IRISNDT E-2014B
5311 – 86 Street, Edmonton, Alberta T6E 5T8 Phone: (780) 437-2022 Fax: (780) 438-1436
Calgary (403) 279-6121 Cold Lake (780) 594-1114 Corpus Christi, TX (361) 888-4700 Lloydminster (780) 875-6455 Fort McMurray (780) 743-1536 Deer Park, TX (281) 476-4444 Barhead (780) 674-3018 High Level (780) 956-4094 Matrix, Houston, TX (713) 722-7177 Nisku (780) 955-7616 Red Deer (403) 347-1742 Texas City, TX (490) 945-2262
Tulsa, OK (918) 446-8773
VESSEL INSPECTION SUMMARY
Report #: 91717-VT-01
Inspect Date: 11/08/2011
Page: 1 of 11
IRISNDT #: 91717
Client: CNRL District: Slave Lake Field:
Facility: North Brintnall Unit / Skid #: LSD: 07-27-082-21W4M
Jurisdiction #: A0427288 Equip Tag #: TR2701A Serial #: 6968-03
CRN #: N8032.2 Nat’l Bd #: Year Built: 1997
Manufacturer: Natco Canada Equipment Description: Treater A
Status: In Service - Date Removed From Service: Service: Sweet
MAWP Shell: Side:
75 Psi @ 300 °F Height/Length: 720 in. Code Stamp: Y N
MAWP Tube: Side:
@ Size/Diameter.: 143 in. I.D. Insulated: Y N
MDMT: RT: Volume: PWHT: Y N
Support Type: Manway: Y N
C.A.: 0.6250 in. Coated: Y N Clad: Y N J.E.: Remote Access: -
Component Material Nominal Thk Diameter OD/ID Tube Side Shell Side
-
-
-
-
-
Comments: Repair of North Firetube Flange Face
PSV Static Data
PSV –1 Tag #: Serial #: CRN:
Model #: Capacity: Set Pressure:
Manufacturer: Service Company:
Inlet Size & Type: - Last Service Date:
Outlet Size & Type: - Block Valve: - -
Carseal Intact: Code Stamp:
Shell Side / Tube Side: Location of PSV:
PSV –2 Tag #: Serial #: CRN:
Model #: Capacity: Set Pressure:
Manufacturer: Service Company:
Inlet Size & Type: - Last Service Date:
Outlet Size & Type: - Block Valve: - -
Carseal Intact: Code Stamp:
Shell Side / Tube Side: Location of PSV:
PSV Comments
VESSEL INSPECTION SUMMARY
Report #: 91717-VT-01
Inspect Date: 11/08/2011
Page: 2 of 2
IRISNDT #: 91717
5311 – 86 Street, Edmonton, Alberta T6E 5T8 Phone: (780) 437-2022 Fax: (780) 438-1436
Calgary (403) 279-6121 Cold Lake (780) 594-1114 Corpus Christi, TX (361) 888-4700 Lloydminster (780) 875-6455 Fort McMurray (780) 743-1536 Deer Park, TX (281) 476-4444 Barhead (780) 674-3018 High Level (780) 956-4094 Matrix, Houston, TX (713) 722-7177 Nisku (780) 955-7616 Red Deer (403) 347-1742 Texas City, TX (490) 945-2262 Tulsa, OK (918) 446-8773
IRISNDT E-2014B
Client: CNRL LSD: 07-27-082-21W4M Jurisdiction #: A0427288
External Inspection Results - VE
Item Y N N/A Condition Comment NCR Action Item Priority
Nameplate
Foundation and Supports
Anchor Bolts
Grounding
Insulation Condition
PSV
Shell & Heads
Metal Surfaces (Paint)
Aux Equipment
Cathodic Protection
Alignment
Flange Connections
Pressure Gauge
Piping from Vessel
Temperature Gauge
Sight Glass
Leaks
Current UT Survey UT Company:
Previous UT Survey UT Company:
LEGEND:
Priority 0 - General Recommendations Priority 3 - Goal date is 1 Year from the activity date.
Priority 1 - Goal date is 30 days from the activity date Priority 4 - Goal date is 5 Years from the activity date.
Priority 2 - Goal date is 90 days from the activity date.
External Visual Observations Manual Review Required By Customer Representative -
VESSEL INSPECTION SUMMARY
Report #: 91717-VT-01
Inspect Date: 11/08/2011
Page: 3 of 3
IRISNDT #: 91717
5311 – 86 Street, Edmonton, Alberta T6E 5T8 Phone: (780) 437-2022 Fax: (780) 438-1436
Calgary (403) 279-6121 Cold Lake (780) 594-1114 Corpus Christi, TX (361) 888-4700 Lloydminster (780) 875-6455 Fort McMurray (780) 743-1536 Deer Park, TX (281) 476-4444 Barhead (780) 674-3018 High Level (780) 956-4094 Matrix, Houston, TX (713) 722-7177 Nisku (780) 955-7616 Red Deer (403) 347-1742 Texas City, TX (490) 945-2262 Tulsa, OK (918) 446-8773
IRISNDT E-2014B
Client: CNRL LSD: 07-27-082-21W4M Jurisdiction #: A0427288
Internal Inspection Results – VI
Item Y N N/A Condition Comment NCR Action Item Priority
Shell
Heads
Manway
Gasket Surfaces
Welds
Refractory
Heating Coils
Demister Pad
Vane Pack
Baffles
Trays
Filter
Internal Coating
Tubesheet
Tube Bundle
LEGEND:
Priority 0 - General Recommendations. Priority 3 - Goal date is 1 Year from the activity date.
Priority 1 - Goal date is 30 days from the activity date. Priority 4 - Goal date is 5 Years from the activity date.
Priority 2 - Goal date is 90 days from the activity date.
Internal Visual Observations Manual Review Required By Customer Representative -
VESSEL INSPECTION SUMMARY
Report #: 91717-VT-01
Inspect Date: 11/08/2011
Page: 4 of 4
IRISNDT #: 91717
5311 – 86 Street, Edmonton, Alberta T6E 5T8 Phone: (780) 437-2022 Fax: (780) 438-1436
Calgary (403) 279-6121 Cold Lake (780) 594-1114 Corpus Christi, TX (361) 888-4700 Lloydminster (780) 875-6455 Fort McMurray (780) 743-1536 Deer Park, TX (281) 476-4444 Barhead (780) 674-3018 High Level (780) 956-4094 Matrix, Houston, TX (713) 722-7177 Nisku (780) 955-7616 Red Deer (403) 347-1742 Texas City, TX (490) 945-2262 Tulsa, OK (918) 446-8773
IRISNDT E-2014B
Client: CNRL LSD: 07-27-082-21W4M Jurisdiction #: A0427288
Attached to Vessel Inspection Report #
Additional Attachments # of pages Specify:
NDE Performed:
UT MT PT ET RT OTHER
NDE Report #:
Items Raised: NCR Operational Action Item Repair Action Item Deferred Action Item
Action Items / Recommendations:
Scope: To oversee the removal and replacement of the North fire tube flange and throat on A0427288, Treater A at North Brintnall. Ensure all steps of the procedure are completed as per Cameron/Natco and CNRL repair procedure.
All QC documentation was filled out for both Cameron/Natco and CNRL and sent to Cameron/Natco for final signatures.
Photos of the repair are attached.
Post inspection is required after the treater is back on line as per Anthony Mearle.
Actions Corrected at Time of Inspection: (If actions were corrected at the time of Inspection – note the corrected actions here.)
An indication was found using MPI after welding. The indication was 1" long and outside of the repair area on the treater side. The indication was removed via grinding and re MPI inspected until it was removed. The depth found ws 0.125". The area was weld built up using the same repair procedure.
Meets Code Criteria: - Yes Re-Inspection Required -
Recommended Inspection Intervals:
VE Inspect. Last Inspection: - Interval (yrs) Next Inspection: - 0000
VI Inspect. Last Inspection: - Interval (yrs) Next Inspection: - 0000
UT Inspect. Last Inspection: - Interval (yrs) Next Inspection: - 0000
PSV Service Last Inspection: - Interval (yrs) Next Inspection: - 0000
Unit # Kilometers:
Consumables: Inspector:
In 00:00 Out 00:00 Hrs Van Tomashewsky PESL: 000259
(Print)
In 00:00 Out 00:00 Hrs API: 26925
Personnel:
(Sign)
VT
Client Representative: (Print)
I am in full agreement with report contents: }
P.O.# / W.O.#/AFE #: (Sign)
VESSEL INSPECTION SUMMARY
Report #: 91717-VT-01
Inspect Date: 11/08/2011
Page: 5 of 5
IRISNDT #: 91717
5311 – 86 Street, Edmonton, Alberta T6E 5T8 Phone: (780) 437-2022 Fax: (780) 438-1436
Calgary (403) 279-6121 Cold Lake (780) 594-1114 Corpus Christi, TX (361) 888-4700 Lloydminster (780) 875-6455 Fort McMurray (780) 743-1536 Deer Park, TX (281) 476-4444 Barhead (780) 674-3018 High Level (780) 956-4094 Matrix, Houston, TX (713) 722-7177 Nisku (780) 955-7616 Red Deer (403) 347-1742 Texas City, TX (490) 945-2262 Tulsa, OK (918) 446-8773
IRISNDT E-2014B
Equipment Photographs:
As Found Close Up of Bowing
As Found Closeup of Bowing Inward
VESSEL INSPECTION SUMMARY
Report #: 91717-VT-01
Inspect Date: 11/08/2011
Page: 6 of 6
IRISNDT #: 91717
5311 – 86 Street, Edmonton, Alberta T6E 5T8 Phone: (780) 437-2022 Fax: (780) 438-1436
Calgary (403) 279-6121 Cold Lake (780) 594-1114 Corpus Christi, TX (361) 888-4700 Lloydminster (780) 875-6455 Fort McMurray (780) 743-1536 Deer Park, TX (281) 476-4444 Barhead (780) 674-3018 High Level (780) 956-4094 Matrix, Houston, TX (713) 722-7177 Nisku (780) 955-7616 Red Deer (403) 347-1742 Texas City, TX (490) 945-2262 Tulsa, OK (918) 446-8773
IRISNDT E-2014B
As Found Condition
As Found North Flange Face Bowed Toward Head
VESSEL INSPECTION SUMMARY
Report #: 91717-VT-01
Inspect Date: 11/08/2011
Page: 7 of 7
IRISNDT #: 91717
5311 – 86 Street, Edmonton, Alberta T6E 5T8 Phone: (780) 437-2022 Fax: (780) 438-1436
Calgary (403) 279-6121 Cold Lake (780) 594-1114 Corpus Christi, TX (361) 888-4700 Lloydminster (780) 875-6455 Fort McMurray (780) 743-1536 Deer Park, TX (281) 476-4444 Barhead (780) 674-3018 High Level (780) 956-4094 Matrix, Houston, TX (713) 722-7177 Nisku (780) 955-7616 Red Deer (403) 347-1742 Texas City, TX (490) 945-2262 Tulsa, OK (918) 446-8773
IRISNDT E-2014B
Close Up of Fit Up North Side
Close Up of Fit Up South Side
VESSEL INSPECTION SUMMARY
Report #: 91717-VT-01
Inspect Date: 11/08/2011
Page: 8 of 8
IRISNDT #: 91717
5311 – 86 Street, Edmonton, Alberta T6E 5T8 Phone: (780) 437-2022 Fax: (780) 438-1436
Calgary (403) 279-6121 Cold Lake (780) 594-1114 Corpus Christi, TX (361) 888-4700 Lloydminster (780) 875-6455 Fort McMurray (780) 743-1536 Deer Park, TX (281) 476-4444 Barhead (780) 674-3018 High Level (780) 956-4094 Matrix, Houston, TX (713) 722-7177 Nisku (780) 955-7616 Red Deer (403) 347-1742 Texas City, TX (490) 945-2262 Tulsa, OK (918) 446-8773
IRISNDT E-2014B
Final Weldment and MT 12 Hours After Close Up
Final Weldment and MT Upper View
VESSEL INSPECTION SUMMARY
Report #: 91717-VT-01
Inspect Date: 11/08/2011
Page: 9 of 9
IRISNDT #: 91717
5311 – 86 Street, Edmonton, Alberta T6E 5T8 Phone: (780) 437-2022 Fax: (780) 438-1436
Calgary (403) 279-6121 Cold Lake (780) 594-1114 Corpus Christi, TX (361) 888-4700 Lloydminster (780) 875-6455 Fort McMurray (780) 743-1536 Deer Park, TX (281) 476-4444 Barhead (780) 674-3018 High Level (780) 956-4094 Matrix, Houston, TX (713) 722-7177 Nisku (780) 955-7616 Red Deer (403) 347-1742 Texas City, TX (490) 945-2262 Tulsa, OK (918) 446-8773
IRISNDT E-2014B
Final Weldment Lower View
Indication Found After Welding Outside of Weld Zone
VESSEL INSPECTION SUMMARY
Report #: 91717-VT-01
Inspect Date: 11/08/2011
Page: 10 of 10
IRISNDT #: 91717
5311 – 86 Street, Edmonton, Alberta T6E 5T8 Phone: (780) 437-2022 Fax: (780) 438-1436
Calgary (403) 279-6121 Cold Lake (780) 594-1114 Corpus Christi, TX (361) 888-4700 Lloydminster (780) 875-6455 Fort McMurray (780) 743-1536 Deer Park, TX (281) 476-4444 Barhead (780) 674-3018 High Level (780) 956-4094 Matrix, Houston, TX (713) 722-7177 Nisku (780) 955-7616 Red Deer (403) 347-1742 Texas City, TX (490) 945-2262 Tulsa, OK (918) 446-8773
IRISNDT E-2014B
Indication Removed
Nameplate
VESSEL INSPECTION SUMMARY
Report #: 91717-VT-01
Inspect Date: 11/08/2011
Page: 11 of 11
IRISNDT #: 91717
5311 – 86 Street, Edmonton, Alberta T6E 5T8 Phone: (780) 437-2022 Fax: (780) 438-1436
Calgary (403) 279-6121 Cold Lake (780) 594-1114 Corpus Christi, TX (361) 888-4700 Lloydminster (780) 875-6455 Fort McMurray (780) 743-1536 Deer Park, TX (281) 476-4444 Barhead (780) 674-3018 High Level (780) 956-4094 Matrix, Houston, TX (713) 722-7177 Nisku (780) 955-7616 Red Deer (403) 347-1742 Texas City, TX (490) 945-2262 Tulsa, OK (918) 446-8773
IRISNDT E-2014B
New 6010 Electrodes for Root
Rough Fit Up of North Flange Face
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