1
Photoelectric Switches for Harsh Environments
For even harsher environments
Die-cast housing for strength and shock resistance
High-performance seal Resistance to the most advanced cutting oils Preleaded connector models are available
HP800 Series
Oil resistant:Glass lens cover
Oil resistant:Stainless steel cover
EXPLANATION OF MAJOR FUNCTIONS AND FEATURES
Oil resistant:special sealing, IP67G
Oil resistant:fluorine coating
Oil resistant:special cable
Rugged: Die-cast housing Rugged: Shock resistant to 1000 m/s2
1 2
As shown below, these photoelectric switches pass the JEM IP67G oil resistance tests for oil solution and 2 types of water-soluble cutting oil which are widely used for tooling processes.
With regard to water-soluble cutting oil, the switches pass the product life test by the accelerated test method, as shown below.
Note: The three types of cutting oil are made by Yushiro Chemical Industry Co., Ltd.
Details of test Name of test oilKinematic viscosity
(mm2/s) (40C)JIS
classificationClassification
of test oil
Immersion in 50Coil for 240 hours
Yushiron Cut Abas BM405 15.1Equivalent to type 3 No.8
Water-insoluble cutting fluid
Immersion in 30C and 60C oil for 2 hours each,
250 cycles (1000 hours)
Yushiroken EC50-T3 Equivalent to type A1 No.1Water-miscible
cutting fluidYushiroken PFS760
Equivalent to type A2 No.1
ABOUT OIL RESISTANCE
PH
10.1(30)
9.9(20)
3
10 to 30 Vdc
Preleaded
Preleadedconnector
Preleaded
Preleadedconnector
Preleaded
Preleadedconnector
Preleaded
Preleadedconnector
Preleaded
Preleadedconnector
Preleaded
Preleadedconnector
NPN open
collector
PNP open
collector
NPN open
collector
PNP opencollector
NPN opencollector
PNP opencollector
Configuration D-ON WiringmethodCodelength
Output mode Catalog listing
Sensitivityadjustment
Scanningdistance
Detectionmethod
PowersupplyL-ON
HP800-T1LHP800-T1DHP800-T1L-L05HP800-T1D-L05HP800-T1L-LP5HP800-T1D-LP5HP800-T1L-CN03HP800-T1D-CN03HP800-T1L-CN05HP800-T1D-CN05HP800-T1L-CN1HP800-T1D-CN1HP800-T2LHP800-T2DHP800-T2L-L05HP800-T2D-L05HP800-T2L-LP5HP800-T2D-LP5HP800-T2L-CN03HP800-T2D-CN03HP800-T2L-CN05HP800-T2D-CN05HP800-T2L-CN1HP800-T2D-CN1HP800-P1LHP800-P1DHP800-P1L-L05HP800-P1D-L05HP800-P1L-LP5HP800-P1D-LP5HP800-P1L-CN03HP800-P1D-CN03HP800-P1L-CN05HP800-P1D-CN05HP800-P1L-CN1HP800-P1D-CN1HP800-P2LHP800-P2DHP800-P2L-L05HP800-P2D-L05HP800-P2L-LP5HP800-P2D-LP5HP800-P2L-CN03HP800-P2D-CN03HP800-P2L-CN05HP800-P2D-CN05HP800-P2L-CN1HP800-P2D-CN1HP800-A1LHP800-A1DHP800-A1L-L05HP800-A1D-L05HP800-A1L-LP5HP800-A1D-LP5HP800-A1L-CN03HP800-A1D-CN03HP800-A1L-CN05HP800-A1D-CN05HP800-A1L-CN1HP800-A1D-CN1HP800-A2LHP800-A2DHP800-A2L-L05HP800-A2D-L05HP800-A2L-LP5HP800-A2D-LP5HP800-A2L-CN03HP800-A2D-CN03HP800-A2L-CN05HP800-A2D-CN05HP800-A2L-CN1HP800-A2D-CN1
2 m
5 m
50 cm
30 cm
50 cm
1 m
2 m
5 m
50 cm
30 cm
50 cm
1 m
2 m
5 m
50 cm
30 cm
50 cm
1 m
2 m
5 m
50 cm
30 cm
50 cm
1 m
2 m
5 m
50 cm
30 cm
50 cm
1 m
2 m
5 m
50 cm
30 cm
50 cm
1 m
Thru-scan
Polarizedretroreflective
Diffuse-scan
15 m
0.05 m~4.5m
0.77 m
(when used with FE-RR8 or FE-RR17 or FE-RR21)
CATALOG LISTINGS
3 4
ACCESSORIES
Name Configuration Description Catalog listing Compatible model
Reflector size47 mm x 47 mm
FE-RR8(Scanning distance 0.05 to 4.5 m)
FE-RR21(Scanning distance 0.05 to 4.5 m)
Reflector size37 mm x 56 mm
Reflector size47 mm x 47 mm
FE-RR17(Scanning distance 0.05 to 4.5 m)
FE-RR15(Scanning distance 0.06 to 2.7 m)
FE-RR18(Scanning distance 0.06 to 2.7 m)
FE-RR23(Scanning distance 0.06 to 1.8 m)
Reflector for polarized retroreflective model
Reflector size30.8 mm x 30.8 mm
Reflector size30.8 mm x 30.8 mm
Reflector size8.6 mm x 29.5 mm
Standard bracketBottom-mounting L-bracket
(zinc-plated steel plate)HP800-B01
HP800-P
HP800-P
HP800-P
HP800-P
HP800-P
HP800-P
Thru-scan model with horizontal slit
Thru-scan model with vertical slit
Shape
2 m
30 cm
2 m
30 cm
10 to 30 Vdc
1m
2m
1m
2m
1m
2m
1m
2m
1mm
2mm
1mm
2mm
1mm
2mm
1mm
2mm
HP800-T1D-014
HP800-T2D-014
HP800-T1D-015
HP800-T2D-015
HP800-T1D-016
HP800-T2D-016
HP800-T1D-018
HP800-T2D-018
HP800-T1D-019
HP800-T2D-019
HP800-T1D-020
HP800-T2D-020
HP800-T1D-021
HP800-T2D-021
HP800-T1D-022
HP800-T2D-022
Wraparoundmounting bracket
Wraparoundhorizontal mounting bracket
(zinc-plated steel plate)HP800-B02
Catalog listingOutput modeSlit widthDetectiondistanceSupplyvoltageCable length
Connectionmethod
Preleadedconnector
Preleaded
Preleadedconnector
Preleaded
NPN, dark-ON
PNP, dark-ON
NPN, dark-ON
PNP, dark-ON
NPN, dark-ON
PNP, dark-ON
NPN, dark-ON
PNP, dark-ON
NPN, dark-ON
PNP, dark-ON
NPN, dark-ON
PNP, dark-ON
NPN, dark-ON
PNP, dark-ON
NPN, dark-ON
PNP, dark-ON
HP800 Series
HP800 Series
Detectionmethod
5
SPECIFICATIONS
HP800-P HP800-T HP800-A Catalog listingDetection method
Power
Power consumption
Scanning distance
Target object
Standard target object
Scanning angle
Differential travel
Operation mode
Output mode*1
Control output
Response time
Emitter
Indicator
Ambient light immunity
Operating temperature
Operating humidity
Insulation resistance
Dielectric strength
Vibration resistance
Shock resistance
Protective structure
Wiring method
Weight
Circuit protection
Polarized retroreflective*2
13 mA max.
0.05 to 4.5 m (when used with FE-RR8, FE-RR17, or FE-RR21 reflector)
Opaque object 80 mm dia. min. (when used with FE-RR8, FE-RR17, or FE-RR21 reflector)
Body: 0.5 to 10. Reflector: 20 min.
Thru-scan
27 mA max. (HP100-E1: 16 mA max., HP100-R: 11 mA max.)
15 m
Opaque object, 9 mm dia. min.
2 to 20
Diffuse-scan
16 mA max.
0.77 m
300 x 300 mm white paper (Kodak 90% reflective paper)
20% max. (at rated scanning distance)
10 to 30 Vdc (ripple 10% max.)
HP800-L: Light-ON. HP800-D: Dark-ON.HP800-1(L /D): NPN open collector. HP800-2(L /D): PNP open collectorSwitching current: 100 mA (resistive load). Output dielectric strength: 30V.
Voltage drop: 3V max. (at switching current 100 mA). Short-circuit protection function.
500 s max. for both operation and recovery
Indicators other than thru-scan emitter: orange when output ON, and green during stable light-ON and light-OFF. Thru-scan emitter: orange light on power supply indicator. Thru-scan receiver: light-operated red indicator on front.
Incandescent lamp: 10,000 lux max. Sunlight: 40,000 lux max.
30 to +60C (without freezing or condensation)
35 to 85% RH (without freezing or condensation)
20 M min. (at 500 Vdc)1,000 Vac 50/60 Hz for one minute between electrically live metal and case
10 to 55 Hz, 1.5 mm peak-to-peak amplitude, 2 hours each in X, Y, and Z directions
1000 m/s2 3 times each in X, Y and Z directions
IP67 (JIS standard) , IP67G (JEM standard) (excluding connector)
Approx. 105g (body with 2 m cable only)
Power ON malfunction prevention circuit (approx. 8 ms), wiring error protection
HP800--LP5: preleaded (0.5 m), HP800-: preleaded (2 m), HP800--L05: preleaded (5 m), HP800--CN03: preleaded connector (0.3 m), HP800--CN05: preleaded connector (0.5 m), HP800--CN1: preleaded connector (1 m)
Red LED Infrared LED Infrared LED
*1. An FET is used for output*2. If a polarized retroreflective model is used to detect highly reflective objects or objects that interfere with polarization, detection might be inconsistent. For details, see the handling precautions on
page 30. When used in an environment likely to cause rust (except for cutting oil), use the HP-PA01 spacer (sold separately) when mounting.
HP800-T-014/-016 HP800-T-019/-021 HP800-T-015/-018 HP800-T-020/-022
1m 1m 2m 2m
*1. A FET is used for output.*2. If the emitter and receiver are installed at an angle, object detection will be affected.
Catalog listing
Detection method
Supply voltage
Current consumption
Detection distance
Target object
Scanning angle
Operation mode
Output mode*1
Control output
Response time
Light-emitting element
Indicator
Ambient light immunity
Operating temperature
Operating humidity
Dielectric strength
Withstand voltage
Vibration resistance
Protective structure
Mass
Protection circuits
Applicable standards
Thru-scan(with 1 mm wide horizontal slit)
Thru-scan(with 1 mm wide vertical slit)
Thru-scan(with 2 mm wide horizontal slit)
Thru-scan(with 2 mm wide vertical slit)
Opaque objectat least 2 9 mm (H W)*2
Opaque objectat least 9 2 mm (H W)*2
Opaque objectat least 3 9 mm (H W)*2
Opaque objectat least 9 3 mm (H W)*2
10 to 30 Vdc (ripple voltage 10 % max.)
27 mA max. (emitter 16 mA max., receiver 11 mA max.)
1 to 20 for both emitter and receiver
HP800-TD: dark-ONHP800-T1-0: Open collector NPN transistor
Switching current 100 mA (resistive load), output voltage 30 V, residual voltage 3 V max. (at 100 mA switching current) with output short-circuit protection
500 s or less (for operation and return)
Infrared LED
Receiver: indicator lights up orange when output ON, stable light/dark indicator lights up green
Incandescent lamp 10,000 lux max., sunlight 40,000 lux max.
-30 to +60 C (without freezing or condensation)
35 to 85%RH (without freezing or condensation)
20 M or more (at 500 Vdc)
1,000 Vac, 50/60 Hz for 1 min between all electrically live metal and case
10 to 55 Hz, 1.5 mm peak-to-peak amplitude, 2 h each in X, Y, and Z directions
1,000 m/s2 10 times each in X, Y, and Z directions
Approx. 210 g (2 m preleaded main unit only)
Malfunction prevention upon power ON (approx. 8 ms), wiring error protection
The EMC Directive(2004 / 108 / EC)
5 6
Thru-scan models (HP800-T)
CHARACTERISTICS DIAGRAMS (typical examples)
400
350300250
200
400350300250200150100500
50100150
Par
alle
l dis
plac
emen
t (m
m)
Distance (m)
0 5 10 15 20
Parallel displacement
1
100
10
Exc
ess
ga
in f
act
or
(tim
es)
Distance (m)
0 5 10 15 20
Excess gain(light received over the required amount)
OUTPUT CIRCUIT DIAGRAM (Note that a FET is used for output)
EXTERNAL DIMENSIONS/CONTACT ARRANGEMENT
Thru-scan emitter (NPN output type) Polarized retroreflector model Thru-scan receiver Diffuse-scan model
(PNP output type)Polarized retroreflector model Thru-scan receiver Diffuse-scan model
Maincircuit
Maincircuit
Maincircuit
Brown
10 to 30 Vdc
Blue
Control output
Brown
Load
100 mAmax. 10 to 30 Vdc
Black
Blue
Control output
Brown
Load
100 mAmax.10 to 30 VdcBlack
Blue
1 1
4
3
1
4
3
3
M12
x1
Connector Lock-ring
14
44
3
2
14.1 1.3
1
4
7
EXTERNAL DIMENSIONS (unit: mm)
HP800-P HP800-A
Output indicator
Stability indicator
Receiver
7.3 dia. (2) (lens diameter)
Emitter
M3 threadedthru hole (2)29.5
4.2 di
a.
16.2
3.8
3.8
19.8
0.35
40.8
36.8 2
0
7.3
7.1
163
M3 threadedthru hole (2)
Output indicator
Stability indicator
Receiver
7.3 dia. (2) (lens diameter)
Emitter
Max.
Min.
Sensitivity adjustment potentiometer
29.5
4.2 di
a.
16.2
3.8
3.8
19.8
0.35
40.8
36.8 2
07.
1
163
7.3
Polarized retroreflective models (HP800-P)
Diffuse-scan models (HP800-A)
Excess gain(light received over the required amount) Use with the FE-RR8 / 17 / 21, FE-RR15 / 18, or FE-RR23
FE-RR8 / 17 / 21FE-RR15 / 18FE-RR23
1
100
10
Exc
ess
ga
in f
act
or
(tim
es)
Distance (m)
0 1 2 3 4 5 6 7
Parallel displacementUse with FE-RR8 / 17 / 21,
FE-RR15 / 18, or FE-RR23
FE-RR8 / 17 / 21FE-RR15 / 18FE-RR23
Distance (m)
0
50
100
150
100
150
50
Par
alle
l dis
plac
emen
t (m
m)
0 1 2 3 4 5 6 7
1
100
10
Exc
ess
ga
in f
act
or
(tim
es)
Distance (m)
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Excess gain(light received over the required amount)
Detection area characteristics Right and left directionsUp and down directions
Distance (m)
0
5
10
15
10
15
5
Pa
ralle
l d
isp
lace
me
nt
(mm
)
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Potentiometer angle vs. scanning distance characteristics
Sensitivity potentiometer position
0
1.2
0.2
0.4
0.6
0.8
1.0
Dis
tan
ce (
m)
2/41/40 3/4 1
Thru-scan models with slit (HP800-T)
Detection area characteristic for thru-scan with 2 mm wide slitDetection area characteristic for thru-scan with 1 mm wide slit
Detection distance (m)
Det
ectio
n w
idth
(m
m)
Det
ectio
n w
idth
(m
m)
Detection distance (m)
Motion perpendicular to slitMotion parallel to slit
50
40
30
20
10
0
-10
-20
-30
-40
-50
100
80
60
40
20
0
0 0.5 1 1.5 2 2.5 3 3.50 0.2 0.4 0.6 0.8 1 1.2 1.4
-20
-40
-60
-80
-100
Motion perpendicular to slitMotion parallel to slit
7 8
Reflector (sold separately)
FE-RR8
62
Acrylic resin(transparent)
7.5
47 51
4 7.3
72
51
47 ABS resin (black)
8 dia. (2)
4.6 di
a.
hole
(2)
FE-RR15Acrylic resin (transparent)
(30.8)
45
55
(30.
8)
35
ABS resin (black)
7.5
4 7.3
4.6 dia. hole (2)
8 dia.
(2)
HP800-T (emitter: HP800-E1) HP800-T (receiver: HP800-R)
Bracket (sold separately)
Connector (common)
Bottom-mounting L-bracket (HP800-B01)
M3 threadedthru hole (2)
M3 threadedthru hole (2)
Power indicator
7.3 dia. (lens diameter)
Emitter
29.5
4.2 di
a.
16.2
19.8
0.35
40.8
36.8 2
07.
1
163
Output indicator
Stability indicator
7.3 dia. (lens diameter)
Receiver
29.5
4.2 di
a.
16.2
19.8
0.35
40.8
36.8 2
07.
1
163
14 d
ia.
M12
x1
44
Connector Lock-ring
14.1 1.3
7.3
7.3
Wraparound horizontal mounting bracket(HP800-B02)
20
31
85.
5(1
1.1)
44
21.2
2M310
(4.2)
62
14
R12
4.5
32.6
25.3
4.5
7
Material: galvanized steel plate, 2.0 mm thick
Center of light axis
23.3
44
2012
4.2
R16
4.2
11
18(1
6.2)
(8.1
)
16
4-3.
3
4-7
M3 X10 (2)
32
21 5.5
5.55
Material: galvanized steel plate, 1.6 mm thick
Optical axis center
9
FE-RR17 FE-RR21
FE-RR18
(base)
5.5
8
30 0.2 (2)
3.5
51.15
51.1
5
47
4761
4.5 0.2 dia. hole (2) 40
30.4
41
34
36.95
42 35.
05
30.9
30.9
35.05
15
5.5
0.2 (2)
(base)
8
3.6 0.2 dia. hole (2) 25
21
56
51.9
9
60
8
3.53.8
CONNECTOR WITH CABLE Be sure to use a PA5 Series connector with cable when connecting a preleaded connector or connector-type switch.
PA5 Seriesconnector with cable
Female
Male
Preleaded connector type
Shape Cord length Lead colors
DC
2 m
5 m
2 m
5 m
PA5-4I SX2SK
PA5-4I SX5SK
PA5-4I LX2SK
PA5-4I LX5SK
Cord propertiesPower supply Catalog listing
1: brown, 2: white, 3: blue, 4: black
1: brown, 2: white, 3: blue, 4: black
1: brown, 2: white, 3: blue, 4: black
1: brown, 2: white, 3: blue, 4: black
Vinyl-insulated cordwith high resistanceto oil and vibration(UL/NFPA79 CM, CL3)
PA5 Series connector with cable
Switches side PA5 connector side
Tightening the connectorAlign the grooves and rotate the fastening nut on the PA5 connector by hand until it fits tightly with the connector on the switches side.
Switches side(male)
Connector side(female)
FE-RR23
23.20.2
25.4
0.
2
11
12.8
8.6
33.3
29.5
ABS resin (Black)
Acrylic resin (Transparent)
Reflecting area
M3 threaded thru hole (2)
9 10
B C A
MIN MAXMIN MAX
HANDLING
If a cable extension is necessary, use wire at least 0.3 mm2 in cross-sectional area and at most 100 m long.
If the wires of photoelectric switch are laid in the same conduit as high-voltage or power lines, inductance may cause malfunction or
damage. Isolate the photoelectric switch's cable or lay it in a
separate conduit.
When using a commercially available switching regulator, ground the frame ground and ground terminals. If used without grounding,
switching noise may cause faulty operation.
When using a load which generates an inrush current above the switiching capacity, such as a capacitive load or incandescent
lamp, connect a current-limiting resistor between the load and the
output terminals. Otherwise, the output short-circuit protection
function may be activated.
Thru-scan model and polarized retroreflective model1. Move the emitter and receiver (main body and reflector in case of a
polarized retroreflective model) up, down, right, and left, and then
align them in the center of the area where the green stable-operation
indicator lights up.
2. Finally, with the target object in position, be sure to check that the
switch correctly operates.
Diffuse-scan model1. Mount the photoelectric switch pointing toward the desired
detection position.
2. With no target object present, slowly turn the light quantity
adjustment potentiometer from MAX position toward MIN position,
and find the position (called position A) where the output indicator
(orange) goes off (or lights up). If the output indicator is off (on)
even with the knob at MAX position, MAX position is position A.
3. With a target object in place, slowly turn the light quantity
adjustment potentiometer from MIN position toward MAX position,
and find the position (position B) where the output indicator
(orange) lights up (or goes off).
4. Put the light quantity potentiometer in the center between A and B.
Output is disabled upon power-up for 50 ms max. until the unit stabilizes.
When used outdoors, use a case to ensure that the unit is not exposed to direct sunlight or rain.
Applications involving strong vibration or shock should be avoided due to potential for misalignment of the optical axis.
Water or oil splashed on the lens surface may cause incorrect opertion. Shield it to prevent direct splashes.
Do not use where exposed to chemicals (organic solvents, acids, alkalis, etc.).
Use a cover or change the mounting direction to ensure correct switch operation if there is heavy interference from ambient light.
When used in a very dusty environment, be sure to take countermeasures to keep dust away from the lens surface by using a sealed case or air purging.
Even when oil-resistant cable is used, do not use in a location subject to continuous splashing by water or oil, or where the unit is immersed in liquid. Ensure that the end of the cable is not subject to splashing by water or oil.
Do not bend the part of the cable nearest to the main body beyond the bend radius of 30 mm. Avoid continuous bending stress.
Pulling with excessive force may break the cable. Do not apply a force of more than 50 N.
Photoelectric switches are assembled with precision. Never strike with another object. Especially if the lens surface is scratched or cracked, switch performance may decline. Handle with care.
To clean the lens or reflector, wipe lightly with a soft, clean cloth or cloth moistened with water. Do not use an organic solvent such as alcohol, benzene, acetone, or thinner.
When multiple photoelectric switches are used close together, mutual interference may occur. After installation., check the operation carefully before use.
When a polarized retroreflective model is used to detect highly reflective object or objects that disturb polarization, detection might be inconsistent. In such case, take the following countermeasures:
Use the suppl ied screws to mount the main body. The recommended tightening torque is 1.6 to 2.1 Nm. When using screws other than the supplied ones, use screws that can be inserted at least 5 mm into the unit. Be careful when you use stainless steel screws as they are likely to cause corrosion on the main body.
If the unit is used in a corrosive environment (except in an environment with cutting oil), mount the unit by inserting the HP800-PA01 spacer (sold separately) between the screw and the main body.
Although oil proof cables are used, note that depending on the oil type (water-insoluble cutting oil and machine oil), the cables may harden or their sealing performance may deteriorate. Also, prevent the end of the cable from coming into contact with water and oil.
Tightly fasten the connector by hand. (0.4 to 0.6 Nm) The lens cover is made of glass. A direct impact to the lens cover
may cause it to break. Do not use the lens cover in applications where the entry of glass pieces of a broken lens would cause a problem.
Operate the sensitivity adjustment potentiometer with a torque of 0.05 Nm or less because it may be damaged by excessive torque.
Do not connect the unit to an AC power supply. Doing so may cause it to rupture and/or catch fire.
If the switch is used in a location where there is a lot of ambient light, block the light with a hood, or change the installation orientation of the switch and then check that the switch does not malfunction.
I f there is a possibi l i t y that an object or a person wi l l col l ide wi th th is uni t , instal l a protect ive cover.
1. Handling precautions 2. Wiring precautions
When there are many target objects or detection position changes,
check the switch's operation check during trial run adjustment. Be
sure to check that there is no effect from light reflected from
surrounding objects.
3. Adjustment method
This switch uses fluororesin and PVC resin. Never incinerate these
materials, as doing so produces toxic gas. When disposing of this
switch, handle it as industrial waste and dispose of it appropriately,
observing local laws and regulations.
4. Precautions for disposal
Note: The above adjustment method is primarily
for light-ON operation. For dark-ON operation,
apply the text in parentheses.
Output indicator
Examples of target object that might cause faulty operation:
Target object covered with a transparent film
Semi-transparent target object (semi-transparent case, etc.)
Mirror or highly reflective mirrorlike object
Countermeasures: Mount the switch at a slight angle to the target object.
Increase the distance between the switch and the target object.
Lower the sensitivity setting of the switch.
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