BU Measurement ProductsProcess Automation – Measurement Products
Instrumentation for Process IndustriesAngga Mouammar ([email protected])Palembang, 04 June 2015
ABB Measurement ProductsMeasurement Made Easy
§Lord Kelvin once said "If you can’t measure it,you can’t improve it."§Our goal is to make instrumentation andanalyzer technology, selection, purchasing,installation, operation, and ownership easy –so you can focus on your business.
Power and productivity for a better worldABB’s vision
As one of the world’s leading engineeringcompanies, we help our customers to useelectrical power efficiently, to increaseindustrial productivity and to lowerenvironmental impact in a sustainable way.
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Business Unit Measurement ProductsYour partner of choice for measurement solutions
§ World class instrumentation solutions builton over 100 years of experience
§ Built upon the leading names and brands inthe automation world:
§ Unrivalled in its scope and applicationsexpertise
§ Solutions certified to internationalstandards
§ Worldwide network of sales offices andmanufacturing plants
§ World class life cycle care via certifiedservice channels
Over $7 Billion installedbase worldwide
How ABB is organizedFive global divisions
PowerProducts
PowerSystems
DiscreteAutomationand Motion
ProcessAutomation
$10.7 billion36,000
employees
$7.9 billion20,000
employees
$9.4 billion29,000
employees
$8.2 billion28,000
employees(2012 revenues)
Low VoltageProducts
$6.6 billion31,000
employees
§ Electricals, automation, controlsand instrumentation for powergeneration and industrialprocesses
§ Power transmission
§ Distribution solutions
§ Low-voltage products
§ Motors and drives
§ Intelligent building systems
§ Robots and robot systems
§ Services to improve customersproductivity and reliability
ABB’s portfolio covers:
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Business Unit Measurement ProductsWho we are and what we do
Who we are…A dynamic multicultural team ofmeasurement experts that spans theglobe, helping our customers succeedand reach their goals. We have a richheritage that includes many of the leadingnames in measurement technology.
What we do…Our portfolio is vast, but the benefits arestraightforward. ABB MeasurementProducts' makes instrumentation andanalyzer technology, selection,purchasing, installation, operation, andownership easy - so you can focus onyour business.
Pressductor®
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Global FactoryWhere we design and manufacture
Warminster
Faridabad
Shanghai
Stonehouse
St Neots
Lenno
FrankfurtGöttingen
Minden
Workington
Lewisburg
Quebec
Västerås
Bartlesville
Bangalore
Baton Rouge
Brazil
JubailDubai
Sydney
Singapore
Mountain View
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Why we are good at itOver 100 years of experience
1900-1920
First “Wafer Style” Magnetic flowmeterFirst on-line simulated distillation gas chromatographFirst battery powered insertion and full-bore magmetersFirst on-line gas chromatograph with menu-driven CRT
First SIL2 Pressure TransmitterFirst field-mount videographic recorderFirst Head-mount instrinsically safe temperature transmitterFirst thickness gauging system with pulsed eddy current
First automated pasteurizerFirst steam meterFirst venturi gas meterFirst A2 long range venturi recorder
1920-1940 1950s
First In-Situ Magmeter Calibration VerificationFirst fully digitized on-line multiwave process photometerFirst abrasion-resistant pressure sensorFirst stainless steel digital valve positioner
2000s
1970s1980s 1960s
1990s
First wedge-type DP flowmeterFirst stall-proof electric valve actuatorFirst roll force measurement systemFirst commercial on-line Gas Chromatograph
First on-line dissolved oxygen electrodesFirst flatness measurement system
First computer controlled analyzer data systemFirst electromagnetic flowmeter for short lay lengths
First Swirl-type flowmeterFirst Solid State pH/ORP SensorFirst Head-mount temperature transmitterFirst microprocessor based online gas chromatograph
2010s
First boiler load indicatorFirst X/CD weir recorderFirst safety boiler controlFirst mass-produced variable area flowmeter
First solar and wind powered flowmeterFirst SIL2 guided-wave radar level transmitterFirst gas chromatograph with distributed multi-oven controlFirst remote-mount digital positioner
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Why we are good at itProviding Solutions & problems and improving performance
Managed entirewater system
upgrade project forCity of Detroit
Solved miningcompany’s need forpressure sensorsthat could survive
highly abrasiveapplications
Key supplier ofanalytical instrumentsused in space by the
Canadian SpaceAgency for over 10
years
Electric actuatortechnology saveschemical company$100,000s per year
in fuel andmaintenance costs Measurement
solutions as part ofthe automation ofthe world’s largest
alumina plant
Providedmeasurement
solutions to largestreverse-osmosisdesalination plant
Helped automatelargest chemicalcellulose plant
Upgraded Riyadh’swater system to secure
their most preciousresource
Unique rugged pHsensor technology
enables miningoperator to minimize
downtime
Providing solutions to90% of India’s cement
plants to run moreefficiently
World’s largestPressductor roll forceload cells installed in aheavy plate steel mill
Enabled one of thelargest gas
processing plants inthe world to operate
more efficiently
Provide 90% ofContinuous EmissionMonitoring Systems in
civil incineratorsin Italy
Enabled Londonto significantlyreduce water
loss from their100 year oldwater system
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Business Unit Measurement ProductsWe are in space, on the ocean floor and everywhere in between
above the waves and on the ocean floor
orbiting the earth and working beneath it
generating power and cleaning water
in production plants and remote locations
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Business Unit Measurement ProductsThe way we reach our customers
ABB Product Sales Reps & Distributors OEMs & PanelBuilders
System Integrators andContractors
ABB Project Sales
Refining & Petrochemicals Power Oil & Gas Water & Wastewater
Chemicals Pharma, Food & BeverageMetals & Mining Pulp & Paper
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How we are organized5 Global Product Groups
ForceMeasurement
AnalyticalMeasurement
FlowMeasurement
Field Instruments &Devices Service
pH & Conductivity Actuators
Controllers
ContinuousGas
CombustionGas
GasChromatograph Remote Sensing
Spectroscopy
Power GenerationWater
MunicipalWater
CoriolisMass
Vortex
DifferentialPressure
ThermalMass
Gas Flow Flow computers& RTUs
Variable Area
ElectromagenticFlatness
Dimension Web Tension
Cylmate Torque
Weighing Tools
Pressure Level
TemperatureValve
Positioners
Recorders
AssetManagement
Start-up:- Dimensioning- Installation- Commissioning
Operate andmaintain:- Maintenance- Calibration- Spare parts &
Repairs- Support &
Remote Services- Training &
eLearning
Rebuild or replace:- Retrofits- Upgrades,
migration planning- Replace &
recycling
Rolling Mill
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How we are organizedGPG Force Measurement
Markets served§ Rolling mills & processing lines§ Pulp & paper industries§ Printing, converting, finishing§ Diesel engines for propulsion & power§ Ship owners & shipyards
Market drivers§ Quality improvement§ Productivity improvement§ Pollution reduction
Key deliverables§ Flatness control systems§ Web tension control systems§ Combustion optimization systems§ Thickness gauges§ Roll force measurement systems§ Strip tension control systems§ Weighing systems
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GPG Force MeasurementProduct Portfolio for Weighing System
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How we are organizedGPG Analytical Measurement & Systems
Markets served§ Chemical, petrochemical, refining & LNG;
semiconductor; electric utilities;pharmaceutical; metals & minerals; emissionmonitoring, water and waste water quality
Market drivers§ Health, safety and environment§ Process optimization & productivity
Key deliverables§ Process gas chromatography & photometers§ Reid vapor pressure analyzers§ Continuous gas analyzers§ BTU Analyzers§ Metallurgy quality analyzers§ Continuous emission monitoring systems§ FTIR & FTNIR lab & process analyzers§ Remote sensing & spectra radiometers§ Liquid analytical and monitoring systems§ System integration & fabrication§ Engineering, application & support services
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GPG Analytical Measurement & Systems
§ Aluminium Measurement§ Ammonia Measurement§ Chlorine Measurement§ Conductivity Measurement§ Dissolved Organics Measurement§ Dissolved Oxygen Measurement§ Fluoride Measurement§ Hydrazine Measurement§ Iron Measurement§ Manganese Measurement§ Multiwave Photometers Nitrate Measurement§ pH / ORP Measurement§ Phosphate Measurement§ Silica Measurement§ Sodium Measurement§ Turbidity Measurement
Liquid Analyzer
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GPG Analytical Measurement & SystemsGas Analyzer
§ Gas Filled Calibration Cell
§ NDIR§ NDUV§ TCD§ Paramagnetic O2§ Electrochemical O2§ Laser§ Corrosion Resistance Cell
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GPG Analytical Measurement & SystemsGas Chromatograph
§ NGC measure up to C6+§ NGC measure up to C9+§ Process GC
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§ STEAM AND WATER ANALYSISSYSTEM (SWAS SYSTEM) Qty 2 Unit
§ Project Name: Keramasan Power PlantExpansion Project 80 MW
§ Location: Palembang, South Sumatera
§ Customer: PT. PLN
§ Awarded Year: 2012
§ ABB Edge: Provide complete onlinesolution and comprehensive range ofAnalyzers
ABB ReferenceSWAS System
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§ STEAM AND WATER ANALYSISSYSTEM (SWAS SYSTEM) Qty: 2 Unit
§ Project Name: Boiler Sampling facilityfor Boiler Unit 8 & 9
§ Location: Cikarang, West java
§ Customer: ALSTOM
§ Awarded Year: 2009
§ ABB Edge: Provide complete onlinesolution and comprehensive range ofAnalyzers
ABB ReferenceSWAS System
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§ STEAM AND WATER ANALYSISSYSTEM (SWAS SYSTEM) Qty: 2 Unit
§ Project Name: PLTU Amurang 2 x 25 MW
§ Location: Amurang, North Sulawesi
§ Customer: PT. PLN
§ Awarded Year: 2008
§ ABB Edge: Provide complete online,competitive and comprehensive solutionrange of Analyzers
ABB ReferenceSWAS System
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How we are organizedGPG Flow Measurement
Markets served§ Power & Steam; Chemical & Petrochemical;
Water & Wastewater; Oil & Gas, Pulp & Paper;Minerals & Mining; Food, Beverage &Pharmaceutical
Market drivers§ Improved productivity§ Energy efficiency§ Health, safety and environment§ Process optimization and productivity
Key deliverables§ Flow metering systems and products§ Flow Computers for custody transfer§ RTUs for low power, programmable I/O needs§ Production enhancement applications§ Engineering, application and support services
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GPG Flow Measurement
§Orifice§Orifice FlangeAssemblies§Venturi Tubes§Flow Nozzle§Wedge Meter§Averaging Pitot Tube
Designed to all the major standards ISO5167-1:2003, API, R W Miller, AGA andASME
DP Flow
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GPG Flow MeasurementDP Flow – Junior and Senior Orifice
§ Compliance with ISO 5167:2003 & API MPMS14.3.2 (AGA Report No.3)
§ Meter Configurations- Flange x Flange- Flange x Weld - Weld x Weld- FF (Flat Face), RF (Raised Face) or RTJ (RingType Joint)
§ Flanges available in the following formats- ANSI 16.5, 16.47- Techlok & SPO- Grayloc- API 6A- or to client specification
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GPG Flow MeasurementVortex and Swirl Flow Meter
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GPG Flow MeasurementElectromagnetic Flow Meter
§ AC / DC Powered§ Solar Panel§ Battery
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GPG Flow MeasurementCoriolis Flow Meter
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GPG Flow MeasurementVariable Area Flow Meter (Rotameter)
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GPG Flow MeasurementThermal Mass Flow Meter for Gas
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Torbar InstallationHot Air to Furnace Flow Measurement (Ispat Panca)
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How we are organizedGPG Field Instruments & Devices
Markets served§ Power & Steam; Chemical &
Petrochemical; Water & Wastewater; Oil &Gas, Pulp & Paper; Minerals & Mining;Food, Beverage & Pharmaceutical
Market drivers§ Improved productivity§ Energy efficiency§ Health, safety and environment§ Process optimization and productivity
Key deliverables§ Pressure, temperature and level products§ Actuator & positioner products§ Recorders, controllers and data acquisition
products§ Engineering, application and support
services
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GPG Field Instruments & DevicesPressure Device
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GPG Field Instruments & DevicesTemperature Sensor and Transmitter
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GPG Field Instruments & DevicesLevel Measurement
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GPG Field Instruments & DevicesActuator and Positioner
I/P Converter
Pneumaticactuators
ABBValve Automation
SmartPositioners
ElectricalActuators
ConventionalPositioners
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GPG Field Instruments & DevicesRecorder and Controller
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GPG Field Instruments & DevicesDevice Management, Fieldbus and Wireless
Asset Vision ProfessionalHMI Device Handheld Asset Vision Basic
Hardware Software
§ Asset Vision - Scalable device management§ Productivity enhancement and optimal value at each tier
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GPG Field Instruments & DevicesDevice Management, Fieldbus and Wireless
HART ModemNHA121-xx
Controller
PS24 V DC250Ω
4..
20m
A
Example for PROFIBUS and HART
PROFIBUS AdapterNDA121-NO
LinkingDevice
Controller
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GPG Field Instruments & DevicesDevice Management, Fieldbus and Wireless
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