© 2017 Baker Hughes, a GE company, LLC - All rights reserved.
Ranger Pro Preparing for the Future
January 19, 2018
-50%
Maintenance Costs
-40%
Downtime
+25%
Production
-70%
Machinery Breakdowns
Oil & Gas✓ On & off shore drilling✓ FLNG, FPSO✓ Midstream
(gathering, transport, processing)✓ Refining, Chemicals. Petrochemicals
Power Generation✗ Wind✓ Fossil✓ Natural Gas✓ Hydro✓ Nuclear
Industrial Markets✓ Water/waste water✓ Pulp & paper✓ Metals & mining✓ Automotive✓ Food & beverage✓ Manufacturing✓ Pharmaceuticals
Predictive Maintenance
2
A move towards predictive maintenance
3
• Move from reactive maintenance to predictive maintenance with Ranger Pro.
Machine Type
Agitators
Air compressors
Ball mills
Blowers
Centrifuges
Cooling tower fans and pumps
ID, FD fans
Pumps
Mixers
Motors
Screw compressors
Small motors
Small recips
Typical applications
Confidential. Not to be copied, distributed, or reproduced without prior approval.
SENSORS
Bently Nevada
Process Data2300/20 vbOnline Pro Portables3701 ADAPT
CRITICALITY
S1 DAQ (db Tx)
Ranger Pro3500
Bently Nevada Network
S1(db Rx)
Installation Services
MDSTechnical Training
Product Support
RM&DSIE
S1 6.x CONNECTOR
vbOnline Pro
Bently Nevada Network
3500 3701 ADAPT
Ranger Pro
2300 Process Data
CRITICALITY
SE
NS
OR
S
Portables
Centralized Distributed Portable DCS
Bently Nevada Solutions
Installation Services MDS Technical Training Product Support RM&D
Wireless
S1 database
S1 display clients
GET CONNECTED
Introducing Ranger Pro
Why Wireless
7
• Reduce unplanned downtime, increase availability, cut production losses
• Reduced installation costs
• Easy user interface
• Condition monitoring for difficult to assess assets
• System 1 Software platform
• A complimentary hardware portfolio
Increase Machinery Life
Reduce Maintenance Costs & Unplanned Failures
Condition Monitoring Protection
SCOUT - Portable
$
$$$
Wireless vs Wired
Inv
est
me
nt
req
uir
ed
Wireless
Vb Online Pro
2300
3500
ADAPT
Complimentary partners in Condition Monitoring
Pros✓ Easier to deploy✓ Fast to expand✓ Cost effective ✓ Wire “less”
Cons• Higher point counts can
be cost prohibitive• Range, environment limits• Power management
Pros✓ Higher point counts✓ Faster sampling rates✓ Protection capable✓ More sensor types
Cons• Local power required• Costs may limit
complete plant coverage• Typically fixed
installation
Wireless Wired
• Establish or expand existing reliability programs
• Enables strategic, data-driven maintenance decisions and planning
• Coupled with Bently Nevada’s System 1* condition monitoring and diagnostics software, this flexible and scalable system extends earlier detection of machinery and process problems to more machines
• Enables asset monitoring in unsafe and hard-to-reach areas
Wireless Condition Monitoring
Compliments new and existing reliability
/maintenance strategies
Ranger Pro• Bently Nevada’s wireless vibration sensor
Cost Effective condition monitoring
$
Ranger Pro Specifications
Standard battery size … Bently provided Orlocally available for end user procurement … No lithium battery shipping headaches.
Radio E-moduleISA100
Triax or single embedded vibration sensors
10
• ATEX/IECEx Zone 0 [ia I/IIC T4] Class 1 Div 1• Truly wireless: sensors embedded in package• Velocity (5-1kHz), Acceleration (5-10kHz)• Auto forming, self healing ISA100 Wireless Network Protocol• Replaceable lithium-thionyl chloride battery• IP67 hermitically sealed electronics• Temperature: -40C to + 85C• Trended values: velocity, acceleration, & temperature• Range: 200 meters (line of sight), 75-100 meters typical industrial environment• Security: 128-bit AES encryption• Modbus output to DCS or Plant Historian• Battery life: up to 5 years (depending upon data frequency/type configuration)
3.5” (89 mm)
1.6” (41 mm)
Typical Data Flow
Yokogawa
Ethernet Ethernet
24VDC Power24VDC Power
Ranger Pro Sensor
Ranger Pro Sensor
Field Access Points Management StationSensors & Repeaters
Honeywell or Yokogawa: Wireless Network GatewayDCS or Plant Historian
OPC DA Export License w/ Gateway = Kepware Modbus OPC Server w/ GatewayModbus
Data Output
Data Display/Consumption
Trended Variables
Overview of Typical Data & Alarm Flow
Honeywell
Advanced
System and Basic Setup Steps
Sensors & Provisioning • Initialization & 1st time
Sensor provisioning
• Join Key are assigned for Auto-Joining
• Monitoring the Wireless Network
• Sampling frequency
Field Access Device Setup• Assigning Device Tags
Management Station Setup• Assign Field devices
• Interface & IP Addresses
• Hopping Patterns
• Backbone Routers
• Wireless Network map
• Modbus Mapping, Config Download & Backup
Data Display• Modbus mapping
DCS/Plant Historian
• System 1 -
• Kepware Modbus to OPC Server
• System1 Software Configuration
• Verification of measurements
and /or
Follow quick start guideline provided with Ranger Pro
DCS/Plant Historian
Advanced
Deployment
Guidelines
Standard ISA100
Communications GCI
Network setup Honeywell® or Yokogawa® SW
Sensor Configuration Direct dock station + GE SW
Devices/Access Point 40 max recommended
Access Point/Device Mgr 4 Access point or 160 sensors
Repeater Use Distances >100M
Number of Hops(Depth to gateway)
3
System Components Honeywell Yokogawa
Field Access Point OneWireless® (FDAP) YGFW 510
Device Manager OneWireless® (WDAM) YFGW 410
Sensor/Repeater RangerPro
Display System1 or DCS RangerProSensors/Repeaters
Condition Monitoring
DCS
Gateway
1
3
2
Field Access Point
Device Manager
RangerPro Network Deployment Setups
14
1
3
2
1
3
2
Best (1 hop) Better Good
1
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