Product Specification
Base Carrier Co., Ltd.
Product Specification
2
1. Greeting
2. Quality Assurance
3. Supply Item
4. Power Only Conveyor
5. Power and Free Conveyor
6. Unit of Power and Free Conveyor
7. Ram-run System & IMC System
8. Slate Conveyor System
9. Friction Conveyor System
10. Channel & Beams for Conveyor System
11. Frost Chains & Trolley(made in USA)
12. Customers
Contents
3
Dear valued customers,
As Base Carrier Co., Ltd. are the Special Company of Conveyor
Automation, Base Carrier want to be your partner with Conveyor,
Chain, Carrier, Special Bearing, etc., which is being improved
through endless technology development for supply high quality
service and customer satisfaction.
Base Carrier are not simple supplier of Parts of Trolley Conveyor,
but we promise you to supply The Optimized Conveyor System
through designing the highly competitive factory layout and
processes which suit customer’s purpose.
- the whole company of Base Carrier-
1. Greeting
4
☞ ISO 9001:2000 ,
KS Q ISO 9001:2007
EN ISO 9001:2000
☞ Inspect entire quantity,
before delivery
☞ Deliver products with Quality
Assurance
2. Quality Assurance
5
☞ Total Engineering(Feasibility Study, Design Layout, Part Draw, Manufacturing,Installation, Support Mass Production)
☞ Rebuilding and Maintenance of Current Conveyor(Improve the current conveyor system by taking an on-the-spot investigation)
☞ Supply with Trolley Part, Module, System and Slate Conveyor System
(Dog, Chain, Rail, Hanger, Skid, Slate etc
☞ Possession all Trolley Parts of Each Makers(Tsubaki Type, NKC Type, Daifuku Type, Webb Type)
3. Catalogue of Service
6
POWER ONLY CONVEYOR SYSTEM
4. POWER ONLY CONVEYOR
7
4-1. POWER ONLY CONVEYOR (CHAIN)
TR Type -Chain(3”,4”,6”)
NZ Type Chain
TS Type Chain
BU Type Chain
8
POWER & FREECONVEYOR SYSTEM
5. POWER & FREE CONVEYOR
9
5-1. POWER & FREE CONVEYOR (TSUBAKI TYPE)
4” Overhead ConveyorUp to 2,500lb(1140kg) capacityStandard Horizontal Turn Radius – 24”(640mm)Standard Horizontal Turn Angles – 30˚, 60˚, & 90˚
Standard Vertical Curve Radius – 144”(3657mm)Standard Vertical Curve Angle - 30˚
3” Overhead ConveyorUp to 1,500lb(680kg) capacityStandard Horizontal Turn Radius – 18”(457mm)Standard Horizontal Turn Radius For Uni/3” – 24”(610mm)Standard Horizontal Turn Angles – 30˚, 60˚, & 90˚
Standard Vertical Curve Radius – 96”(2438mm)Standard Vertical Curve Angle - 30˚
PLANT SHOP LINE
Hyundai(Ulsan) Assy 4 Door, Engine
Hyundai(Beijing,China) Assy 1,2 Door
Kia(Yancheng,China) Assy 1, 2 Door
PLANT SHOP LINE
Hyudai(USA) Assy 2 Door
Hyundai(Czech Republic) Assy Door
PLANT SHOP LINE
Hyundai(Beijing,China) Paint 1 PT/ED
Renault Samsung(Pusan) Paint PT/ED
Kia(Yancheng,China) Paint 2 PT/ED
PLANT SHOP LINE
Kia(Sohari) Assy 2 Chassis
Hyundai(Inju) Paint PT/ED
Hyundai(Ulsan) Paint 5 PT/ED
- Overhead Conveyor
10
5-1. POWER & FREE CONVEYOR (TSUBAKI TYPE)
6” Overhead ConveyorUp to 2,500lb(1140kg) capacityStandard Horizontal Turn Radius – 36”(914mm)Standard Horizontal Turn Angles – 30˚, 60˚, & 90˚
Standard Vertical Curve Radius – 240”(6096mm)Standard Vertical Curve Angle - 30˚
Inverted Conveyor
4” Inverted ConveyorUp to 2,500lb(1140kg) capacityStandard Horizontal Turn Radius – 24”(640mm)Standard Horizontal Turn Angles – 30˚, 60˚, & 90˚
Standard Vertical Curve Radius – 144”(3657mm)Standard Vertical Curve Angle - 30˚
PLANT SHOP LINE
Kia(USA) Paint 2 PT/ED
Hyundai(Czech) Paint PT/ED
Hyundai(China) Paint 2 PT/ED
PLANT SHOP LINE
Hyundai(USA) Paint 2 PT/ED
Kia(Kwangju) Assy Chassis
PLANT SHOP LINE
Hyundai(Inju) Paint Primer/Top Coat
Hyundai(Ulsan) Paint 5 Primer/Top Coat
PLANT SHOP LINE
Renault Samsung
(Pusan)
Paint Primer/
Top Coat
11
MIDDLE CARRIER
5-1. POWER & FREE CONVEYOR (TSUBAKI TYPE)
3” CARRIER-OHC
FRONT CARRIER
MIDDLE CARRIER
REAR CARRIER
FRONT CARRIER
MIDDLE CARRIER
REAR CARRIER
4” CARRIER-IVA6” CARRIER-OHC
FRONT CARRIER
REAR CARRIER
4” CARRIER-OHC
REAR CARRIER
MIDDLE CARRIER
FRONT CARRIER
12
5-1. POWER & FREE CONVEYOR (TSUBAKI TYPE)
CATERPILLA CHAIN
6”
DOG TROLLEY
3”~4” IVA 4” OHC 4”~6” OHC
3” 4”
13
5-1. POWER & FREE CONVEYOR (TSUBAKI TYPE)
13
4″(중형)
현대 러시아 1 조립
기아 화성 3 도장, 동희 1 도장, 화성 1,2 조립
6″
현대 러시아 1 조립
대우 부평 2 조립, 부평 1,2 도장
기아 화성 3 공장, 화성 1,2 조립, 동희 1 도장
소하리 1,2 조립
르노 부산 1 조립
경도 HRC 53 ~ 57경화층 2~3 mm
/// 부 고주파
1SET = 60LINK
/// 부 고주파
경화층 2~3 mm경도 HRC 53 ~ 57
1SET = 60LINK
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5-1. POWER & FREE CONVEYOR (TSUBAKI TYPE)
14
6″
현대 인주 1 도장, 북경1,2도장, 울산 5 도장
북경 2 조립, 전주 1도장, 체코 1 도장.조립
기아 염성 2 도장.조립, 조지아 2 도장.조립
광주 1 조립
르노 부산 1 도장
6″POSCO TYPE
POCSO
포항 선재 1,2,3,4
1SET = 56 LINK
/// 부 고주파
경화층 2~3 mm경도 HRC 53 ~ 57
1SET = 60LINK
/// 부 고주파
경화층 2~3 mm경도 HRC 53 ~ 57
15
5-2. POWER & FREE CONVEYOR (NKC TYPE)
15
Overhead Conveyor
3” Overhead ConveyorUp to 1,500lb(680kg) capacityStandard Horizontal Turn Radius – 18”(457mm)Standard Horizontal Turn Radius For Uni/3” – 24”(610mm)Standard Horizontal Turn Angles – 30˚, 60˚, & 90˚Standard Vertical Curve Radius – 96”(2438mm)Standard Vertical Curve Angle - 30˚
4” Overhead ConveyorUp to 2,500lb(1140kg) capacityStandard Horizontal Turn Radius – 24”(640mm)Standard Horizontal Turn Angles – 30˚, 60˚, & 90˚Standard Vertical Curve Radius – 144”(3657mm)Standard Vertical Curve Angle - 30˚
Plant Shop Line
Hyundai (Ulsan) Assembly 4 Door
Hyundai (Inju) Assembly Door
Plant Shop Line
GM.DAT (Bupyeong) Assembly 1 PBS
Hyundai (Ulsan) Paint 2 PT/ED
Kia(Hwaseong) Paint 2 PT/ED
Plant Shop Line
Kia(Sohari) Paint 1 PT/ED
Kia(Kwangju) Paint PT/ED
GM.DAT(Gunsan) Paint PT/ED
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5-2. POWER & FREE CONVEYOR (NKC TYPE)
6” Overhead ConveyorUp to 2,500lb(1140kg) capacityStandard Horizontal Turn Radius – 36”(914mm)Standard Horizontal Turn Angles – 30˚, 60˚, & 90˚
Standard Vertical Curve Radius – 240”(6096mm)Standard Vertical Curve Angle - 30˚
Overhead Conveyor
4” Overhead ConveyorUp to 2,500lb(1140kg) capacityStandard Horizontal Turn Radius – 24”(640mm)Standard Horizontal Turn Angles – 30˚, 60˚, & 90˚Standard Vertical Curve Radius – 144”(3657mm)Standard Vertical Curve Angle - 30˚
Plant Shop Line
Kia(Sohari) Paint 2 PT/ED
Plant Shop Line
GM.DAT(Bupyeong) Assembly 1 Door
Plant Shop Line
Volvo(China) Paint Top Coat
Plant Shop Line
GM.DAT(Bupyeong) Assembly 1 Chassis
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5-2. POWER & FREE CONVEYOR (NKC TYPE)
Inverted Conveyor
4” Inverted ConveyorUp to 2,500lb(1140kg) capacityStandard Horizontal Turn Radius – 24”(640mm)Standard Horizontal Turn Angles – 30˚, 60˚, & 90˚
Standard Vertical Curve Radius – 144”(3657mm)Standard Vertical Curve Angle - 30˚
3” Inverted ConveyorUp to 1,500lb(680kg) capacityStandard Horizontal Turn Radius – 18”(457mm)Standard Horizontal Turn Radius For Uni/3” – 24”(610mm)Standard Horizontal Turn Angles – 30˚, 60˚, & 90˚
Standard Vertical Curve Radius – 96”(2438mm)Standard Vertical Curve Angle - 30˚
3” Inverted ConveyorUp to 1,500lb(680kg) capacityStandard Horizontal Turn Radius – 18”(457mm)Standard Horizontal Turn Radius For Uni/3” – 24”(610mm)Standard Horizontal Turn Angles – 30˚, 60˚, & 90˚
Standard Vertical Curve Radius – 96”(2438mm)Standard Vertical Curve Angle - 30˚
Plant Shop Line
GM.DAT(Changwong) Paint Bumper
Apollo(Kyeongju) Pant Bumper
Plant Shop Line
Jinyoung(Inju) Paint Bumper
Kia(Hwaseong) Paint Bumper
Plant Shop Line
GM.DAT(Changwon) Paint PT/ED
Kia(Sohari) Paint 1, 2 PT/ED
Plant Shop Line
Hyundai(Ulsan) Paint 2 Primer,T/C
Plant Shop Line
Kia(Sohari) Paint 1, 2 Primer, T/C
Donghee Auto(Seosan) Paint WBS
Kia(Gwangju) Paint Primer, T/C
Plant Shop Line
GM.DAT(Changwong) Paint WBS
GM.DAT(Gunsan) Paint Primer, T/C
Kia(Hwaseong) Paint 2 Primer, T /C
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MIDDLE CARRIER
5-2. POWER & FREE CONVEYOR (NKC TYPE)
3” CARRIER-OHC
FRONT CARRIER
REAR CARRIER
FRONT CARRIER
MIDDLE CARRIER
REAR CARRIER
6” CARRIER-OHC
4” CARRIER-OHC
FRONT CARRIER
MIDDLE CARRIER
REAR CARRIER
4” CARRIER-IVA
FRONT CARRIER
MIDDLE CARRIER
REAR CARRIER
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5-2. POWER & FREE CONVEYOR (NKC TYPE)
CATERPILLA CHAIN
4” high speed 6”
DOG TROLLEY
4” IVA 4” OHC
4”~6” OHC
3” 4” low speed
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5-2. POWER & FREE CONVEYOR (NKC TYPE)
4″(고속)
현대 울산 2 도장, 울산 4 조립, 인주 1 조립
GM 부평 1 조립
기아 화성 2 도장, 소하리 1,2 도장, 광주 1 도장
3″
1SET = 45LINK
경도 HRC 53 ~ 57경화층 2~3 mm
/// 부 고주파
1SET = 60LINK
경도 HRC 53 ~ 57경화층 2~3 mm
/// 부 고주파
21
5-2. POWER & FREE CONVEYOR (NKC TYPE)
21
4″(저속)
현대 울산 3 조립, 울산 2 도장, 인주 1 조립
GM 부평 1 조립, 군산 1 도장, 창원 1 도장
기아 화성 2 도장, 광주 1 도장, 소하리 1,2 도장
6″
현대 울산 3 조립, 울산 2 도장
GM 부평 1 조립, 군산 1 도장, 창원 1 도장
기아 화성 2 도장, 소하리 1,2 도장
광주 1 도장, 동희 조립 엔진
1SET = 39LINK
경도 HRC 53 ~ 57경화층 2~3 mm
/// 부 고주파
경도 HRC 53~57경화층 2~3mm
/// 부 고주파
1SET = 45LINK
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5-3. POWER & FREE CONVEYOR (DAIFUKU TYPE)
- Overhead Conveyor
3” Overhead ConveyorUp to 1,500lb(680kg) capacityStandard Horizontal Turn Radius – 18”(457mm)Standard Horizontal Turn Radius For Uni/3” – 24”(610mm)Standard Horizontal Turn Angles – 30˚, 60˚, & 90˚Standard Vertical Curve Radius – 96”(2438mm)Standard Vertical Curve Angle - 30˚
4” Overhead ConveyorUp to 2,500lb(1140kg) capacityStandard Horizontal Turn Radius – 24”(640mm)Standard Horizontal Turn Angles – 30˚, 60˚, & 90˚Standard Vertical Curve Radius – 144”(3657mm)Standard Vertical Curve Angle - 30˚
6” Overhead ConveyorUp to 2,500lb(1140kg) capacityStandard Horizontal Turn Radius – 36”(914mm)Standard Horizontal Turn Angles – 30˚, 60˚, & 90˚Standard Vertical Curve Radius – 240”(6096mm)Standard Vertical Curve Angle - 30˚
PLANT SHOP LINE
GM.DAT(Changwon) Assy Door, Engine
Kia(Hwaseong) Assy1,2 Door, Engine
GM-UZ(Uzbekistan) Assy
PLANT SHOP LINE
Kia(Sohari) Assy1,2 Door, Engine
Renault Samsung(Pusan)
Assy1 Door, Engine
Hanguk T ire Inject'g T ire Delivery
PLANT SHOP LINE
GM.DAT(Bupyeong) Assy1,2 Door, Cocpit
GM.DAT(Bupyeong) Paint1,2 PT/ED,Oven
GM.DAT(Changwon) Assy Chasis
PLANT SHOP LINE
Kia(Sohari) Assy1,2 Chassis
Kia(Kwangju) Assy Chassis
Renault Samsoung(Pusan) Assy Chassis
PLANT SHOP LINE
Kia(Hwanseong) Assy3 Chassis
Hyundai(Ulsan) Paint5 Chassis
Hyundai(Ulsan) Paint5 PT/ED
PLANT SHOP LINE
POSCO Wire rod2,3 Coil Delivery
Kia(Yancheng,China) Paint1 PT/ED
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5-3. POWER & FREE CONVEYOR (DAIFUKU TYPE)
3” Inverted ConveyorUp to 1,500lb(680kg) capacityStandard Horizontal Turn Radius – 18”(457mm)Standard Horizontal Turn Radius For Uni/3” – 24”(610mm)Standard Horizontal Turn Angles – 30˚, 60˚, & 90˚
Standard Vertical Curve Radius – 96”(2438mm)Standard Vertical Curve Angle - 30˚
4” Inverted ConveyorUp to 2,500lb(1140kg) capacityStandard Horizontal Turn Radius – 24”(640mm)Standard Horizontal Turn Angles – 30˚, 60˚, & 90˚
Standard Vertical Curve Radius – 144”(3657mm)Standard Vertical Curve Angle - 30˚
- Inverted Conveyor
PLANT SHOP LINE
GM .Uzbeakis tan Paint Primer,TopCoat
PLANT SHOP LINE
Volvo ( Iran) Paint Primer,Top Coat
PLANT SHOP LINE
Kia(Hwaseong) Paint3 Primer,TopCoat
PLANT SHOP LINE
24
MIDDLE CARRIER
5-3. POWER & FREE CONVEYOR (DAIFUKU TYPE)
3” CARRIER-OHC
FRONT CARRIER
MIDDLE CARRIER
REAR CARRIER
FRONT CARRIER
MIDDLE CARRIER
REAR CARRIER
6” CARRIER-OHC
4” CARRIER-OHC
FRONT CARRIER
REAR CARRIER
4” CARRIER-IVA
FRONT CARRIER
MIDDLE CARRIER
REAR CARRIER
25
5-3. POWER & FREE CONVEYOR (DAIFUKU TYPE)
CATERPILLA CHAIN
4”6”
DOG TROLLEY
4” IVA
3” OHC
4” OHC
4”~6” OHC
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5-3. POWER & FREE CONVEYOR (DAIFUKU TYPE)
4″(소형)
기아 소하리 1,2 조립, 화성 3 도장, 화성 1,2 도장
3″
기아 소하리 1.2 조립 도어, 화성 2,3 도어
화성 엔진
르노 부산 1 조립 도어
경도 HRC 53 ~ 57경화층 2~3 mm
/// 부 고주파
1SET = 60LINK
경도 HRC 53~57경화층 2~3mm
/// 부 고주파
1SET = 60LINK
27
5-3. POWER & FREE CONVEYOR (DAIFUKU TYPE)
27
4″(중형)
현대 러시아 1 조립
기아 화성 3 도장, 동희 1 도장, 화성 1,2 조립
6″
현대 러시아 1 조립
대우 부평 2 조립, 부평 1,2 도장
기아 화성 3 공장, 화성 1,2 조립, 동희 1 도장
소하리 1,2 조립
르노 부산 1 조립
경도 HRC 53 ~ 57경화층 2~3 mm
/// 부 고주파
1SET = 60LINK
/// 부 고주파
경화층 2~3 mm경도 HRC 53 ~ 57
1SET = 60LINK
28
5-4. POWER & FREE CONVEYOR (WEBB TYPE)
- Overhead Conveyor
6” Overhead ConveyorUp to 2,500lb(1140kg) capacityStandard Horizontal Turn Radius – 36”(914mm)Standard Horizontal Turn Angles – 30˚, 60˚, & 90˚Standard Vertical Curve Radius – 240”(6096mm)Standard Vertical Curve Angle - 30˚
4” Overhead ConveyorUp to 2,500lb(1140kg) capacityStandard Horizontal Turn Radius – 24”(640mm)Standard Horizontal Turn Angles – 30˚, 60˚, & 90˚Standard Vertical Curve Radius – 144”(3657mm)Standard Vertical Curve Angle - 30˚
-I nverted Conveyor
4” Inverted ConveyorUp to 2,500lb(1140kg) capacityStandard Horizontal Turn Radius – 24”(640mm)Standard Horizontal Turn Angles – 30˚, 60˚, & 90˚Standard Vertical Curve Radius – 144”(3657mm)Standard Vertical Curve Angle - 30˚
PLANT SHOP LINE
Donghee Auto(Seosan) Paint PT / ED
PLANT SHOP LINE
Donghee Auto(Seosan) Assy Door,Seat
PLANT SHOP LINE
Donghee Auto(Seosan) Assy Chass is
Hy undai( India) Paint 2 PT / ED
PLANT SHOP LINE
Kia(Yancheng China) Paint PT / ED
PLANT SHOP LINE
Donghee Auto(Seosan) Paint Primer,T op Coat
PLANT SHOP LINE
29
5-4. POWER & FREE CONVEYOR (WEBB TYPE)
4” CARRIER - OHC
FRONT CARRIER
MIDDLE CARRIER
REAR CARRIER
FRONT CARRIER
MIDDLE CARRIER
REAR CARRIER
6” CARRIER - OHC
30
5-4. POWER & FREE CONVEYOR (WEBB TYPE)
CATERPILLA CHAIN
4”
DOG TROLLEY
4” IVA
4” OHC4”~6” OHC
6”
31
5-4. POWER & FREE CONVEYOR (WEBB TYPE)
4″
현대 인도 1 도장
기아 동희 1 조립, 염성 1 도장
3″
현대 모비스 평택, 만도 평택
1SET = 60LINK
경도 HRC 53 ~ 57경화층 2~3 mm
/// 부 고주파
1SET = 60LINK
경도 HRC 53 ~ 57경화층 2~3 mm
/// 부 고주파
32
5-4. POWER & FREE CONVEYOR (WEBB TYPE)
32
6″
현대 인도 1,2 도장, 북경 1 조립, 북경 2 도장
기아 동희 1 조립, 염성 1,2 도장
6″
기아 화성 2 조립
/// 부 고주파
경화층 2~3 mm
경도 HRC 53 ~ 57
1SET = 60 LINK
/// 부 고주파
경화층 2~3 mm
경도 HRC 53 ~ 57
1SET = 84 LINK
33
5-5. POWER CONVEYOR (Include Friction)
Inverted Conveyor
4” Friction ConveyorUp to 2,500lb(1140kg) capacityStandard Horizontal Turn Radius – 24”(640mm)Standard Horizontal Turn Angles – 30˚, 60˚, & 90˚
Standard Vertical Curve Radius – 144”(3657mm)Standard Vertical Curve Angle - 30˚
DRIVE UNITIVA DIVISION RAIL
*Usage. Normally Proceeding : Friction Drive . Unfavorable Conditions : Power
34
5-6. The Others
6” INVERTED MONORAIL TROLLEY NZ 75 CARRIER
3” POWER ONLY TROLLEY4” FREE TROLLEY
35
6. UNIT OF POWER & FREE CONVEYOR
DRIVE UNIT
UP·DOWN RAIL STRAIGHT RAIL
TRACK SWITCH
STOPPER
TAKE-UP UNIT
36
6-1. HANGER
3” OHC 6” OHC4” OHC
HANGER
HANGER HANGER
37
DOLLY
6-2. DOLLY
DOLLY DOLLY
CARRIER & CARRIER CROSS4” IVA STORAGE LINE
38
BODY EJECT UNIT
EJECT UNIT EJECT UNIT
CONNECTING SYSTEM OF CONVEYORTO DROP LIFT
EJECT UNIT
DROP LIFTER
6-3. EJECT UNIT, DRUM LIFT
39
RAMRUN SYSTEM
IMC SYSTEM
7. RAMRUN SYSTEM, IMC SYSTEM
40
8. SLATE CONVEYOR
41
9. FRICTION CONVEYOR
OVER HEAD FRICTON
FLOOR FRICTION FLOOR FRICTION FLOOR FRICTION
FLOOR FRICTION FLOOR FRICTION
42
10-1. Channel & I-beam (Channel)
42
43
10-2. Channel & I-beam (I-beam)
43
44
11. Frost Chain & Trolley
44
45
12-1. Customer (Ⅰ)
.GM.DAT
.Hyundai Kia Motor(indirect)
.Renault Samsung
.Hyundai Rotem
.Hyundai Mobis
.POSCO
Hyundai Motor in Czech
Frost Inc. in USA
Hyundai Motor in Beijing
Hyundai Motor in India(indirect)
GM in UzbekistanTagaz in Russia
Clients All Over the World
46
12-1. Customer (Ⅱ)
Customer Plant, Nation Shop Conveyor
Hyundai Motor
Jeonju, Korea Paint 4” OHC P/F Conveyor
Beijing, China Assembly 4” Dog Trolley
Chennai, India Assembly 6” IMC Trolley Chain
Kia MotorHwaseong, Korea Paint (PBS/WBS) Over Head Conveyor
Sohari, Korea Paint(Anti Corrosion) Slat Conveyor
GM.DAT
Bupyeong, Korea Assembly (Chassis) Over Head Conveyor
Bupyeong, Korea Assembly (PBS) Power & Free Conveyor
Uzbekistan Assembly 4” Dog Trolley
Renault Samsung Busan, Korea Paint Inverted Conveyer
Donghee AutoSlovakia Paint (ED Line) Over Head Conveyor
Seosan, Korea Assembly Door Hanger, Carrier
47
12-2. Customer (Ⅲ)
Customer Plant Shop Conveyor
Posco
Pohang, Korea 6” OHC Trolley Chain
Pohang, Korea 6” Carrier
Samsung corning Suwon, Korea Assembly Power & Free Conveyor
Borgwarner Korea Assembly Power & Free Conveyor
Tagaz
Tagano, Russia Paint Free Roller Conveyor
Azov, Russia Paint 6” Trolley & Carrier
Azov, Russia Paint P/F Chain,Trolley, Carrier
Wihae Auto China Paint (Bumper) Floor Conveyor
48
Thank you!
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