,TOOL CARRIAGE HOLD CJ-540 S15 31239106AS SCREW SET,W-SEMS M4*8 BC 50 PCS.
22 7811501800 TOOL CARRIAGE ASS'Y CJ-540 S16 31249402AS WASHER SET,EXTERNAL TOOTH M4 C100PCS.
1-13
S11
16
S7
12
7
S8
8
S4
23
S5
20
24
S15
S16
S5 13
4
3
S14S1
S2
S919
15
1
2
S10
11
S5
9
22
145
S13
10
17 21
S126
S6
S3
18
S5
S5
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1-9 WIPER SYSTEM
PARTS LIST -Main Parts- * No.13 REVISED 4 Refer to Service Information : SC545EX-004
Parts No. Parts Name Parts No. Parts Name
1 22145221 ARM,SERGE MIST SJ-540 33 22185444 RAIL,WIPER R FJ-540
2 22355812 BASE,WIPER FJ-540 34 15229506 SENSOR,INTERRUPTER GP1A05A5
3 22355813 BASE,WIPER MOTOR FJ-540 35 22155962 SHAFT,HEXAGON WIPER FJ-540
4 11929138 BELT,408P2M4-530 36 22295132 SHAFT,IDLE PULLEY STX-7
5 12159536 BUSH,B-S6-17 37 22155961 SHAFT,WIPER FJ-540
7 23505996 CABLE-ASSY WIPER SENS FJ-540 38 22125433 SHUTTER,WIPE F FJ-540
8 21775103 CAM,CARRIAGE FJ-540 39 22185127 SLIDER,CARRIAGE FJ-540
9 22025977 COVER,SERGE MIST FJ-540 40 22175159 SPRING,CARRIAGE SIDE FJ-50
10 22025985 COVER,WIPE R FJ-540 41 1000000029 SPRING,PULL WIPE 2000 FJ-540
11 22025953 COVER,WIPER FJ-540 42 22175140 SPRING,TENSHONER STX-7
12 22045141 COVRE,SCRAPER SP-300 43 22715324 STAY,SENS WIPE U/D FJ-540
13 1000000415 FILTER(M),SERGE MIST 3 SJ-540 44 21445106 TRAY,WIPE FJ-540
14 22275122 FILTER(M),INNER SERGE MIST SJ-540 45 11379105 WIPER,HEAD ASP FJ-50
15 21995104 FLANGE,PULLEY STX-7 46 21375107 WIPER,SCRAPER FJ-540
16 22115887 FRAME,WIPER FJ-540
17 22115886 FRAME,WIPER U/D FJ-540
18 21685122 GEAR,S10S20 PARTS LIST -Supplemental Parts-
19 21685144 GEAR,S53S5(B15) Parts No. Parts Name
20 21685143 GEAR,S90(B5M0.8HEX6) S1 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
21 21655250 HOLDER,SCRAPER FJ-540 S2 31289105AS CUPSCREW SET, M3*6 BC 100 PCS.
22 21655245 HOLDER,WIPER FJ-540 S3 31149703AS RING SET,E-RING ETW-4 100 PCS.
23 22435106 MOTOR,103-593-1041 S4 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20PCS.
24 21545159 PAD,WIPE F SJ-540 S5 31019120 SCREW,BINDING M3*15 BC
25 21545160 PAD,WIPER TRAY SJ-540 S6 31019160 SCREW,BINDING M3*25 BC LL
26 22055555 PLATE,SENS WIPE U/D FJ-540 S7 31069101 SCREW,CAP M3*6+FL C
27 22055537 PLATE,SERGE MIST FJ-540 S8 31049173AS SCREW SET,CAP M4*10 NI 50 PCS.
28 22055548 PLATE,SLIDER CARRIAGE FJ-540 S9 31089117 SCREW,PAN M3*6 NI+PW
29 21975124 PULLEY,T14P2S4+GEAR S53 S10 31199701AS SCREW SET,SET WP M3*3 C 20 PCS.
30 21975123 PULLEY,WD6.94S9 S11 31258119 TUBE,SPIRAL SPP-08L L=320MM
31 22185443 RAIL,GUIDE WIPER FJ-540 S12 31258122 TUBE,VINYL 12*16(10M) L=450MM
32 22185445 RAIL,WIPER L FJ-540 S13 31249952 WASHER,POLYSLIDER 2.6*5*.5 CUT
1-14
S2
9
13
S9
14
27
1
S2
S12
46
21
S1
S1
S2
12
11
24S2
32S2
38 S733
S2
S5
34
31
S2
455
5
22
37 4
10
S2
S1315
29
S2
S2S2
S2
19
16
39
S13
36
15
30
S13
42
23
3
S2
26
25S6
S2
44
8
8
S3
S3
35
41
17
28
40
S5
S5
S8
S2
S2
S2
S4
34
43
S7
S2S2
S3
S3
20
S11
2318S10
2
7
7
S10
REVISED4
REVISED4
REVISED
REVISED4
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1-11 INK SYSTEM
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name Parts No. Parts Name
1 11909133 ADAPTER,SCREW 2FAI FJ-50 S1 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
2 22805479 ASS'Y,TUBING 2*100MM FJ-540 S2 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
3 23475201 CABLE-CARD 6P1 255L BB S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
4 22045384 COVER,HTR WIRE SJ-745EX S4 31289110AS CUPSCREW SET, M4*8 BC 100 PCS.5 22025984 COVER,I/C FJ-540 S5 31409811 SADDLE,LOCKING WIRE LWS-1211Z
6 11659218 HOLDER,I/C SC-500 S6 31019161 SCREW,BINDING M4*8 NI+ETX.TW
7 11659149 HOLDER,RING O 2FAI FJ-50 S7 31019801 SCREW,BINDING S-TIGHT M3*6 C
8 W811502110 INKTANK BOARD ASS'Y
9 22535534 LABEL,SET INK SC-545EX #LA780
10 22535328 LABEL,USE ONLY SOL INK #LA387
11 22535330 LABEL,WARNING SOL INK #LA396
12 22055594 PLATE,INK CARTRIDGE HOLDER SP-300
13 22055699 PLATE,INK CMCM SJ-745EX
14 22055567 PLATE,INK JOINT FJ-540
15 22625103 SPRING,PRESS CARTRIDGE SP-30016 22035195 STAND,INK CARTRIDGE SJ-745EX
17 22715317 STAY,STAND I/C FJ-540
18 21435109 TUBE,SILICONE 3*5*8
1-16
12
7
8
14
13
16
17
17
7
15
3
1
6
5
10
9
S1
S2
S2
S2
S4
S4S4
S4
S6
S6
S6
18
S7
2
S4
S4
S2
2
1
S2
11
S3
4
S5
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1-12 BASE FRAME
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name Parts No. Parts Name
1 22355803 BASE,AL FJ-540 S1 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
2 23505997 CABLE-ASSY 3-COVER SW FJ-540 S2 31289110AS CUPSCREW SET, M4*8 BC 100 PCS.
3 23415279 CABLE-ASSY CAP MOTOR 2 FJ-540 S3 31109802 NUT,HEXAGON M4 C
4 23505856 CABLE-ASSY CAP SENS FJ-540 S4 31409702 SADDLE,LOCKING EDGE LES-1010
5 23505850 CABLE-ASSY FAN MOTOR FJ-540 S5 31019703 SCREW,BINDING P-TIGHT 3*8 BC
6 23415278 CABLE-ASSY PUMP MOTOR 2 FJ-540 S6 31049117 SCREW,CAP M4*12 BC+PW 4*9*0.8
7 23505836 CABLE-ASSY SW JUNCTION54 FJ-540 S7 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.
8 23415280 CABLE-ASSY WIPER MOTOR 2 FJ-540 S8 31069104 SCREW,CAP M4*6+FL C9 W811904270 FAN JUNCTION BOARD ASSY S9 31049157 SCREW,CAP M6*20 BC+PW+SW
10 22195155 FRAME,SIDE R SJ-745EX S10 31369101 SPACER,PCB SUPPORT PCB-8L
11 21655257 HOLDER,ARM FJ-540
12 W811904220 MOTSENS JUNCTION BOARD ASSY
13 21575109 NUT,BOSS H14MM S3MM N3MM
14 22165213 SPACER,BED LOWER FJ-540
15 22165212 SPACER,BED UPPER FJ-540
16 22325451 SUPPORT,TUBE FF2 16FAI FJ-540
1-17
5
78
6
3
4
2
S5
15
S7
S3
S4
S8
14
S4
11
9
S10
1S9
S9
11
S2
16
S1
13
12
S6
10
REVISED2
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1-13 ACCESSORIES & STAND
PARTS LIST -Main Parts-
Parts No. Parts Name Parts No. Parts Name
1 11879122 ABSORBER,K-16 23 22535527 LABEL,CARTON SC-545EX #LA754
2 13499111 AC CORD H05VV-F 240VE 10A S 26015504 MANUAL,USE EN SC-545EX(ENGLISH)
3 13499109 AC CORD SJT 117V 10A 3PVC 26015503 MANUAL,USE JP SC-545EX(JAPANESE)
4 23495214 AC CORD VCTF 100V 7A 3P-S 25 22155133 PIPE,TOOL D9*L150 FJ-540
5 23495124 AC-CORD 3ASL/100 240VA 10A SAA 26 22055569 PLATE,BOTTLE INK FJ-540
6 23495125 AC-CORD H05VV 230V 10A S 27 22035194 STAND,BASE FJ-540
7 13499209 ADAPTER PLUG (100V) 28 22135446 STOPPER,DRAIN TUBE FJ-540
8 22145219 ARM,BASE AL FJ-540 29 12569656 TWEEZERS PTS-019 7811900800 ASS'Y,STAND FJ-540 30 11379105 WIPER,HEAD ASP FJ-50
10 22805480 ASS'Y,STOPPER CARRIAGE FJ-540
11 22355817 BASE,BOTTLE INK FJ-540
12 11849102 BLADE,OLFA AUTO CUTTER XB10 PARTS LIST -Supplemental Parts-
13 13439801 CABLE-AC 3P CHINA 10A/250V S Parts No. Parts Name
14 7811500200 CARTON,SET CJ-540 S1 31289105AS CUPSCREW SET, M3*6 BC 100 PCS.
15 11369122 CASE,PE BOTTLE 1-4638-03 S2 31279201 LABEL,REPACKAGE #LA16
16 12329505 CASTER,BWS-50BN S3 31049123 SCREW,CAP M6*20 BC
17 ST-037 CLEAN STICK TX712A S4 31049157 SCREW,CAP M6*20 BC+PW+SW
18 21995112 FLANGE,GUIDE PNS-501 S5 31049156 SCREW,CAP M6*8 BC+FL
19 12139657 GUIDE,INK FUNNEL PE 6-316-03 S6 31249220AS WASHER SET,PLAIN 6.5*16*1 BC 100PCS.20 22565682 HEXAGONAL WRENCH 5 S7 31249221AS WASHER SET,PLAIN 8*18*1.6 C 100PCS.
21 21655254 HOLDER,FUNNEL FJ-540 S8 31249310 WASHER,SP M8 C
22 22535393 LABEL,BOTTLE INK FJ-540 #LA501
1-18
24
27
S7
S6 S5 S4 20 25
9
14
4
240VE 117V 230V
240V 230VC
2 3 6
5 13
7
18 17 12 29
24
19
26
21
S1
S1
22 11
1
8
S2 28
30
15
S3
16
S8
10
S1
23
REVISED1
REVISED2
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1-14 TUC-1 CONTROLLER
-Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name Parts No. Parts Name
1 22805225 ASS'Y,COVER GEAR TUC-60/70 S1 31049159 CAP,DIPPING VCP-3 BK
2 22805229 ASS'Y,GEAR S80S60 TUC-60/70 S2 31109501 NUT,WELL-NUT B-832
3 22805226 ASS'Y,MOTOR TUC-60/70 S3 31119701 PIN,SNAP M14 SUS
4 22805485 ASS'Y,FRAME R TUC-1 S4 31149502 RING,EXTERNAL C STW-14 SUS
5 21985112 BRACKET,TUC-60/70 S5 31019135AS SCREW SET,BIND M3*6 NI 100 PCS.
6 23505370 CABLE-ASSY 3P FBSW TUC-60/70 S6 31019129 SCREW,BINDING M4*15 BC
7 23505371 CABLE-ASSY 3P MODESW TUC-60/70 S7 31019151 SCREW,BINDING M5*10 BC
8 23505372 CABLE-ASSY 4P POWER TUC-60/70 S8 31049120AS SCREW SET,CAP M4*6 BC 20 PCS.9 23505373 CABLE-ASSY DIN TUC-60/70 S9 31199701AS SCREW SET,SET WP M3*3 C 20 PCS.
10 13369134 CONNECTOR TCS-2230-01-1101 S10 31239101AS SCREW SET,W-SEMS M3*6 BC 100 PCS.
11 22025669 COVER,TUC-1 S11 31239107AS SCREW SET,W-SEMS M4*10 BC 50 PCS.
12 21995107 FLANGE,MOTOR TUC-60/70 S12 31049136AS SCRWE SET,CAP M4*20 BC 20 PCS.
13 21685115 GEAR,S24S6(B6.5C12) TUC-60/70
14 21655244 HOLDER,ADAPTER TUC-1
15 7599609000 MAIN BOARD ASS'Y TUC-1
16 13129170 POWER SW AJ7201B
17 22295148 SHAFT,M4TAP TUC-60/70
18 22295149 SHAFT,SUPPORT TUC-60/70
19 13119310 SW,M-2013J-G20 13119311 SW,M-2018J-G
PARTS LIST
1-19
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1-15 TUC-1 OTHERS
-Main Parts-
Parts No. Parts Name Parts No. Parts Name
1 22805231 ASS'Y,ARM TUC-60/70 S1 31279149 LABEL DO NOT KICK
2 22805227 ASS'Y,MIRROR TUC-60/70 S2 31119701 PIN,SNAP M14 SUS
3 22805230 ASS'Y,SCREW TUC-60/70 S3 31149503 RING,C CTW-14 SUS
4 22805228 ASS'Y,SENSOR TUC-60/70 S4 31019116AS SCREW SET,BINDING M3*6 BC 100 PCS.
5 21985113 BRACKET,SENSOR TUC-60/70 S5 31049112 SCREW,CAP M4*10 BC
6 22115714 FRAME,L TUC-60/70 S6 31179902AS SCREW SET,UREA M3*6 N-1 BK 20 PCS.
7 21655139 HOLDER,SLIDER TUC-60/70 S7 31239107AS SCREW SET,W-SEMS M4*10 BC 50 PCS.
8 21545125 PAD,STAY TUC-60/70 S8 31239101AS SCREW SET,W-SEMS M3*6 BC 100 PCS.
9 22295147 SHAFT,TUC-60/70 S9 31239104 SCREW,W-SEMS M3*15 BC
10 22185103 SLIDER,1 TUC-60/70
11 22185102 SLIDER,GUIDE TUC-60/70
12 22715134 STAY,MIRROR TUC-60/70
13 22715131 STAY,SENSOR LOW TUC-60/70
14 22715132 STAY,SENSOR UP TUC-60/70
15 22135337 STOPPER,MIRROR TUC-60/70
PARTS LIST PARTS LIST -Supplemental Parts-
1-20
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1-16 TUC-1 ACCESSORIES
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name Parts No. Parts Name
1 23495214 AC CORD VCTF 100V 7A 3P-S S1 31379103 CLAMP,FLAT CABLE FCN-3010
2 13499109 AC CORD SJT 117V 10A 3PVC S2 31469101 CODE-KEEP,K-106
3 23495125 AC CORD H05VV 230V 10A S S3 31049147 SCREW,CAP M4*40 BC
4 23495124 AC CORD 3ASL/100 240VA 10A SAA S4 31049120 SCREW,CAP M4*6 BC
5 13499111 AC CORD H05VV-F 240VE 10A S S5 31049148 SCREW,CAP M8*10 NI
6 13439801 CABLE-AC 3P CHINA 10A/250V S
7 13499209 ADAPTER PLUG (100V)
8 22605275 CARTON,TUC-60/70
9 21995106 FLANGE,GUIDE 2 PNS-70
10 26015383 MANUAL, USE JP/EN TUC-1
11 22425111 POWER UNIT,AC-ADP.DCP-801
12 21935130 TOOL,HEXAGON 3 ZN
13 21935131 TOOL,HEXAGON 6 ZN
1-17 TU-550
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name Parts No. Parts Name
1 22185427 RAIL,SLIDER TU-550 S1 31119702 PIN SNAP M16
2 12339121 CAP,50*30 S2 31049105AS SCREW SET,CAP M3*6 BC 20 PCS.
3 22155124 PIPE,TAKE UP TU-500 S3 31249209AS WASHER SET,PLAIN 4*8*0.5 BC 100PCS.
4 22135578 GUIDE,PAPER PNS-50
5 22325428 SUPPORT,MEDIA TU-550
6 22805230 ASS'Y,SCREW TUC-60/70
7 22805406 ASS'Y,SLIDER ADJUST TU-550
8 22605345 CARTON,SET TU-550
1-21
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2
2-1 WIRING MAP
2 Electrical Section
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2
SC-545EX WIRING MAP
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2
2-2 MAIN BOARD
Arrangement Diagram_ Component Side
It indicates the version of the Main Board.
DIP SW SC-545EX SJ-645/745EX
bit 1 ON -
bit 2 ON ON
bit 3 - -bit 4
bit 5
bit 6bit 7 ON ONbit 8
Model Selection
Always OFF
Always OFF
Reserved
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2
Main Board _ 3/7 Circuit Diagram
BUSY
/ACK
/FAULT
SELECT
CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7
/STB
/AUT
OFD
/INIT
/SELECTIN
PERROR
1 2 3 4 5 6 7 8 910
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
CN8
57RE-40360-730B(D29)
_(NON)
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E
19
DIR
1
IC13 7
4LS245
R77
3.9
K(NON)
R79
33(NON)
C6
CE1000p(NON)5
5
4
4
6
6
3
3
7
7
2
2
8
8
1
1RA15
EXBV8V330J(NON)
5
5
4
4
6
6
3
3
7
7
2
2
8
8
1
1RA17
EXBV8V330J(NON)
5
5
4
4
6
6
3
3
7
7
2
2
8
8
1
1RA16
EXBV8V330J(NON)
5
5
4
4
6
6
3
3
7
7
2
2
8
8
1
1
RA18
EXBV8V330J(NON)
1 2 3 4 5
10
9 8 7 6
RA23
EXBA10E332J(NON)
VCC
5 5
44
6 6
33
7 7
22
8 8
11
RA27
EXBV8V
102J(NON)
1 2 3 4 5
10
9 8 7 6
RA24
EXBA10E332J(NON)
VCC
PC68
NON
PC67
NON
/ACK
BUSY
PERROR
/FAULT
SELECT
/INIT
/SELECTIN
/AUTOFD
/STB
CD[0..
7]
REVERSE
_DIR
VCC
PC70
CE0.1u
VCC
BUSY
_NET
/ACK
_NET
/FAULT
_NET
SELECT
_NET
ND0
ND1
ND2
ND3
ND4
ND5
ND6
ND7
/STB
_NET
/AUT
OFD
_NET
/INIT
_NET
/SELECTIN
_NET
PERROR
_NET
1 2 3 4 5
10
9 8 7 6
RA25
EXBA10E332J
VCC
5 5
44
6 6
33
7 7
22
8 8
11
RA28
EXBV8V102J
1 2 3 4 5
10
9 8 7 6
RA26
EXBA10E332J
VCC
PC72
CE0.1u
PC71
CE0.1u
/ACK
_NET
BUSY
_NET
PERROR
_NET
/FAULT
_NET
SELECT
_NET
/INIT
_NET
/SELECTIN
_NET
/AUTOFD
_NET
/STB
_NET N
D[0..
7]
REVERSE
_DIR
_NET
VCC
VC
C
D0
D1
D2
D3
D4
D5
D6
D7
/ACK
BUSY
PERROR
SELECT
/AUTOFD
/STB
/INIT
/FAULT
NC
/SELECTIN
NC
NC
NC
/RESET
NC
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
VCC
VCCT
ONETWORK
TOCENTRO
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E
19
DIR
1
IC11
74LS245(NON)
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E
19
DIR
1
IC12
74LS245(NON)
VCC
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E
19
DIR
1
IC14
74LS245
R16
10K
VCC3
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E
19
DIR
1
IC6
74LVC245
DD0
DD1
DD2
DD3
DD4
DD5
DD6
DD7
DB0
DB[0..
7]
DB7
DB6
DB5
DB4
DB3
DB2
DB1
/GATE
/WR2
DD[0
..63]
PC69
CE0.1u
VCC3
R81
1201%
R88
1201%
VCC
VCC3
R91
2701%
R89
1201%
VCC1.8
VIN
1
VC
2
VO
3
VADJ
4
GND 5
IC19
PQ070XZ1HZ
R92
1201%
R90
1K1%
VCC1.5
1
2
IC20A
74LVC14
3
4
IC20B
74LVC14
+
C8
100u/25V
+
C9
100u/25V
+
C12
100u/25V
R106
10k
R105
10k
R104
10k
/HRESET
VDD
2
GND
3
OUT
1
Cd
5
IC62
RN5VD29A
C1
3
CE
0.0
1u
R10
8
1K
VCC3
VCC3
PC45
CE0.1u
VCC3
VI
3
ADJ 1
VO
2
IC18
LT1086CM
VI
3
ADJ 1
VO
2
IC17
LT1086CM
VCC3
D1
2
D2
3
D3
4
D4
5
D5
6
D6
7
D7
8
D8
9
Q1
18
Q2
17
Q3
16
Q4
15
Q5
14
Q6
13
Q7
12
Q8
11
E1
1
E2
19
IC15
TC74VHCT541AFT
C14
CE0.1u
C15
CE0.1u
C16
CE0.1u
D1
1SS355(NON)
D5
1SS355
D6
1SS355
D7
1SS355+
C25
NON
+
C7
NON
R80
1201%
R78
2701%
R110
1201%
1.2
5(1+390/240)+240(120E-6)=3.3
1V
1.2
5(1+120/270)+120(120E-6)=1.8
2V
1.2
5(1+240/1000)=1.5
5V
TP24
TP25
TP26
TP17DB1
TP18DB2
TP19DB3
TP20DB4
TP21DB5
TP22DB6
TP23DB7
TP16DB0
1 2 3 4 5 6 7 8 9 10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
CN9
PS-40SG-D4TS1-1
+
C26
100u/25V
VCC
12CN13
B2PS-VH
D8
SML-210MT
R2
35
27
01%
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2
2-3 HEAD / SERVO BOARD
Arrangement Diagram_ Component Side
It indicates the version of the Main Board.
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2
Arrangement Diagram_ Soldering Side
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2
Head Board _ 1/6 Circuit Diagram
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2
Head Board _ 2/6 Circuit Diagram
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2
Head Board _ 3/6 Circuit Diagram
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2
Head Board _ 4/6 Circuit Diagram
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2
Head Board _ 5/6 Circuit Diagram
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2
Head Board _ 6/6 Circuit Diagram
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2
Servo Board _ 1/4 Circuit Diagram
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2
Servo Board _ 3/4 Circuit Diagram
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2
Servo Board _ 4/4 Circuit Diagram
7/26/2019 Roland sc545exe
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2
2-4 SUB BOARD
Arrangement Diagram_ Component Side
It indicates the version of the Main Board.
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49/2142-24
2
Arrangement Diagram_ Soldering Side
7/26/2019 Roland sc545exe
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2
Sub Board _ 1/4 Circuit Diagram
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2
Sub Board _ 2/4 Circuit Diagram
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2
Sub Board _ 3/4 Circuit Diagram
PRINTCARRIAGEBOARD1/2
R28
330
C41
CE0
.1u
+C38
10u
/50V
VHV0
1 2 3 4CN60
53261-
0490
VCC
ENC
_PHA
ENC
_PHB
C43
CE0
.1u
+C42
47u
/16V
VCC
VCC
12345678910
11
12
13
14
15
16
17
18
19
20
21
CN56
52207-
2190
GND
VHV0
GND
COM0
_B
NCHG0
VCC
GND
COM0
_B
GND
COM0
_B
GND
GND
LAT0
GND
GND
CH0
NC
SCK0
_ZB
SCK0
_YB
SI0
_ZB
SI0
_YB
12345678910
11
12
13
14
15
16
17
18
19
20
21
CN59
52207-
2190
GND
HEAD
_TH
GND
COM0
_A
NCHG0
VCC
GND
COM0
_A
GND
COM0
_A
GND
GND
LAT0
GND
GND
CH0
NC
SCK0
_ZA
SCK0
_YA
SI0
_ZA
SI0
_YA
VHV0
VCC
VCC
C40
CE0
.1u
+C39
10u
/50V
VHV1
0HEAD
1HEAD
2HEAD
TOLINEARENCODERBOARD
12345678910
11
12
13
14
15
16
17
18
19
20
21
CN48
52207-
2190
GND
VHV0
GND
COM1
_B
NCHG1
VCC
GND
COM1
_B
GND
COM1
_B
GND
GND
LAT1
GND
GND
CH1
NC
SCK1
_ZB
SCK1
_YB
SI1
_ZB
SI1
_YB
12345678910
11
12
13
14
15
16
17
18
19
20
21
CN50
52207-
2190
GND
NC
GND
COM1
_A
NCHG1
VCC
GND
COM1
_A
GND
COM1
_A
GND
GND
LAT1
GND
GND
CH1
NC
SCK1
_ZA
SCK1
_YA
SI1
_ZA
SI1
_YA
VHV0
VCC
VCC
12345678910
11
12
13
14
15
16
17
18
19
20
21
CN43
52207-
2190
GND
VHV1
GND
COM2
_B
NCHG2
VCC
GND
COM2
_B
GND
COM2
_B
GND
GND
LAT2
GND
GND
CH2
NC
SCK2
_ZB
SCK2
_YB
SI2
_ZB
SI2
_YB
12345678910
11
12
13
14
15
16
17
18
19
20
21
CN45
52207-
2190
GND
NC
GND
COM2
_A
NCHG2
VCC
GND
COM2
_A
GND
COM2
_A
GND
GND
LAT2
GND
GND
CH2
NC
SCK2
_ZA
SCK2
_YA
SI2
_ZA
SI2
_YA
VHV1
VCC
VCC
TP69
TP55
TP62
TP61
TP67TP72TP59TP60
TP66
TP73TP76TP68TP65
TP45
TP28
TP11
TP27
TP12TP29TP13TP30
TP22
TP
26TP10TP25TP14
TP1 T
P3
7
TP34
TP31
TP19TP15TP32TP23
TP18
TP7
TP3
TP4
TP9
12345678910
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
CN37
36FMN-
STK
VHV0
VCC
VHV0
GND
GND
GND
GND
GND
GND
GND
GND
HEAD
_TH
_BU
P_
SIDE
GND
GND
GND
GND
GND
VCC
COM0
_A
COM0
_A
COM0
_A
COM0
_B
COM0
_B
COM0
_B
GND
LAT0
CH0
NCHG0
SCK0
_YA
SCK0
_ZA
SI0
_YA
SI0
_ZA
SCK0
_YB
SCK0
_ZB
SI0
_YB
SI0
_ZB
12345678910
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
CN36
36FMN-
STK
VHV0
VCC
VHV0
GND
GND
GND
GND
GND
GND
GND
/P
_SIDE
_SENS
GND
HEAD
_U/D
_H
HEAD
_U/D
_L
GND
GND
GND
GND
VCC
COM1
_A
COM1
_A
COM1
_A
COM1
_B
COM1
_B
COM1
_B
GND
LAT1
CH1
NCHG1
SCK1
_YA
SCK1
_ZA
SI1
_YA
SI1
_ZA
SCK1
_YB
SCK1
_ZB
SI1
_YB
SI1
_ZB
VHV0
HEAD
_U/D
_H
12345678910
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
CN35
36FMN-S
TK
VHV1
VHV1
GND
GND
GND
GND
GND
GND
GND
GND
GND
ENC
_PHA
ENC
_PHB
GND
GND
GND
GND
GND
COM2
_A
COM2
_A
COM2
_A
COM2
_B
COM2
_B
COM2
_B
GND
LAT2
CH2
NCHG2
SCK2
_YA
SCK2
_ZA
SI2
_YA
SI2
_ZA
SCK2
_YB
SCK2
_ZB
SI2
_YB
SI2
_ZB
ENC
_PHA
/P
_SIDE
_SENS
VCC
TOPAPERSIDESENSORBOARD
3 2
1
8 4+ -
IC10A
BA10358F
31
2
TR1
DTB123EK
R352
.2K
C45
CE1000p
R30
3.3
K
R38
NON
R29
1K
R32
82
R31
100
VR1
22K
1 2 3CN52
53261-
0390
C47
CE1000p
5 6
7
+ -
IC10B
BA10358F
VCC
C44
CE0
.1u
HEAD
_U/D
_L
/P
_SIDE
_SENS
ENC
_PHB
D2
1SS355
D1
1SS355
VHV0
VHV1
R41
10K1%
VCC
R36
NON
R34
0
R39
0
LED9
SEL6410E-
TP5
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2
Sub Board _ 4/4 Circuit Diagram
PRINTCARRIAGEBO
ARD1/2
12345678910
11
12
13
14
15
16
17
18
19
20
21
CN55
52207-2190
GND
VHV1
GND
COM4
_B
NCHG4
VCC
GND
COM4
_B
GND
COM4
_B
GND
GND
LAT4
GND
GND
CH4
NC
SCK4
_ZB
SCK4
_YB
SI4
_ZB
SI4
_YB
12345678910
11
12
13
14
15
16
17
18
19
20
21
CN58
52207-2190
GND
NC
GND
COM4
_A
NCHG4
VCC
GND
COM4
_A
GND
COM4
_A
GND
GND
LAT4
GND
GND
CH4
NC
SCK4
_ZA
SCK4
_YA
SI4
_ZA
SI4
_YA
VHV1
VCC
VCC
C37
CE0.1u
+C36
10u/50V
VHV2
4HEAD
5HEAD
6HEAD
12345678910
11
12
13
14
15
16
17
18
19
20
21
CN47
52207-2190
GND
VHV2
GND
COM5
_B
NCHG5
VCC
GND
COM5
_B
GND
COM5
_B
GND
GND
LAT5
GND
GND
CH5
NC
SCK5
_ZB
SCK5
_YB
SI5
_ZB
SI5
_YB
12345678910
11
12
13
14
15
16
17
18
19
20
21
CN49
52207-2190
GND
NC
GND
COM5
_A
NCHG5
VCC
GND
COM5
_A
GND
COM5
_A
GND
GND
LAT5
GND
GND
CH5
NC
SCK5
_ZA
SCK5
_YA
SI5
_ZA
SI5
_YA
VHV2
VCC
VCC
12345678910
11
12
13
14
15
16
17
18
19
20
21
CN42
52207-2190
GND
VHV2
GND
COM6
_B
NCHG6
VCC
GND
COM6
_B
GND
COM6
_B
GND
GND
LAT6
GND
GND
CH6
NC
SCK6
_ZB
SCK6
_YB
SI6
_ZB
SI6
_YB
12345678910
11
12
13
14
15
16
17
18
19
20
21
CN44
52207-2190
GND
NC
GND
COM6
_A
NCHG6
VCC
GND
COM6
_A
GND
COM6
_A
GND
GND
LAT6
GND
GND
CH6
NC
SCK6
_ZA
SCK6
_YA
SI6
_ZA
SI6
_YA
VHV2
VCC
VCC
TP78
TP54
TP53
TP56
TP57TP58TP63TP64
TP77
TP75TP74TP70TP71
TP39
TP42
TP41
TP40
TP
43TP47TP44TP46
TP48
TP
50TP51TP52TP49
TP2 T
P38
TP36
TP35
TP17TP8
TP5
TP6
TP16
TP33TP24TP20TP21
HEAD
_U/D
_L
12345678910
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
CN34
36FMN-STK
VHV1
VCC
VHV1
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
VCC
COM4
_A
COM4
_A
COM4
_A
COM4
_B
COM4
_B
COM4
_B
GND
LAT4
CH4
NCHG4
SCK4
_YA
SCK4
_ZA
SI4
_YA
SI4
_ZA
SCK4
_YB
SCK4
_ZB
SI4
_YB
SI4
_ZB
VHV1
HEAD
_U/D
_H
VCC
TOHEADUP/DOWNSENSOR
12345678910
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
CN33
36FMN-STK
VHV2
VCC
VHV2
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
VCC
COM5
_A
COM5
_A
COM5
_A
COM5
_B
COM5
_B
COM5
_B
GND
LAT5
CH5
NCHG5
SCK5
_YA
SCK5
_ZA
SI5
_YA
SI5
_ZA
SCK5
_YB
SCK5
_ZB
SI5
_YB
SI5
_ZB
12345678910
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
CN32
36FMN-STK
VHV2
VCC
VHV2
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
VCC
COM6
_A
COM6
_A
COM6
_A
COM6
_B
COM6
_B
COM6
_B
GND
LAT6
CH6
NCHG6
SCK6
_YA
SCK6
_ZA
SI6
_YA
SI6
_ZA
SCK6
_YB
SCK6
_ZB
SI6
_YB
SI6
_ZB
VHV2
1 2 3 4 5 6CN46
53261-0690
VHV2
R26
1K
R27
1K
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2
2-5 TUC-1
TO POWER SW
1
2
CN1
HEC2305-01-250
1
23
CN3
B3P-VH
+5V
+
C12
10u/35V
C21CE2200p
R144.7K
R1515K
C20CE0.033u
11
66
77
5
5
4
4
3
3
2
2
I C3 L 49 60
D3D5S6M
D4
1SS355
L1
CL02BE181
+
C9100u/63V
R3100K
TO POWER SW
19V
+
C8100u/63V
C3CE0.1u
C10non
C5
CE0.1u
123
CN2
B3P-VH
FL1
EXCELDR35V
FL1
EXCELDR35V
TRIG2
Q3
R4
CVolt5
THR6
DIS7
VCC
8
GND
1
IC2
NE555P
R5
4.7K
R4
47K
C17CE0.022uC13
CE0.01u
PWM f : 128Hz
Duty : 47% (L=ON)
+5V
+5V+5V
R1
10K
+ C1 110u/35V
C27CE0.1u
C1CE0.1u
C4
CE0.1u
SNS7
RSTIN2
CT3
RST5
VREF1
+5
8
GND
4
IC1TL7705CP-B
R210K
CLK1
/RESET
+5VC2CE0.1u
OPEN:MUTEON
+19V
+5V
+5V
+19V
EN11
IN15
IN27
VREF9
BOOT14
OUT1
3
OUT21
BOOT28
SENSE
10
VS
2
GND
6
IC6
L6203
D1D2FL20U
C19CE0.022u
C18CE0.022u
R200.56/2W
D2D2FL20U
R101K
C31
CE0.22u
C7
CE0.1u
C14CE0.01u
R174.7K
C15CE0.01u
C6CE0.1u
C16CE0.01u
R194.7K
FB3
INV12
NONI11
INV215
NONI216
+5
12
REF
14
C18
E19
E210
OC13 DEAD
4
C211
C
5
R
6
GN
D
7
IC5
UPC494GS
R164.7K
12
CN9
5566-02A
+
C26220u/63V
IN1
R184.7K
R91K
+5V
MTRON
IN2 RED
BLACK
123
CN6
5267-03A
+19V
R13
33
R81K
+5V
SENS1
SENSOR INPUT
CX29
R61K
+5V
R71K
+5V
TO MODE SELECT SW
TAKEUP ON CW
OFF
TAKEUP ON CCW
TO MANUAL SW
FORWARD
OFF
REVERSE
1234
CN5
5267-04A
12345
CN4
5267-05A
1234
8765
1234
8765 MODE_CW
MODE_CCWTMFORTMBACK
1234
8765
1234
8765
RA2
EXBV8V330J
RA1EXBV8V330J
12 3
4SW1SW2
R111K
+5V
R12
SW11K
KHS02E
+5V
GNDTD1I/O8 B7I/O9 B6I/O10 B5I/O11 B4I/O12 B3I/O13 B2I/O14 B1I/O15 B0I0/CLK0VCCGNDI1/CLK1I/O16 C0I/O17 C1I/O18 C2I/O19 C3I/O20 C4I/O21 C5I/O22 C6I/O23 C7TMSTCKGND
GND
/TRSTI/O55 G7I/O54 G6I/O53 G5I/O52 G4I/O51 G3I/O50 G2I/O49 G1I/O48 G0I4/CLK3
GNDVCC
I3/CLK2I/O47 F0I/O46 F1I/O45 F2I/O44 F3I/O43 F4I/O42 F5I/O41 F6I/O40 F7
TMSTCK
GNDGND
GND
I/O7A7
I/O6A6
I/O5A5
I/O4A4
I/O3A3
I/O2A2
I/O1A1
I/O0A0
VCC
GND
GND
VCCI5
I/O63H0
I/O62H1
I/O61H2
I/O60H3
I/O59H4
I/O58H5
I/O57H6
I/O56H7
GND
GND
GND
GND
I/O24D7
I/O25D6
I/O26D5
I/O27D4
I/O28D3
I/O29D2
I/O30D1
I/O31D0
I2VCC
GND
GND
VCC
I/O32E0
I/O33E1
I/O34E2
I/O35E3
I/O36E4
I/O37E5
I/O38E6
I/O39E7
GND
GND
123456789
10111213141516171819202122232425
100999897969594939291908988878685848382818079787776
26272829303132333435363738394041424344454647484950
75747372717069686766656463626160595857565554535251
IN1
TD1/RESET
TMBACKTMFOR
MODE_CCWMODE_CW
CLK1
TMSTCK
TU STORETU OUTTU LOADTU CLK
TU IN
MTRONIN2
+5V
TD0
SENS1
SW1SW2
C23CE1.0uF
C22CE1.0uF
C25CE1.0uF
C24CE1.0uF
Main Board _ Circuit Diagram
MAIN BOARD
MOTOR
SENSOR
SW cw/ ccw
SW Forward/ Reverce
POWER SW
AC POWER
CN6CN9
CN3 CN2
CN1 CN5 CN4
WIRING MAP
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2-6 HEATER BOARD
Arrangement Diagram_Component Side
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2
Heater Board _ Circuit Diagram
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2
2-7 MAINTENANCE PARTS LIST _ Electrical Parts
MAIN BOARDIC No. Parts No. Description Function
IC17 15169124 LM1086IS-ADJ +3.3V VOLTAGE REGULATOR
IC18 15169124 LM1086IS-ADJ +1.8V VOLTAGE REGULATOR
SERVO BOARD
IC No. Parts No. Description Function
IC2 15189105 MTD2005 MOTOR DRIVER for Right PUMP
IC3 15189105 MTD2005 MOTOR DRIVER for Left PUMP
IC4 15189105 MTD2005 MOTOR DRIVER for Middle PUMP
Q4 15119122 2SJ535 MOTOR POWER SUPPLY
HEAD BOARD
IC No. Parts No. Description Function
IC50 15159127 E09A19RA D/A CONVERTER(CYAN)
IC51 15159127 E09A19RA D/A CONVERTER(MAGENTA)IC52 15159127 E09A19RA D/A CONVERTER(YELLOW)
IC54 15159127 E09A19RA D/A CONVERTER(BLACK)
IC55 15159127 E09A19RA D/A CONVERTER(LIGHT CYAN)
IC56 15159127 E09A19RA D/A CONVERTER(LIGHT MAGENTA)
IC58 15159127 E09A19RA D/A CONVERTER(CYAN)
IC59 15159127 E09A19RA D/A CONVERTER(MAGENTA)
IC60 15159127 E09A19RA D/A CONVERTER(YELLOW)
IC62 15159127 E09A19RA D/A CONVERTER(BLACK)
IC63 15159127 E09A19RA D/A CONVERTER(LIGHT CYAN)
IC64 15159127 E09A19RA D/A CONVERTER(LIGHT MAGENTA)
TR2 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(CYAN)
TR3 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(MAGENTA)
TR6 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(YELLOW)
TR7 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(BLACK)
TR10 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(LIGHT CYAN)
TR11 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA)
TR18 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(CYAN)
TR19 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(MAGENTA)
TR22 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(YELLOW)
TR23 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(BLACK)
TR26 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(LIGHT CYAN)
TR27 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA)
TR34 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(CYAN)TR35 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(MAGENTA)
TR38 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(YELLOW)
TR39 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(BLACK)
TR42 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(LIGHT CYAN)
TR43 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA)
TR50 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(CYAN)
TR51 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(MAGENTA)
TR54 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(YELLOW)
TR55 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(BLACK)
TR58 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(LIGHT CYAN)
TR59 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA)TR65 15119122 2SJ535 HEAD POWER SUPPLY
F2 12559102 MMCT 3.15A HEAD POWER FUSE(LIGHT CYAN/LIGHT MAGENTA)
F3 12559102 MMCT 3.15A HEAD POWER FUSE(YELLOW/BLACK)
F4 12559102 MMCT 3.15A HEAD POWER FUSE(CYAN/MAGENTA)
Revised 3
7/26/2019 Roland sc545exe
58/2143-1
HEAD REPLACEMENT : 30min.(1 Head)1. THERMISTER CHECK2. HEAD ALIGNMENT3. HEAD INFORMATION CLEAR4. CHECKING THE CAP HEIGHT *85. TOOL / CROP MARK POSITION ADJUSTMENT6. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 60min.< Total Time : 90min. >
WIPER REPLACEMENT : 5min.< Total Time : 5min. >
CAP TOP REPLACEMENT : 30min. (6 pcs.)1. CHECKING THE CAP HEIGHT *8 Adj. Time : 2min.< Total Time : 32min. >
TOOL CARRIAGE REPLACEMENT : 15min. 1. LIMIT & CUT DOWN POSITION ADJUSTMENT
2. TOOL HEIGHT ADJUSTMENT3. TOOL PRESSURE ADJUSTMENT4. CROP MARK SENSOR ADJUSTMENT5. TOOL / CROP MARK POSITION ADJUSTMENT6. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 52min.< Total Time : 67min. >
CARRIAGE MOTOR REPLACEMENT : 20min.1. SERVO LOCK CHECK2. AGING3. MOTOR HOURS CLEAR Adj. Time : 5min.
< Total Time : 25min. >
PUMP REPLACEMENT : 25min. (3 pcs.)1. PUMP TIMES CLEAR< Total Time : 25min. >
MAIN BOARD REPLACEMENT : 25min.1. DIP SW SETTING2. BATTERY INSTALLATION3. FIRMWARE INSTALLATION4. SYSTEM PARAMETER INITIALIZE5. HEAD RANK SETTING6. SERIAL NUMBER INPUT *17. CAP & WIPER CHECK *28. CHECKING THE CAP HEIGHT *89. SENSOR CHECK10. LIMIT & CUT DOWN POSITION INITIALIZE11. LINEAR ENCODER SETUP12. TOOL PRESSURE ADJUSTMENT *313. INK TYPE SETTING
14. HEAD ALIGNMENT15. CALIBRATION16. CROP MARK SENSOR ADJUSTMENT17. TOOL/CROP MARK POSITION ADJUSTMENT18. PRINT/CUT POSITION ADJUSTMENT Adj. Time : 87min.< Total Time : 112min. >
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