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INDUSTRY PROFILE
India is blessed with abundant natural resources. Dall milling is the third largest
processing industry in India after rice and wheat milling. The word dall derives from the Sanskrit
verbal root dall-'to split'.
India is one of the major pulse growing countries in the world.Dall (also spelled Dahl or
Daal or Dhal! is a preparation of pulses (dried lentils peas or beans! which have been stripped
of their outer hulls and split. It also refers to the thick stew prepared from these an important
part of Indian "epali #akistani Sri $ankan and %angladeshi cuisine. It is regularly eaten with
rice and vegetables in southern India and with both rice and roti (wheat&based flat bread!
throughout northern India and #akistan. Dall is a ready source of proteins for a balanced diet
containing little or no meat. Sri $ankan cooking of dall resembles that of southern Indian dishes.
#ulses are the major protein in source in Indian diets. t the house&hold level stone
grinders are used to dehusk and split pulses. hereas the mechani)ed rollers and shellers are
used by the organi)ed industry (over **+++ mills! to prepare splits (dall! from pulses. Some
pulses are processed for roasted produces and flour India has traditional wisdom knowledge
skill and crafts to practice agriculture. ,owever other inputs including agricultural engineering
technologies are gaining importance for increasing production productivity and costcompetitiveness. The country has attained not only self sufficiency in food grain production but
also maintains buffer stock to meet eventuality. gricultural engineering inputs have played
appreciable role in increasing production and productivity through appropriate mechani)ation
inputs for and post production agriculture covering timely field operation. The details of the
nature and type of plant and machinery their capacity power consumption level of automation
varies upon the market needs nature and type of the end products and the investment capacity of
the entrepreneur.
The word dall can at times be used in a disparaging fashion as some use the label -dall
khor- (-dall eater- in #ersian! in a belittling manner toward #akistanisor those from the Indian
Subcontinent. Some #akistanis living in rural areas have been nicknamed dall khor seemingly
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more often than those living in the urban cities given the popularity of vegetarianism in the
countryside.
#ulses are basically grain legumes. They occupy an important place in human nutrition
due to their high protein content than cereal grains. In Indian dietary regime it occupies an
important place. Since majority of Indians are vegetarians they depend largely on grain legumes
(pulses! for their dietary protein. $egumes contribute a major portion of lysine in the vegetarian
diet. They are also a fairly good source of vitamins like thiamine machine riboflavin and much
needed iron. Therefore its uality availability to the common man is a major challenge. Since
recovery was poor in traditional technologies adoption of modern technology will go a long way
in meeting the need of the common man.
They are also a fairly good source of vitamins like thiamine niacine riboflavin and much
needed iron. Therefore its uality availability to the common man is a major challenge. Since
recovery was poor in traditional technologies adoption of modern technology will go a long way
in meeting the need of the common man. /ost of the legumes in raw form contain a wide variety
of anti&nutritional factors. In addition many of the grain legumes cause flatulence. Thus there
e0ists a need for processing the grain legumes into consumable form.
The model unit is based on the versatile dall milling technology developed by 1entral2ood Technology 3esearch Institute (12T3I! /ysore and the machinery is fabricated under the
supervision of the scientists from 12T3I. 12T3I /ysore besides providing assistance in the
establishment of the dall mills also provides need based.
STATUS OF PULSES PROCESSING INDUSTRY IN INDIA:
Dall milling industry is one of the major agro processing industries in India. 4ut of the
total production of *5.*6 million tonnes of pulse in the country 789 is processed by these dall
mills. There were about :+++ dall mills in the country in *67:. The numbers grew steadily to
;+++ units in *6algaon kola and "agpur (/aharashtra! and in or near major
consumption 1entres such as ?olkata /umbai 1hennai ,yderabad and Delhi. The units are
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mostly traditional ones. They are capital intensive and energy sapping in nature. The dehusking
efficiency in traditional mills is uite low. /oreover the yield of dehusked and splitted pulses in
traditional mills is about ;8&7+ 9 in comparison to
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PRIMARY PROCESSING:
#rimary processing activities consist of production of cleaned graded packaged pulses.
SECONDARY PROCESSING:
Cnder secondary processing activities such as dehusking splitting polishing turmericA
spicesA salt coating and powdered besan and packaged dall are done.
TERTIARY PROCESSING:
These activities mostly consist of preparation of roasted fried dall and other associated
dall products.
%asic processes in dall milling are cleaning grading conditioning dehusking splitting
separation polishing and bagging. /ajor variation is involved with dehusking process only.
Dalls like rahar Crad /oong and $entil are difficult to dehusk as a result repeated operations
by dehusking rollers are reuired. 3epeated soaking drying tempering is done to loosen portions
of husk sticking after rolling operations. Sometimes $inseed oil is also used during dry milling
operation to impart shine or better appeal to the milled dall.
The removal of the outer layer of husk and splitting the grain into two eual halves is
known as milling of pulses. To facilitate dehusking and splitting of pulses alternate wetting and
drying method is used. In India traditional milling methods produce dehusked split pulses.
$oosening of husk by conditioning is insufficient in traditional methods. To obtain complete
dehusking of the grains a large number of abrasive forces is applied resulting in high losses in
the form of broken and powder. ield of split E dehusked pulses in traditional mills are only ;8
to 789 due to the above losses compared to
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#ulses shown at one E two must be dry within 5 days to get better results. Their
processing in any season should be avoiding.
The de&husked pulses mi0ed with the un&husked pulses and the husks are again de&
husked in the >as brand mini Dall mill as usual. In second pass all the pulses are de&
husked.
DIFFERENT TYPES OF DALLF
They are some many varities of dall some e0ample are follows.
%lack Crid dall.
Crad dall.
/oong dall.
1hana dall.
/oth dall.
Indian masur dall.
Split /oong dall.
Toor dall.
,orse gram.
@reen peas.
URAD DALLF
There are three types of Crad Dall hole urad split black urad with skin split washed
white Crad. Crad dall has black skin while the inside is creamy white. This white lentil is rich in
protein and the iron content is good for improving hemoglobin count. Crad dall is great for
vegan and low fat diets. ith the help of our team of professionals we are involved in the supply
of wide range of Crad ash in the domestic as well as overseas markets. These are offered in
sealed packaging to retain their freshness and nutritional value.Crad dall sometimes referred to
as -black gram- is the main ingredient of the South Indian dishesF idly and dosai.
TOOR DALL:
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Toor dall that is yellow pigeon peas is available either plain or oily. It is the main
ingredient for the South Indian recipe called sambar.
CHANA DALLF
1hana dall is produced by removing the outer layer of kala 1hana (black chickpeas! and then
splitting the kernel. lthough machines can do this it can also be done at home by soaking the
whole chickpeas and removing the loose skins by rubbing.?ala 1hana are small chickpeas with
brown skins. In the CS and 1anada it is known as Desi chickpea and the variety most used is
called '/yles'. It is very disease resistant. This foodG1hana dallGis practically unknown in the
est but is becoming available here too. 1hana dal is a bean that comes from India where they
appreciate it very much.
MOONG DALLF
/oong dall is known as /oong bean. This food grain product is small ovoid in shape
and green in color. /oong %eans are widely grown in 1hina #hilippines India and other
countries of the world. /oong Dall is used in cooked food as well as dry food. These are also
used in making flour sweet recipes and many other products. /oong beans are rich in protein
and therefore highly beneficial for good health. e pack /oong Dall in >ute as well as
#olythene bags of multiple si)es as per the reuirements of the customers.
SPLIT MOONG DALL:
Split /oong dall is a skinned and halved version of the whole /oong bean. They are
golden in color have a mild taste and easy to cook. In yurveda split /oong dall is
recommended for children elderly people and convalescents as it is easily digested.
INDIAN MASUR DALL:
Dall (pulsesAlegumes! can be made as simple or as complicated as possible. simple
Dall recipe mainly calls for pulses tomatoes onions and cumin. Though this recipe talks of
/asur Dall (4range $entils! it can be replaced by any other Dall like whole or split /oong
Dall(/ung %ean! Tuvar Dall (#igeon #ea! etc. ,owever the cooking time for different Dall
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vary. Dall that take longer to cook can be soaked for a couple of hours to let them soften and
speed up cooking. /asoor Dall is one of the fastest cooking Dall and most commonly used as
lentils in merica.
MOTH DALLF
/oth is grown especially in dry parts of South sia for its tiny (5&= mm! edible beans
which range in color from light brown to dark reddish brown. The sprouted beans taste
somewhat sweet.
GREEN PEAF
The pea is a most commonly green occasionally purple or golden yellow pod&shapedvegetable widely grown as a cool season vegetable crop. The seeds may be planted as soon as
the soil temperature reaches *+ H1 (8+ H2! with the plants growing best at temperatures of *5 to
*< H1 (88 to ;= H2!.
HORSE GRAMF
,orse gram and moth bean are legumes of the tropics and subtropics grown mostly
under dry&land agriculture. The chemical composition is comparable with more commonlycultivated legumes. $ike other legumes these are deficient in methionine and tryptophan though
horse gram is an e0cellent source of iron and molybdenum. 1omparatively horse gram seeds
have higher trypsin inhibitor and hem agglutinin activities and polyphenols than most bean
seeds. "atural phenols are mostly phenolic acids namely 5 =&dihydro0y ben)oicp&hydro0y
ben)oicvanillic caffeic p&coumaric ferulic syringic and sinapic acids.Dehusking germination
cooking and roasting have been shown to produce beneficial effects on nutritional uality of
both the legumes. Though both reuire prolonged cooking a soak solution has been shown to
reduce cooking time and improve protein uality.
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COMPANY PROFILE
This company established in *6=+by /r.T.. runachla "adar a man optimistic
4utlook and enormous business acumen as a discrete unit since he felt the need of the #ublic for
commercial processing of the pulses at large scale in consumption of uality %ased dhal and
gram flour.
Today we have grown with the blessing of almighty and sheer hard work to ccomplish
the mission of our founder for which we rewarded by T/I$ "DC 14"SC/B3
I@I$"1B 14C"1I$ for the best since *665 till the current year.
The acme for our pains tacking effort in maintaining our uality standard is to serve the
public and gather up its support as a determinant for our dhal being completely Devoid of
adulating and standard maintenance. 4ur e0tended unit is well furnished a sophisticated with
high tech /achineries. This makes it a humdinger rending our product hygienic. s our unit is
self contained and automatic it curtails any sort of manual contamination.
4ur mill is supposed to be a %eau ideal of kind and uniue in the country for not only
complete stainless steel and finish but also in the line of hygiene and maintenance++:B.
4ur premises are strictly kept hygiene to ensure uality .e make sure that our
Bmployees are provided with the best provisions for the maintenance of hygiene and personal
health.
4ur mill is self contained with the modern high tech E automatic /achineries %oth for
processing and packing thus avoiding the contamination directly over the finished products.
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The processed products are packed in the most modern forms of consumer convenient
@/3? sealed safe eco&friendly packs using the automatic packing machineries to safe our
consumers against adulteration and contamination.
The products packing are carefully dispatched intact and fresh various holesale and
retail outlet from our mill according to the convenience of our Dealers and consumers depending
on their necessity.
OUR PRODUCTS
3aw materials we purchase are always superior uality when these raw /aterials are
subjected to our salacious methods of processing renders our final products awesome and
nutritious. They are totally devoid of adulterations and their standard maintenance is Imperious
throughout the year. e take seismic Bffort in maintaining the uality "utrition savor and
geniuses of dhal
CATEGORIES AVAILABLE
A. T he sublime and superior uality products are marketed under the %rand
%rand name ""D,I.
B. nd our secondary uality products for standard in the market competency is
marketed under the brand of %4@3
C. 1lassified just for the sake of cost effectiveness to be consumed by all class of people
but still it is unrivalled by other brands available in the market.
TYPES OF OUR PRODUCTS
1. JILEBY DHAL
2. BLACK GRAM DHAL
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3. GRAM FLOUR
4. COMMERCIAL GRAM FLOUR
5. RED GRAM DHAL
Ji!"# D$%
This is the pierce de resistant of our dhal products. 2or the first time commercially
introduced by /r.T.. runchla "adar himself in the country it is a used for preparing
traditional and scrumption sweet dish called >ileby mostly confined to south India.
B%&' G(%) D$%:
2or the first time in the country innowed but whole pulse was used for culinary %enefits
by /r.T.. runchla "adar.
The advantage being the perseverance of its savor nutrition and #rodigious mount of
flour yield that is uniform and standard throughout the year regardless of the Seasonal variation.
G(%) F*+(:
This is sublime best flour manufacturing in our unit by the traditional Stone @rinding
method using a very special variety of %engal gram. The /ode of production Includes proper
desiccation hygiene maintenance and @ood package that make the flour. Durable to be
consumed even for about for si0 month without being soiled. %esides the 1ulinary benefits our
brand has cosmetic values too as it can be used for cosmetic skin #acks.
C*))!(&i% G(%) D$%:
This us a variant of gram flour which is manufacturing just to fulfill the increasing
Demands of gram flour for day to day use or for bulk and immediate consumption as in ,otels.
R!, G(%) D$%:
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This product of us is nutritionJs delicious and its advantage is reduced 1onsumption of
while cooking
CREDENTIALS:
e were honored with GEM OF INDIA A-ARD FOR BEST DHAL AND GRAM
FLOUR i INDIA/ in the year *66; by M0 RATANMALA SAVANOOR (Cnion
/inister for #lanning and programs at "ew Delhi!.
e bagged BEST PUBLIC SERVANT A-ARD in the year *667 #resented by
S$(i.ATAL BIHARI VAJPAYEE/#rime minister of India.
e received award for CIVIL ECELENCE in the year 21 by
D(.RADHAKRISHNAN/1ollector of Salem India.
e were rewarded by award for ARCH OF ECELLANCE (%usiness! in the year
:++: for NO.1 UALITY DHAL PRODUCTS /anufacturers in INDIA by Cnion
/inister of State for 1onsumer ffairs 2ood and #ublic Distribution at "ew Delhi India.
NANDHI DALL MILLS/
N*.2/ N%(%$i))% R*%,/
S$!6%7!8/ S%!)932
T%)i N%,+/ I,i%.
P$*!: ;
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ORGANIATION CHART OF NANDHI DALL MILLS P LTD SALEM
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PURCHASE DEPARTMENT
FUNCTION OF GRAM PURCHASE FOR NANDHI DALL MILLS
PAYMENT
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In this mill gram is the major raw material in the production of yarn purchase department plays a
major role in the company. The grams samples are received from various suppliers are tested
with HIGH VOLUME INSTRUMENTS. The director of this company has direct control over
this department and grams supervisor and store supervisor assisted him. This purchase
department not concentrates the purchase spares and other packing materials.
This department maintains regular stock register for grams spares well as for the packing
materials. The main function of the department is to get uotations from different suppliers
analy)ing the samples placing order with the suppliers.
These raw materials are purchased at reasonable rate and uality the company stores raw
materials at least for three months production.
fter the receipts of the goods the storekeeper enters the particular in the share register.
The following documents are maintained the stores.
*. @oods receipts book
:. Stores ledger
5. @ram ledger
=. 2orm I
PROCEDURE FOR PURCHASE
The purchase of gram is headed by managing director samples are collected from the
different merchant and taken to the mill for testing. The report produced the testing machine are
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carefully read by the managing director. The samples which compile the e0pected uality norms
are segregated out the order are placed with the merchant. The merchant will supply the order
uality directly to the mill.
The mill purchases different varieties of gram from different areas and from the different
suppliers some of the more.
*. ndhra #radesh
:. /aharashtra
5. Tamil "adu
GOODS RECEIPTS BOOK
fter placing the order with the suppliers the goods are directly dispatched to the mill.
hen the goods arrivals is received in this book. The storekeeper is responsible for this job.
BIN CARDS
IndividualJs card is given for every item in the store. This card has the receipt Issues of
the material and other relevant information. This is nothing but a miniature of the stock ledger.
STORES LEDGER
In this ledger the purchase of item issues along eight the values are entered. t any
point of the time the stock of the store and values are known from this ledger. In cash of raw
material from I is maintained to know the stock.
The storekeeper must produce a report of stock its value and given time. These reports
will directly go to the /anaging Director. The storekeeper is also responsible for placing order
for items when then order level of the item falls below the average.
STORAGE:
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SPARE PARTS ROOM
The storekeeper protects this. The storekeeper issues spare parts to all departments. The
spare parts are separated by wise the department and machines. /ostly the spare parts are
purchasing from foreign countries.
FUNCTIONS AREA OF PERSONNEL MANAGEMENT:
4n the basis of the various functions which the personnel management. @enerally
undertakes about the functional areas of personnel management may be set for this below.
*. 4rgani)ational planning its development.
:. Staffing and employment
5. Training and development.
=. 1omparison wages and salary administration.
8. /otivation and incentives.
;. Bmployee service and benefits.
7. Bmployee records.
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=. @eneral shift
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UALITY CONTROL DEPARTMENT
The factory managerA Technical department and assisted by production master and
assisted production master. The management together with the production department will
decide the plan and other cost factors. The company is awarded IS4 6++* K :+++ certification.
The customer is awarded fi0ed in the standard. The customers are motivated according to the
norms fi0ed in the standard. It is the policy of the company to sell the Ri$8 P(*,+&8 8* Ri$8
C+8*)!( and hence the company does not face any problem in Luality defects form its
products.
The production clerk receiver the daily production details and maintains it in a register.
The register is called 3@ K * register. The productions of all the three shifts are recorded
in this register. The production clerk prepared daily production statement. This statement is sent
to the /anaging Director factory manager and other officers concerned.
UALITY MAINTAIN
Luality is imposed right from the selection of raw material. The main function of this
department is to control and monitor the uality of raw material is as well as the finished
product.
COMPUTER SECTION
The computer section is controlled by system manager (114C"T E BD#!. The mill
has large centrali)ed computer system. The mill has one file server and *8 nodes. Bach is
connected with its own local pointer. ll the computers are connected to the file server through
cables CT#1TS cables via ,C%. The accounts fed the day to day transaction in the computer
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and all data are centrali)ed at the file server. The system manager then generators the reuired
reports in accordance with the data fed to all computers.
The whole office is air conditioned not only to avoid dust and but also to keep the
employees always to feel fresh and fireless. %ecause of having such a good. Bfficient and fast
computing systems. The computer stands "4.*. India first fully automatic and hygienic gram
flow processing units.
STOPPAGES
During the process of production the machine will be stopped for some time for various
reasons. These know of stoppage the stoppage will result in the loss of production. The reasons
for those stoppages are described below.
*. 2or cleaning the machine.
:. 3epairs and maintenance.
5. Blectric faults.
=. ants of labors.
8. Doffing.
;. 1ount changing.
7. #ower failures.
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hen the daily production is decreased then there should be a problem behind it. The controlled
departmentJs authorities will assess the problem and take immediate steps to rectify it and to
ensure inform uninterrupted production this department is headed by assistant spinning muster.
SALES DEPARTMENT
Sales Department plays a vital in the company. The cost factors are received from the
production department and other marketing costs are added and then sales price is fi0ed.
/arketing officers looks after marketing of yarn. Cnder him here are three officers. Then
yam produced at the mill is sold directly to the customer as well as through their brokers at
Thirupur and Brode Tiruchengode Sankari #allipalayam. The company also appoints
consignment agents at /umbai who will sell the products on behalf of the company. The mill
also sells its products to the foreign countries through brokers at 1oimbatore and /umbai
(otherwise called merchant e0porters! and they are paid commission in according to the volume
of sales.
2or every trading concern ma0imi)ation is a must thing. There are two options for firm to
increase its profit. 4ne is sales promotion and the other is washer control and cost control.
The first one is implemented by effective business and the e0ecutive and workers of the
company implement the second one.
EPORTING DEPARTMENT
"andi Dall /ills is the IndiaJs first automatic fully dall manufacturing mill. These mills to
e0port our product are various countries.
EPORTING COUNTRIES ARE BELO-.
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*. /alaysia
:. Singapore
5. ustralia
=. Thailand
8. Dubai
;. merica
7. 1hina
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