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3PI 21.3 e
Disk-type tool turret series 0.5.460.xxx
without tool drive
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Admissible loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Precision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Disk-type tool turret series 0.5.456.xxx
with axial tool drive
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Performance data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Alternative configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Disk-type tool turret series 0.5.450.xxx
with radial tool drive
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Performance data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1. Housing shapes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2. Arrangement of the drive motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3. Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4. Working position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5. Fluid rotary feedthrough . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Type key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Ordering details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Please request: Project Planning Guide PA 21.3
NOTE:
The information contained in this Product Information is in conformity with the knowledge at
the point of printing. Subject to modifications which occur within the framework of continuous
further development.
Contents
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4 PI 21.3 e
Disk-type tool turret series 0.5.460.xxx
These turrets are suitable for use on high-capacity turning machines for forward as well as
equipollent reverse machining. They are equipped with all of the features and functions ofmodern high-performance and high-capacity tool turrets. Their robust design and short switching
times mean they are also very well suited for heavy-duty use in series manufacture.
Turret series without tool drive – 0.5.460.xxx
with axial tool drive – 0.5.456.xxx
with radial tool drive – 0.5.450.xxx
Features:
} Single Motor Technology
The turret and the tool drive share one motor; this means lower investment costs and
higher level of reliability} For equal high-performance forward and reverse machining
} Drive with standard servo or spindle motors for fast bidirectional positioning
} High degree of stability due to high locking forces
} Locking device uses special triple generating crown gear (pat.)
} Not affected by collisions due to safety clutch and annular slot for the disk tool
} Directly controllable with machine controller
} Connection with centralised lubricating system to ensure extremely high service and
usage life
} Can be installed in any position
} Stable housing with large fastening surface ensuring high stiffness
} High thermal stability
Options:
} Housing available as block, right and left design as well as L-shaped
} Central rotary feed-through for fluid-actuated tools and a high-pressure cooling
lubrication device
} Attachment of transfer elements for switching sensors in tool disk
} Attachment of sensors to monitor cutting force
} Turrets with Y-axis slide units
} Software package for operating the system with a Siemens control Type 840-D
Turret without tool drive:
for hydraulic operation – turret type 0.5.460.4xx
for pneumatic operation – turret type 0.5.460.5xx
Turret system
Description
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5PI 21.3 e
HydraulicsPneumatics
1 Drive motor
2 Electrical locking control
3 Safety clutch for turret drive
4 Spur gear
5 Tool disk
6 Cooling lubricant valve
7 Hirth-type gearing
8 Reference switches
Turret series 0.5.460.xxx
Description
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6 PI 21.3 e
1.) Indexing times available
2.) Conditions:
• Drive with Siemens servo motors and driving torques in accordance with the table on page 6.
• Fluid supply sufficiently large
• Turret up to operating temperature
• without controller-related non-productive time
• Attention! Increased indexing times with
– higher mass moment of inertia of tool disk and toolholders
– higher mass moment of inertia of other motors
– lower driving torque
Series
Disk-type tool turret 0.5.460.xxx
Number of switching positions
Admissible tangential load (turret locked) 4.) kNm
Adm. mass moment of inertia of tools 1.)
(tool disk and holder)
Standard load stage
High load load stage
kgm2
kgm2
Adm. out-of-balance due to tooling Standard load stage
High load load stage
Nm
Nm
Indexing times 2.)
Rotate tool disk
• incl. acceleration and braking
per partial step
Standard load stage
High load load stage
s
• without acceleration and braking
per additional partial step
Standard load stage
High load load stage
s
Turret unlock or lock
• hydraulic
• pneumatic
s
s
Adm. indexing frequency 2.) (median switching angle ϕm=90°) min-1
Operating pressure
Hydraulics ± 10 %
Pneumatics ± 15 %
bar
bar
Cooling lubricant
• with medium pressure valve
• with central high-pressure cooling lubricant device
bar
bar
Fluid absorption volume
Turret unlock/lock cm3
Mass
Turret (incl. standard housing,
without tool disk, without motor)Tool disk and tooling (max.)
m
madm
kg
kg
Adm. ambient temperature °C
Turret series 0.5.460.xxx
Technical Data
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7PI 21.3 e
3.) Comply with the fineness of the filter required for the utilised tools, e.g. spindle heads with internal
cooling lubricant supply.
4.) Values in square brackets apply to hydraulic locking
Size
12 16 20 25
81.) 12 161.) 81.) 12 161.) 81.) 12 161.) 81.) 12 161.)
0.7 [0.8] 1.3 [1.8] 3.2 [3.6] 6.3 [7.2]
0.8
1.6
1.8
4.0
3.2
6.3
8
16
12
16
25
32
40
63
80
125
0.12
0.15
0.14
0.18
0.16
0.21
0.20
0.26
0.04
0.08
0.04
0.08
0.05
0.1
0.08
0.16
0.10/0.10
0.10/0.05
0.10/0.10
0.12/0.05
0.12/0.12
0.14/0.06
0.14/0.14
0.18/0.08
25 20 16 12.5
50
7
50
7
50
7
50
7
.
5 .. 25 Filtering 100 µm 3.)
100 Filtering 25 µm 3.)
15 30 45 65
5540
100
80
125
160
200
250
+10 ... +40
Turret series 0.5.460.xxx
Technical Data
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8 PI 21.3 e
Technical data of turret drive
1.) Torque limitation on the motor converter!
2.) Values on request.
Recommended drive motors – preferred series –
– The motors are not included in the SAUTER scope of supply –
Series Size
Disk-type
tool turret 0.5.460.xxx12 16 20 25
Number of indexing positions 8/16 12 8/16 12 8/16 12 8/16 12
Rated speed
turret drive min-1 2.) 1200 2.) 1200 2.) 1000 2.) 750
Driving torque1.) Nm 2.) 25 2.) 40 2.) 63 2.) 100
Gear ratio n1/nRev 16 12 16 12 16 12 16 12
Siemens
servo-motor type 1 FT 6.....064.. ..084.. ..086.. ..105..
Indramat
servo-motor, type MKD....071B ..090B ..112B ..112C
Fanuc
spindle motor type Alpha..1.5 ..2 ..3 ..6
Turret series 0.5.460....
Technical Data
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9PI 21.3 e
Size 25
Size 20
Size 16
Size 12 Size 12
Size 12 Size 12
Size 16
Size 16 Size 16
Size 20
Size 20Size 20
Size 25
Size 25Size 25
Tangential cutting force ±Fy (+Fx, +Fz)(turning forwards)
Advance force ±Fz(drilling forwards and backwards))
Transverse force +Fx
Note: The diagrams only apply to static loads.In the event of shock loads (discontinuous cutting) it is necessary to use
significantly lower values.
Turret series 0.5.460.xxx
Admissible loads
Tangential cutting force ±Fy (+Fx, -Fz)(turning backwards)
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10 PI 21.3 e
1.) For the use of Siemens servo motors as indicated in the table on page 7
2.) Optional
Series Size
Disk-type
tool turret 0.5.460.xxx 12 16 20 25
A 1/A22.) –/90 100/115 125/140 150/180
B 80 100 125 150
D 130 162 200 248
E 68 82 100 125
Ø F 90 120 145 182
G 8 x M8 8 x M8 11 x M10 11 x M12
H 236 285 330 372
J M8 M10 M12 M16
K 32 40 41 52
Ø L 70 90 110 120
M 1.) 44 30 45 65
N 300 343 397 445
O1/O22.) 68 102/82 125/100 158/125
P 76 105 120 150
Q 175 215 255 318
F
Shown: Design
L-shape right-hand.
Other designs and housing
shapes, see page 19
Dimensions in mm
Turret series 0.5.460.xxx
Dimensions
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11PI 21.3 e
Precision
Repeating accuracy
(Multiple move to a switching position from the same direction)
Indexing precision
(Multiple move to a switching position from different direction)
Turret series 0.5.460.xxx
Precision
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12 PI 21.3 e
Disk-type tool turret 0.5.456.xxx
with axial tool drive
The turrets consists of a basic turret of the 0.5.46... series and a decentralized tool drive for individually switchable,axially placed tools for forwards machining.
They can be supplied for – hydraulic operation – turret type 0.5.456.4xx
or
– pneumatic operation – turret type 0.5.456.5xx
One-motor technology:
Turret and powered tools (spindle heads) are powered by single motor after the gear switching. Engaging and
disengaging the active tool is effected through fluid activation, after positioning of the drive spindle - no tooth on tooth
situation! This allows for quick engaging without searching.The tool coupling is designed for spindle heads with coupling toothing in accordance with DIN 5480 and with spindlelocking system.
See Sauter spindle heads of the 0.5.941.xxx series – Product Information PI 29.3.
Gearbox housing
Basic turretwith block housing
Spur gear
Drive motor
Coupling wheel
fluid-activatedtool coupling
Tool drive axial
Description
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13PI 21.3 e
Performance data for the tool coupling
The gearbox is designed for the performance data given below for the tool coupling.
The actually available performance data depend on the utilised drive motor (see below).
1.) The values are reference values for short-term operation. Higher rpms generate more heat and noise, especially when the belt drive is
used!
2.) Torque limitation at motor converter required! Admissible torque partially smaller than with turret drive!
The listed torque values apply to smooth machining (such as thread-cutting). In the case of machining with severe shock loads (e.g. face
milling and similar operations), it is necessary to reduce the motor drive torque by 50% or more.
3.) Higher rpms upon request.
4.) With absolute value encoder.
5.) At tool coupling 40% WT – 10 min
Adm. relative working time – Reference values for gears –
Series Size
Disk-type tool turret 0.5.456.xxx 12 16 20 25
Gearbox performance data
Adm. drive rating 1.) P Adm. kW
Adm. torque 2.) M Adm. Nm
Adm. rpm 1.) 4.) n Adm. min-1
6
20
6000
8
32
5000
10
63
4000
12.5
100
4000
Gear ratio i = n1/n2 1.0 1.0 1.0 1.0
Recommended drive motors
Siemens servomotor, Type 1 FT 6..Max. torque 5.) Nm
Max. torque 5.) min-1
..064-.AK.14
6000
..0.084-.AK.28
5000
..086-.AH.40
4000
..105-.AF..68
4000
Indramat servomotor, Type MKD..3.)
Max. torque 5.) Nm
Max. torque 5.) min-1
..071B
14
6000
..0.090B
22
5000
..0.112B
48
4000
..112C
68
4000
Fanuc spindle motor, Type Alpha..
Max. torque 5.) Nm
Max. torque 5.) min-1
1.5
15
6000
2
25
5000
3
40
4000
6
56
4000
Example for size 20:
Tool coupling = 3000 min-1
nadm. = 4000 min-1
⇒ nTool coupling = 75% nadm.
⇒ Working time 40% – 10 min
(max. 4 min ON – min. 6 min OFF)
Favourableconditions
Unfavourable
conditions
A d m .
d r i v e r a t i n g
A d m . r p m
Tool drive axial
Performance data
Working time WT – 10 min
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14 PI 21.3 e
Tool arrangement:
8 positions – 1 reference circle 12 positions – 2 reference circles 12 positions – 1 reference circle
Position with tool drive Position without tool drive
16 positions – 2 reference circles 16 positions – 1 reference circle
12 o’clock
3 o’clock9 o’clock
6 o’clock
Workingposition
Motor arrangementpossiblein position 9 or 12 o’clock
(Shown:turret design "right-hand")
Tool drive axial
Alternative configurations
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15PI 21.3 e
Alternative configurations
Turret series 0.5.456.xxx
Variants printed in bold are readily available!
Additonal variants – e.g variation „left-hand“ upon request
1.) Overall weight of the turret incl. tool disk, without motor
Turret
size
Turret
version
Working position
Coupling
profile
DIN 5480
Toolholder
DIN 69880
location
Ø d1
Dimensions
Mass1.)
(approx.)
kg
Max. possible
tool
arrangement
see page 13Position X / Y D K
12 Right 3 o’clock +98.54 / -17
+100 / 0
+142.5 / 0
14 x 0.8 25 256
256
341
32 90
90
120
12-2
12-2
16-1
16 Right 3 o’clock +117.4 / -25
+125 / -25
+135 / 0
+150 / 0
16 x 0.8 30 306
321
336
366
40 155
165
170
180
12-2
12-2
12-2
12-1
20 Right 3 o’clock +155 / 0
+170 / 0
+185 / 0
20 x 0.8 40 384
414
444
41 230
245
260
12-2
12-2
12-1
25 Right 3 o’clock +198 / -70
+200 / -20
+210 / 0
+235 / -70
24 x 1.25 50 52 12-2
12-2
12-2
12-1
Tool drive axial
Alternative configurations
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16 PI 21.3 e
Disk-type tool turret 0.5.450.xxx
with radial tool drive
These turrets consists of the following:
• Basic turret series 0.5.460.xxx and
• tool drive central for individually switchable radial tools
The system is equally suitable for forwards and backwards machining.
The turrets can be supplied for
– hydraulic operation – turret type 0.5.450.4xx
or
– pneumatic operation – turret type 0.5.450.5xx
One-motor technology:
Turret and powered tools (spindle heads) are powered by single motor after the gear switching. Engaging and
disengaging the active tool is effected through fluid activation, after positioning of the drive spindle - no tooth on tooth
situation! This allows for the quick engaging without searching.
The tool coupling is designed for spindle heads with coupling toothing in accordance
with DIN 5480 and with spindle locking system.
See Sauter spindle heads of the 0.5.941.xxx series – Product Information PI 29.3.
Gearbox head withtool coupling
Drive motor
Turret housingin L (or block) shape
Tool drive radial
Description
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17PI 21.3 e
Performance data for the tool coupling
The gearbox is designed for the performance data given below for the tool coupling.
The actually available performance data depend on the utilised drive motor (see below).
1.) The values are reference values for short-term operation. Higher rpms generate more heat and noise, especially when the belt drive is
used!
2.) Torque limitation at motor converter required! Admissible torque partially smaller than with turret drive!
The listed torque values apply to smooth machining (such as thread-cutting). In the case of machining with severe shock loads (e.g. face
milling and similar operations), it is necessary to reduce the motor drive torque by 50% or more.
3.) Higher rpms upon request.
4.) With absolute value encoder.
5.) At tool coupling 40% WT – 10 min
Adm. relative working time – Reference values for gears –
Series Size
Disk-type tool turret 0.5.450.xxx 12 16 20 25
Gearbox performance data
Adm. drive rating 1.) P Adm. kW
Adm. torque 2.) M Adm. Nm
Adm. rpm 1.) 3.) n Adm. min-1
6
20
6000
8
32
5000
10
63
4000
12.5
100
4000
Gear ratio i = n1/n2 1.0 1.0 1.0 1.0
Recommended drive motors
Siemens servomotor, Type 1 FT 6..Max. torque 5.) Nm
Max. torque 5.) min-1
..064-.AK.14
6000
.0.084-.AK.28
5000
..086-.AH.40
4000
..105-.AF..68
4000
Indramat servomotor, Type MKD..4.)
Max. torque 5.) Nm
Max. torque 5.) min-1
..071B
14
6000
.0.090B
22
5000
.0.112B
42
4000
..112C
68
4000
Fanuc spindle motor, Type Alpha..
Max. torque 5.) Nm
Max. torque 5.) min-1
1.5
11
6000
2
25
5000
3
40
4000
6
56
4000
Example for size 20:
Tool coupling = 3000 min-1
nadm. = 4000 min-1
⇒ nTool coupling = 75% nadm.
⇒ Working time 40% – 10 min
(max. 4 min ON – min. 6 min OFF)
Favourableconditions
Unfavourable
conditions
A d m .
d r i v e r a t i n g
A d m . r p m
Tool drive radial
Performance data/ drive motors
Working time WT – 10 min
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18 PI 21.3 e
P
K
A
12 o’clock
3 o’cloc9 o’clock
Possible
working positions
Tool drive radial/
dimensions
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19PI 21.3 e
1.) Overall weight of the turret incl. tool disk SW1 and without motor.
2.) See SAUTER spindle units, type 0.5.941.xxx (Product information PI 29.3) and
SAUTER toolholder (Product information PI 07).
3.) See SAUTER spindle units, type 0.5.935.xxx (Product information PI 45)Other toolholder systems – e.g. HSK – on request.
4.) Valid for 8 and 12 tool positions / 16 tool positions on request.
5.) High load load stage required.
Series Size
Disk-type tool turret 0.5.450.xxx 12 16 20 25
Coupling profile DIN 5480 14 x 0.8 16 x 0.8 20 x 0.8 24 x 1.25
Dimensions K
P
A
32
76
48
40
105
55
41
120
80
52
150
100
Weight1.) approx. kg 85 150 220 360
Toolholder system
Cylinder shaft DIN 698802.)
d1 25 30 40 50
Width across flats SW1standard4.) 5.) 220 270 320 380
SW24.) 5.)
240 – 360 410
SW34.) 300 340 380 –
Toolholder system
Coromant Capto 3.)
NG C3 C4 C5 C5
Width across flats SW standard4.) 5.) 280 340 380 420
Dimensions in mm
Tool drive radial/
dimensions
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20 PI 21.3 e
1. Options
1.1 Version left/ right
1.2 Housing shape
1.3 Axis height (see page 10)
T
Version "right"
(L-shape and block housing)
Version "left"
(L-shape and block housing)
"L-shape"
For forwards and
backwards machiningwith turret type 0.5.460/450
" block shape"
For forwards machiningwith turret type 0.5.460/456/450....
Options
Housing shapes
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21PI 21.3 e
2. Arrangement of the drive motor
3. Electrical connections
Electrical connections: • Terminal box (standard)
• Terminal box with
round plug connectors (optional)
• Arrangement "top“ or "rear"
direct(standard)
Connection "top“
Connection "rear"
Cable connection
Options
– Motor arrangement,
electrical connections –
(Option withbelt drive)
(Option withbelt drive)
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22 PI 21.3 e
Options
– Working position, rotary feedthrough –
4. Working position
The working position is defined as that turret position, in which the tool is supplied with cooling lubricant and
– with turret series 0.5.456.xxx and 0.5.450.xxx - driven.
4.1 Tool location axial
4.2 Tool location radial
5. Fluid rotary feedthrough
All turrets are available with a central fluid feed through arranged centrally in front of the took disk:
• Version "Uncontrolled" – fluid feed in all indexing positions,
e.g. for sealing air, for grabber activation and the like
• Version "Controlled" – fluid feed in one indexing position,
e.g. for high pressure coolant automatic tool change and the like.
The maximally three supply lines are led through the middle of the turret.
Operating pressure padm = 100 bar (standard)
T
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23PI 21.3 e
Type key
Example:
0.5.456.420
Size
12162025
Operating medium 4 – Hydraulics5 – Pneumatics
Design level
Type key
0.5.450 – disk-type turret with radial tool drive
0.5.453 – disk-type turret with radial tool drive
and y-axis slide units
0.5.456 – disk-type turret with axial tool drive
0.5.460 – disk-type turret without tool drive
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24PI 21.3 e
Ordering details
Fax ++49 (0) 7123-926-190 Company:
++49 (0) 7123-926-0 Street:
@ [email protected]/City:
SAUTER Feinmechanik GmbH
Postfach 1551
D-72545 Metzingen
Germany Name:
Phone:
Fax:
Ordering details Possible variants Your selection
Basic turret
Size
Number of indexing positions
Version
Housing shape
Axis height
Operating medium
Planned drive motor
Arrangement of the drive motor
Electrical connections
Installation position
12 / 16 / 20 / 25
8 / 12 / 16
right / left
L or block
A1 / A2
Hydraulic / Pneumatic
see page 8
direct / U-3 o’clock/ U-9 o’clock
U-12 o’clock
see page 21
Tool drive axial
Working position
Coupling profile
X / Y
see page 15
Tool drive radial
Working positionCoupling profile
3 o’clock / 9 o’clock / 12 o’clock
see page 19
Tool disk
Toolholder system
Toolholder nominal size
Working position
Clamping direction (with DIN 69880)
Support pin position
Sequence of numbers
DIN 69880 / Capto
X/Y / SW
right-hand / left-hand
in font of / rear / both
right-hand / left-hand
Options
Rotary feedthrough see page 22
Special requirements:
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Notes:
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